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DESARMADO Y ARDO DE BOMBA HIDRAULICA CATERPILLAR 428B

a. remove counterweight

1. Remove drain plug (1), and drain the oil from the hydraulic tank into a suitable container.

2. Follow the procedures below to loosen bolts (2). a. First, disconnect the fuel shut-off solenoid at the fuel injection pump. b. Crank the engine until bolts (2) are in alignment with the access hole in the engine mounting assembly. Loosen bolts (2) that hold drive shaft and hydraulic pump coupling.

3. Disconnect hydraulic hoses (4) and (5) and lines (3) and (6).

4. Remove mounting nuts (7) to remove hydraulic pump (8). 5. Reverse the procedures in Steps 1 through 4 for the installation of the hydraulic pump. End By: a. install counterweight

Disassemble & Assemble Implement Pump (416B)

1. Remove tube (1). 2. Remove bolts and torque limiter (2). 3. Remove bolts and compensator (3).

4. Remove plug (4). 5. Remove spring (5). 6. Remove seat (6).

7. Remove spool (7). 8. Remove internal spool (8). 9. Remove adjuster cap (12) and adjusting screw (13). NOTE: Do not move adjusting screw to maintain adjustment for later assembly. 10. Remove internal spring (10) and spring (11). 11. Remove dual spring seat (9).

12. Remove cap (21). 13. Remove spool nut (19). NOTE: Do not move adjusting screw to maintain adjustment for later assembly. 14. Remove spacer (18). 15. Remove internal spring (17) and spring (16). 16. Remove spring seat (15). 17. Remove spool (14). 19. Remove cap (27). 20. Remove spool nut (20). NOTE: Do not move adjusting screw to maintain adjustment for later assembly. 21. Remove spacer (26). 22. Remove internal spring (25) and spring (24). 23. Remove spring seat (23). 24. Remove spool (22).

25. Remove four bolts (28). 26. Remove cover (29) from the pump body.

27. Remove piston (30). 28. Remove shoe (31). 29. Remove spring (32).

30. Remove valve plate (33). 31. Remove bearing cup (34).

32. Remove one bolt. 33. Remove torque limit coupling (35). 34. Remove bearing (36).

35. Remove spacer (38). 36. Remove cylinder block (37).

37. Remove nine pistons (39) and plate (40) from cylinder block (37).

38. Remove spherical washer (41) from cylinder block.

39. Remove three pins (42).

40. Use a press and a 4B5273 1/2" Washer (43) to compress the spring, and remove snap ring (44) with Tool (B). 41. Release the tension on the spring.

42. Remove washer (44), spring (45) and washer (43) from cylinder block (37).

43. Remove swashplate assembly (45).

44. Remove two swashplate bearings (46).

45. Remove bearing cup (47).

46. Remove retaining ring (48). 47. Remove seal (49). NOTE: The following steps are for the assembly of the implement pump.

48. Install new seal (49). 49. Install retaining ring (48).

50. Install new bearing cup (47).

51. Inspect and replace swashplate (45) if necessary. 52. Inspect and replace shoes (50) if necessary. 53. Inspect and replace pin (52) if necessary and torque limiter adapter (51).

54. Remove and clean debris from in and behind the two orifices (53). 55. Install the orifices.

56. Install plate (40) and nine pistons (39) into cylinder block (37).

57. Install new bearing on shaft (54).

58. Assemble shaft (54), swashplate (45) and cylinder block (37) on shaft (54).

59. Position the assembly as shown.

60. Apply a small amount of grease to the backside of bearings (46) and install into pump housing.

61. Install pump housing over shaft assembly as shown.

62. Turn the pump over on the side or end. 63. Line up to limit adapter as shown.

64. Install limit adapter (35).

65. Install spacer (38).

66. Install bearing (36).

67. Remove and clean debris out from behind orifice (55). 68. Remove orifice (55).

69. Replace two O-rings (56) and (57).

70. Preassemble the torque limiter as shown. Do not assemble spring (5) or plug (4) at this point.

71. Install new bearing (34). 72. Inspect and install (replace if necessary) valve plate (33).

73. Install four new O-rings (58). 74. Apply a liberal amount of grease on post (59) and shoe (31). 75. Install piston (30) on post (59). 76. Install shoe (31), spring (32) on post (59).

77. Install torque limiter (2) without spring (5) or plug (4). 78. Install new O-ring (60). 79. Install pump head (29) to pump body with pump in position as seen in photo C58933P1 Step 66 in this procedure.

