LKB 265 LKB 320

101103105107109111102021110025108024042106023061104022041100020040060001

Bruksanvisning Brugsanvisning Bruksanvisning Kyttohjeet Instruction manual Betriebsanweisung

Manuel dinstructions Gebruiksaanwijzing Instrucciones de uso Istruzioni per luso Manual de instrues

455 466 - 001

99.09.29

LKB 265 Valid from Serial NO 523 XXX-XXXX LKB 320 Valid from Serial NO 521 XXX-XXXX

SVENSKA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DANSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 11

NORSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 SUOMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 DEUTSCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 FRANAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 NEDERLANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 ESPAOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 ITALIANO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 PORTUGUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Schema -- Skema -- Skjema -- Johdotuskaavio -- Diagram -Schaltplan -- Schma -- Esquema -- Esquema - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Reservdelsfrteckning -- Reservedelsfortegnelse -Reservedeloversikt -- Varaosaluettelo -- Spare parts list -Ersatzteilverzeichnis -- Liste de pices dtaches -Reserveonderdelenlijst -- Lista de repuestos -- Esercizio -Lista de peas de reposio -- . . . . 103

Rtt till ndring av specifikationer utan avisering frbehlles. Ret til ndring af specifikationer uden varsel forbeholdes. Rett til endre spesifikasjoner uten varsel forbeholdes. Oikeudet muutoksiin pidtetn. Rights reserved to alter specifications without notice. nderungen vorbehalten. Sous rserve de modifications sans avis pralable. Recht op wijzigingen zonder voorafgaande mededeling voorbehouden. Reservado el derecho de cambiar las especificaciones sin previo aviso. Specifiche senza preavviso. Reservamo--nos o direito de alterar as especificaes sem aviso prvio. .

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ENGLISH

1 DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 TECHNICAL DATA: LKB 265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 TECHNICAL DATA: LKB 320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36 36 37
37 38

4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 4.2 4.3 4.4 Mains supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TECHNICAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39
39 40 40 41

5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 6 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 7 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

TOCe

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GB 1 DIRECTIVE

DECLARATION OF CONFORMITY Esab Welding Equipment AB, 695 81 Lax, Sweden, gives its unreserved guarantee that welding power source LKB 265/320 from serial number 523/521 complies with standard EN 60974--1, in accordance with the requirements of directive (73/23/EEA) and addendum (93/68/EEA). -------------------------------------------------------------------------------------------------------------------------------------Lax 95--11--10

Paul Karlsson Managing Director Esab Welding Equipment AB 695 81 LAX SWEDEN

Tel: + 46 584 81000

Fax: + 46 584 12336

SAFETY

WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYERS SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS HAZARD DATA. ELECTRIC SHOCK - Can kill S Install and earth the welding unit in accordance with applicable standards. S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing. S Insulate yourself from earth and the workpiece. S Ensure your working stance is safe. FUMES AND GASES - Can be dangerous to health S Keep your head out of the fumes. S Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and the general area. ARC RAYS - Can injure eyes and burn skin. S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. S Protect bystanders with suitable screens or curtains. FIRE HAZARD S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby. NOISE - Excessive noise can damage hearing S Protect your ears. Use ear defenders or other hearing protection. S Warn bystanders of the risk. MALFUNCTION - Call for expert assistance in the event of malfunction. READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING. PROTECT YOURSELF AND OTHERS!

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GB 3 INTRODUCTION

LKB 265 and LKB 320 are step controlled power sources in a compact design, intended for welding with solid steel, stainless steel or aluminium wire as well as tubular wire with or without shielding gas. The possibility of welding with homogeneous wire/shielding gas and welding with gasless tubular wire is obtained by switching the + and -- connections on the switching terminal above the wire feed unit.

3.1

TECHNICAL DATA: LKB 265

Standard delivery: Power source equipped with spot welding function and adjustable burnback time. Integrated wire feed mechanism with feed roller for solid wire, diameter 0.8, and 1.0. Welding torch PSF 250 4.5 m. Return cable 4.5 m with return clamp. Mains cable 3 m and gas hose. Includes: Handle, (fitted with 2 screws,) gas cylinder shelf (fitted with 2 screws). Voltage Permissible load at 100% duty cycle 60 % duty cycle 30 % duty cycle Setting range (DC) Open circuit voltage Open circuit power Efficiency Power factor Control voltage Dimensions lxwxh Weight Enclosure class Application classification LKB 265 comply with the requirements of IEC 974- 1. 400- 415 V, 3 50 Hz 150 A/22 V 190 A/24 V 265 A/27 V 30A/15V--265A/27V 15--38 V 50 W 0.69 0.97 42 V, 50/60 Hz 770x520x620 92 kg IP 23
230/400-415/500V350Hz 230/440-460V, 360Hz

150 A/22 V 190 A/24 V 265 A/27 V 30A/15V--265A/27V 15--38 V 50 W 0.69 0.97 42 V, 50/60 Hz 770x520x620 92 kg IP 23

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GB
3.2 TECHNICAL DATA: LKB 320

