Solenoid air operated spool valve islands

Installation manual

88157671 MS-P574-1.R3

GB

GB

CONTENTS
SPOOL VALVES ISLANDS DESCRIPTION ............................................................................ 3 Multipol island ................................................................................................................. 3 Buslink /Probus-DP island ............................................................................................. 4 Buslink / Device Net and Can Open islands .................................................................... 5 JOINABLE SPOOL VALVES FOR COMPACT 8-13 ISLANDS ................................................. 6 END COVERS FOR COMPACT 8-13 ISLANDS ...................................................................... 7 COMPACT 8-13 SPOOL VALVE ISLAND ASSEMBLY............................................................ 8 DIMENSIONS AND WEIGHTS ................................................................................................ 9 Multipol island .................................................................................................................. 9 Buslink /Probus-DP island ........................................................................................... 10 Buslink / Device Net and Can Open islands .................................................................. 10 ISLAND ASSEMBLY, CHOICE OF ISLAND MOUNTING ...................................................... 11 PNEUMATIC CONNECTION (GENERAL) ............................................................................. 12 TYPES OF ADDRESSING ..................................................................................................... 14 PROFIBUS-DP CONNECTION.............................................................................................. 17 DEVICE NET OR CAN OPEN CONNECTION ...................................................................... 20 CONNECTOR DIMENSIONS ................................................................................................ 23

For valve piloting applications with high humidity levels (cleaning processes or humid environments), we recommend installing the Compact 8 & 13 valve islands into a cabinet. For mobile applications (conveyor, handling..), the network cables must be fastened to the machine to avoid inertial stress on the connections.

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VALVE ISLANDS
connection by multiwire cable
FEATURES
Solenoid air operated valve island for connection to a control system (PLC) with a multiwire cable for simple wiring. Connection with 25-pin SUB-D connector. IP65 rated protection with Sub-D connector in IP65 housing. The IP65 protection class allows for direct incorporation of the COMPACT 8 or 13 island into a machine, close to the actuators and enables an increased number of production cycles. Island delivered pre-assembled in accordance with customer specications.

Series

676-677
Type

MULTIPOL

COMBINATIONS
Modules of up to 16 COMPACT 8 or 13 spool valves can be grouped together. The maximum number of spool valves depends on the type of valve chosen: - 10 bistable or 2x3/2 spool valves - 16 monostable spool valves - 21 monostable and/or bistable solenoid coils . Optional mixing of: - All functions of 2x3/2 NC, 3/2 NC-NO, 5/2 monostable or bistable, and 5/3 spool valves. - Pressure separation plate and intermediate pressure supply module. The valve islands are intended for frame or DIN-EN 50022 rail mounting. The connection between the pins of the Sub-D connector and the solenoid pilot valves is ensured by an internal bus. MULTIPOL valve islands are available in two versions according to the type of addressing used: - Standard pinning (based on bistable spool valves - max. 10 components) - Optimised pinning (see following pages)

API
25 25 25 25

3 4

Ports 1 - 3/5 : with instant ttings 8 or 10 mm O.D. Ports 2 - 4 : with instant ttings 4-6 or 8 mm O.D. or push-in hose connection for tube 4 mm I.D. x 6 mm Frame (4 4.2) or DIN rail mounting Green LED : control of power on Yellow LED : error signal (no reply) Electrical connection over 25-pin male Sub-D socket IP65 rated connector housing with 25 female Sub-D pins + PVC cable length of 5m

2 3 1 6
5

ELECTRICAL CHARACTERISTICS
Supply voltage Max. ripple No-load consumption Consumption per pilot Pilot input voltage Input impedance : 24 VDC +/- 10% : 15 % : 0,5W + 80 mW per spool valve : Inrush : 1 W, Hold: 0,15 W : 24 VDC +/- 10 % : 7 M

PNEUMATIC CHARACTERISTICS OF SPOOL VALVES (see page 6)

NOTE: To facilitate ordering the individual components of a spool valve island, use the conguration software which will help you to completely ll in the reference lines for an island in accordance with the desired application and automatically specify the list of all the necessary components. This software is available on CD-ROM (consult us).

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VALVE ISLANDS
connection by eldbus
FEATURES
Solenoid air operated valve island for data exchange via eldbus and standardised PROFIBUS-DP protocol. Fieldbus connection between a control system (PLC) and the valve island is made by means of a single 5-wire cable with RS 485 interface. The BUSLINK system meets modern needs for automated installations by avoiding bulky and difcult wiring and providing for simple operation and maintenance.

Series

676-677
Type

BUSLINK

COMBINATIONS
Modules with up to 16 COMPACT 8 or 13 spool valves can be grouped together and mounted on a machine frame or DIN-EN 50022 rail Optional mixing of: - All functions of 2x3/2 NC, 3/2 NC-NO, 5/2 monostable or bistable, and 5/3 spool valves, within a limit of 21 coils piloted at the same time. - Pressure separation plate and intermediate pressure supply module.

