TABLE OF CONTENTS

Decisive benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Aluminium valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Steel valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Stainless steel valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Process industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 Paper industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Chemical industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Machinery and hydraulics . . . . . . . . . . . . . . . . . . . . . . . . 13 Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 Dimension chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-19 Type selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-23 Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Safety valves

Subcontracting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A l l r i g h t s r e s e r v e d . C o p y r i g h t J o u k a O y. Ve r. 2 ( 2 0 0 7 ) .

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DECISIVE BENEFITS
JOUKA is Your best choice:
Own design and manufacturing in an own factory in Yljrvi Finland since 1957.

Advantageous, long lifecycle

Spare parts directly from factory. All components available. Experienced and capable Ball valve construction is developed according to customer feedback. That is why it is long lasting.

Variations
From manual operated to computer controlled.

Materials
Stainless steel, aluminium, steel. Also available Hastelloy, Duplex, SMO, titan, colour metals. Chromium coatings, hard- and anodized surfaces.

Special constructions
Jouka is manufacturing special models directly for customer need.

Large range of different models

Valves can be equipped with different kind of regulation-, control-, locking-, connection- and operation equipments.

Design support
We will assist You in designing the valve for right purpose. You can also utilize our 3D and 2D drawings.

According to EU-Directives
The bar code is tracing materials and manufacturing.

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DECISIVE BENEFITS
There is no need to regret the buying of a good product!
The critical factors when selecting a valve
Many valve can work when they are tested, but after longer time usage the maintenance costs can easily multiply the original price of the valve. Jouka could have been following the functioning of its own products for almost 50 years time period. Even if you can get a complete spare part set from us, the sale of spare parts is only 0,2 % from our turnover. That tells that Jouka ball valve is made to be reliable. There are even at the 1970s installed Jouka valves still fully operating in various functions and positions. For example the ball sealings in Jouka valves are notable wide so that elapsing margin would be enough for many years. Many times there are contaminants flowing with the fluids in the piping system and even different kind of fibrous materials that cause erosion. Jouka valve is protected better against erosion. Also the bigger size of the ball gives better close-up surface between the ball hole and the sealings. Because we dont use casts in the framework, there arent any problems caused by non-homogenous porous material. Left in the photo there are parts of Jouka ball valve. Both valves are sold as a same size despite their measurement and quality differences. Every Jouka valve has as a standard equipment an engine support that can be used with any actuator in the market.

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DECISIVE BENEFITS
Characteristic for all Jouka ball valves:
Body components are not castings, material is homogenous, the
media cannot get absorbed to the body material.

Easy to install: end pieces can be flanged, plain, with weld joints, Rthread or hose joints.

Easy to service and repair: valve can be removed from the pipe line
without removing the flanges.

Reliable and trouble-free function in all positions and small flow

losses.

Can also be equipped with pneumatic, hydraulic or electric actuator. Positioner and limit switch versions. Ball sealings of material PTFE or specials: carbonfiber, graphite, PTFE/
AISI 316. Metal sealings, stellite-, colour metal- and filler sealings.

Balls can be shell or massive type, hard chromium coated or aluminium,

steel, stainless, TiNi -coated or other special materials.

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ALUMINIUM VALVES
PN 16 / 25 DN 20-100 Temperature class -40 C / +130C, pH 4.5 - 8.5
Applications:
Air and gas lines, lubricants, fuels and oils, coolants, active water lines, sewages, flushing lines, powders, granulates, fire extinguish lines, tank vehicles, fire vehicles, sewage trucks. Can be equipped with stainless steel or hard chromium coated balls. Standard aluminium ball always anodized. Flanges can be of stainless steel material, too.

Benefits:
Economical solution Light weight, smaller vibrations on pipe lines Modular construction No castings in body Anti corrosive

Special light

Ball valve with aluminium body is best known in the Jouka product family.
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STEEL VALVES
PN 16 / 25, Available PN 64/80 DN 10-200 Temperature class; -40C - +180C, with special and metal sealings +230C

Applications: Gas lines, hot and cold water and all oils.