Standard delivery: Power source equipped with switch for 2/4 step trigger action with gas pre--flow and gas post--flow in the 4 step mode and adjustable burnback time. Integrated wire feed mechanism with feed roller for solid wire, diameter 1.0, and 1.2. Welding torch PSF 315 4.5 m. Return cable 4.5 m with return clamps. Mains cable 5 m and gas hose. Includes: Handle, (fitted with 2 screws,) gas cylinder shelf (fitted with 2 screws). Voltage Permissible load at 100% duty cycle 60 % duty cycle 30 % duty cycle Setting range (DC) Open circuit voltage Open circuit power Efficiency Power factor Control voltage Dimensions lxwxh Weight Enclosure class Application classification LKB 320 comply with the requirements of IEC 974- 1. 400- 415 V, 3 50 Hz 195 A/24 V 250 A/27 V 320 A/30 V 40A/16(14)V--320A/30V 16--40 V 52 W 0.71 0.97 42 V, 50/60 Hz 770x520x620 112 kg IP 23
230/400-415/500V350Hz 230/440-460V, 360Hz

195 A/24 V 250 A/27 V 320 A/30 V 40A/16(14)V--320A/30V 16--40 V 52 W 0.71 0.97 42 V, 50/60 Hz 770x520x620 112 kg IP 23

The IP code indicates the enclosure class, i.e. the degree of protection against penetration by solid objects and water. Equipment marked IP 23 is designed for in-- and outdoor use. indicates that the power source is designed for use in areas where The symbol there is an increased electrical hazard.

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GB 4 INSTALLATION

WARNING
This product is intended for industrial use. In a domestic environment this product may cause radio interference. It is the users responsibility to take adequate precautions. Installation must be carried out by a qualified electrician. Connect the power supply lead using the appropriate fuse in conformance with local regulations. Cable areas acc. to Swedish regulations. Make sure the welding rectifier is not covered or positioned so that cooling is obstructed.

4.1

Mains supply
3 50 Hz 230 13 18 27 mm 4 x 2.5 20 3 50 Hz 400/415 7 9 16 4 x 1.5 16 3 50 Hz 500 5 8 13 4 x 1.5 16 3 60 Hz 230 11 18 27 4 x 2.5 20 3 60 Hz 450 7 9 16 4 x 1.5 16

LKB 265 Voltage V Current A 100% 60% 30% Mains lead rating Fuse slow A

LKB 320 Voltage V Current A 100% 60% 30% Mains lead rating mm Fuse slow A

3 50 Hz 230 16 24 35 4x4 20

3 50 Hz 400/415 9 14 20 4 x 2.5 16

3 50 Hz 500 7 11 17 4 x 2.5 16

3 60 Hz 230 16 23 34 4x4 20

3 60 Hz 450 8 12 18 4 x 2.5 16

To prevent the reel sliding off the hub: Lock the reel in place by turning the red knob as shown on the warning label attached next to the hub.

IMPORTANT!

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GB
4.2 Assembly of components

ba14s0 03 ba14s0 08

4.3

Electrical installation
230V 50/60 Hz

400- 415V 3~50 Hz

LKB265 2,5 mm@ LKB320 4 mm@ 230V 440--460V 500V XT2

ba14s 006

ba14s0 07

TC1

ba14s 002

Solid wire

Tube wire
ba14s0 01

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GB
4.4 TECHNICAL DESCRIPTION

The power sources can be equipped with instrument to display the current and voltage. The instruments have a hold function and can be calibrated. A thermal cut--out prevents overheating.Resetting takes place automatically when the power source has cooled.

S S S S S S S S S S

A -- Space for digital meters (optional) B -- Voltage selector, 10--step C -- Voltage selector , 4--step D -- Main switch, on/off E -- Mains indicator lamp F -- Thermal overload warning lamp, lights up in case of overheating G -- Welding torch connection H -- Potentiometer (wire feed) J -- Inductance connection K -- Potentiometer (spot welding)

ba14s005

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GB 5 MAINTENANCE

Regularly maintenance is important for reliable and safe operations. S S Blow down the power source with dry, compressed air at a low pressure. Cleaning and replacement of the wire feed mechanisms wear parts should take place periodically to ensure trouble free wire feed. Note that an excessive pressure setting can result in abnormal wear on the pressure roller, feed roller and wire liner. Blow clean the wire liner regularly and clean the gas nozzle.

WARNING!
Rotating parts can cause injury, take great care.

ORDERING OF SPARE PARTS

A service manual and list of spare parts can be ordered through your nearest ESAB representative, see the last page of this booklet. When ordering spare parts please specify the machine model, serial number and the designation and order numbers of parts as shown in the list of spare parts. This simplifies dispatch and ensures correct delivery.

ACCESSORIES

1 Meter glass 455 172--001 2 Meter kit 456 008--880 3 Transformer kit 456 010--880 3

1
ba14s0 04

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