Академический Документы
Профессиональный Документы
Культура Документы
1967
MCCORVEY, D
UNIVERSITY OF CALIFORNIA
Los Angeles
by
Committee in charge
Rubinstein
Andrews
1967
S^
ii
TABLE OF CONTENTS
Page
ACKNOWLEDGEMENTS
ABSTRACT OF THE DISSERTATION
CHAPTER
I
vi
INTRODUCTION
1.1 Objectives
.
Planning Problem.
1
.
The Approach
....
4
6
FACILITIES MAINTENANCE PLANNING DEFINITIONS SYSTEM ORIENTATION AND A COMPARISON OF EXPECTED MISSION AND FACILITY LIFE
2.1 Terminology
Maintenance
Li
8 9
11
re.
16
in
Chapter
III
Page
19
....
20
Value System
IV
30
.....
.
45
45
50
51
59
59
Model
....
60 63
70
77
77 79
BIBLIOGRAPHY
80
APPENDIX
A
B
82
85
iv
ACKNOWLEDGMENTS
The author wishes to thank the members of his com-
B.
Particular
J.
Morley English,
gratefully acknowledged.
Finally the author wishes to thank his wife, Helen,
for her encouragement and understanding during this
Maintenance Planning
by
complexes as found in the military and in large corporations requires a rational decision making process for
Engin-
eering economics has provided a basis for choosing between competing projects where all values are reducible
to economic values.
projects becomes large, the search for optimal combinations of projects becomes difficult.
Decisions must
It is the purpose of
vi
vii
CHAPTER
INTRODUCTION
I.I
Objectives
The overall objective of this thesis is to develop
system.
methodology;
First, it must
This task is
improvements have been made in this field aided by more effective building products and production equipment.
The
planning organization.
if the
original requirements for the facilities remained constant (also assuming the new condition was the minimum
acceptable condition).
in cost.
The question of relative values has now been The maintenance planner must decide which
introduced.
blem faces the maintenance planner whether he is responsible for a single facility, a military base or the total
pi
decisions to be expressed;
and
The Approach
1.
2.
3.
tions.
dimension to include all the pertinent value laden parameters of the general planning problem.
Because of the lack of practical measures of values
upon the economic theory of value is then derived which may be suitable as an initial step in applying the more
general value system.
Finally, a dynamic programming
While no specific works were found in the literature of facility maintenance planning, the following
provide
while Barish (1
has been necessary to develop broader measures of value and to find means to compare dissimilar value measures.
Fields
pro-
A general system
His work
in Chapter 111.
oriented and requires a value model for comparing solutions analogous to the comparison of alternative design
concepts
between multiple courses of action to provide the greatest economic rewards for the allocation of resources.
(13),
The
Weingartner (22).
by Bellman was applied to the capital budgeting problem by Weingartner (21) and Cord (4).
1.5
Order of Presentation
Chapter
thesis
The mis-
A simplified planning
CHAPTER II
SYSTEM
lities which are elements of large complexes of facilities designed to satisfy dynamic sets of mission require-
ments.
value oriented planning system to be presented in Chapter III, and the investigation of techniques for opti-
2.1
Terminology
Facility
A facility is a structure or ground structure in-
It excludes equip-
System
A system is a set of objects with relationships
Objects are
Attributes
system together.
Subsystems
A system which is an element or object within a larger
New Construction
The provision of a facility or expansion of an existing facility for the purpose of meeting the requirements
10
The
Maintenance
Maintenance is
Routine maintenance
The frequent or continuous work performed on
a facility to keep it at a satisfactory opera-
11
expansion of the
passing system.
must be exercised in optimization efforts, for the relations between the system under consideration and adjacent
It is important
environment.
12)
12
blished at this level state the need for the next lower
system, the national defense system, represented by the
Department of Defense.
It is
Figure
FIGURE
2. 3.
4.
5. 6. 7.
8.
Personnel Support
9.
Administration
ments
strategic forces.