Benefits: Stainless ball and shaft construction Available with hard chromed ball Modular construction Special construction available

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STAINLESS STEEL VALVES

PN 16 / 25, available PN 64/80 DN 10-200 Temperature class; -40C - +180C, with special and metal sealings +230C
Applications: All areas with corrosive mediums or corrosive enviroment. Process- and chemical industry, paper industry, machine and vehicle builders. Benefits: Good chemical resistance Easy construction for variations Also Fire Safe (ISO 10 497) available Atex -models (hazardous surroundings) Special constructions available

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PROCESS INDUSTRY
Jouka is the expert in process industry applications

Robust hydraulic Joline actuator.

Filler sealing to prevent blocking up of medium in valve housing.

Special sealing material PTFE+AISI 316 alloy.

Higher pressure class valve.

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PROCESS INDUSTRY

Actuator + limit switch unit. Protection class IP 64.

Acid-resistant metal, PTFE gaskets of ball and PTFE O-rings.

3-way valve with bottom outlet. Handle turns 180 degrees.

Ball and sealings for 3-way valve.

Simple and economic V-opening for flow adjustment.

Ball valve made of steel material Duplex for special conditions.

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PAPER INDUSTRY

3-way ball valve for de-inking in recycle pulp process.

Stainless sample taking valve with metallic sealings (stellite).

Special valve for paper machine

Full-hole DN200, ball and metallic gaskets with hard chrome plating. For high temperatures and abrasive medium.

Valves and actuators for analyzer.

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CHEMICAL INDUSTRY
Stainless ball valve with double acting pneumatic actuator, controlled by digital positioner. Continually adjusted computer control keeps the flow and/or pressure in constant value.

Safety valve with automatic spring return - prevents forgetting the valve into open position.

Valves made of Hastelloy.

Single-acting actuator ensures safety in case of malfunction.

Duplex valve for sampling.

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MACHINERY AND HYDRAULICS

Hose connectors available in numerous sizes and forms.

Aluminium valve with hose connection and adjustable handle for different positions.

Flush valve: weight of assembly was halved with compact and more economical customer - solution.

Special valve for the cold conditions of Siberia.

TiNi coated ball and titanium ball.

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VEHICLES

Aluminium valve with sector-ball, specially for pneumatic powder and flour transportation systems and vehicles.

Stainless valve with actuator flange according to ISO 5211 standard.

Kamlok coupling.

Manifold for acid media transport.

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VEHICLES
VERY DEMANDING USAGE

SEWAGE SUCTION UNITS

Ball valve DN 100 made of Steel, either with stainless or steel ball with hard chromium coating. Jouka benefit is durability in demanding, abrasive usage. Can be completed with very robust Jouka Joline pneumatic actuator. (photo)

LIGHT AND CAPABLE ALTERNATIVE

DN 100 valve with aluminium body with hollow, but tubed hard chromium coated ball. For very demanding usage.

VALVES FOR TANK VEHICLES

Light weight aluminium body. Either with stainless or anodized aluminium ball. Stainless (AISI 316) Jouka valves are widely utilized in chemical transport vehicles.

