Charger Test & Electrical Performance FAT

CPL Job Model No.

Charger Only CHARGER INPUT Volts Amps Phase Freq.

S/N
Master Charger Slave Charger

Date:
Part of UPS

CHARGER OUTPUT

OTHER NAMEPLATE DATA:

Log down each test instrument used and check their calibration date:
Equipment Date S/N Calibration Due

*The technician will clearly initial each step as it is completed. 1. Indicate type of batteries the charger is to charge. Check the battery listing for the float and equalize settings. Sealed (VRLA) is standard. Wet Lead Acid Sealed Lead Acid NiCad Pocket Plate NiCad Sintered Plate Other No. of cells: Float - 2.22(VPC), Equalize - 2.33(VPC) Float - 2.25(VPC), Equalize - 2.35(VPC) Float - 1.42(VPC), Equalize - 1.52(VPC) Float - 1.37(VPC), Equalize - 1.42(VPC) Float - (VPC), Equalize - (VPC) Required Equalize: VDC

Required Float: VDC

CPL Job

S/N

Date:
Approved by: Frank Reyna

QF-8.55 Charger Test & Electrical Performance FAT Rev. 0 06-01-2010 1 of 4

 2. With charger in float mode, record the no load (NL) and full load (FL) voltage levels. Calculate the load voltage regulation according to the given formula. Measure the voltage at the output terminal block. Standard is 1% regulation. 1% 0.5% Other %. NL V FL V

VNL -VFL 100% = VREG% ( ) 100% = % VNL +VFL ( ) 3. Overload the charger and set the current limit to 115% of its rating. Amps at Current Limit 4. Check AC ripple on DC output with a true RMS Voltmeter at full load with and without a battery bank connected. Verify that each ripple peak is balanced and at the proper timing sequence. Maximum Ripple Target Value with battery 2% 100mV 60mV Measured Ripple: VACRMS

30mV

OTHER:

Maximum Ripple Target Value without battery 2% 100[mV] 60[mV] 30[mV] Measured Ripple: [VACRMS] 5. Verify that any cooling fans are operating properly. 6. Performance Tests:

OTHER:

Use the Fluke 41 to fill the chart below. Record the charger input power factor, harmonic distortion, input watts, and the degree leading or lagging. Also, if required to perform any line and load regulation test, record the input power factor, harmonic, and watts at full load using the Fluke 41 and record on a separate sheet. Power Factor Watts (Pin) THD (Current) THD (Voltage) Degree Lead or Lag 1PH or A to N B to N C to N

CPL Job
Efficiency =

S/N
(VDCout ) x (ADCout )

Date:
100% =

Pout =

%
QF-8.55 Charger Test & Electrical Performance FAT Rev. 0 06-01-2010 2 of 4 Approved by: Frank Reyna

Pin

(WA

) + (WB

) + (WC

7. Perform a Short Circuit Test and record the minutes. Standard is 15 minutes. Minutes 8. List each alarm option below. Simulate each condition and check all form C contact operation with an ohmmeter and visually check all local indicators. Check all push button operations. Ensure proper operation of any remote or external input. A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. Q. R. S. LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD LED/LCD Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts Contacts

OTHER: See attached ADDITIONAL ALARM OPTIONS ELECTRICAL TESTS form for more alarms.

CPL Job

S/N

Date:

9. Ensure the unit is completely assembled and ready for QA. Jumper the AC inputs at the terminal block Jumper the DC outputs at the terminal block Disconnect any PCB with reference to ground Close all input and output circuit breakers or switches Meg input and output to ground at 500VDC and record level (50[M] or greater).
QF-8.55 Charger Test & Electrical Performance FAT Rev. 0 06-01-2010 3 of 4 Approved by: Frank Reyna

Input [M] Output [M] Hipot input and output to ground for one minute at specified voltage Input [VAC HI-POT] Output [VAC HI-POT] 10. Ensure the BOM and drawings have been marked-up (if any) per engineering approved changes. Perform final visual and dimensional inspections of completed assembly per approved drawings. I certify that all the above tests and checks have been performed, and the equipment has been calibrated in accordance with Custom Powers established standards. (Sign below) Technician Customer Representative Date Date

I have reviewed this quality document and certify that all the documented values meet the acceptance criteria for this equipment and/or project. Project Engineer Date

After Engineering Approval, the equipment may be tagged "Released to Ship". (Green Tag)

QF-8.55 Charger Test & Electrical Performance FAT Rev. 0 06-01-2010 4 of 4

Approved by: Frank Reyna