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TM 5-3805-280-24-1

4-41 Foldout 13 (Foldout 14 blank)


TM 5-3805-280-24-1

4-42 Foldout 15 (Foldout 16 blank)


TM 5-3805-280-24-1

4-49 Foldout 17 (Foldout 18 blank)


TM 5-3805-280-24-1

4-50 Foldout 19 (Foldout 20 blank)


TM 5-3805-280-24-1

4-51 Foldout 21 (Foldout 22 blank)


TM 5-3805-280-24-1

4-60 Foldout 23 (Foldout 24 blank)


TM 5-3805-280-24-1

4-68 Foldout 25 (Foldout 26 blank)


TM 5-3805-280-24-1

4-81 Foldout 27 (Foldout 28 blank)


TM 5-3805-280-24-1

4-91 Foldout 29 (Foldout 30 blank)


TM 5-3805-280-24-1

4-115 Foldout 31 (Foldout 32 blank)


TM 5-3805-280-24-1

4-136 Foldout 33 (Foldout 34 blank)


TM 5-3805-280-24-1

BUCKET SWING LEFT 5


3 SWING RIGHT 6 NOTE: Numbers 1 thru 12 are used on the schematic
CURL
BUCKET CURL only to show the connections for pilot lines from
7 flow regulator to left and right control valve pilot caps.
BUCKET DUMP 8 Numbers not used on the machine
DUMP FLOW
1 REGULATOR

4
UP
BOOM UP 1
T TO
HYDRAULIC
P BOOM UP OIL TANK
DOWN PRESSURE
SWITCH TO RIGHT PILOT PRESSURE
BOOM CONTROL VALVE REGULATING VALVE
2
RIGHT PILOT FROM
CONTROLLER HYDRAULIC
PILOT
SWING BOOM DOWN FILTER OIL TANK
3 2
LEFT PILOT FILTER PILOT PUMP
TO REAR PUMP BYPASS VALVE
CONTROL VALVE
IN LEFT CONTROL
ARM OUT VALVE
RIGHT 3
1
TO FRONT PUMP
4 CONTROL VALVE TO SWING
IN PARK BRAKE
ARM IN IN RIGHT CONTROL TO FRONT
T VALVE RELEASE AND REAR PUMP
PRESSURE VALVE
SENSOR REGULATORS
PROPEL
P POWER SPEED SPEED ARM
OUT ARM IN BOOST SENSING REGENERATIVE
4 CHANGE
SOLENOID SOLENOID SOLENOID SOLENOID
ARM VALVE VALVE VALVE VALVE
2
LEFT PILOT
CONTROLLER
PROPEL RIGHT REVERSE SG SI SD SC
12
3 PROPEL RIGHT FORWARD 11
RIGHT PROPEL LEFT REVERSE
REVERSE 10
PROPEL LEFT FORWARD 9
T6 SOLENOID
VALVE
RIGHT T4 MANIFOLD
FORWARD 4
T5 PILOT
AUXILIARY PILOT SHUT-OFF
2 CONTROLLER VALVE PILOT OIL
LEFT
REVERSE T P3
2 RETURN OR
TO PRESSURE
P1 HYDRAULIC FREE OIL
P T
LEFT OIL TANK
P2
FORWARD FROM BUCKET FROM PROPEL
P FLOW CONTROL FLOW CONTROL
1 13 TO AUXILIARY SPOOL TOP VALVE IN RIGHT VALVE IN LEFT
T120887 PROPEL PILOT 1 CONTROL VALVE CONTROL VALVE
624 X 1580 CONTROLLER 14 TO AUXILIARY SPOOL BOTTOM PILOT CIRCUIT FOR PILOT CONTROLLERS SCHEMATIC

6-87 Foldout 35 (Foldout 36 blank)