COMMUNICATION CHARACTERISTICS
Protocol Transmission Bus structure Max. number of valve islands Number of valves per island Max. bus cable length Transmission speed Island addressing (node) : PROFIBUS-DP, (DIN 19245 - part 3 - EN 50170) : shielded twisted pair, RS 485 interface : line or tree structure with repeaters : 121 : max. 16 spool valves : 100 m to 1200 m, depending on the transmission speed : automatic selection from 9.6 Kbaud to 12 Mbaud depending on distance : by rotary switch
24V =

PLC

3 3 3 3

ELECTRICAL CHARACTERISTICS
Supply voltage Max. ripple ratio Bus consumption Consumption per pilot valve Protection of island alone Peak voltage suppression 24 V supply connection Bus connection (IN/OUT) Earth connection Electromagnetic compatibility : : : : : : : : 24 V=, 10%. The outputs (valves) and the bus electronics are supplied separately. 15 % <1.45 mA Inrush: 1 W - Hold: 0.15 W IP65 integrated for each coil 4-pin male M8 socket 5-pin 2 x M12 socket, code B (IN: M12-B male, OUT M12-B female) : metal plate on back panel : in accordance with EU directive EMC 89/336/EEC CE mark

PNEUMATIC CHARACTERISTICS OF SPOOL VALVES (see page 6)

NOTE: To facilitate ordering the individual components of a spool valve island, use the conguration software which will help you to completely ll in the reference lines for an island in accordance with the desired application and automatically specify the list of all the necessary components. This software is available on CD-ROM (consult us).

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VALVE ISLANDS
connection by eldbus
FEATURES
Solenoid air operated valve island for data exchange via eldbus and standardised DEVICE NET or CAN OPEN protocol. Fieldbus connection between a control system (PLC) and the valve island is made with a single 2x2-wire cable + earth. The BUSLINK system meets modern needs for automated installations by avoiding bulky and difcult wiring and providing for simple operation and maintenance. and

Series

676-677
Type

BUSLINK

COMBINATIONS
Modules with up to 16 COMPACT 8 or 13 spool valves can be grouped together and mounted on a machine frame or DIN-EN 50022 rail. Optional mixing of: - All functions of 2x3/2 NC, 3/2 NC-NO, 5/2 monostable or bistable, and 5/3 spool valves, within a limit of 21 coils piloted at the same time. - Pressure separation plate and intermediate pressure supply module.

COMMUNICATION CHARACTERISTICS
Protocol Transmission Bus structure Max. number of valve islands Number of valves per island Max. bus cable length Transmission speed Island addressing (nodes) : DEVICE NET or CAN OPEN : shielded 2x2-wire cable twisted in pairs : line or tree structure : 63 : max. 16 spool valves : 500 m at a transmission speed of 125 kbaud 200 m at a transmission speed of 250 kbaud 100 m at a transmission speed of 500 kbaud : 125, 250 or 500 kbaud, adjustable with integrated DIP switches : rotary switch integrated in the housing
5

PLC

24V =

5 5 5

ELECTRICAL CHARACTERISTICS
Supply voltage Max. ripple ratio Bus consumption Consumption per pilot valve Protection of island alone Peak voltage suppression 24 V supply connection Bus connection (IN/OUT) Electromagnetic compatibility : : : : : : : : : 24 V=, 10%. The outputs (valves) and the bus electronics are supplied separately. 15 % <1.45 W Inrush: 1 W, Hold: 0.15 W IP65 integrated for each coil 4-pin male M8 socket 5-pin male M12 socket in accordance with EU directive EMC 89/336/EEC CE mark

PNEUMATIC CHARACTERISTICS OF SPOOL VALVES (see page 6)

NOTE: To facilitate ordering the individual components of a spool valve island, use the conguration software which will help you to completely ll in the reference lines for an island in accordance with the desired application and automatically specify the list of all the necessary components. This software is available on CD-ROM (consult us).

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JOINABLE SPOOL VALVES GENERAL

FLUIDS OPERATING PRESSURE : Air or neutral gas, ltered at 40m, lubricated or not : -0.9 to 8 bar (with external pressure supply) except for 2x3/2 : 2 to 8 bar (with internal pressure supply on bistable version) : 3.5 to 8 bar (with internal pressure supply on monostable version) ALLOWABLE TEMPERATURE : +5C to +50C COMPACT 8 COMPACT 13 CONNECTION - Spool valve (ports 2 - 4) : instant ttings 4mm O.D. instant ttings 6mm O.D. push-in hose connection instant ttings 8mm O.D. for tube 4mm I.D. x 6 - End covers (ports 1 - 3 / 5) : instant ttings 8mm O.D. instant ttings 10mm O.D. FLOW (Qv at 6 bar) : see table opposite FUNCTION : 2x3/2 NC, 3/2 NC-NO, 5/2 monostable or bistable, 5/3 PILOT CONTROL : solenoid air operated with internal or external pressure supply PILOT PRESSURE : 2 to 8 bar (bistable function) 3.5 to 8 bar (monostable function) VIBRATION FATIGUE LIMIT : to EN 60068-2-6

3 1 5

m 8 - 13 m
4

ow (l/min - ANR) COMPACT 8 COMPACT 13 hose connection instant instant instant connecof spool ttings ttings ttings tion valve ports 2-4 4 mm tube 4 6 mm 8 mm O.D. O.D. O.D. I.D x 6 mm 2 x 3/2 NC 3/2 NC - NO 5/2 5/3 190 250 250 250 240 300 300 270 550 750 750 550 700 900 900 700

CONSTRUCTION
Body and end covers: glass-bre reinforced synthetic material Internal parts: aluminium, stainless steel, zinc-plated steel, brass and synthetic material Sealings: nitrile (NBR) and PUR Impulse-type or locking push/turn-type manual override

