Checklist of PMI work of HT Motor

DATE EQUIPMENT TAG NO CHECK POINTS 1) Stator Terminal checking & tightness 2) Star Point terminal checking & tightness 3) Rotor Cable termination checking & tightness 4) RTD terminal Box ( Bearring & Winding) tighness checking & cleaning 5) Heat Exchanger cooling tube cleaning Motor Tag No: 6) Slip Ring Chamber cleaning done 7) Carbon Brush & Holder checking and cleaning, Brush Changing if required 8) Checking of Earthing points and tightness 9) Cleaning of Motor outside. 10) Visual checking of cooling fan in motor ( check fan blades condition ) 11) LPBS cleaning, Checking and Tightness 1) Control panel blowering and tighntess of control & power cables 2) Note down the time setting of LRS timer 3) LRS Chain Overhaulling 4) Limit Switch checking LRS 5) Shorting Contactor checking and Cleaning (carbon deposition) 6) Cleaning of Water level sensor & Temp. Sensor terminal 7) Cleaning of LRS tank inside Insulator 8) Water level checking & fill up the water with Na2CO3 if required 9) Local trial taken after maintenance. (After local trial release Emg Push button and keep it on AUTO mode.) 1) Panel Control Compartment cleaning and tightness 2) Temp. Scanner checking for all are in circuit or not. VCB Panel 3) VCB panel complete cleaning and physically checking all internal parts. 4) After maintenance checking all Healthy indication come or not. 5) Blowering of Panel and VCB - - Yes / No Checked By Hof. Technican Name & Signature Checked By Hof. Supervisor Name & Signature Checked By HZL Engineer/Manager Name & Signature Yes/No REMARKS & MATERIAL CONSUMPTION

Checklist of PMI work of LT Moto

DATE EQUIPMENT TAG NO

Motor

DOL Feeder

ACB Feeder

Post PMI check Checked By Hof. Technican Name & Signature

Checklist of PMI work of LT Motor

CHECK POINTS 1) Stator Terminal checking & tightness 2) Checking of Earthing points and tightness 3) Cleaning of Motor outside. 4) Visual checking of cooling fan in motor ( check fan blades condition ) 5) Check whether Greasing nozzle is properly closed or not 6) LPBS cleaning, Checking and Tightness ( Release the Emg button after the work is completed) 1) Control wiring checking & Tightness 2) Visual checking of condition of power & control cables 3) Compare motor full load current with MPCB set current, If any deviation inform to HZL - Engineer. 4) Check proper connection in TB ( Both fixed & moving ) 5) Blowering of Feeder - - Yes / No 6) Clear the shutdown, Release Emg. Button and check the 110V AC supply in 18 th pin in TB. 1) Control wiring checking & Tightness 2) Tightness and checking of motor outgoing cable 3) ACB - cleaning to be done. 4) ACB - Check for any abnormal sound while manual operation of OPEN/CLOSE 5) Blowering of Panel and ACB - - Yes / No 6) Clear the shutdown, Release Emg. Button and check circuit healthy indication is glowing or not. 1) Write ELR setting ( Leakage current & Time ) and MPCB setting Yes/No

Checked By Hof. Supervisor Name & Signature

Checked By HZL Engineer/Manage

REMARKS & MATERIAL CONSUMPTION

Checked By HZL Engineer/Manager Name & Signature

Checklist of PMI work of EOT Crane

DATE EQUIPMENT TAG NO

Motor

Control Panel

Limit Switches

Pendent Box and Cabin

Post PMI check

Checked By Hof. Technican Name & Signature

Checklist of PMI work of EOT Crane

CHECK POINTS 1) Stator Terminal checking & tightness 2) Checking of Earthing points and tightness 3) Cleaning of Motor outside. 4) Visual checking of cooling fan in motor ( check fan blades condition ) 5) Check Thruster oil level and Brake tension 1) Control wiring checking & Tightness 2) Visual checking of condition of power & control cables 3) Compare motor full load current with MPCB set current, If any deviation inform to HZL - Engineer. 4) Cable dressing work if necessary 5) Blowering of Panel - - Yes / No 1) Check operation and tightness of all limit switches a. LT limit switch b. CT limit switch c. Gravity limit switch d. Rotary limit switch 1) Control wiring checking & Tightness 2) Check pendent box cable , Control buttons 3) Check all the indicatons are working 1) Check all the functions of crane a. LT - Forward / Reverse till limit switch auto cut off region b. CT - Forward / Reverse till limit switch auto cut off region c. Main Hoist - UP/Down till limit switch auto cut off region d. Aux Hoist - UP/Down till limit switch auto cut off region 2) Assure all the crane functions & limit switches are working fine Checked By Hof. Supervisor Name & Signature Yes/No

