Improving Your Structural Mechanics Simulations With ANSYS 14.0

ImprovingYourStructural MechanicsSimulationswith Release14.
ToddMcDevitt,PhDPE
ProductStrategy&Planning ANSYS,Inc
1 2011ANSYS,Inc. October24,2011
StructuralMechanicsThemes
MAPDL/WorkbenchIntegration Physicscoupling Rotatingmachines Composites&FractureMechanics ApplicationCustomization Thinstructuresmodeling Contactanalysis Performance AdvancedModeling GeometryHandling
Listeningtoyour needs,wehave beenabletoidentify anumberofthemes whichformthebasis ofourroadmapand guideour developments
WhatwillRelease14.0bringyou?
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Letsnowtakeacloserlookatsometopics
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MAPDL/WorkbenchIntegration FiniteElementInformationAccesswithin ANSYSMechanical
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ReviewingConnections
SpotWelds
WeakspringsandMPCcontacts asgeneratedbythesolver
Connectionscreated internallyatthe solutionlevelare availableandcanhelp understandtheresults
SelectingNodes
Nodescanbegrouped intonamedselections based onselectionlogic, usinglocationsorother characteristics or manualselections

BoxSelection NodePicking LassoSelection
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ApplyingLoadsandOrientationstoNodes
NodalOrientation allowsuserstoorient nodesinanarbitrary coordinatesystem. DirectFEloadsand boundaryconditions can beappliedtonode selections.

Nodesareorientedincylindricalsystemforloadsand boundaryconditiondefinitions
ResultsonNodeSelections
Resultswithfirstlayerof quadsremoved
Results aredisplayedon elementsforwhichall nodesareselected. Nodesnamedselections allowtoscopeonspecific regionsofthemeshor removeundesiredareas.
Resultsonquadslayersonly
RestartandDirectFELoads
Addedafter initialsolve AnalysisSettingstabulardata: Norestartpointislost
SecondLoadstep modifiedforrestart
NodalForcesandPressuresobjectscan beaddedtoarestartanalysis without causingtherestartpointstobecome invalid. Otherloadscannowbemodified withoutlosingtherestartpoints.
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AvoidResolveswithPostCommands
Addingpostcommandsnippetsaftera solutiondoesnotrequireresolvingthe entiresolution. Thisisthedefaultsettingiftheuser addsapostcommandobject.
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MAPDL/WorkbenchIntegration LinearDynamicsinANSYSMechanical
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WorkbenchandMechanicalenhancements
MSUPtransient analysissupported PrestressMSUP harmonic

ModalSuperpositionTransient
Jointfeaturescannow beusedinharmonics, randomvibrationanalysis Reactionforce& momentresultsarenow supported
JointsinHarmonic Analyses
Reaction Forcesin Harmonic Analyses
PhysicsCoupling DataMapping
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Motivation
Engineeringorganizations oftenuseexternalfilesto transferquantitiesfrom onesimulationto another. Efficientmappingof pointclouddatais requiredtoaccountfor misalignment,non matchingunitsorscaling issues.
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SupportedDataTypes
NewatR14.0
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IncreasedAccuracy
Thesmoothness ofthe mappeddatadependson thedensityofthepoint cloud. Severalweighting optionsareavailableto accommodatevarious dataquality.
Triangulation versus Kriging
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ValidatingtheMappedData
Visualtoolshave beenimplementedto controlhowwellthe datahasbeen mappedontothe targetstructure

ImportingMultipleFiles
Multiplefilescanbe importedfor transientanalysesor tohandlemappings tomultiplebodies
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RotatingMachines StudyingRotordynamics inANSYSMechanical
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Motivation
ANSYSMechanicalusers needtobeabletoquickly createshaftgeometries aswellasanalyze dynamiccharacteristics ofrotatingsystems