13
Figure
Utilities;
14
FUNCTIONAL CATEGORIES
OF THE MILITARY MISSIONS SYSTEM
1.
Mission Operations
Supply Operations
2.
3.
Maintenance of Materiel
4. 5.
6
Modernization
Transportation
Comtnuni cat ions
7.
Medical Operations
Food Service
8. 9.
10. 11.
12.
13. 14. 15. 16.
Minor Construction
Administration
FIGURE
15
CO
Q)
&
0)
4->
U w
O
>, 60 CO
9
4->
4J
cd
C
CD
B
r-l
Ctf
(1)
60
ctj
C O C
Subsystem
o C
Figure
16
mission life.
A problem inherent in facilities p lining is the
some facilities are, and optimal planning requires that the problem be considered.
If
In the absence
17
present themselves.
of individual facilities.
experiment.
analyze, as stated;
18
Regard-
Footnotes
1.
2.
3.
CHAPTER III
In this chapter a
This presup-
establishment of
a value system;
19
20
to the system.
Assump-
tractable form.
3.1
The General Value System Design Process The design of a system, whether it be a piece of
The psycho-
Order Scales,
among others.
The combination of the two general theories is an
Lifson
The steps
21
Problem Formulation
To initiate the process, a general statement of the
Nl
Quantitative
available resources.
Estimate of the Environment
The system must exist in an environment which is
22
FIGURE 4
THE VALUE SYSTEM DESIGN PROCESS
Problem Formulation
Estimate of the Needs Resources Environment
""
Including
y, design parameter
u(y)
,
utility functions
w j weighting factors O.F., the objective function SR, the stopping rule
<-
_s*_j
yes
23
environmental elements.
which
Design Parameters
jy
An example of a design
24
Utility functions
aspiration
Normalized
jy
..
Vf
E e|.| s
M w tU s M D
3-1
iJ
Where
in the structure
W
ml
the set of possible wind conditions the set of possible seismic loads
= the set of dead loads on the struc-
D,
ture
25
Design Concepts
A design concept is a possible solution to the
It
concept.
f(y^)
j,.
Each
f(y-j) ^ is a
probability
The probability
The Utility Matrix The elements of the value system may be visualized
as a three dimension array as shown in figure 5.
Each
va lue
Probability Matrix
The probability matrix for a given design configura-
26
El
p
l
E2
p2
E3
P3
yi
?2 y3
u ll u 12 u 13
U 1L
u lr
u 21 u 31
CO
u
CD CD
% U
<d
u ji
U JL
a
c
60
H
CO
CD
ym
"ml
'UmL
'
"ran
Figure 5
27
MATRIX OF PROBABILITY DENSITY FUNCTIONS DESIGN CONCEPT x^ FOR VALUES DESIGN PARAMETERS, y kL
-
GIVEN
Figure
28
occur.
Weighting Factors Wj
The value of elements of alternative design concepts can be evaluated by the parameters, yj, presented above.
It is necessary to develop a relation which describes
u^,
f^L
?]_)
3-2
.m and L = 1,2,3.
u^,
of de-
sign parameter, j, for environmental state, L, the probability, f-jkL, that the value, yj^L* f the design parameter
j,
to m
29
to n.
plication.
O.F. =
y X (w
j=l 1=1
U JLf jLP
L>
3"3
The cost
may be used to evaluate a set of competing design concepts to be synthesized in this step.
Design of the
performance model usually must follow the synthesis of alternative designs, because the translation of design
properties to the dimensions of the design parameters
may be unique for each design.
Application of the value system to each design concept will result in an objective function value for each
design.
30
concepts is in order.
ning problem, and to provide a model in which the psychological theory of value may be applied when measures
of these values are developed.
A simplified objective
Statement of Needs N
The primary objective of the facility maintenance
31
facility may function for a period of time with no maintenance, but a point is reached where work must be ac-
complished.
Assume that
measurable quantitatively.