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ALUMINIUM VALVES

WELDING JOINT

THREAD JOINT

NOMIN.SIZE DN

TYP J020 J025 J032 J040 J050 J065 J080 J100

mm 20 25 32 40 50 65 80 100

in 3/4 1

D 25 25

PN 25 25 25 25 25 16 16 16

A 11 11 11 11 11

B 36 36 50 65 65

H 60 60 90 100 100 160 165 190

E 61 61 74 91 91 112 124 167

F 150 150 200 200 200 260 260 260

R 3/4 1

KY 40 40

P 46 46 57 70 70 86 97

KR M6 M6 M6 M6 M6 M8 M8 M8

1 1/4 32 1 1/2 50 2 3 4 50 65 90 2 1/2 55

1 1/4 53 1 1/2 62 2 3 4 62 81 2 1/2 74

14/17 77 14/17 90 14/17 126

106 129

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ALUMINIUM VALVES

SERIES - J (=alum.) STANDARD BALLS

MASSIVE
DN 20-32 Stainl DN 20-100 AL

SHELL TYPE
DN 40-100 Stainl DN 80-100 AL

DIN 2633 PN16 LR M8 M8 M8 M8 M8 M10 M10 M12 C* 52 52 66 81 81 101 114 150 CP* 121 121 128 136 136 146 152 170 T 26,9 33,7 42,4 48,3 60,3 76,1 88,9 PL* 2,3 2,6 2,6 2,6 2,9 2,9 3,2 CR* 43 46 56 67 69 81 94 117 AS 150 160 180 200 230 290 310 350 d2 14 14 18 18 18 18 18 18 n 4 4 4 4 4 4 8 8 k 75 85 100 110 125 145 160 180 b 18 18 18 18 20 18 20 20 Hs 75 75 110 100 100 125 135 130 PKY 1 1 1,5 2,4 2,6 4,3 5,8 10,8

114,3 3,2

*The measures are directive. The measures of the table are to steel pipe fittings.

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STEEL AN
H/K SERIES STAND BALLS

MASSIVE DN 10 DN 32 STAINLESS

SHELL DN 40DN 200 STAINL.

WELDING JOINTS

THREAD JOINTS

NOMIN . SIZE DN mm 10 15 20 25 32 40 50 65 65 65 80 80 100 100 100 125 125 150 150 200 200 in 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 2 1/2 2 1/2 3 3 4 4 4 5 5 6 6 7 7 D 15 15 25 25 32 48,5 48,5 48,5 55 67 67 80 80 90 100 100 125 125 150 150 200 PN 25 25 25 25 25 25 25 16 16 16 16 16 16 16 16 16 16 16 16 16 16

ISO 5211 F F05 F05 F05 F05 F05,F07 F05,F07 F05,F07 F05,F07 F07,10 F07,10 F07,10 F07,10 F07,10 10,12,14 10,12,14 10,12,14 10,12,14 10,12,14 10 10 10 A 11 11 11 11 11 11 11 11 17 17 17 17 17 22 22 22 22 22 27 27 27 B 30 30 36 36 50 65 65 65 77 90 90 116 116 126 136 136 164 164 186 186 242 H 50 50 60 60 90 100 100 100 165 170 170 185 185 205 220 220 240 240 315 315 351 E 47 47 61 61 74 91 91 91 112 124 124 152 152 167 202 202 235 235 272 272 366 F 150 150 150 150 200 200 200 200 260 260 260 260 260 310 310 310 310 310 600 600 600 R 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 2 1/2 2 1/2 3 3 4 4 4 KY 31 31 39 39 54 63 63 63 73 81 81 94 94 103 111 111 132 132 167 167 206 P 32 32 46 46 57 71 71 71 86 97 97 115 115 129 KR M6 M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 LR M6 M6 M8 M8 M8 M10 M10 M10 M10 M10 M10 M12 M12 M12 M12 M12 M16 M16 M20 M20 M20 PP 200 200 220 220 272 272 351 AV 202 202 235 235 275 275 366

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ND STAINLESS
ISO 5211 F05 F07 F10 F12 F14 IR M6 M8 M10 M12 M16 N 35,4 49,5 72,1 88,4 99 S 50 70 102 125 140

R= P= T= D= I =

Thread joints Long welding joints Short weld. joints DIN flanges Without flanges

If short welding joints; the total length of valve according to agreement.

PL C* 42 42 51 52 66 85 85 85 101 114 114 140 140 158 168 168 204 204 226 226 282 CP* 115 115 120 120 127 137 137 137 145 151 151 164 164 173 177 177 196 196 207 207 236 T 17,2 21,3 26,9 33,7 42,4 48,3 60,3 76,1 76,1 76,1 88,9 88,9 114,3 114,3 114,3 139,7 139,7 168,3 168,3 219,1 219,1 CR* 45 54 42 45 54 64 68 72 80 86 89 102 102 111 116 H 1,4 1,4 1,5 2 2 2 2 2 2 2 2 2 2,5 2,5 2,5 2,5 2,5 3 3 3 3 K 1,8 2 2,3 2,6 2,6 2,6 2,9 2,9 2,9 2,9 3,2 3,2 3,6 3,6 3,6 4 4 4,5 4,5 6,3 6,3 AS 130 130 150 160 180 200 230 290 290 290 310 310 350 350 350 400 400 480 480 600 457 d2 14 14 14 14 18 18 18 18 18 18 18 18 18 18 18 18 18 22 22 22 22 n 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 12 12