Industrialfan(Venti Oelde)
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GeometryCreation
Geometriescanbe importedfromaCAD system orimported froma simpletext filedefinitionfor preliminarydesign
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Import/ExportofBearingCharacteristics
ANSYSprovidesan interfacethatallows toimportbearing characteristics from anexternalfile
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CampbellDiagrams
Campbelldiagrams areusedtoidentify criticalspeedsofa rotatingshaftfora givenrangeofshaft velocities
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Composites EnhancedAnalysisWorkflowandAdvanced FailureModelsforComposites
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Motivation
Efficientworkflows andindepthanalysis toolsarerequiredto modeland understandcomplex compositesstructures
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ManuallyDefiningLayersonSimpleGeometries
Userscandefine simplelayered sections forashell bodyaswellasdefine thicknessesand anglesasparameters
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DefiningLayersonComplexGeometries
Courtesy of TUChemnitz andGHOST BikesGmbH
Forcomplex geometries,theANSYS CompositePrepPost toolisusedandlayer definitionsareimported intheassemblymodel inANSYSMechanical.
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AdvancedFailureAnalysis
2Dlaminar composite
Initialcrack
Crackgrowthsimulation basedonVCCTis availabletosimulate delamination. Progressivedamageis suitablefordetermining theultimatestrengthof thecomposite(lastply failureanalysis)
Startofdamage(layer1)
Progresseddamage(layer1)
Progresseddamage(layer3)
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Customization ANSYSDesignAssessment
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Motivation
Manyofyouhave expressedtheneedfor: Computingand displayingspecific results Beabletoachieve morecomplexUser definedresults
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WhatisDesignAssessment?
TheDesignAssessment systemenablesthe selectionand combinationof upstreamresultsand theabilitytooptionally furtherassessresults withcustomizable scripts
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DesignAssessmentforAdvancedUserDefined Results
DesignAssessmentenable userstoextenduserdefined resultscapabilitieswith:
Expressionsusing
mathematicaloperatorsas supportedbyPython
Coordinatesystems,Units
Systems
Integrationoptions Nodal,ElementNodal&
Scriptusedtodisplayscalarelementdatastored inanexternalfile
Elementalresulttypes
Importfromexternaltables
ThinStructures MeshConnections
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Motivation
Inordertoconnect meshesofdifferent surfacepartssoasto sharenodesat intersections,usersdonot alwayswantorcannot mergethetopologiesat thegeometrylevel. Meshbasedconnections arerequired.
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MeshConnections
Meshconnectionswork atpartlevel: Asapostmesh operation Basepartmeshis storedtoallowforquick changesinconnections
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FurtherMeshingEnhancements
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VirtualTopologiesInteractiveEditing
Directaccessto operationsfrom RMBmenu
Virtualtopologiesare handledmore interactivelythrough directgraphics interactionratherthan treeobjects.
Userselectsentitiesthen appliesVToperations
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VTHardVertex,EdgeandFaceSplits
Hardverticescanbe addedatanylocation onanedgeoraface.
Hardverticescanthen beusedtocreateface splitsfromvirtual edges.
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ContactAnalysis RigidBody&FlexibleDynamics
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Motivation
Manymechanismsand assemblieshave componentsthat operatethrough contact.
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PerformanceImprovements
Theapplicability, robustnessand efficiencyofthe contacthasbeen improvedforspeed andaccuracy expectatypical25x speedup
Valve:158secelapsedtime (2xspeedup)
Piston:9secelapsed time(7.5xspeedup)
Transitionandjump predictionhavebeengreatly improved
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ProjectedContact
Regularcontact Projectionbased
Smoothertemperatureresultsona multilayeredstructure
TheSurfaceProjection BasedContactprovides moreaccurateresults (stresses,pressures, temperatures)andis nowalsoavailablefor bondedMPCcontacts
Improvedpressureresultswith surfaceprojection
Contactaccuracyandrobustness
Adjusttotouchcauses rigidbodymotionand leavesagap
Newcontact stabilizationprevents rigidmotion
Contactstabilization techniquedampens relativemotions betweenthecontact andtargetsurfaces foropencontact
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Performance FurtherbenefitsfromGPUboards
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Motivation
Takingadvantageof thelatesthardware ismandatoryto solveyourlarge models.
Acombinationof relativelynew technologies providesa breakthroughmeans toreducethetime tosolution
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DistributedANSYSSupportsGPUs
2.1MDOF, Nonlinear Structural Analysisusing theDistributed SparseSolver
GPUAccelerationcannowbeusedwithDistributedANSYSto combinethespeedofGPUtechnologyandthepowerof distributedANSYS