Checked By HZL Engineer/Manager Nam Signature

REMARKS & MATERIAL CONSUMPTION

Checked By HZL Engineer/Manager Name & Signature

Checklist of PMI work of Floculant and Thickener Rak

DATE EQUIPMENT TAG NO

Motor

Control Panel

Post PMI check

Checked By Hof. Technican Name & Signature

Checklist of PMI work of Floculant and Thickener Rake mechanism Panel

CHECK POINTS 1) Stator Terminal checking & tightness 2) Checking of Earthing points and tightness 3) Cleaning of Motor outside. 4) Visual checking of cooling fan in motor ( check fan blades condition ) 1) Control wiring checking & Tightness 2) Visual checking of condition of power & control cables 3) Compare motor full load current with MPCB set current, If any deviation inform to HZL - Engineer. 4) Cable dressing work if necessary 5) Blowering of Panel - - Yes / No 6) Check all the indications and Push Buttons are working or not 1) Inform to Process person to check the full operation, If any problem inform to HZL Engineer 2) Screw motor running time is satisfactory by process dept for floculant system Yes/No

Checked By Hof. Supervisor Name & Signature

Checked By HZL Engineer/Manage

echanism Panel
REMARKS & MATERIAL CONSUMPTION

Checked By Process Dept. Name & Signature

Checked By HZL Engineer/Manager Name & Signature

Checklist of PMI work of CBMS Pan

DATE EQUIPMENT TAG NO

Motor

MAGNET

Control Panel

Post PMI check

Checked By Hof. Technican Name & Signature

Checklist of PMI work of CBMS Panel

CHECK POINTS 1) Stator Terminal checking & tightness 2) Checking of Earthing points and tightness 3) Cleaning of Motor outside. 4) Visual checking of cooling fan in motor ( check fan blades condition ) 1) Check oil level in Magnet oil tank 2) Clean the bottom of the magnet 1) Control wiring checking & Tightness 2) Visual checking of condition of power & control cables 3) Compare motor full load current with MPCB set current, If any deviation inform to HZL - Engineer. 4) Cable dressing work if necessary 5) Blowering of Panel - - Yes / No 6) Check all the indications and Push Buttons are working or not 1) Check 220V DC supply to the Magnet 2) Inform to Process person to check the full operation, If any problem inform to HZL Engineer Checked By Hof. Supervisor Name & Signature Yes/No

Checked By HZL Engineer/Manage

REMARKS & MATERIAL CONSUMPTION

Checked By Process Dept. Name & Signature

Checked By HZL Engineer/Manager Name & Signature

Checklist of PMI work of Forced Lubricatio

DATE EQUIPMENT TAG NO

Motor

Control Panel

Post PMI check

Checked By Hof. Technican Name & Signature

Checklist of PMI work of Forced Lubrication Panel

CHECK POINTS 1) Stator Terminal checking & tightness 2) Checking of Earthing points and tightness 3) Cleaning of Motor outside. 4) Visual checking of cooling fan in motor ( check fan blades condition ) 1) Control wiring checking & Tightness 2) Visual checking of condition of power & control cables 3) Compare motor full load current with MPCB set current, If any deviation inform to HZL - Engineer. 4) Cable dressing work if necessary 5) Blowering of Panel - - Yes / No 6) Check all the indications and Push Buttons are working or not 1) Inform to Process person to check the full operation, If any problem inform to HZL Engineer 2) Check System Healthy indication is coming or not Yes/No

Checked By Hof. Supervisor Name & Signature

Checked By HZL Engineer/Manage

anel
REMARKS & MATERIAL CONSUMPTION

Checked By Process Dept. Name & Signature

Checked By HZL Engineer/Manager Name & Signature

Checklist of PMI work of Spray Lubricatio

DATE EQUIPMENT TAG NO

Control Panel

Post PMI check

Checked By Hof. Technican Name & Signature

Checklist of PMI work of Spray Lubrication Panel

CHECK POINTS 1) Control wiring checking & Tightness 2) Visual checking of condition of power & control cables 3) Compare motor full load current with MPCB set current, If any deviation inform to HZL - Engineer. 4) Cable dressing work if necessary 5) Blowering of Panel - - Yes / No 6) Check all the indications and Push Buttons are working or not 1) Inform to Process person to check the full operation, If any problem inform to HZL Engineer Yes/No

