Model: 180EOZC (60 Hz) 150EFOZC (50 Hz)

3-Phase Diesel

Commercial Marine Generator Set

Generator Features
D Engine is Environmental Protection Agency (EPA) Tier II compliant D Superior Kohler Fast-Responset PMG generator ends D Remote control connector D Class H insulation with tropical overcoat D Reconnectable voltage D One- or three-phase reconnectable alternator D Voltage regulation of 2% D Frequency regulation of 0.5%

Generator Weights and Dimensions

Generator Set Weight, kg (lb.) Wet Dry Length, mm (in.) Width, mm (in.) Height, mm (in.) 1931 (4258) 1870 (4122) 2365 (93.12) 960 (37.80) 1096 (43.14)

Optional Accessories

D Isolated ground system (12- or 24-volt) D Circuit breakers

See the drawings on the last page for detailed dimensions.

Generator Ratings (Prime 90_C/50_C)

Model Series Voltage 120/208 120/240 180EOZC 127/220 139/240 277/480 110/190 110/220 150EFOZC 220/380 230/400 240/416 Hz 60 60 60 60 60 50 50 50 50 50 Amps 625 541 590 542 271 570 492 285 271 260 Rated kW/kVA 180.0/225.0 180.0/225.0 180.0/225.0 180.0/225.0 180.0/225.0 150.0/187.5 150.0/187.5 150.0/187.5 150.0/187.5 150.0/187.5 Ph 3 3 3 3 3 3 3 3 3 3

RATINGS: Ratings per ISO 3046, ISO 8528-1, and Kohler ISO rating guideline 2.14. Obtain technical information bulletin (TIB-101) on ratings guidelines for complete ratings definitions. Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler generator set distributor for availability. 10% overload capacity one hour in twelve hours.

G2-125 (180EOZC) 11/07

Application Data
Engine
Engine Specifications Type Number of cylinders Firing order Aspiration Displacement, L (cu. in.) Bore and stroke, mm (in.) Compression ratio Combustion system Rated rpm Maximum power at rated rpm, HP Cylinder block material Cylinder head material Piston rings Crankshaft material Connecting rod material Governor type 1800 261 Cast iron Cast iron 2 compression/1 oil Forged steel Forged steel Electric 60 Hz 6 1-5-3-6-2-4 Turbocharged 8.1 (496) 116 x 129 (4.56 x 5.06) 15.7:1 Direct injection 1500 217 50 Hz Inline, 4-cycle

Lubrication
Lubricating System Oil pan capacity with filter, L (U.S. qt.) Type 60 Hz Pressure 50 Hz 31.94 (33.75)

Operation Requirements
Air Requirements Engine combustion air requirements, m3/min. (cfm) Max. air intake restriction, kPa (in. H2O) Cooling air required for generator set at 50_C (122_F) ambient, m3/min. (cfm) Exhaust flow, m3/min. (cfm) Exhaust temp., _C (_F) Max. allowed exhaust backpressure, kPa (in. H2O) Fuel Consumption Diesel, Lph (gph) at % load 100% 50.3 (13.3) 38.7 (10.2) 26.3 (7.0) 12.5 (3.3) 41.7 (11.0) 31.8 (8.4) 22.1 (5.8) 10.3 (2.7) 75% 60 Hz 15.7 (554) 6.25 (25) 91.4 (3000) 37.2 (1314) 436 (817) 7.5 (30) 60 Hz 50 Hz 11.6 (410) 6.25 (25) 76.2 (2500) 29 (1035) 480 (896) 7.5 (30) 50 Hz

Engine Electrical
Engine Electrical System Battery, voltage Battery, charging (12 volt) Battery, charging (24 volt) Battery, recommendation (minimum, 12 volt) Starter motor 60 Hz 90 amp 60 amp 800 CCA Gear-reduction type 50 Hz 12- or 24-volt spec

50% 25%

Engine Features
D One-side serviceability of fuel system, lubrication system, and air cleaner D Low oil pressure cutout D High water temperature cutout D Loss of coolant cutout D Overcrank cutout D Belt guard D Optional oil pressure gauge, water temperature gauge, and battery voltage gauge D Disposable oil filter D Extended oil drain

Cooling
Cooling System Capacity, L (U.S. qt.) (approx.) Cooling type Seawater pump type Seawater pump suction lift, maximum, m (ft.) Heat rejected to cooling water at rated kW, wet exhaust, kW (Btu/min.) Engine water pump flow, Lpm (gpm) Seawater pump flow, Lpm (gpm) 60 Hz 38 (36) Heat exchanger John Deere gear driven 3.0 (10.0) 169 (9619) 216 (57) 163 (43) 165 (9392) 180 (48) 136 (36) 50 Hz