SpeedupfromGPUtechnology
Linuxcluster:Eachnode contains8IntelXeon5600 seriescores,96GBRAM, NVIDIATeslaM2070, InfiniBand
Solder balls
ResultsCourtesyofMicroConsult Engineering,GmbH
Mold
SolderJointBenchmark 4M DOF,CreepStrainAnalysis
PCB
AdvancedModeling MaterialModels&Methods
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AdvancedMaterialsforBiomechanical Applications
AnisotropicHyperelasticity plus
Viscoelasticityforstrainrateeffects
Hyperelasticity coupledwith Pore

Pressureelement
Hydrocephalusanalysis Hyperelastic materialwithporousmedia
ShapeMemoryAlloyenhancedwith
superelasticity,Memoryeffect,New YieldFunction,DifferentiatedModuli (Austenite,Martensite)
Holzapfel Model Capturethe

behavioroffiberreinforcedtissue
Stentmodelingusingshapememoryalloys
Nonlinearmaterialssupportforcoupledfieldelements
Coupledfieldelements forstronglycoupled thermomechanical analysisnowaccounts forplasticityinduced heatgenerationalong withfrictioneffects

FrictionStir Welding includingheatgenerationdueto frictionandplasticdeformation
MoistureDiffusion
Moistureinduces hygroscopicstressesand altersthermalstresses. Coupledfieldelements allowtoincorporate moistureeffectsin thermal,structuraland coupledsimulations.
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AdvancedNonlinearMethods
Usercannowperform: Bucklingfroma nonlinearprestressed state withdeadloads (newsubspace eigensolver) 3Drezoning forvery largedeformationsfora widerrangeofmaterials andboundary conditions.
Bucklingofaprestressed stiffenedcontainer
HotRollingStructuralSteel Analysiswith3DRezoning
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Coupledstructures/acousticssimulations
Coupledproblemsare modeledmore efficiently: Quadratictetrahedral acousticselements Newacoustics sources Absorbingareas EnhancedPML formulation Nearandfarfield parameters
AdvancedModeling BrakeSqueal
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ANSYSSolutionforBrakeSqueal
Providesforsliding contactwithfriction Nomatchmeshneeded Supportshigherorder elements ComplexEigensolve Animate:Complex ModeShape ContactStatusatPads
AutomatedMeshing
CAD
Mesh& Connection
AutomatedContact Detection
Setup& solver
FlexibilitytouseLinear &Nonlinearsolver capabilities Frictionsensitivitystudy
Post Processing
Rootlocusplots Correlationofmodes ListStrainenergyper componentpermode
BiDirectionalCAD Connectivity
Physicalprototypingtimeconsumingandexpensive
Can Include Squeal and cycle Providemore analysis early inthe design
ParametricStudybychangingfrictioncoefficient Reusesymmetricmodesandjustrunun symmetricpart
Contactdamping Slidingvelocity RunsetofDOEs dependentFriction
Significanttimereduction
PhysicsCoupling SystemOptimizationwithRigidBodyDynamics andSimplorer cosimulation
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Motivation
Mostmechanismsand assembliesaremanaged viacontrolsystems. Systemsimulation, includingthedetailsof themechanismor assembly,areneededin ordertoimprove modelingaccuracy, fidelityandultimately systemoptimization.
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LinkingMechanicalandSimplorer
Inputsandoutputsare definedaspinsinthe Mechanicalmodeland connectedtothe schematicsofSimplorer
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SomeExamples
AircraftLanding Gear
RoboticArmControl RBDmodel Traceofarm trajectory Simplorer schematicof hydrauliccircuitandcontrol

