SAVAIR ENERGY LTD.

Centrifugal PUMP SPECIFICATION PROJECT : Replacement of Process Pump, Fire Water Pump & Fire Water Jet Monitor at ONGC, Ahmedabad Asset. PLANT :ETP Jhalora (Effluent Transfer Pump P1) VENDOR : Sr. Parameters A Design criteria p Standard- ISO 2858/DIN 5199/DIN 24256 Liquid to be handled-Treated effluent/untreated effluent with 2 dissolved chemicals and traces of crude oil 3 4 5 6 7 B 1 Operating temperature- 50-60C/50-80C Area of classification- Hazardous Duty- Continuous Sound level- < 90 db @ 1 mtr away from equipment Surface finish- Critical surface of shaft to be ground to less than 0.8 micron. Construction Casing- Single stage, volute discharge at the centre of the top of vortex suppression, self venting arrangement. Impeller- Single piece casting, static & dynamically balanced, closed type with back vanes and top discharge volute with wear ring. Stuffing box-Large designed to accommodate split type gland packing and lantern ring. Bearing Housing- Bearing, oil lubricted with antifriction/thrust type(L-10 rating) construction, level oiler, oil leve visible, oil seals at end with fill point and lip type seal Suction- Front side at the centre of casing with ANSI B16.5 flange, Provision for vent, pressure guage and drain connection. Delivery- Top side of vortex with ANSI B16.5 flange, provision for vent, pressure guage and drain connection. Coupling- Flexible spacer type/Jaw type, dynamically balanced with mesh type guard ONGC-ES

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Base frame- Steel fabricated with medium channel having drain pan(min 4" channel upto 25 HP and 5" above 25 HP), machined foot pads for pump and motor, lifting eye bolts or lugs for lifting pump set with frame Painting- Fabricated items shall be sand blasted to white metal, primer with zinc epoxy, top coated with polyurethene paint

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Material Pressure casing- SS316 (ASTMA 743 Gr. CF8M) Impeller- SS316 (ASTMA 743 Gr. CF8M) Wear ring- SS316 (ASTMA 743 Gr. CF8M) Shaft- SS316 (ASTMA 276 Type 316) Gland Packing- TIWA teflon impregnated asbestos/graphite impregnated. Bearing housing- CI (ASTMA-48) Casing gasket- Compressed non-asbestos fiber Base frame- MS fabricated Pump details Capacity (Normal) Capacity (Rated) Head (meters) Discharge pressure Suction Connection Discharge Connection Rated Speed Efficiency of Pump Rated Power (KW) Driver Power (kW) Casing MAWP (kg/cm2g) Hydtrotest (kg/cm2g) Weight & overall dimensions Performance characteristics of pump Accessories of pump pressure guage at suction

white

non-

3" dial jelly filled, stem mounted range 5m to 10m

Matching flanges for suction and discharge List of spares required for 2 year trouble free operation with part no.

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Electrical Motor Type Make

FLP Sq. Cage Induction Motor ( energy Efficient) CGL/KEC/Siemens/NGEF/BBL/ GEC/ALSTHOM

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Duty Model/Frame Area of Classification Type of explosion protection Method Of starting Rated Power HP/(KW) (should be with service factor of 10% on motor rated power required for pump) BKW at full load Rated Speed Rpm Starting current ampere (should not exceed 600% of full load without any IS tolerance. Full load current ampere Voltage/Frequency / Phase Frequency Type of bearing (DE & NDE) Number of pole Service Factor Ambient Temp Applicable Code / Standards

Contnuous (S1) Hazardous Area( Zone 1) EX (d) ATS starter

4156% / 50 3% /

2 pole

Type of Lubrication Full load Torque Starting Torque % of full load Torque Efficiency at 100% load Efficiency at 75%, 50%, 25% load Degree Of Protection Insulation Class Starting Method Space Heaters watts/Volts Maximum No Of Start / Stop Permitted No. of Terminals Rotation viewed from NDE Coupling/Pully Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs Stator/Rotor Time constant minutes Power factor at 100% load Power factor at 75%, 50%, 25% load Brakdown or pull out Torque % GD2 of Motor GD2 of Loadr Starting time (At 100%, 75% V) Sec. Canopy to be provided

IS 325/IS -2148/IS12615/IS4029m& as per Standerd Specification MV motor Grease

Class F (with temp. rise to class B) 240 Volts AC 3

TEFC, IP-55 (Ex-'d' for Zone 1

Cable Size / Type 44 Fault level Fan For Motor Cooling Driven By The terminal box shall be spacious enough and shall be suitable for the cable size as specified by ONGC during drawing approval stage. The cable gland shall be DGMS flame proof , double compression type brass nickel-plated type in case of flame proof motors(Ex-'d') The cable gland shall be double compression type brass nickelplated type for Non FLP Motors The terminal box shall be suitable for type of enclosures selected for FLP/Non-FLP Motors The motor shall be painted with corrosion resistant epoxy paint of light grey;grade 631 as per IS:5 On- line Greasing arrangement shall be provided for motors offered. Space heater of sufficient capacity shall be provided for the motors above 30KW Terminal box shall be rotatable through 360 at 90 interval Energy Efficient Motor Supplied(Efficiency guaranteed as per IS:12615) The flameproof motor shall be in accordance with IS:2148 and suitable for Zone1/Zone2 Gas groupIIA/IIB and temp.class T3 The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufecturing clearance) a) Motor dimension drg. b) Hot/Cold withstand charaterstic curves of the motor. c) A Copy of DGMS approval certificate for FLP(Ex-'d') Motor

for motor space heater shall be 2CX4 sq. mm (Cu) 1.1 KV PVC/ Armoured Cable 40 KA for 0.25 Sec. for Motor above 30 KW

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Yes/ NO

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Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO

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Yes/ NO

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The following Third party Inspection/QA Deptt.of ONGC(whichever is applicable)release certificates alongwith the supply of the motors: a) Routine test Certificates. b) Type test certificate.
SCOPE OF SUPPLY

Yes/ NO

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Centricfugal Effluent Transfer Pump with Motor Foundation Bolts (If applicable) First Fill Up Lubricant Discharge Check Valve

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Companion Flanges Local Control Panel (applicable for diesel driven fire pump) Temperature And Pressure Gauages Common skid for Motor & Pump with alignment Matching flanges for suction and discharge end to be provided Vendor has to do the alignment of pump before process connection on his own cost Special Tools For Maintenance, If Any Commissioning Spares Mandatory Spares Packing & Shipment
Surface Protection & Painting Inspection And Tests

to be provided.

DOCUMENTS TO BE ENCLOSED WITH THE OFFER

Layout/ G.A Drawing of Pump and Motor, Capacity calculation sheet based on site condition Performance Curves of Pump and Motor Filled in motor Data Sheet Utility Requirement details,If any Civil load details
DEVIATION IF ANY

Ahmedabad Asset.