An objective of facilities
maintenance must be to maintain a level of facility condition for all facilities in the system, which produces
the optimal value to the combined missions oriented system,
The principle
system.
32
Statement of Resources R
The set of resources at the disposal of the main-
within the defense system and should reflect the relative need for facilities, compared to other elements of
the functional categories.
Man power
Material
33
A maintenance planning
Environments N
j
2.
the set of all feasible combinations of missions for all combinations of facilities.
would be intractable.
The assumption to be made in the elementary mathe-
Design Parameters X
34
approach has been to assign economic value to all recognizable quantities of value and to treat the remaining
facts.
the decision maker is correct, that the economic analysis failed to reflect the reality of the case.
35
2.
3.
maintenance of a facility.
4.
5.
Safety.
36
annual cost and internal rate of return as measures values in engineering projects.
described, as follows:
1.
of
7TT-rr / + \
i
3-4
i=l
Where
c$_
= the net annual cost for time period i, = a discount rate for the decreased
i_-
and n
2.
R " P
3,
(1+rP-l
3 "
of the above
37
will be used for measuring the negative value of investing resources in facilities maintenance.
Objective Function
The cost effectiveness type two dimensional objective function will be used.
Effectiveness is defined to
fectiveness condition.
0.
F.
= f(S,Q)
3-6
3.25
If the system missions remain constant, there is some cost, which if allocated, will maintain
indefinitely.
38
2.
Routine Maintenance,
repair projects which influence, but do not control, the management of the routine maintenance
budget.
39
courses of ac-
o.
3.26
Performance Models
f(R lt Clj
c^j, r ) t
Ljl
3-7
m
b.
c ij
nfep*
2
n
Ci j
nfcp-
+ R
n+n*
Where
i =
,m
k=l,2,3.
,o
the cost of routine maintenance of project i in the jth time period before the repair is funded, j=l,2,
3.
.
.n
n = the total number of budget periods in the life of each project or some arbitrary limit in which all costs
beyond the limit are discounted back to the final included time period, (Permits an infinite future.) n.
c'j j=the cost of
maintenance for the ith project after the accomplishment of the repair project.
40
\ j + r *-
worth value for the ith project for values in the jth time period.
L^= the time period in which the repair for the i th project is made.
The net present worth return, S, for the course
of action
X.
Figure 7b
41
a.
CO
<D
p2
CO
<
c c
(J*
__
Facility Life in years
s
CO
ctf
<
Facility Life in years
Revised Cost Stream--Repair
c.
CO
,
R^
Repair cost, R^
P
ttf
Pi
CO
o O
Figure
42
plan is to be valid.
c l a l + c 2 a 2 + c a jj
c n a +a nV n
Cf a f
f=l
Where the last expression on the right represents the discounted sum of all future costs beyond the time period discounted to time period n and then to the present, aj is the time discount factor for period j
The difficulty occurs in projecting revised cost streams
This permits
43
3.26
of resources is n
Qk =
I
i=l
R iL
TT7rTT
3-9
Rj_
is funded.
The two
The method
Chapters IV and V.
44
Footnotes
1.
2.
3.
CHAPTER IV
Dantzig
5)
Included
(22)
Weinga rtner
I,
45
46
return from the allocation of a sum of money over a number of time periods is maximized. The problem is con-
This
may be stated:
n
0.
F.
Maximum
>
^jX.
^~^
j=l
n
b.
subject to
* Xj *
"S
c bj
C
t
t =
1,2,3,
,T
j=l
c.
1
j
= 1,2,3,
,n
bj = the net
.=
C t = the
t th
The set
47
4.
4.11
Linear
mutual
48
Each method
may
vs-ry in its
Acceptance of
S xj
jey
4- 2
Where
be accepted.
Contingent Projects
It may be desirable in the facility repair problem
several increments, each of which serves a useful purpose, independent of the undertaking of the others, but
49
ming model is illustrated by a case where the desirability of purchasing a machine tool attachment is contingent upon the purchase of the basic machine.