Andthereismuchmore
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checktheReleaseNotes!
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ThinkalsooftheTechnologyDemonstration Guide
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Questions?
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Appendix
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Customization ApplicationCustomizationToolkit
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Motivation
AsaMechanicalUser, youmaywantto: Customizemenus Createnewloadsand boundaryconditions Createnewtypesof plots ReuseAPDLscripts withoutcommand snippets
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WhatistheApplicationCustomizationToolkit?
TheApplication CustomizationToolkit is atoolthat facilitates customization ofANSYSMechanical. Itprovidesawayto extendthefeatures offeredbyANSYS products.
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ToolbarCustomizationthroughXMLFiles
XMLdefinition:
<loadinternalName="ConvectiononBlade"caption="ConvectiononBlade"icon="Convection" issupport="false"isload="true"> <version>1</version> <callbacks> <onsolve>Convection_Blade_Computation</onsolve> </callbacks> <details> <propertyinternalName="Geometry"dataType="string"control="scoping"></property> <propertyinternalName="Thickness"caption="Thickness"dataType="string" control="text"></property> <propertyinternalName="FilmCoefficient"caption="FilmCoefficient"dataType="string" control="text"></property> <propertyinternalName="AmbientTemperature"caption="AmbientTemperature" dataType="string"control="text"></property> </details> </load>
PythonDrivenLoadsandBoundaryConditions
Pythonscript:
#Get thescoped geometry: propGeo =result.GetDPropertyFromName("Geometry") refIds =propGeo.Value #Get therelated mesh andcreate thecomponent: forrefId inrefIds: meshRegion =mesh.MeshRegion(refId) elementIds =meshRegion.Elements eid =aap.mesh.element[elementIds[0]].Id f.write("*get,ntyp,ELEM,"+eid.ToString()+",ATTR,TYPE\n") f.write("esel,s,type,,ntyp \ncm,component,ELEM") #Get properties from thedetails view: propThick =load.GetDPropertyFromName("Thickness") thickness=propThick.Value propCoef =load.GetDPropertyFromName("FilmCoefficient") film_coefficient =propCoef.Value propTemp =load.GetDPropertyFromName("AmbientTemperature") temperature=propTemp.Value #Inserttheparameters fortheAPDLcommands: f.write("thickness="+thickness.ToString()+"\n") f.write("film_coefficient="+film_coefficient.ToString()+"\n") f.write("temperature="+temperature.ToString()+"\n") #Reuse thelegacy APDLmacros: f.write("/input,APDL_script_for_convection.inp\n")
WritingAPDLCommandsFromtheNewDefinition
!APDL_script_for_convection.inp !Inputparameters: esel,s,type,,10 cm,component,ELEM thickness=1.1 film_coefficient =120. temperature =22. !Treatment: /prep7 et,100,152 keyop,100,8,2. et,1001,131 keyo,1001,3,2 sectype,1001,shell secdata,thickness,10 secoff,mid cmsel,s,component emodif,all,type,1001 emodif,all,secnum,1001 type,100 esurf fini alls /solu esel,s,type,,100 nsle sf,all,conv,film_coefficient,temperature alls
APDL
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WBMechanical
AnExample:ACTdrivenSubmodeling
Userssimplyselectthe coarsemodelsresultsfile, allAPDLcommandsare automaticallycreated no moreneedforcommand blocks!