80. Assemble compensator. NOTE: Replace O-rings on spool nuts (19) and (20).

81. Replace three O-rings (61).

82. Install compensator (3). 83. Install tube (1). 84. Install spring (5). 85. Install cap (4).

Disassemble Implement Pump (426B)

Start By: a. remove implement pump (426B)

1. Remove bolts (2) that hold the compensator to the valve block. Remove compensator (1).

2. Remove gasket seals (3) from body of the compensator.

3. Remove adjustment nut (4) and the plug. Remove plug (5).

4. Remove seat (7), spring (6) and spacer (8). Remove valve spool (9).

5. Remove adjustment screw (10) and plug (11).

6. Remove seat (12), spring (13) and spacer (14). Remove valve spool (15).

7. Remove bolts (17), and remove valve block (16) and the gasket.

8. Remove stem (18), stem (19), pin (20) and remove valve assembly (21) from the valve block.

9. Remove spring (23), water plate (22) and cylinder-bias (24).

10. Remove bearing assembly (25).

11. Remove cylinder block (26).

12. Carefully compress the spring, and remove the retaining ring with Tool (A).

13. Remove the spring washer, spring (27) and the spring washer from the cylinder block.

14. Remove bolts (28) and cover (29).

15. Remove key lock (30).

16. Remove piston and shoe assembly (31) from the pump body.

17. Remove O-ring seal (32), bearing spacer (33) and bearing (34).

18. Remove shaft (35), swashplate (36) and the yoke and bumper assembly from the pump housing.

19. Remove bearing assembly (37).

20. Remove bearing race (38) and inner lip seal (39).

21. Remove outer lip seal (40).

Assemble Implement Pump (426B)

1. Install the inner and outer seals in the pump housing with Tool (A).

2. Lower the temperature of the bearing race, and install it in the pump housing. 3. Install bearing assembly (1). 4. Install the yoke and bumper assembly in the pump housing.

5. Follow the procedures below to provide the proper preload on the bearings. 6. Lower the temperature of the bearing race, and install it in the pump housing. Install bearing (2) and bearing spacer (3). Do not install the O-ring at this time.

7. Install cover (4), and tighten bolts (5) to a torque of 15 to 17 Nm (11 to 13 lb ft)

8. Turn the pump housing over. Lower the temperature of the bearing race, and install it in the pump housing. Install bearing (7) and bearing spacer (6). Do not install the O-ring at this time.

9. Rotate the yoke assembly back and forth to seat the bearings. 10. Measure the distance between the spacer and housing with a depth micrometer as shown.

11. Install the proper shim (8) to have a 0.25 to 0.40 mm (0.010 to 0.016 in) axial preload. Install bearing spacer (6), O-ring seal, cover and bolts. Tighten the bolts to a torque of 15 to 17 Nm (11 to 13 lb ft). 12. Turn the housing over again, and remove the other cover and bolts. Install the Oring seal, cover and bolts. Tighten the bolts to a torque of 15 to 17 Nm (11 to 13 lb ft). NOTE: The yoke will be stiff but should be loose enough to be moved by hand. If the yoke can not be moved by hand, the preload is too great. Repeat the preload adjustment until it is correct.

NOTICE
Put tape around the splines on shaft (9) to avoid damaging the shaft

seal when the shaft is installed. 13. Put shaft (9) in position in the housing.

14. Install swashplate (10) making sure the hole in the swashplate is in alignment with pin (11).

15. Install spring washer (14), spring (12) and spring washer (15) in the cylinder block. Install retaining ring (13) on top of spring washer (15).

16. Put the cylinder block assembly in a press. 17. Carefully compress the spring, and install the retainer ring with Tool (B).

18. Install piston and shoe assembly (16) in the cylinder block.

19. Install the piston and cylinder block assembly in the pump housing.

20. Turn the cage shoe assembly so that key slot (17) will be in alignment when the key is installed.

21. Remove the bolts and covers, and install key (18). 22. Install cover and bolts. Tighten the bolts to a torque of 15 to 17 Nm (11 to 13 lb ft).

23. Install spacers (20) and bearing (19).

24. If the shaft bearing, shaft, valve block or housing was replaces, a bearing adjustment is necessary. Use the following procedures. 25. Lower the temperature of the bearing race, and install it in the valve block with Tool (A). 26. Install pin (21) and check valve (22).

27. Install the valve block on the housing, and hand tighten the bolts evenly. Measure the gap at four positions around the housing, and take the average reading. Also measure the gasket thickness. With this measurement, determine the spacer or spacers necessary to obtain 0.00 to 0.100 mm (0.00 to 0.0039 in) bearing end play. Remove the valve block, and install the correct spacer or spacers.

28. Install stems (23) and (24) in the valve block. Tighten the stems to a torque of 75 to 85 Nm (55 to 65 lb ft).

29. Install washer plate (25) on the valve block, making sure the slot in the plate is in alignment with the pin in the valve block. Put clean grease on the plate to hold it in place.

30. Install spring (28) and cylinder (27) on stem (24). Install cylinder (26) on stem (23). 31. Put clean grease on the cylinders to hold them in place for assembly.

32. Put valve block (29) in position, and install bolts (30) that hold it. Tighten the bolts to a torque of 50 to 55 Nm (37 to 41 lb ft).