In the
a.
x b * xa xa *
1
4-3
b.
Again
contingency constraint.
4.13
repair case, where either one of two types of roof repairs must be performed on a building.
If one of the
50
Either project a or b
c.
xa + x b "
4" 4
b.
x c xa + x b
4.14
xa ^
4-5
b-
xb " x xc * x
c.
c.
Integer Programming
51
This ad-
Weingartner
(21) reported
Dynamic Programming
The Basic Recursion Relation
The basic allocation problem can be formulated in
The
linear programming problem of equation (4-1) is analogous to the knapsack problem which Bellman and Dreyfus
2)
Instead of con-
replaced by constraints on outlays in budget periods. Theoretically, the number of constraints of this nature
may be greater than two, but computational limitations
place limits on the total number of constraints feasible.
52
The Principle of Optimality An optimal policyhas the property that whatever the initial state and initial decisions are, the remaining decisions must consittute an optimal policy with regard to the state resulting from the first decision."
.
"
f n (q)
= [Maximum g (q ) + n n
^-1^"%)]
4" 6
O^q^Q
Where
0^q n ^q
f n (q)
= maximum return feasible when a quantity of resource q, the state variable is allocated to the n
fn
will
be maximized for the investment of a quantity of resource q when the allocation of q is divided between the return g n from the n th stage and f n .^ all previous stages,
such
return from g n +
f n _i
allocations.
4.32
53
one addi-
'
't
4" 7
Max[bx n +f n . 1 (C 1 -c x i
i
C'
-c 2Xi
,C -c tn t
i =
t
,2,
n
t
= 1,2,
subject to:
b.
C'
c ti =
c.
(C)
=
.
Where C'jC^
i =
are
JfafjBPfKS&o&F
the
fn
Each C'
formulation.
54
solution.
memory capacity for storing the decisions from the previous stages.
Nemhauser (16
4-8
capacity, consider an allocation problem where ten projects which may have two feasible values each, either
zero or one and the number of budget periods, that is
55
computer.
In equation (4-8) the increase in the number of
capacity requirements.
"Curse of Dimensionality."
4.33
Interdependence of Projects
The types of interdependence of projects described
The dimensiona-
56
to reduce
dimensionality.
f
n (l)
0^1 '=1
= Max[p x n n - q wnXn +
1^(1'
1^)]
4-9
0=x n^l
I
Where
capital projects
I.= the funds required by the i th capital project where i = 1,2, N. , The I^'s are constants
.
P^= the expected annual income over the life of the investment foom the i th
capital investment
q = the
Lagrange multiplier
Xj= a variable constrained to one of two values: zero, if the i th investment one, is not included in the budget; if the i th investment is included in the budget.
v^=
the variance of the expected interest rate of return on the i th capital project.
(I Vj/I) The i th variance weighted by the ratio of the i th investment to the total funds available.
w. = 1
Hillier
ll)
presents probabilis0-3)
English
57
Cord.
Weingartener questions
Weingar tner
a
Weingart ner
Cord
attributed the less than optimal solution to the coarseness of the iterations on the Lagrange multiplier, but
Weingartner
solution and a finer evaluation of the Lagrange multiplier formulation, that the exact solution can not be
found using the Lagrange multiplier formulation.
58
4.4
In each
dynamic programming model which rapidly becomes dimensionally intractable when constraint conditions are considered. In Chapter V a dynamic programming algorithm
is developed which treats the time of initial funding
sented.
CHAPTER V
tion.
feasible combinations for funding a set of repair projects, considering the funding of each project in every
5.11
^(q)
59
60
Where k = 1,2,
k
c.
n
c jaj
8l (q)
j=l
jaj -][
+ Ra
j=k
c^a-j
5-1
j=l
k = p
1 =
b.
q = Ra,
i
< * = k = p
i
k is integral
5.12
MAx[g n (q n ) +
f n-l (q
-q n )
5-2
61
of resource allocations.
2.
2.
3.
4.
62
of projects.
"coarse
and decomposition (5
).