TM 5-3805-280-24-1

OIL COOLER HYDRAULIC


OIL TANK 17
BYPASS VALVE
SUPPLY OIL
PILOT OIL 11 TO 8 1 3
RIGHT TO FRONT PUMP
TRAPPED OIL PROPEL 3A RIGHT CONTROL
RETURN OR BUCKET CYLINDER MOTOR CONTROL PRESSURE SENSOR
BUCKET VALVE
PRESSURE FLOW REAR PUMP
FREE OIL BOOM
CONTROL REDUCED 15 20 CONTROL
VALVE LEAKAGE PRESSURE SENSOR
NOTE: NUMBERS 13 THRU 20 ARE FRONT
USED TO SHOW CONNECTIONS TO VALVE
SWING PUMP
TO THE HOSE REEL AND AUXILIARY CONTROL
HYDRAULICS COMPONENTS. MOTOR PILOT
MAKE-UP VALVE PUMP PUMP
PORT 19
ARM II REGULATOR
PROPEL RIGHT BUCKET BOOM I
PRESSURE PROPEL
SWITCH LEFT
CONTROL
FROM VALVE
PILOT FLOW
BOOM CYLINDERS PRESSURE COMBINER
REGULATING 16
VALVE SEVRO
VALVE FRONT
DIG PRESSURE PISTON
SENSOR PUMP
PRESSURE 12 PROPEL-BOOM 4
SWITCH 7
DOWN SELECTOR 2
TO SWING VALVE 6
10 13
PARK BRAKE SYSTEM
RELEASE RELIEF
VALVE VALVE
FLOW
CONTROL
VALVE SEVRO
TO SWING REAR REAR
PARK BRAKE PUMP PISTON
PUMP
RELEASE PROPEL CONTROL
VALVE SPEED ARM CYLINDER VALVE N
POWER PUMP
CHANGE ARM LEFT AUXILIARY BOOM II ARM I SWING SENSOR REGULATOR
BOOST SOLENOID SPEED PROPEL
SOLENOID REGENERATIVE
VALVE SENSING SOLENOID
VALVE SOLENOID VALVE
VALVE
ARM
SG SI SD SC REDUCED
LEAKAGE
VALVE TO
FROM TO SWING
PILOT LEFT ARM MOTOR
SHUT- PROPEL REGENERATIVE
OFF MOTOR 9 14 3A VALVE 5
VALVE
RESTRICTION
OIL VALVE
SOLENOID VALVE COOLER
MANIFOLD

T121641 HYDRAULIC PUMP AND CONTROL VALVE SCHEMATIC

6-88 Foldout 37 (Foldout 38 blank)


TM 5-3805-280-24-1

RIGHT PROPEL MOTOR


FROM TO BOOM
FRONT PUMP TO BUCKET CYLINDERS CYLINDERS
SUPPLY OIL
ROTARY 11 8 1A 3 RIGHT PILOT OIL
MANIFOLD TO CONTROL
3A OIL COOLER TRAPPED OIL
VALVE BYPASS VALVE
BUCKET RETURN OR
FLOW PRESSURE
CONTROL BOOM FRONT FREE OIL
VALVE REDUCED PUMP
LEAKAGE CONTROL
VALVE VALVE TO
FRONT PUMP
REGULATORS

RIGHT BUCKET BOOM I


PROPEL PROPEL
PRESSURE ARM II LEFT
SWITCH CONTROL
VALVE

FROM FROM
PILOT REAR
PRESSURE PUMP
REGULATING 7
LEFT PROPEL MOTOR VALVE 12 4
DIG FLOW PROPEL-
PRESSURE COMBINER BOOM DOWN 6
10 2 SELECTOR VALVE
SWITCH SYSTEM VALVE TO FRONT
RELIEF AND REAR
VALVE PUMP
PROPEL REGULATORS
FLOW
CONTROL PROPEL
MAKE-UP REAR VALVE ARM
PUMP SPEED REGENER-
VALVES CHANGE
CONTROL ATIVE
VALVE
LEFT AUX- BOOM II ARM I SWING
SWING PROPEL ILIARY
PARK POWER SPEED
BRAKE BOOST SENSING
CROSSOVER
RELIEF SG SI SD SC
VALVES
ARM
REDUCED
LEAKAGE
VALVE
SWING
PARK TO ARM
BRAKE TO OIL
REAR PUMP REGENER- COOLER
RELEASE REGULATOR 9 ATIVE VALVE
VALVE 3A 5
SWING MOTOR
TO ARM FROM
CYLINDER PILOT
SHUT-OFF
VALVE SOLENOID VALVE
MANIFOLD
T115418 SWING AND PROPEL MOTOR CIRCUIT SCHEMATIC

6-89 Foldout 39 (Foldout 40 blank)


