Bharat Pumps & Compressors Ltd.

(A Government Of India Undertaking) NAINI, ALLAHABAD 211006 U.P. INDIA Ph. 0532-2687412, 2687413; Fax. 0532-2687075 e-mail: bpclindia@sancharnet.in

INTRODUCTION
Bharat pumps & compressors ltd. Incorporated 1970 was established at Naini, the Trans yamuna area of Allahabad with objective to design, manufacture and supply of capital goods in the fluid handling field including provision of services connected therewith. BPC which caters to the need of core sector of the economy such as oil exploration, refineries, petrochemical, chemical and fertilizer, process industries nuclear and thermal power plant had in its earlier phases entered into technical collaboration with world renowned manufacturers of indigenous design and manufacture heavy duty centrifugal and reciprocating pumps, reciprocating compressors and high pressure gas cylinders and other hi-tech oil filed equipments such as cementing units, suckers rod pumps etc.

BPC : VISION To become an Indian MNC in the field of fluid handling, gas compression, gas storage equipment, services and project management. BPC : MISSION To provide quality products and services to core sector industries with special thrust on oil and natural gas, petro chemicals, refineries, nuclear and thermal power plants, fertilisers and public transport services complying to health and safety requirements.

BPC : OBJECTIVES
To increase market share of their products and services. To maximize customers satisfaction by providing quality product and services within stipulated delivery. To increase the business of spares and rendering prompt after sales service including refurbishment. Achieve export turnover of 15% by 2009-10

PRODUCTS
Pumps and Compressors

Centrifugal Pumps Pumps for Application in Power Plants. Reciprocating Piston and Plunger Pumps. Cementing Units. Sucker Rod Pumping Unit. Reciprocating Compressors Gas Cylinders High Pressure Seamless Industrial Gas Cylinders. Welded Cylinders. Cylinders in Cascade for Storage of Compressed Natural Gas (CNG)

Range of Products
Centrifugal Pumps

Maximum Power - 2500 KW Maximum Pressure - 140 kg/cm2 Maximum Capacity - 12,000 M3/Hr Fluids Handled - Demineralised water, Sea water, Hydrocarbons, Neptha, LPG, Carbonate Solution, Boiler Feed Water, Benefield solution, Alkaline and Acidic Solution, Ammonia liquor and slurry

Range of Products
Reciprocating Pumps Maximum Power - 1700 KW Maximum Pressure - 675 kg/cm2 Maximum Capacity - 315 M /Hr Fluids Handled - Drilling Mud, Cementing Slurry, Crude Oil steam, Condensate, Heavy Water, Fatty Acids, Ammonia Carbonate, Liquid Ammonia, Water Injection
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Range of Products
Reciprocating Compressors Maximum Power - 25,000 KW Maximum Pressure - 450 kg/cm2 Maximum Capacity - 70,000 NM /Hr Fluids Handled - Air, Nitrogen, Oxygen, Carbon Di-Oxide, Hydrocarbons, Ammonia, Synthesis Gas, Hydrogen Sulphate, Coal Gas etc.
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Range of Products
Gas Cylinder Maximum Pressure - 400 kg/cm2 Maximum Capacity - 110 Litres. Fluids Handled - Oxygen, Nitrogen, Hydrogen, Argon, Air, Helium, Carbon Di-Oxide, Nitrous Oxide, Acetylene, Ammonia, Chlorine, Freon, LPG, Compressed Natural Gas (CNG)

Product Collaboration

CLIENTS

And many more....

CUSTOMER SATISFACTION

In Time Delivery, Installation Commissioning of Products Long Term Preventive Maintenance Contract - Low Cost, Low Downtime Continuous And Rapid Technological Up-gradation On The Job Training Program For Customer Operational & Maintenance Personnel Just In Time Spare Parts Management-Low Downtime Common Objective To Maximize Profits And Minimize Cost Of The Customer

QUALITY CONTROL DEPARTMENT

Machine shop inspection. Non destructive testing (NDT). Standard room. Assembly testing. Chemical lab Mechanical lab Gas cylinder quality control department Stores(QC)

NDT (Non Destructive Testing):

ULTRASONIC TEST This is the test for checking inside defect in the material. Sound of frequency more than 20000 Hz (called Ultrasonic) is used for the test. A particular machine named Ultrasonic Testing Machine is used for the purpose with different probes (viz normal o o o o probes, angle probe of angle 30 , 45 , 60 , 75 ).

RADIOGRAPHIC TEST
X-Ray Radiography X-Ray Machine: Make: SEIFERT Model: ERESCO 300/5 LRK X-Ray Machine: Make: ANDREX Model: CMA-16 Type: UNIDIRECTIONL Capacity: 160 Kw, 5 mA Type: PARVORAMIC Capacity: 300 Kw, 5 mA

This is used for steel thickness upto 10mm.

Gamma Ray Radiography: By IR 192 Source (t = 75 days) Tech OPS Camera (Remote Operated) Make: USA Capacity: 100Ci Shielding Material: Uranium This is used for steel thickness 19mm to 75 mm Model: 660/664 Working Capacity: 60Ci

MANUFACTURING CAPABILITIES

Modern and sophisticated machine facilities having latest CNC machines, assembly testing heat treatment and fabrication workshops. In-house facilities of non-destructive testing, ultrasonic and chemical analysis, digital balance machines, most modern boring & honing machines. CNG machines for manufacturing of high-pressure industrial and CNG cylinders Strong testing facilities for reciprocating compressors. Sophisticated standard room and modern tool room.