Checked By Hof. Supervisor Name & Signature

Checked By HZL Engineer/Manage

nel
REMARKS & MATERIAL CONSUMPTION

Checked By Process Dept. Name & Signature

Checked By HZL Engineer/Manager Name & Signature

Checklist of PMI work of TRAFO ( ON and O

DATE EQUIPMENT TAG NO

TRANSFORMER ( Incase of ONLINE PMI )

VCB Panel ( Incase of OFFLINE PMI )

Checked By Hof. Technican Name & Signature

Checklist of PMI work of TRAFO ( ON and OFF LINE )

CHECK POINTS 1. Check proper Earth connection of Trafo body and cables 2. Check silica gel color in Breather ( Blue - Good, Pink - Needs to be changed) 3. Check oil level in conervator ( Should above 50%) 4. Check for oil leakage 5. Cleaning of the trafo 6. Clean trafo yard from unwanted materials, Cables & Grass 7. Check for abnormal humming sound 1) Panel Control Compartment cleaning and tightness 2) VCB panel complete cleaning and physically checking all internal parts. 3) After maintenance checking all Healthy indication come or not. 4) Check all the indications are glowing or not 5) Blowering of Panel and VCB - - Yes / No Yes/No

Checked By Hof. Supervisor Name & Signature

Checked By HZL Engineer/Manage

INE )
REMARKS & MATERIAL CONSUMPTION

Checked By HZL Engineer/Manager Name & Signature

Checklist of PMI work of LT Motor ( CONV

DATE EQUIPMENT TAG NO

Motor

DOL Feeder

ACB Feeder

PCS & BSS Post PMI check Checked By Hof. Technican Name & Signature

Checklist of PMI work of LT Motor ( CONVEYORS )

CHECK POINTS 1) Stator Terminal checking & tightness 2) Checking of Earthing points and tightness 3) Cleaning of Motor outside. 4) Visual checking of cooling fan in motor ( check fan blades condition ) 5) Check whether Greasing nozzle is properly closed or not 6) LPBS cleaning, Checking and Tightness ( Release the Emg button after the work is completed) 1) Control wiring checking & Tightness 2) Visual checking of condition of power & control cables 3) Compare motor full load current with MPCB set current, If any deviation inform to HZL - Engineer. 4) Check proper connection in TB ( Both fixed & moving ) 5) Blowering of Feeder - - Yes / No 6) Clear the shutdown, Release Emg. Button and check the 110V AC supply in 18 th pin in TB. 1) Control wiring checking & Tightness 2) Tightness and checking of motor outgoing cable 3) ACB - cleaning to be done. 4) ACB - Check for any abnormal sound while manual operation of OPEN/CLOSE 5) Blowering of Panel and ACB - - Yes / No 6) Clear the shutdown, Release Emg. Button and check circuit healthy indication is glowing or not. 1. Clean and tightness checking for a. PCS b.BSS 1) Write ELR setting ( Leakage current & Time ) and MPCB setting Yes/No

Checked By Hof. Supervisor Name & Signature

Checked By HZL Engineer/Manage

RS )
REMARKS & MATERIAL CONSUMPTION

Checked By HZL Engineer/Manager Name & Signature

Checklist of PMI work of Floculant and Thickener Rak

DATE EQUIPMENT TAG NO

Motor

Control Panel

Limit switch

Post PMI check

Checked By Hof. Technican Name & Signature

Checklist of PMI work of Floculant and Thickener Rake mechanism Panel

CHECK POINTS 1) Stator Terminal checking & tightness 2) Checking of Earthing points and tightness 3) Cleaning of Motor outside. 4) Visual checking of cooling fan in motor ( check fan blades condition ) 1) Control wiring checking & Tightness 2) Visual checking of condition of power & control cables 3) Compare motor full load current with MPCB set current, If any deviation inform to HZL - Engineer. 4) Cable dressing work if necessary 5) Blowering of Panel - - Yes / No 6) Check all the indications and Push Buttons are working or not 1) Clean and tightness checking for a. Forward limit switch b. Reverse limit switch 1) Operate Tripper and check, a.Forward / Reverse till limit switch auto cut off region 2) Inform to Process person to check the full operation, If any problem inform to HZL Engineer Yes/No

Checked By Hof. Supervisor Name & Signature

Checked By HZL Engineer/Manage

echanism Panel
REMARKS & MATERIAL CONSUMPTION

Checked By Process Dept. Name & Signature

Checked By HZL Engineer/Manager Name & Signature