TM 5-3805-280-24-1

6-124 Foldout 41 (Foldout 42 blank)


TM 5-3805-280-24-1

TM 5-3805-281-24-2
15-1

6-125 Foldout 43 (Foldout 44 blank)


TM 5-3805-280-24-1

6-126 Foldout 45 (Foldout 46 blank)


TM 5-3805-280-24-1

6-127 Foldout 47 (Foldout 48 blank)


TM 5-3805-280-24-1

SHOWN
ROTATED 180° MAIN CONTROL
VALVE
RIGHT
PROPEL
MOTOR

LEFT
PROPEL
MOTOR

ROTARY
MANIFOLD

PROPEL PILOT
CONTROLLER

PILOT
SHUT-OFF FLOW
VALVE REGULATOR

T101405 PROPEL SYSTEM

6-128 Foldout 49 (Foldout 50 blank)


TM 5-3805-280-24-1

6-129 Foldout 51 (Foldout 52 blank)


TM 5-3805-280-24-1

7-5 Foldout 53 (Foldout 54 blank)


TM 5-3805-280-24-1

A3
AIR
CONDITIONER M10
CONTROLLER AIR CONDITIONER K24 PIN 3, K25 PIN 3 YEL 1
BLOWER PORT K26 PIN 4, K27 PIN 4, K28 PIN 4,
CHANGE SERVOMOTOR R11 R11 PIN 4, X17 PIN 14 BLK 2
AIR CONDITIONER
K25 PIN 4, Y1 BLK/YEL 3
AND HEATER
BLOWER MOTOR K24 PIN 1, K25 PIN 1, K26 PIN 1,
DROPPING RESISTOR K27 PIN 1, K28 PIN 1, X17 PIN 1 YEL 4 ENGINE
X18 BLOCK
X17 AIR CONDITIONER
AIR CONDITIONER CONTROLLER M6 X16
CONTROLLER CONNECTOR AIR CONDITIONER AIR CONDITIONER AIR CONDITIONER
CONNECTOR (12-PIN) AND HEATER HARNESS TO COMPRESSOR
(16-PIN) HEATER CORE BLOWER MOTOR CAB HARNESS
AIR CONDITIONER CONNECTOR Y1
EVAPORATOR COMPRESSOR
2 1
M11 CLUTCH
K28 3 4
AIR CONDITIONER AIR CONDITIONER
BLOWER MOTOR AIR MIXER
(HIGH SPEED) RELAY SERVOMOTOR

K27
AIR CONDITIONER
BLOWER MOTOR
(MEDIUM SPEED)
RELAY

K26
AIR CONDITIONER
BLOWER MOTOR
(LOW MEDIUM SPEED)
RELAY B29
K25 AIR CONDITIONER
AIR CONDITIONER AND HEATER
COMPRESSOR THERMISTOR
K24
CLUTCH RELAY
AIR CONDITIONER M9
BLOWER MOTOR B27
AIR CONDITIONER AIR CONDITIONER
AND MAIN POWER INTERNAL AND
(LOW SPEED) RELAY HIGH AND LOW
EXTERNAL CAB PRESSURE SWITCH
AIR SERVOMOTOR (SEE DETAIL A -
EVAPORATOR
CONNECTIONS)

CONDENSER

T118135 AIR CONDITIONER HARNESS (W9) COMPONENT LOCATION

7-18 Foldout 55 (Foldout 56 blank)


TM 5-3805-280-24-1

Hydraulic System

ROTARY MANIFOLD AIR TEST

1. Install a plug in one port.

2. Apply air pressure using JDG185 Air Test Plug and


02
0260 shop air pressure through the other port in that

T6557JB –UN–01NOV88
38 passage.

3. Listen for air leaks at ports on either side of


pressurized port.

TX,02,VV2724 –19–18SEP98–1/1

12-60
By order of the Secretary of the Army:

ERIK K.
ERIC K. SHINSEKI
SHINESKI
General United States Army
Chief of Staff

Official:
JOEL B. HUDSON
Administrative Assistant to the
Secretary of the Army
9930502

Distribution: To be distributed in accordance with Initial Distribution Number (IDN) 256561,


requirements for TM 5-3805-280-24-1.
THE METRIC SYSTEM AND EQUIVALENTS
PIN: 077619-000