ELECTRICAL CHARACTERISTICS
voltage 24 V DC 10% consumption Inrush : 1 W Hold : 0,15 W spool valve monostable or bistable insulation class F protection degree IP 65

JOINABLE SPOOL VALVES FOR COMPACT 8 & 13 ISLANDS

type

function symbols

operators pilot (14) return (12)

code (24 V DC) connection of spool valve ports 2-4: COMPACT 8 COMPACT 13 push-in hose push-in hose (M) connection connection instant ttings 4mm I.D. x 6 mm 4mm I.D. x 6 mm instant ttings instant ttings for for exible 4mm O.D. 6mm O.D. 8mm O.D. rigid/semirigid polyurethane polyamide tube tube 57601125 57601135 57601126 57601136 57601128 57601138 57601127 57601137 57601130 57601140 57601132 57601142 57601107 57601111 57601108 57601112 57601030 57601036 57601029 57601035 57601032 57601038 57601034 57601040 57601559 57601569 57601560 57601570 57601562 57601572 57601561 57601571 57601564 57601574 57601566 57601576 57700042 57700107 57700111 57700108 57700112 57700030 57700036 57700029 57700035 57700032 57700038 57700034 57700040 57700014 57700105 57700109 57700106 57700110 57700002 57700008 57700001 57700007 57700004 57700010 57700006 57700012 57601123 57601133 57601041 57601042 57601557 57601567 57700041 57700013 -

14(12B)

12(12A)

2x3/2 K NC

12(12A) 14(12B)

Compact 8
14(12B) 12(12A)

Solenoid air operated pilot Differential return (Compact 8) Solenoid air operated pilot Spring return (Compact 13) Solenoid air operated pilot Spring return Solenoid air operated pilot Spring return Solenoid air operated pilot Spring return Solenoid air operated pilot and return
12

12(12A) 14(12B)

Compact 13
14 4

3/2NC
5 1 12/14 82/84 10 2

3/2NO
3 1 12/14 82/84 4 2 14

5/2
5 12/14 82/84
14 4

3 1
2 12

5/2
5 12/14 82/84 1 3

14

5/3

5 3 14 12 82/84 1

Centre closed W1 Solenoid air operated pilot and return Centre open to exhaust W3 Solenoid air operated pilot and return : impulse-type

14

12

5/3

5 3 14 12 82/84 1

(M) Manual operator

: locking push/turn-type

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ACCESSORIES END COVERS

S
The end covers ensure the following functions: - Island assembly: The spool valves are directly tted into the retention knobs on the end covers. The island is tightened with the screws (S) (use Phillips no. 2 screws for Compact 8 and torx screws for Compact 13). - Choice of island mounting : on machine frame (4 4.2), on DIN EN 50022 rail (for cabinet installation). - Pneumatic connection: of the common signals on the island (1 - 3/5) and selection of internal or external pilot pressure supply (12/14). - Electrical connection: All electrical connections of the MULTIPOL and BUSLINK valve islands are grouped together in the left-hand end cover.

accessory

description

pilot pressure supply with standard pinning

alimentation pilotage internal external (2) internal external (2)

code COMPACT 8 88157687 88157692 88157686 88157691 COMPACT 13 88157748 88157749 88157703 88157704

set of 2 end covers for pneumatic (1) and electrical connection for MULTIPOL

with optimised pinning

internal set of 2 end covers for pneumatic(1) and electrical connection for PROFIBUS-DP external (2)

88157688

88157711

88157693

88157712

internal set of 2 end covers for pneumatic(1) and electrical connection for DEVICE NET external (2)

88157689

88157713

88157694

88157714

internal set of 2 end covers for pneumatic(1) and electrical connection for CAN OPEN external (2)

88157690

88157715

88157695

88157716

(1) Pneumatic connections of ports 1 - 3/5 with instant ttings 8mm O.D. (Compact 8) or 10mm O.D. (Compact 13). End covers for direct mounting of valve island to frame. A set of adapters 88157640 is required for DIN rail mounting. (2) The external pilot pressure supply (3.5 to 8 bar) is located on the right-hand end cover. Connection with instant ttings for exible hose 4 mm O.D.

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ASSEMBLY -

COMPACT 8-13 SPOOL VALVE ISLAND ASSEMBLY Valve assembly 1 Lift the assembly clip and make sure the seals are properly in place. 2 Plug the valve onto the retention knob and push the assembly against the left-hand end cover or the previous valve. 3 Mount the number of valves you require. Mount the right-hand end-cover. Note: If you have a large number of valves (more than 10), press the assembly against a stop. Tightening the assembly 4 Secure the spool valve island assembly by tightening the 2 assembly screws (max. tightening torque: 0.1 Nm). 5 Clip each valve to the previous one. (1 clip for C8, 2 clips for C13)

2 3

4 5

6 Complete tightening (max. tightening torque: 0.7 Nm). Adding, removing or replacing a valve 7 Remove the assembly clips from the valves in question (also from the valve you need to replace). 8 Unscrew the assembly screws on the right-hand side. 9 Remove the right end-cover and the valves up to the valve in question. 10 Add or remove the valve in question.

Proceed with reassembly as described above. Make all pneumatic and electrical connections (see following page).