DIN k 60 65 75 85 100 110 125 145 145 145 160 160 180 180 180 210 210 240 240 295 295 b 16 16 18 18 18 18 20 18 18 18 20 20 20 20 20 22 22 22 22 24 24 Hs 70 70 80 80 115 125 125 125 165 170 170 185 185 205 220 220 240 240 315 315 315 R 0,6 0,7 1,4 1,4 2,4 3,5 3,5 3,7 6,3 8,6 8,6 14,3 14,3 20,0 23,5 P 0,7 0,7 1,5 1,6 2,6 4,0 4,1 4,2 7,0 9,6 9,6 15,1 15,1 19,8 23,3 23,3 -

WEIGHTS (Kg) T 0,6 0,6 1,4 1,4 1,9 3,6 3,7 3,7 6,4 8,9 8,9 14,7 14,8 19,0 22,5 22,5 37,8 37,8 64,8 65,3 D 2,0 2,2 3,6 4,0 5,5 8,3 9,4 11,2 13,6 16,4 18,5 22,5 24,6 29,3 32,8 36,5 51,8 53,7 80,7 87,2 115 I 0,4 0,4 0,7 0,7 1,0 2,0 2,0 2,0 3,7 5,1 5,1 10,3 10,3 12,5 15,4 15,4 25,7 25,7 44,3 44,3 -

*The measures are directive. The measures of the table are to steel pipe fittings.

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TYPE SELECTION
Nominal size of valve DN xx Joints: R = inside thread = R (BSP) P = welding joint, long, standard T = welding joint, short F = plain, flat flange (special use) S = light metal, loose, with DIN drilling, max. PN10 bar D = flanged, D1= PN16, D2= PN25, D4= PN40 O = without flanges, just with body, ball, shaft, seals with screws/nuts C = male kamlok-hose joint L = hose joint N = NPT inside thread If the joints differ from each other, marking is e.g. ...HVP/L-.. = St-ball, viton o-ring, long welding joint / hose joint (handle mounted to point towards hose joint in open position)

Flow port diameter, not marked in aluminium valve type codes

O- ring material: V = Viton rubber = FPM T = PTFE (teflon) E = EPDM-rubber N = nitrile rubber = NBR

H080/065HVP-__-__-__...

Ball composition: A = Aluminium H = Stainless K = Hard chromium coated Body material: J = Aluminium H = Stainless steel K = Steel

Additional markings: V = manual handle, e-galvanized VH = manual handle stainless steel T = the size of the square end of shaft, e.g T14 = 14 mm PP = ball with cylindric bore C = ball sealings PTFE + C (25% carbon) NS = pipe standard, based on pipe inside measures PN = pressure class, e.g PN 40 = 40 bar E = special solution, explained separately case by case CR = hard chromium coated ball

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MAINTENANCE

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MAINTENANCE

Spare parts even for 40 years old Jouka valves.

SPARE PARTS CATALOGUE J, H AND K-SERIES

Part no Quantity Name Materials Type H 1 2 3 4 5R 5T 5S 5F 5D 5P 6 1 1 2 1 2 2 2 2 2 2 1 Body Ball Ball seal *) Shaft R-thread union Short weld. union Loose flage PN 10
Smooth extra precision finished union

Part no Type K St 52 AISI 316 PTFE/PTFE+C AISI 316 St 37 St 35.8 St 37 St 37 St 37 St 35.8 St, galvanized **) **) **) **) **) **) **) 15 16 7 8 9 10 11 12 13

Qantity

Name

Materials Type H and K

AISI 316 AISI 316 PTFE/PTFE+C AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 St, galvanized or AISI 316 **) Also AISI 316

4 (6) 4 (6) 1 2 2 1 1

Hexagon screv Hexagon nut Hexagon screw O-ring *) O-ring *) Bearing *) Washer *)

St, galvanized or AISI 316 St, galvanized or AISI 316 St, galvanized or AISI 316 NBR, EPDM, Viton or PTFE Viton, PTFE, NBR or EPDM PTFE PTFE

Solid flange PN25 or PN 16 Long Weld. union Handle

1 1

Washer Limiting pin

Fe, galvanized or AISI 316 St 52 or AISI 316

*) Scal kit (complete)

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MAINTENANCE

JOUKA pressure /temperature correlation for steel and stainless steel ball valves, with different ball sealing types.