Gas Cylinder Plant

Seamless Gas Cylinder Welded Gas Cylinder Liquefied Petroleum Gas Cylinder Porous Mass Plant

Seamless Gas Cylinder

Process Involed (a)Cutting of pipe (c)Bottom forming Heat Treatment (a)Hardening Machining Operations (a)Turning & Facing (c)Drilling in Neck (b)Neck Ring Jamming (d)Hob threading (b)Tempering (b)Dooming (d)Necking

Pumps & Compressors Division (PCD)

The PCD consists of: Design Department(PDE & CDE) Mafufacturing Department(PCP)

Centrifugal Pumps
Horizontal Pumps (a)SMU (c)KSMK (e)DVDS Vertical Pumps: (a)VM (c)V (b)VMB (d)VB (b)SMK (d)DVMX

Nomenclature Of Pumps
Nomenclature Of Plunger Pumps: A-346 A: 3: 4: 6: Stage of development Triplex Average plunger Diameter (in inch) Stroke length (in inch)

Nomenclature Of Piston Pumps

A-850 PT A P T : Stage of development : Piston Pump : Triplex 850 : Max. Power Required(hp)

Nomenclature Of Vertical Pumps

VM 32 X 28 A-3 Stg + 11 KW Motor VM 32 28 3 Stg 11 KW Motor : Vertical Multistage Pumps : Flow (M3/Hr) : Impeller Size : No. Of stages : Driving Motor

Nomenclature Of Compressors
2 HB/2 2 : No. Of Cranks H : Horizontally Balanced B : Frame Size 2 : No. Of stages

PRODUCT ANALYSIS

PRODUCT: CENTRIFUGAL PUMPS

RANGE : Capacity up to 12000 m3/hr 7 pressure up to 140 kg./cm2 with power limited to 2500 KW. FLUID HANDLED : Demineralised water, sea water, hydrocarbon, nitrogen, LPG. Carbonate solution; border feed water, Benefied solution, ammonia, Ligour & slurry. MAJOR COMPTITORS:

KSB pumps ltd, Pune Kirloskar Ebara ltd. Pune Sulzer Pumps Pvt. Ltd. Mumbai Best & Compton Engg. Ltd. New Delhi Worthington Pumps, Calcutta : Rs. 500 Crores 45%

PRESENT MARKET SIZE

SHARE IN CO. BUSINESS :

PRODUCTS: RECIPROCATING PUMPS

RANGE: Maximum pressure 675 kg/cm2 maximum capacity 315 m3/hr LIQUID HANDLED: Drilling mode, cementing slurry, crud oil steam, condensate, heavy water, fatty aid, ammonium carbonate, liquid ammonia, water injection MAJOR COMPETITORS: Plunger pumps Ongersoll Rand Ahmedabad Goma Engg. Mumbai Mid pumps Bhel, Hyderabad Simplex, Bhilai Greaves cotton & co. ltd. Ahmedabad Cementing units Tractors India ltd. Calcutta PRESENT MARKET SIZE : Rs. 2200 Crores SHARE IN CO. BUSINESS : 40% : SRP units : New standard engg. Mumbai : Naveen engg. New Delhi : Matriplex, Coimbatore : Larsen & turbo ltd. Mumbai

PRODUCT: RECIPROCATING COMPRESSORS

RANGE : Maximum pressure -450 kg./cm2 : Maximum power 25,000 Kw GASES HANDLED : Air nitrogen, oxygen, hydrogen, carbon Di- oxide, hydrocarbons, ammonia, syntheses gas, hydrogen- sulphit coal gas etc. MAJOR COMPTITORS: Ingersoll rand, India/USA K.G. khosla, faridabad Worthington, USA Regal international, USA Cooper engineering USA PRESENT MARKER SIZE : Rs. 160 Crores SHARE IN CO. BUSINESS : 70% Atlas copaco, India/Belgium Novo pig none, Italy Kirlosker pneumatics, pune Hitachi, japan

PRODUCT: GAS CYLINDER

RANGE : Maximum pressure 150 to 400 kg/cm2 GASES HANDELES : O2, N2, H2, AIR, HE, CO2, N2O2, NH3, CL2, LPG, CNG. LPG : CPMPOSITION PROPANE & BUTANE CNG : COMPTESSED NATURAL GAS. COMPOSITION : HYDRA CARBON CONDODT OF 80 TO 90% OF METHANE IN GAS FROM MAJOR COMPETITORS: Everest kanto cylinder ltd. PRESENT MARKET SIZE SHRE IN CO. BUSINESS Maruti katsu cylinder pvt. Ltd : RS 150 CRORE : 10%

Board Of Directors
Shri Abhay Kumar Jain CHAIRMAN & MANAGING DIRECTOR Shri R. K. Parmar DIRECTOR (NOMINEE OF GOVT OF INDIA ) Shri S. Dhandapani DIRECTOR (NOMINEE OF ONGC) Shri P. Mahajan DIRECTOR (NOMINEE OF EIL) Shri R. S. Bhatia DIRECTOR (NOMINEE OF BHEL)