33. Install valve spool (33) and plug (35). Install spacer (32), spring (34) and seat (31).

34. Install adjustment nut (37).

35. Install valve spool (42) and plug (36). 36. Install spacer (41), spring (40), seat (39) and adjustment plug (38).

37. Install gasket seals (43) on the compensator body.

38. Put compensator (44) in position on the valve block, and install bolts (45) that hold it. Tighten the bolts to a torque of 31 to 37 Nm (23 to 27 lb ft) End By: a. install implement pump (426B)

PIEZAS INDIVIDUALES

Ref. Cant. NPRNota No. de pieza 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NPR NPR NPR NPR NPR NPR NPR NPR NPR NPR NPR NPRM NPR NPR NPR NPR 6E-3343 6E-4004 103-5517 3E-6770 6E-6174 8J-0412 3P-1210 6E-6176 6E-6175 3E-6769 6E-6164 095-9805 083-4419 6E-3999 1P-6872 8C-7110

Cant. Nombre de la pieza req. 1 RING 1 1 1 1 1 1 1 1 4 1 4 1 1 1 1 SEAL-SHAFT HOUSING-PUMP SEAL-O-RING PLUNGER CUP-BEARING CONE-BEARING SPRING CYLINDER SEAL-O-RING HEAD BOLT-SOCKET HEAD (M14X2X40-MM) PIN SPACER (49X57X3-MM THK) CUP-BEARING CONE-BEARING

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

NPR NPR NPR NPR NPR NPR NPR NPR NPR NPR NPRM NPR NPR NPR NPR NPR NPRYF NPRYF NPRYF

6E-4000 6E-6173 6E-6172 9T-3940 120-5721 6E-4003 101-0508 6E-6163 9S-8006 2M-9780 6V-5683 3C-8388 103-5520 103-5521 103-5522 3J-7354 6E-6160 103-5519 6E-6170

1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1

SPACER (25.5X35X3-MM THK) GUIDE PISTON PLUG-BREAK OFF SWASHPLATE AS BEARING PLUG-ORIFICE SHAFT PLUG-O RING SEAL-O-RING BOLT (M6X1X16-MM) PIN-ROLL CARRIER-PIN KIT-TUBE ADAPTER AS SEAL-O-RING ROTATING GP-PUMP VALVE GP-PUMP CONTROL (POWER COMPENSATOR) VALVE GP-PUMP CONTROL (PRESSURE, FLOW COMPENSATOR)

PIEZAS INDIVIDUALES

Ref. Cant. NPRNota 1 2 3 4 5 6 7 8 9 NPR NPR NPR NPR NPR NPR NPR NPR NPR

No. de pieza 6E-6151 6E-6154 6E-6155 6E-6152 6E-6159 6E-6156 6E-6158 6E-6153 6E-6157

Cant. Nombre de la pieza req. 9 PISTON AS 1 1 1 2 1 1 1 3 PLATE-RETRACTION BEARING BARREL SPACER SPRING RING PLATE-PORT PIN

PIEZAS INDIVIDUALES

Ref. Cant. NPRNota 1 2 4 5 6 8 9 10 11 12 13 14 15 16 17 NPR NPR NPR NPRC NPRC NPR NPR NPR NPR NPR NPRM NPRM NPRM NPR NPR

No. de pieza 6E-6527 6E-6528 9X-7680 5P-9262 105-2145 6E-3269 6E-3276 6E-3273 033-6034 6E-6536 6E-6537 6E-6538 6E-6539 6E-6540 033-6043

Cant. Nombre de la pieza req. 2 PLUG 6 3 1 1 1 1 1 1 1 2 2 2 1 1 SEAL SEAL-O-RING SEAL-O-RING VALVE-ORIFICE RETAINER-SPRING SPRING SEAT SEAL-O-RING PLUG SCREW-ADJUSTMENT (M8X1X28-MM) NUT-ADJUSTMENT (M8X1THD) NUT-CAP (M8X1-THD) PLUG SEAL-O-RING

18 19 20 21 22 23 24 25

NPR NPR NPR NPR NPR NPR NPRM NPRM

6E-3272 6E-3274 6E-3275 6E-3268 9S-8002 3J-7354 096-3218 8T-8442

1 1 1 1 1 1 1 4

SEAT SPRING SPRING RETAINER-SPRING PLUG-O-RING SEAL-O-RING SETSCREW-SOCKET (M4X0.4X6-MM) BOLT-SOCKET HEAD (M6X1X30-MM)

PIEZAS INDIVIDUALES

Ref. Cant. NPRNota 1 2 3 4 5 6 7 NPR NPR NPR NPR NPR NPR NPR

No. de pieza 105-1434 5P-5599 105-1435 105-1436 214-0592 6V-8236 6E-6528

Cant. Nombre de la pieza req. 1 PLUG 1 SEAL-O-RING 1 1 1 1 1 SPRING RETAINER-SPRING GASKET PIN-SPRING SEAL

8 9 10 11 12 13 14

NPRM NPR NPR NPR NPR NPR NPR

3T-0849 105-1437 105-1438 033-6044 105-1439 105-1440 105-1441

2 1 1 1 1 1 1

BOLT-SOCKET HEAD (M6X1X25-MM) RETAINER-SPRING SPRING SEAL-O-RING ADJUSTER CAP PLUG