A form
Bellman recommends
,
not subject
5.22
Decomposition
The technique of decomposition was suggested by
In cases where
63
solved by application of dynamic programming, the solutions of each subset are treated as return functions
in an aggregation application of dynamic programming.
5.23
ment changes.
equivalent to the
5.3
i_ong
horizon search.
Computer Program
A computer program was written in FORTRAN IV for
made were
64
1.
dynamic programming.
A coarse grid
ampling
Data
The data for the program consists of a set of fifty
projects.
c\a
The annual costs and repair costs are repeated five times
to construct the fifty project set. a unique discount rate, r^
,
ret u
function.
5.32
65
2 < a,
a
f-^l
<Q
Cm
u
ti <D
o w CQ
CO
>"
c
rl
#h
0)
H CJ w O
-)
O CN
H H
04
PL,
oo
o
l-l
u
fvj
4J
C
d)
g
0)
M CO s
a:
o M fc
JD
3
cr
<u
a;
ij
En CO
O
.-l
a
0)
->
o &
(U
w tf H CO H
CO
jlvqA aad $ ut
sa:*^
3 so
"[enuuy
66
o W
OS*
< Q
W Q !Z 5
< W
Oh
ft*
I
M-l rH
CO
4->
c o B
d>
rl
H Oo W *1 O
Pi
P-.
.fa
cr
<u
ei
p
o
<D
o o
<t CM
O O O CM
at?aX aad $ ui
o o o
sa^p^
^ so D
T^nuuy
67
a.
12
$
Repair Cost, in
Project Number
270
200
400
1600 1900
10
Repair Cost, in
250
800
b.
Discount Rates, r 1
Projects
110 1120
21
30
3140
41--50
.06 .07 .04 .06 .02 .05 .01 .04 .05 .03
123456789
.10 .08 .07 .04 .02 .15 .13 .10 .08 .03
.25 .22 .20 .16 .18 .10 .15 .08 .10 .04
PROJECT PARAMETERS
Figure 10
68
2.
3.
1
.
.;
the
life, n;
as inputs.
are provided
gi(q)
one feasible value for each period in the budget horizon, A penalty cost is included in the program to be assigned
If an intermittent
cost.
discrete values of q.
1.
69
ble values by first incrementing over the feasible values q of the stage return function g (q ) n n n
value from the lowest feasible value of the present return function, q n , to a value which permits
q n ) are found
When a coarse grid is applied to the state varible, the only modification to the program is
to increment the first values of q n by an
in-
The results
70
f n (q)
For the
f
n (q),
associate
tion.
5.4
5.41
Variable Comparison
A ten project, twenty year planning horizon problem was solved using both complete search of feasible values
of q and a coarse grid search where only one third of
n (q)
An exhaustive
71
<
I w H < H CO
in
o < W
co
PS
w D < > W
a)
I
60 H
M
< w Cn
CO
J
<
CO
CO
w > 5 w CO
8
00 CM
i
sjp-[7op jo spupsnoqa ut
'sSutaps
72
of the resource.
Application of Decomposition
A comparison was made of the solution of a set of fif-
In the decomposition
The
73
CM
u
60
gjeiiop jo sputfsnoup Uf
'
s2u-jabs
74
shows a closer correlation than in the previous ten project problem, however, the decomposition method provides
grid method.
This would
projects or other constraint conditions which were not included in the problem formulation.
5.43
75
The
year design.
Figure
The majority of
There seems to
Footnote
1.
76
o M H D cq M H
c/)
U Q D CQ
co
4)
60
r-l
p
<
U4
H O
CHAPTER VI
Conclusions
The problem of maintenance planning for facility-
complexes has been recognized to be a management subsystem which must operate within the constraints of the
This conflicts
77
78
The dynamic
for faci-
Projects in
mediate funing.
system.
can be reduced.
79
facility system such as the military base system will number in the hundreds for only a five year projection.
and project dependency relations appears to rule out methods of linear, integer and dynamic programming, because of
the limited capabilities of the current generation of com-
puters.
research.