AdvancedModeling OffshoreStructures
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GlobalOffshoreStructures
Overtheperiodofthedesignofanoffshorestructure fromConceptthroughFEEDandDetailedStructuraland EquipmentDesign thereareneedsformanydifferent analysesrelatedtoglobalstructuraldesignandintegrity anddetailedcomponentlevelanalysis.Toensuredelivery timeliness,andreliabilitywherecostsoffailurearesohigh, thereisconsiderablevalueincompatibilitybetweenthe respectivetools.Thisisdeliveredbytheongoing integrationofANSYSAQWAinWorkbenchanddeliveryof enhancedcapabilitiesinMechanical/MAPDLforoffshore structuresanalysis. Importantly,ANSYSStructuralMechanicsproductsnow delivertheabilitytoconductbothglobalanddetailed analysisofoffshorestructuressubjectedtovariouswave andenvironmentalloadings.
Globalhydrodynamicsand structuralanalyses
Localjointflexibilityanalysis
FurtherAQWAIntegrationinWorkbench forMultiBodyWaveHydrodynamics
HydrodynamicTimeResponsesystem
enhancementsinclude
Fenders(similartocontact) Allowsconnectionsbetween2structures orbetweenastructureandafixedpoint Articulations(similartojoints)
Offloadingarm representedwithseries oftypicalarticulations

EnhancedEnvironmentalConditionsand CableBehaviorinAQWA
Introductionofmultidirectionalwavespectra
allowsmorerealisticmodellingofrealwave conditions,andisimportantfortheaccurate simulationofmooredvesselsandoffshore platforms Almostanycombinationofwavespectrato bemodelledinthesolvermodulesLIBRIUM, DRIFTandtheHydrodynamicTimeResponse systeminWorkbench TomeetAPIstandard(RP2SK),nonlinearaxial stiffnesscanbeusedtodefineamooringline Gaussianformulatedwavespectrumnow availableinthecoresolverandthe HydrodynamicTimeResponsesystem
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ExtendedWaveLoadinginMechanical andlinkstoRegulatoryCodeChecks
Diffractedwaveloading
Providessimplifiedpressureloadingfrom HydrodynamicsDiffractionsystems(AQWA) ontoMAPDLsystem HarmonicWaveLoading Regularwaveloadingnowavailableforharmonic responseanalyses ANSYSFATJACK(forbeamjointfatigueofframed structures)automaticallyreadstheRSTfiledata forharmonicloadcases ANSYSBEAMCHECK(formemberchecksonframed structures)andANSYSFATJACKnowdeliveredwith Mechanicalinstallation SeeDesignAssessmentforfurtherinformation
VesselLoadingTransferfrom AQWAtoMechanical
CourtesyofVuyk EngineeringRotterdam
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CouplingMechanicalwith3rd Party Aeroelastic ToolsforOffshoreWind TurbineModeling

Aeroelastic coupling(forwindturbinesupport
structures)
Sequential
Allowingstructural(ANSYS)andaeroelastic (3rd party)analysestoberunindependently JustuseaprovidedMAPDLmacrotowriteout inputdatafortheaeroelastic analysis
Fullycoupled
Cosimulationofstructuralandaeroelastic tools CustombuildofMAPDLrequired,withamacroto managethedataavailabilityfromandtoMAPDL
ImagesCourtesyofREpower SystemsAG
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Improving Your Structural Mechanics Simulations With ANSYS 14.0

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ImprovingYourStructural MechanicsSimulationswith Release14.

Listeningtoyour needs,wehave beenabletoidentify anumberofthemes whichformthebasis ofourroadmapand guideour developments

MAPDL/WorkbenchIntegration FiniteElementInformationAccesswithin ANSYSMechanical

Connectionscreated internallyatthe solutionlevelare availableandcanhelp understandtheresults

Nodescanbegrouped intonamedselections based onselectionlogic, usinglocationsorother characteristics or manualselections

NodalOrientation allowsuserstoorient nodesinanarbitrary coordinatesystem. DirectFEloadsand boundaryconditions can beappliedtonode selections.

Results aredisplayedon elementsforwhichall nodesareselected. Nodesnamedselections allowtoscopeonspecific regionsofthemeshor removeundesiredareas.

Addedafter initialsolve AnalysisSettingstabulardata: Norestartpointislost

NodalForcesandPressuresobjectscan beaddedtoarestartanalysis without causingtherestartpointstobecome invalid. Otherloadscannowbemodified withoutlosingtherestartpoints.