7 10 8 9
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MULTIPOL DIMENSIONS AND WEIGHTS

L1 29,5 L2 1 9 13,5 I P
4 3

17 4 15 K

38

2 1

External supply version

16,5

A COMPACT 8 COMPACT 13 76 91

H 67,8 82,8

I 53 86

J 67,5 83

K 38 53

P 36,5 69,5

4 5

number of spool valves 4 COMPACT 8 L2 L1 weight (kg) L2 L1 weight (kg) 53,5 88,2 5 61,7 6 69,9 7 78,1 8 86,3 9 10 11 12 13 14 15 16

94,5 102,7 110,9 119,1 127,3 135,5 143,7 151,9 138 146,3 154,6 162,9 171,2 179,5 187,8

96,5 104,8 113,1 121,4 129,7

0,440 0,488 0,536 0,584 0,632 0,680 0,728 0,776 0,824 0,872 0,920 0,968 1,016 83,5 119 96,5 109,5 122,5 135,5 148,5 161,5 174,5 187,5 200,5 213,5 226,5 239,5 132 145 158 171 184 197 210 223 236 249 262 275

COMPACT 13

0,620 0,700 0,780 0,860 0,940 1,020 1,100 1,180 1,260 1,340 1,420 1,500 1,580 Dimensions in mm

Weight of adapter for DIN rail mounting: 0.024 kg

82
Ports 1 - 3/5 : with instant ttings 8 or 10 mm O.D. Ports 2 - 4 : with instant ttings 4-6 or 8 mm O.D. or push-in hose connection for tube 4 mm I.D. x 6 mm Frame mounting (4 4.2) DIN-EN 50022 rail mounting with mounting kit (grey shaded part) 25-pin Sub-D socket All leaets are available on: www.asconumatics.eu 9

4 x 4,2

4 2

3/5

DIMENSIONS AND WEIGHTS Valve island with PROFIBUS-DP

L1 43,5 9,5 L2 1
17 4

9 29 13,5 20

15

82,5

21

4 2 4 x 4,2

1
4

3/5
82

External supply version

12 27,9 31,9

Valve island with DEVICE NET or CAN OPEN

L1 43,5 L2 1 9
17 4

18,5

I 13,5 20
4 3

15

82,5

4 2
20

1
4

3/5
2

4 x 4,2

82

10

External supply version

12

12,5 27

22
1

32
2

H COMPACT 8 COMPACT 13 67,8 82,8

I 53 86

J 67,5 83

K 38 53

M 120,5 135,5

N 46,5 61

3 4

Ports 1 - 3/5 : with instant ttings 8 or 10 mm O.D. Ports 2 - 4 : with instant ttings 4-6 or 8 mm O.D. or push-in hose connection for tube 4 mm I.D. x 6 mm Frame mounting (4 4.2) DIN-EN 50022 rail mounting with mounting kit (grey shaded part)

number of spool valves 4 COMPACT 8 L2 L1 weight (kg) L2 L1 weight (kg) 53,5 102 0,470 83,5 132 0,640 5 61,7 110,2 0,518 96,5 145 0,720 6 69,9 118,4 0,566 109,5 158 0,800 7 78,1 126,6 0,614 122,5 171 0,880 8 86,3 134,8 0,662 135,5 184 0,960 9 94,5 143 0,710 148,5 197 1,040 10 102,7 151,2 0,758 161,5 210 1,120 11 110,9 159,4 0,806 174,5 223 1,200 12 119,1 167,6 0,854 185,5 236 1,280 13 127,3 175,8 0,902 200,5 249 1,360 14 135,5 184 0,950 213,5 262 1,440 15 143,7 192,2 0,998 226,5 275 1,520 16 151,9 200,4 1,046 239,5 288 1,600

COMPACT 13

Weight of adapter for DIN rail mounting: 0.024 kg

Dimensions in mm

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VALVE ISLANDS ISLAND ASSEMBLY - CHOICE OF ISLAND MOUNTING

On machine frame On DIN-EN50022 rail using a set of adapters 88157640 (available as accessory)
L1

67,8

4 x M4

MOUNTING AND PNEUMATIC ACCESSORIES

accessory description 1m DIN-EN 50022 rail (7.5 x 35 mm) - Lengths: 5x1m COMPACT 8 set of adapters for DIN-EN50022 rail mounting of valve islands COMPACT 13 COMPACT 8 COMPACT 13 (1) Exhaust silencer to be mounted to ports 3/5 on end covers with instant ttings (see below)A 13 sorties 8 mm O.D. 10 mm O.D. 88157772 88157684 88157826 33400033 88157640 code 88157858

sintered bronze exhaust silencer for direct mounting to ports with instant ttings (1)

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PNEUMATIC CONNECTION PNEUMATIC CONNECTION

12/14
port n. 1 function pressure supply exhausts (*) external pilot pressure supply connection size (type: Q) COMPACT 8 instant ttings for exible hose 8mm O.D COMPACT 13 instant ttings for exible hose 10mm O.D

3/5 1 3/5 1

3/5 12/14

instant ttings for exible hose 4mm O.D.

The exhausts of the pilot circuit (82/84) are collected in the main exhaust circuit 3/5 and a protective non-return valve is integrated in the end covers.
Top view

Exhausts 3 and 5 channelled and connectable to a common port (3/5) on each end cover.