Controller Features
D Rubber mounted to isolate vibration D Safety shutdowns d Engine overheating d Low oil pressure d Overcrank d Low seawater pressure D Safety shutdown lamp D Shutdown reset switch D Terminal strip connection for remote panel harness D Hourmeter for scheduling maintenance D 4--20 mA or 0--5 VDC voltage biasing input D Start/stop switch

Fuel
Fuel System Fuel recommendation Fuel shutoff solenoid Fuel injection pump 60 Hz 50 Hz Diesel fuel specified to EN 590 or ASTM D975 Electric Nippodenso High Pressure Common Rail (HPCR), electronic Manual 3.0 (10.0)

Fuel pump priming Maximum recommended fuel lift, m (ft.)

G2-125 (180EOZC) 11/07

Controller
Decision-Makert 3+ Controller Features

Alternator Specifications
Alternator Specifications
Specifications Manufacturer Type Exciter type Fast-Responset Generator Kohler 4-pole, rotating-field Brushless, permanent-magnet, Fast-Responset 12, reconnectable Solid state, volts/Hz Class H 90_C 1, sealed Flexible disc Full 2% 100% of rating 700 (60 Hz), 420 (50 Hz)

Type: 16-light microprocessor (NFPA 110, level 1) Power source, with circuit protection: 12-volt DC Panel lamps (2) Analog Meters: d AC meters, 89 mm (3.5 in.) 2% full-scale accuracy on voltmeter and ammeter, 0.5% full-scale accuracy on frequency meter d DC meters, 51 mm (2 in.), volts, engine water temperature, oil pressure d Running time meter D Switches and Controls: d Alarm horn and silencing switch d Cyclic cranking d Engine cooldown timer, 0 minute (5 minute selectable) d Front-mounted voltage-adjusting rheostat 5% d Lamp-test switch d Local emergency stop button switch (optional) d Meter-phase selector switch, 7-position d Overvoltage protection shutdown d Prime power mode d Run/off-reset/auto switch (engine start), local/remote two-wire D Fault and Condition Lamps: d Auxiliary fault (red) d Auxiliary prealarm (yellow)* d Battery charger fault (red)* d Emergency stop (red)* d Generator switch not-in-auto (red) d High engine temperature safety shutdown (red) d Low battery voltage (red)* d Low coolant level shutdown (auxiliary) d Low fuel (red)* d Low oil pressure safety shutdown (red) d Low water temperature (red)* d Overcrank safety shutdown (red) d Overspeed safety shutdown (red) d Prealarm high engine temperature (yellow)* d Prealarm low oil pressure (yellow)* d System ready (green) * Requires an optional kit or a user-provided device for lamp to function.

D D D D

Number of leads Voltage regulator Insulation: NEMA MG1-1.66 Material Temperature rise Bearing: number, type Coupling Amortisseur windings Voltage regulation, no load to full load One-step load acceptance per NFPA 110 Peak motor starting kVA4UA9

Alternator Features
D The generator complies with NEMA, IEEE, and ANSI standards for temperature rise. D The alternator uses a permanent-magnet, Fast-Responset excitation system. D The alternator has a two-thirds pitch stator and skewed rotor. D The generator has a solid-state, volts-per-hertz voltage regulator. D The brushless, synchronous generator is broadrange and reconnectable. D The windings have a tropical insulation suited for harsh environments. The tropical insulation consists of an epoxy overcoat which provides additional abrasion resistance and protection for use in high-humidity marine environments. D The generator sustains short-circuit current up to 300% of the rated current for up to 10 seconds.

Accessories/Options
D Line circuit breaker D Decision-Makert 3+ controller D Remote control panel D Siphon break D Isolated ground system (12- or 24-volt) D Remote connection/extension harness D Safeguard breaker D Oil level indicator (high/low) D Low coolant level indicator

G2-125 (180EOZC) 11/07

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-565-3381, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KohlerPower.com

ADV-7136A-A

DISTRIBUTED BY:
NOTE: Dimensions in [ ] are inch equivalents. NOTE: This drawing is provided for reference only and is not intended for installation planning. Contact your local distributor for more detailed information.
E 2007 by Kohler Co. All rights reserved. G2-125 (180EOZC) 11/07