MSUPtransient analysissupported PrestressMSUP harmonic

Jointfeaturescannow beusedinharmonics, randomvibrationanalysis Reactionforce& momentresultsarenow supported

Reaction Forcesin Harmonic Analyses

Triangulation versus Kriging

Visualtoolshave beenimplementedto controlhowwellthe datahasbeen mappedontothe targetstructure

Multiplefilescanbe importedfor transientanalysesor tohandlemappings tomultiplebodies

RotatingMachines StudyingRotordynamics inANSYSMechanical

ANSYSMechanicalusers needtobeabletoquickly createshaftgeometries aswellasanalyze dynamiccharacteristics ofrotatingsystems

Geometriescanbe importedfromaCAD system orimported froma simpletext filedefinitionfor preliminarydesign

ANSYSprovidesan interfacethatallows toimportbearing characteristics from anexternalfile

Campbelldiagrams areusedtoidentify criticalspeedsofa rotatingshaftfora givenrangeofshaft velocities

Composites EnhancedAnalysisWorkflowandAdvanced FailureModelsforComposites

Efficientworkflows andindepthanalysis toolsarerequiredto modeland understandcomplex compositesstructures

Userscandefine simplelayered sections forashell bodyaswellasdefine thicknessesand anglesasparameters

Courtesy of TUChemnitz andGHOST BikesGmbH

Forcomplex geometries,theANSYS CompositePrepPost toolisusedandlayer definitionsareimported intheassemblymodel inANSYSMechanical.

Crackgrowthsimulation basedonVCCTis availabletosimulate delamination. Progressivedamageis suitablefordetermining theultimatestrengthof thecomposite(lastply failureanalysis)

TheDesignAssessment systemenablesthe selectionand combinationof upstreamresultsand theabilitytooptionally furtherassessresults withcustomizable scripts

Meshconnectionswork atpartlevel: Asapostmesh operation Basepartmeshis storedtoallowforquick changesinconnections

Directaccessto operationsfrom RMBmenu

Virtualtopologiesare handledmore interactivelythrough directgraphics interactionratherthan treeobjects.

Hardverticescanbe addedatanylocation onanedgeoraface.

Hardverticescanthen beusedtocreateface splitsfromvirtual edges.

Transitionandjump predictionhavebeengreatly improved

TheSurfaceProjection BasedContactprovides moreaccurateresults (stresses,pressures, temperatures)andis nowalsoavailablefor bondedMPCcontacts

Adjusttotouchcauses rigidbodymotionand leavesagap

Newcontact stabilizationprevents rigidmotion

Contactstabilization techniquedampens relativemotions betweenthecontact andtargetsurfaces foropencontact

Acombinationof relativelynew technologies providesa breakthroughmeans toreducethetime tosolution

2.1MDOF, Nonlinear Structural Analysisusing theDistributed SparseSolver

GPUAccelerationcannowbeusedwithDistributedANSYSto combinethespeedofGPUtechnologyandthepowerof distributedANSYS

Linuxcluster:Eachnode contains8IntelXeon5600 seriescores,96GBRAM, NVIDIATeslaM2070, InfiniBand

Hyperelasticity coupledwith Pore

Holzapfel Model Capturethe

Coupledfieldelements forstronglycoupled thermomechanical analysisnowaccounts forplasticityinduced heatgenerationalong withfrictioneffects

Contactdamping Slidingvelocity RunsetofDOEs dependentFriction

PhysicsCoupling SystemOptimizationwithRigidBodyDynamics andSimplorer cosimulation

Inputsandoutputsare definedaspinsinthe Mechanicalmodeland connectedtothe schematicsofSimplorer

RoboticArmControl RBDmodel Traceofarm trajectory Simplorer schematicof hydrauliccircuitandcontrol

Userssimplyselectthe coarsemodelsresultsfile, allAPDLcommandsare automaticallycreated no moreneedforcommand blocks!

Offloadingarm representedwithseries oftypicalarticulations

CouplingMechanicalwith3rd Party Aeroelastic ToolsforOffshoreWind TurbineModeling

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