82/84

Common pilot exhaust

3 5

Front view, connection side

12/14 3 5

Non-return valve
3/5 3/5 3/5 3/5 3/5 3/5 3/5 3/5 3/5

Common exhaust of ports 3 and 5

3/5

3/5

PRESSURE SUPPLY OF PILOT VALVES

COMPACT 8 & 13 valve islands are available with either internal or external pilot pressure supply. The choice is made over different end covers. Internal pilot pressure supply External pilot pressure supply
Top view Top view

12/14

12/14

12/14

1
In this conguration: - The spool valves on an island can be supplied with low pressure and vacuum. - The pilots and the spool valves on an island can be supplied with pressure over 2 separate lines.

In this conguration: - The pilot valves are directly supplied with pressure over the general pressure supply (1) - Common supply pressure (spool valves and pilot valves): 2 to 8 bar, bistable function 3.5 to 8 bar, monostable function

- Supply pressure of pilot valves (P12/14): 3.5 to 8 bar - Supply pressure of spool valves: P1 = -0.950 bar to + 8 bar Special case for 2x3/2: P1= 3.5 to 8 bar with P12/14 P1 - Connection of pilot circuit supply no. 12/14 with instant ttings on the lateral side of the right-hand end cover.

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PNEUMATIC CONNECTION SUPPLY WITH 1, 2 OR 3 DIFFERENT PRESSURES

COMPACT 8-13 islands are especially designed to be supplied with more than one pressure level.

Supply with 1 pressure (P1)

12/14 12/14

P1

P1 P1
12/14

P1

All islands are provided with 2 end covers for choice of pressure supply side (left or right). For more than 7 spool valves or for simultaneous operation of 4 spool valves, the unit must be supplied with pressure from both sides. Units with more than 14 spool valves must be supplied with pressure from three sides using an intermediate pressure supply module, type D, which should be placed in the rst third on the left-hand side of the island.

5 1

P1

P1

P1
Supply with 2 different pressures (P1-P2)
E
3 5
12/14

E
3 5

P1

P2

For this conguration use a pressure separation plate, type W, to be incorporated in the right order. Common exhaust (see detail below) P1>P2 P1: 3.5 to 8 bar (version with internal pressure supply)

Supply with 3 different pressures (P1-P2-P3)

D

E
5

E
3 5

12/14

E
3 3 5

P1

P3

For this conguration use: - 1 intermediate pressure supply module, type D - 1 pressure separation plate, type W Open and blocked ow parts are shown (see detail below) P1>P2 and P3 P1: 3.5 to 8 bar ( version with internal pressure supply)

P2
Spool valves supplied at pressure P1 Spool valves supplied at pressure P2 Spool valves supplied at pressure P3

PRESSURE SEPARATION PLATE AND INTERMEDIATE PRESSURE SUPPLY MODULE

To obtain the congurations described below, these accessories must be incorporated in the right order.
Intermediate pressure supply module This module allows for pressure (1) to be supplied to the right while ow paths 12/14, 82/84 (with protective non-return valve) + 3 and 5 are maintained. The exhausts are collected and channelled over port 3/5. Pressure supply Exhausts Pressure separation plate This accessory blocks the main common pressure supply (1) while ow paths 12/14, 82/84, 3 and 5 are maintained.

Pressure supply

Exhausts

Intermediate pressure supply module Pressure separation plate

12/14 82/84

12/14 82/84

3 1 1
description

3 1 1 5

1 5 3/5

width (mm) 16 22 16 22 16 22

type D D W W X X

code 88157696 88157733 88157697 88157736 88157698 88157735

intermediate pressure supply module

COMPACT 8 COMPACT 13 COMPACT 8

ports 1 and 3 / 5 with instant ttings 8 mm O.D. (1) ports 1 and 3 / 5 with instant ttings 10 mm O.D. (1) blocking of port 1 (all other connections maintained) blocking of port 1 (all other connections maintained) blocking of ports 1 - 3 - 5 blocking of ports 1 - 3 - 5

pressure separation plate

COMPACT 13 COMPACT 8 COMPACT 13

(1) An exhaust silencer can be mounted to ports 3 / 5 (see page 11)

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MULTIPOL TYPES OF ADDRESSING Addressing with standard pinning Addressing with optimised pinning

V : 1 2 3 4 5 6 7 8 9 10
14 12

V : 1 2 3 4 5 6 7 8 9 10 111213
14 12

This version is the standard for 1 to max. 10 spool valves: 2 pins (or 2 wires) are reserved on the Sub-D socket for each spool valve. Advantages: - Same connector reference irrespective of the valve islands conguration. - Possibility to replace one function by another without modication of the address on the Sub-D socket.

When the valve island is switched on for the rst time, the pins of the Sub-D socket are automatically assigned to each spool valve in accordance with its function (1 pin for a monostable spool valve and 2 pins for a bistable spool valve). Advantages: - The pins used on the Sub-D socket are optimised. - A maximum number of 16 spool valves can be mounted. - The pin assignment of the Sub-D socket can be adapted to the valve island. 25-pin male Sub-D 25 socket (view from male pin side, depending on the spool valve function) (addressing example see above)

25-pin male Sub-D 25 socket (view from male pin side irrespective of the spool valve function) Pin no. 1 2 3 4 5 6 7 8 9 10 11 12 13 Pin no. 14 15 16 17 18 19 20 21 22 23 24 25

Address V1.14 V1.12 V2.14 V2.12 V3.14 V3.12 V4.14 V4.12 V5.14 V5.12 V6.14 V6.12 V7.14

Address V7.12 V8.14 V8.12 V9.14 V9.12 V10.14 V10.12 +24V DC +24V DC Ground Ground