TEMPERATURE (C) O-RINGS: VITON BALL SEALINGS: PTFE O-RINGS: PTFE BALL SEALINGS: PTFE+C O-RINGS: PTFE BALL SEALINGS: PTFE O-RINGS: PTFE BALL SEALINGS: STELLIITTI

MOMENTARY TEMPERATURE PEAKS (< 30 SEC.) CAN BE EVEN 20 30 C HIGHER

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PRESSURE (Mpa)

PRESSURE (bar)

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ACTUATORS

Joline
Construction and function
Actuator construction is simple and reliable changing the straight motion into rotational motion. That is why Joline actuator has less wearing parts. Large bearing surfaces are securing long life cycle. Actuator functions are exact and clearance-free.

Technical data:
Max operating pressure: 1 MPa (10 bar) Operating media: Air, neutral gas or fluid Spring return: Coil springs Lubrication: Not necessary. Bearings are low friction type.

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ACTUATORS

SPRING RETURN
Type T-50-1 T-63-1 T-80-1 T-100-1 T-125-1 T-160-1 Nm/ 5bar 8 15 30 55 120 260 A 252 293 345 435 520 750 B 34 41 50 65 76 107 C 60 75 95 114 140 178 D 65 75 95 114 147 191 E 20 16 20 26 30 40 F 215 245 271 350 392 612 H 10 10 12 14 22 24 K 15 18 22 30 37 50 N 9,5 9,5 12 14,3 22 30 R 1/4 1/4 1/4 1/4 1/4 3/8 M M6 M6 M6 M8 M10 M12 S 31 37,5 47 57 68 87 Weight/ kg 1,6 3 5 6,2 18 35 ltr/ stroke 0,15 0,26 0,55 1 1,6 3,6

25 25 35 35 65 80

DOUBLE ACTION
T-50-2 T-63-2 T-80-2 T-100-2 T-125-2 T-160-1 20 35 75 150 300 650 170 184 228 280 375 480 34 41 50 65 76 107 60 75 95 114 140 178 35 75 95 114 147 191 20 16 20 26 30 40 120 133 186 204 245 312 10 10 12 14 22 24 15 18 22 30 37 50 25 25 35 35 65 80 9,5 9,5 12 14,3 22 30 1/4 1/4 1/4 1/4 1/4 3/8 M6 M6 M6 M8 M10 M12 31 37,5 47 57 68 87 0,9 1,6 2,9 5 11 20 0,21 0,44 0,91 1,8 3,1 7,13

Torque curves of JOLINE actuators

Released

Stressed

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25

ACTUATORS
ALL JOUKA BALL VALVES CAN ALSO BE QUIPPED WITH OPTIONAL ACTUATOR MODELS AND LIMIT SWITCHES
Pneumatic, hydraulic or electric actuators are available with different kind of optional limit switches and positioners.

JOUKA AP

Several alternatives of limit switches

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SAFETY VALVES

Fire Safe valve

Det Norske Veritas has granted fire test certificate to Jouka Oy according to ISO 10 497 DN 32 64 / PN 25 DN 65 125 / PN 16

Atex valves
For hazardous surroundings. Prevents static discharge in construction. ATEX-94/9/EC: EX II 3 GD,2/22.

Novelty for Jouka double acting pneumatic actuator; digital positioner.

Continually adjusted computer control keeps the flow and/or pressure in constant value.

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27

JOUKA also offers subcontracting:

METAL PRESSINGS, DEEP DRAWINGS, MACHINE PARTS
From 160 tons pressing to finest finishing. With our numerous hydraulic and mechanic presses and over 60 production machines we carry out many kinds of machining, CNC-machining, welding, assembly and polishing jobs.

Tailor made products

We help You to find a right solution from design and tools to final product.

Favourable tools manufacturing

The materials for the good product are efficient tool designing, manufacturing, tool service and possible rebuilding. Deep drawing belongs to our special skills.

Flexible production
Annual manufacturing amounts per item are typically something between some thousands to tens of thousands.