Footnotes
1.
"An Analysis of a Computer Arcus, Albert L. Method of Sequencing Assembly Line Operations" Unpublished Ph.D Dissertation . University of California, Berkeley, California, September,
,
1963.
BIBLIOGRAPHY
1. Barish, Norman N. McGraw-Hill, 1962.
Economic analysis
New York:
2. Bellman, Richard E. and Stuart E. Dreyfus, Applied dynamic programming Princeton, New Jersey: Princeton University Press, 1962.
T
3.
Churchman, C. W. R. L. Ackoff and E. L. Arnoff, Introduction to operations research New York: Wiley.
, .
1957:
4. Cord, Joel, "A method for allocating funds to investment projects when returns are subject to uncertainty," Management Science 10:335--341, January, 1964.
.
5.
Dantzig, George B. Linear programming and extensions Princeton, N. J.: Princeton University Press, 1963.
,
6. English, J. Morley, "Understanding the engineering design process," Journal of Industrial Engineering, 15(6):291--296,1964. 7. Fields, D. "Cost/effectiveness analysis: its tasks and their interrelation," Operations Research 14(3): 515--527, 1966.
, .
8. Fox, Peter D., "A theory of cost-effectiveness for military systems analysis," Operations Research . 13: 242--266, March-April, 1966." 9. Grant, Eugene L. and W. Grant Ireson, Principles of engineering economy New York: The Ronald Press Company, Fourth ed. 1963.
.
,
10. Hall, Arthur D., A methodology for systems engineering . Princeton, N. J: D Van Nostrand Company, Inc., August,
1964.
11. Hillier, Frederick S, "The derivation of probabilistic information for the evaluation of risky investments," Management Science 19:443--457, April, 1963.
.
12. Hitch, C. and R. McKean, "Suboptimization in operational problems," Operation Research for Management . Johns Hopkins Press, 1954. Baltimore:
80
81
Portfolio selection
New York:
14. McClean, John G. "How to evaluate new capital investments," Harvard Business Review 36:59--69, NovemberDecember, 1958.
, .
15. Morris, William T. The analysis of management deci sions rev. ed., Homewood, Illinois: Richard D. Irwin, Inc., 1964.
, ,
16. Nemhauser, George L. , Introduction to dynamic pro gramming New York: Wiley, 1966.
.
17. Schlaifer, Robert, Probability and statistics for business decisions New York McGraw-Hill, 1959.
,
:
18. Smith, N. , "A calculus for ethics: A theory of the structure of value--part I," Behavioral Science 1:111
.
141,
1956.
19. Swalm, Ralph 0., "Utility theory insights into risk taking," Harvard Business Review . 44:123--136, November December, 1966.
New
21. Weingartner, H. Martin, "Capital budgeting of interrelated projects: survey and synthesis," Management Science 12:485516, March, 1966.
.
22. Weingartner, H. Martin, Mathematical programming and the analysis of capital budgeting problems . EnglePrentice Hall, Inc., 1963. wood Cliffs:
Lifson, Melvin Wolfe, "Application of criteria and measures of value in engineering design," Ph.D. Disserta tion . University of California, Los Angeles, 1965.
23.
APPENDIX A
PRINCIPAL COMPUTER PROGRAM TERMS
1.
EAC
years (I YR)
2.
^,
where the
RN
4.
5.
BIR
CIR
6.
LT
NS
JB
9.
RR
82
83
10.
GRRACN
It includes q and
GRRACO
IDEC
of projects.
14.
IDECS
ANCOST
These costs
84
16.
JQT
each stage.
APPENDIX
CO
4->
CO
o u
4->
I-l
U
CD
-l
g
Cd a) *H
4->
cd
3 C C
cd
a
u
cd
0)
J-l
CO
60
4->
CO
o
CO
4->
C O N O
XJ
4-1
H
cd
c >
X!
m
CO
u o c o
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