14 15 16 17 18 19 20 21 22 23 24 25

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25

1 2 3 4 5 6 7 8 9 10 11 12 13

Pin no. 1 2 3 4 5 6 7 8 9 10 11 12 13

Address V1.14 V2.14 V2.12 V3.14 V3.12 V4.14 V4.12 V5.14 V5.12 V6.14 V7.14 V8.14 V8.12

Pin no. 14 15 16 17 18 19 20 21 22 23 24 25

Address V9.14 V10.14 V10.12 V11.14 V11.12 V12.14 V12.12 V13.14 +24V DC +24V DC Ground Ground

Legend: V1 = Consecutive spool valve number (see above) 14 = Pilot 12 = Return To address 2 x 3/2 NC spool valves (monostable with differential return - type K) the following pilot signals must be considered: - 12A instead of 12 - 12B instead of 14

Legend: V1 = Consecutive spool valve number (see above) 14 = Pilot 12 = Return To address 2 x 3/2 NC spool valves (monostable with differential return - type K) the following pilot signals must be considered: - 12A instead of 12 - 12B instead of 14

ACCESSORIES FOR MULTIPOL

accessory description IP65 rated connector housing for COMPACT 8 & 13 - MULTIPOL with 25pin female Sub-D connector + PVC cable Length: 5 m Length: 2 m code 88157644 88100901

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MULTIPOL CABLE 25 FILS + CONNECTEUR SUB-D A 25 BROCHES FEMELLES 25 WIRE CABLE + SUB-D CONNECTOR WITH 25 FEMALE PINS 25-POLIGES KABEL + 25-POLIGE SUB-D-LEITUNGSDOSE SCATOLA + CAVO 25 FILI + CONNETTORE SUB-D 25 PIN FEMMINA CAJA + CABLE 25 HILOS + CONECTOR SUB-D DE 25 PINES HEMBRA KAST + KABEL 25 DRADEN + SUB-D-CONNECTOR MET 25 VROUWELIJKE PENNEN

FR

Cble 25 conducteurs 0,22 mm2 raccord surconnecteur SUB-D 25 muni dun botier tanche IP65, pour connexion de 16 distributeurs maxi sur lot COMPACT 8-13 Multipol IP65. 25-wire cable (section: 0.22 mm2) with 25-pin SUB-D connector with IP65 housing for connection of max. 16 spool valves to COMPACT 8-13 Multipol IP65 unit. 25-adriges Kabel (Querschnitt 0,22 mm2) mit 25-poliger Leitungsdose mit IP65Gehuse zum Anschluss von max.16 Wegeventilen auf der COMPACT 8-13 Multipol-IP65-Einheit. Cavo a 25 conduttori 0,22 mm2 collegato sulconnettore SUB-D 25 provvisto di una scatola IP65, per la connessione di 16 distributori max. sullisola COMPACT 8-13 Multipol IP65. Cable 25 conductores 0,22 mm2 conectado alconector SUB-D 25 provisto de una caja estanca IP65, para la conexin de 16 distribuidores mximo en islote COMPACT 8-13 Multipol IP65. Kabel 25 geleiders 0,22 mm2 aangesloten op SUB-D-connector 25 voorzien van een dichte kast IP65, om maximaal 16 verdelers aan te sluiten op het COMPACT 8-13 Multipol IP65-eiland.

GB DE IT ES NL

N des broches du connecteur SUB-D Pin n of SUB-D connector Pin Nr. SUB-D-Leitungsdose N di morsetti del connettore SUB-D N de los pines del conector SUB-D Nummer van de pennen van de SUB-D-connector

Couleurs des 25 conducteurs - Colours of the 25 wires - Farbe der 25 Adern Colori dei 25 conduttori - Colores de los 25 conductores - Kleuren van de 25 geleiders

FR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 blanc/vert blanc/jaune blanc/gris vert jaune jaune/noir gris jaune/rouge rose jaune/bleu orange bleu clair kaki blanc/marron blanc/noir violet blanc/rose blanc/rouge blanc/violet blanc/bleu bleu blanc rouge marron noir

GB
white/green white/yellow white/grey green yellow yellow/black grey yellow/red pink yellow/blue orange light blue khaki white/brown white/black purple white/pink white/red white/purple white/blue blue white red brown black

DE
wei/grn wei/gelb wei/grau grn gelb gelb/schwarz grau gelb/rot rosa gelb/blau orange hellblau khakifarben wei/braun wei/schwarz violett wei/rosa wei/rot wei/violett wei/blau blau wei rot braun schwarz

IT
bianco/verde blu/giallo bianco/grigio verde giallo giallo/nero grigio giallo/rosso rosa giallo/blu arancione blu chario cachi bianco/marrone bianco/nero viola bianco/rosa bianco/rosso bianco/viola bianco/blu blu bianco rosso marrone nero

ES
blanco/verde azul/amarillo blanco/gris verde amarillo amarillo/negro gris amarillo/rojo rosa amarillo/azul naranja azul claro caqui blanco/marrn blanco/negro violeta blanco/rosa blanco/rojo blanco/violeta blanco/azul azul blanco rojo marrn negro

NL
wit/groen wit/geel wit/grijs groen geel geel/zwart grijs geel/rood rose geel/blauw oranje lichtblauw khaki wit/bruin wit/zwart paars wit/rose wit/rood wit/paars wit/blauw blauw wit rood bruin zwart

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MULTIPOL Diagnostics
THE MULTIPOL module is provided with 2 diagnostic LEDS (A): Green LED : indicates power on Yellow LED : indicates error (no response) yellow green No error

Power failure

Low power or valve module inoperative

FUSES
The 24 V power supply for the valves must be protected with an external 1A fuse.

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PROFIBUS-DP CONNECTION
The left side of the front panel of the pneumatic spool valve island for Probus-DP is equipped as follows: - one 4-pin male M8 socket for power supply (4) - one 5-pin (male + female) M12-B socket for bus connection (5) Connection of standardised eldbus Wiring with T-connector
K

Wiring with 2 x M12

4

24V DC power supply

L H

5
G

BUS input BUS output

F L G

6 LED indicator lights

The modules on either side of the system must be equipped with terminating resistors (H).

ACCESSORIES FOR PROFIBUS-DP

Accessory I F Description 4-pin straight female M8 connector - IP65 with PVC cable 5m long (other end stripped) unshielded, max. 3 MBaud T-connector M12-B for Probus-DP network connection shielded, max. 12 MBaud Code 88157771 88100711 88100712 88100713 88100714 max. 12 MBaud 88100716

G L H

5-pin female connector M12-B for Probus-DP - cable 6 - 8 mm 5-pin male connector M12-B for Probus-DP - cable 6 - 8 mm Terminating resistor M12-B, male plug

(K) The cable is not included in the scope of delivery and must be ordered separately. For connector dimensions see page 23

ELECTRICAL CONNECTION
Of M12 connectors - code B (5)
1 4 5 2 3
2 3 5 1 4

Pin 1 2 3 4 5

Signal name VP( )

Description Data line A Data line B Shield

R x D/T x D - N DGND ( )

View on screw side of male connector (L) Of power supply (4)

2 3 4 1

View on screw side of female connector (G)

R x D/T x D - P Shield (

**)

Pin 1 (brown wire) Pin 2 (white wire) Pin 3 (blue wire) Pin 4 (black wire)

: : : :

+24V DC (bus) +24V DC (spool valve) 0V - Common GND 0V - Common GND

( ) These terminating signals are for the terminating shunt * only. They must not be wired. ( ) Supply a shielded cable (K) to wire pin 5 of the connector.

**

Connection of the shielded bus cable (K) to the M12 connector (G) and (L) (except when using a shielded T-connector): K
Strip the cable as shown opposite. Prepare an additional isolated piece of wire (S). Fit the the braided shield through the locking ring and insert it into the cable gland to ensure the shielding continuity of the Faraday Cage. Solder the shield (P) onto the end of the additional wire. Connection 5 allows for continuous shielding via the T-connector.

35

6 2 4 5

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 ADDRESSING OF SPOOL VALVES

The address weight increases from left to right. You may mix monostable and bistable spool valves. The spool valves may be positioned at option. For a monostable spool valve the data bit for 12 remains unused.

Data bit Spool valve Spool valve 1/14

D0 1/14

D1 1/12

D2 2/14

D3 2/12

D4 3/14

D5 3/12

........... ...........

D26

D27

D28

D29

D30

D31

14/14 14/12 15/14 15/12 16/14 16/12

Piloting code (pilot: 14 or return: 12) Consecutive spool valve number

Valve X/14 = piloting of coil 14: Port 4 pressurised Valve X/12 = piloting of coil 12: Port 2 pressurised (1) (1) Except for the 2x3/2 NC valve on pilot side = 12 (port 2 pressurised). Return by de-energisation of coil 12.

Programming instructions
For detailed information see the PLC and controller installation manuals. The pneumatic spool valve island is addressed over 6 output bytes. In order to be able to congure the bus system of the JOUCOMATIC spool valve islands, copy the data from the diskette supplied as an accessory into the directory containing the slave islands: For islands to DIN 19245 - part 3, use the le C8Probus.gsd downloadable on www.asconumatics.eu / downloads

Address selection
1 - Remove the plug to gain access to the addressing switches. 2 - Set the switches to the desired addresses (see diagram). 3 - Put the plug back on.

Switch for "10s" digit

5 4 3

6 7 8 9A

21

B C D E F

Switch for "1s" digit

5 4 3

6 7 8 9A

21

B C D E F

NOTE: The default address of the module is "03" at delivery.

Setting of the transmission speed

The value is automatically set in accordance with the Probus controller (master).

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 DIAGNOSTICS

Diagnostic read verication

The DP diagnostics have 1 additional data bit (ext_diag_dat) and can be accessed over the Probus-DP diagnostic read function. The diagnostic bit is interpreted as follows: Bits 0 1 2 3 to 6 Value at initialisation: 03
6

=1 Faulty responses from the valves No response from the valves Error or no 24 V power supply for pneumatics xed to "0" (no signicance)

=0 no error no error no error

LED indicaton

Two LEDs allow you to see the island's status: - "RUN" LED: green light - "ERROR" LED: orange light (fault condition, a critical condition has occurred) LED Run Colour green Status ON Flashing OFF Error orange ON OF Indication Data exchange in progress Waiting for conguration or parameter entry, initialisation DP fault (time_out) DP fault (time_out), initialisation Data exchange in progress

6 Indicator LEDs

Reset position
PROFIBUS islands are provided with a reset into zero position.

FUSES
The 24 V power supply for the valves must be protected by an external 1 A fuse.

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and

DEVICE NET OR CAN OPEN CONNECTION

The left side of the front panel of the pneumatic spool valve island for DEVICE NET or CAN OPEN is equipped as follows: - one 4-pin male M8 socket for power supply (4) - one 5-pin female M12 socket for bus connection (5) The modules on either side of the system must be provided with terminating resistors (H). T-connection
K G F G K

5 4

E H

6 Led indicator lights

Island
The following accessories are required for wiring:

ACCESSORIES FOR DEVICE NET OR CAN OPEN

Accessories Description 4-pin straight female M8 connector - IP65 for 24V DC power supply + PVC cable, 5 m long F T-connector M12-A for network connection Code 88157771

88100251

5-pin female connector M12-A for cable 6 - 8 mm Terminating resistor M12-A for DEVICE NET or CAN OPEN, female plug

88100256

88157770

(K) The cable is not included in the scope of delivery and must be ordered separately. For connector dimensions see installation manual.

ELECTRICAL CONNECTION
Fieldbus view from screw side of female connector
4 5 1 2 3

Power supply view from male pin side

2 3 4 1

Pin 1 2 3 4 5

Signal name Shield V+ (24 V) V- (24 V) CAN - H CAN - L

Description Shield Network supply Network supply Network signal + Network signal -

Pin 1 (brown wire) Pin 2 (white wire) Pin 3 (blue wire) Pin 4 (black wire)

: : : :

+24V DC (spool valve) +24V DC (spool valve) 0V - Common GND 0V - Common GND

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and

ADDRESSING OF SPOOL VALVES

The address weight increases from right to left. You may mix monostable and bistable spool valves. The spool valves may be positioned at option. For a monostable spool valve the data bit for 12 remains unused.

Data bit Spool valve Spool valve 1/14

D0 1/14

D1 1/12

D2 2/14

D3 2/12

D4 3/14

D5 3/12

........... ...........

D26

D27

D28

D29

D30

D31

14/14 14/12 15/14 15/12 16/14 16/12

Piloting code (pilot: 14 or return: 12) Consecutive spool valve number

Valve X/14 = piloting of coil 14: Port 4 pressurised Valve X/12 = piloting of coil 12: Port 2 pressurised (1) (1) Except for the 2x3/2 NC valve on pilot side = 12 (port 2 pressurised). Return by de-energisation of coil 12.

Programming instructions
For detailed information see the PLC and controller installation manuals. The pneumatic spool valve island is addressed over 6 output bytes. In order to be able to congure the bus system of the JOUCOMATIC spool valve islands, copy the data from the diskette supplied as an accessory into the directory containing the slave islands: For islands to DIN 19245 - part 3, use the le COMPACT-Dnet.eds for Device Net or the le C8CanOpen.eds for Can Open downloadable on www.asconumatics.eu / downloads

Address selection
1 - Unscrew the plug to gain access to the addressing switches. 2 - Set the coding wheels to the desired addresses (see diagram). 3 - Screw the plug back on. Island addressing with two coding wheels: - Set the 10s digit with the upper coding wheel. - Set the 1s digit with the bottom coding wheel.

Switches 1 and 2

Switch for 10s digit

ON
9 0 1 8

Switch for 1s digit

7 6 5 4 9 0 1 8 7 6 5 4

NOTE: The default address of the module is "03" at delivery.

Setting of the transmission speed

The communication speed is set with 2 switches: Can Open Speed 1 Mbauds 500 Kbauds 125 Kbauds 20 Kbauds Switch 1 ON ON OFF OFF Switch 2 ON OFF ON OFF Device Net Speed 125 Kbauds 250 Kbauds 500 Kbauds Switch 1 ON OFF ON Switch 2 ON ON OFF

1 2
2 3 2 3

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and

DIAGNOSTICS
According to DeviceNet or CAN OPEN specications. Fault No power supply / power supply not connected Island is operative Module is operative but parameters are missing Minor fault and/or time-out Critical fault Communication error Status of red LED Status of green LED OFF OFF OFF Flashing ON Flashing OFF ON Flashing OFF OFF Flashing
6 Indicator LEDs

Reset position
Buslink Device Net or Can Open islands are provided with a reset into zero position.

FUSES
The 24 V power supply for the valves must be protected by an external 1 A fuse.

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ACCESSORIES CONNECTOR DIMENSIONS CONNECTORS FOR PROFIBUS-DP T-connector (B code) 88100711 (max. 3 MBaud) 88100712 (max. 12 MBaud)
65,5 35,5

Terminating resistor, M12, male (B code) 88100716

51,3

M12

22,5

39

3 1

M12

1 : 5 male pins 2 : 5 female pins 3 : Thickness: 17mm

Female M12 connector (B code) 88100713

56,5

Male M12 connector (B code) 88100714

62

PG9
M12 20

PG9
M12 20

6- 8 mm CONNECTORS FOR DEVICE-NET OR CAN OPEN T-connector (A code) 88100251

60

6- 8 mm

Terminating resistor Female M12 connector (A code) 88157770

46,7

M12

46

2 : 5 female pins 3 : Thickness: 17mm

1 3 2

M12

Female M12 connector (A code) 88100256

56,5

PG9
M12 20

6- 8 mm All leaets are available on: www.asconumatics.eu 23

M12 14,5

1 : 5 male pins

M12

M12

M12

All leaets are available on: www.asconumatics.eu 24