Splice LRFD-LFD Design

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SPLICE DESIGN By LRFD/LFD

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2. DISCLAIMER : THE SOFTWARE IS A PROPRIETARY PRODUCT OF DR. FU AND ONLY CONDITIONALLY ISSUED. POSSESSION, ACCESS AND USE IS PROHIBITED EXCEPT AS EXPRESSLY AUTHORIZED BY DR. FU. 3. WARRANTY AND LIMITATION OF LIABILITY : (A) DR. FU REPRESENTS THAT TO THE BEST OF ITS KNOWLEDGE, THE LICENSED MATERIALS DO NOT INFRINGE ANY COPYRIGHT, TRADE SECRET OR PATENT. (B) THE SELECTION OF APPROPRIATE SOFTWARE, THE COLLECTION AND STORAGE OF DATA, AND THE INTERPRETATION OF OUTPUT ARE LICENSEE'S RESPONSIBILITY, AND NOT DR FU'S RESPONSIBILITY. THE LICENSED MATERIALS ARE ONLY TO BE USED AS A TOOL AND NOT AS A SUBSTITUTE FOR LICENSEE'S PROFESSIONAL JUDGMENT. (C) THE LICENSED MATERIALS ARE MADE AVAILABLE ON AN "AS IS" BASIS. EXCEPT AS EXPRESSLY SET FORTH IN THIS AGREEMENT, DR. FU DISCLAIMS ANY AND ALL PROMISES,REPRESENTATIONS AND WARRANTIES BOTH EXPRESS AND IMPLIED WITH RESPECT TO THE LICENSED MATERIALS AND ANY SUPPORT SERVICES PROVIDED HEREUNDER, INCLUDING THEIR CONDITION,CONFORMITY TO ANY REPRESENTATION OR DESCRIPTION, THE EXISTENCE OF ANY LATENT OR PATENT DEFECTS THEREIN,AND THEIR MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE. (D) THE CUMULATIVE LIABILITY OF DR. FU TO LICENSEE FOR ALL CLAIMS, DEMANDS OR ACTIONS ARISING OUT OF OR RELATING TO THE LICENSED MATERIALS AND THIS AGREEMENT, SHALL NOT EXCEED THE TOTAL AMOUNT OF ALL LICENSE FEES PAID TO DR. FU HEREUNDER DURING THE TWELVE (12) MONTHS IMMEDIATELY PRECEDING SUCH CLAIM, DEMAND OR ACTION. THIS LIMITATION OF LIABILITY IS INTENDED TO APPLY WITHOUT REGARD TO WHICH OTHER PROVISIONS OF THIS AGREEMENT HAVE BEEN BREACHED OR HAVE PROVEN INEFFECTIVE.
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Bolted Splice Design Input Data Current span number Current span length (in feet) Distance from left support to splice on the current span (in feet) Girder plate sizes Top flange (inch x inch) Bottom flange (inch x inch) Web (inch x inch) Total positive (ksi) Total negative (ksi) Total positive (ksi) Total negative (ksi) Flexural specified ff Shear specified fv Axial compression specified fc Fracture of tension members fu Yielding of tension members fy Bolts bearing on material fbb Flange plate general Reduction factor for hybrid girders Rh Specific minimum yield strength of the flange Fyf Specific ultimate strength of the flange Fu Factor for flange splice design a Splice bolt general Bolt material Bolt Shear Design Strength (ksi) Bolt size db Hole size dh Hole size factor Kh Number of slip planes per bolt Ns Surface condition factor Ks Min. required bolt tension Pt (kips) Bottom splice design Splice outside plate (inch x inch) Splice inside plate (inch x inch) Filler plate (inch x inch) Number of bolt row minimum yield strength of splice plates (ksi) Reduction Factor, U Total number of bolt used for each side Top splice design Splice outside plate (inch x inch) Splice inside plate (inch x inch) Filler plate (inch x inch) Number of bolt row Total number of bolt used for each side Web splice design Web splice plate (inch x inch) No. of vertical rows of bolts for each side m No. of bolts in one vertical row n The vertical pitch s (inch) The horizontal pitch g (inch) Web splice design LRFD Max. Shear Vu (in kips) Unstiffened/Stiffened Shear Capacity Vn (in kips)
Distance from the centerline of the splice to the centroid of the connection on the side of the joint under consideration e
2 93.00 25.00 Width 14.00 Width 16.00 Height 48.00 Top flange -11.24 Top flange 12.14 Top flange -8.45 Top flange 9.49 1.00 1.00 0.90 0.80 0.95 0.80 Top flange 1.00 50.00 65.00 1.00 1 36.50 0.875 1.000 1.00 2 0.50 39.00 Width 16.00 7.25 16.00 50 1
ft ft Thickness 1.250 Thickness 1.500 Thickness 0.625
in. in. in.
Stresses (Strength I)
Bottom flange 9.48 ksi Bottom flange -10.24 ksi Bottom flange 7.16 ksi Bottom flange -7.92 ksi (LRFD Art. 6.5.4.2; Default =1.0) (LRFD Art. 6.5.4.2; Default =1.0) (LRFD Art. 6.5.4.2; Default =0.9) (LRFD Art. 6.5.4.2; Default =0.8) (LRFD Art. 6.5.4.2; Default =0.95) (LRFD Art. 6.5.4.2; Default =0.8) Bottom flange 1.00 (LRFD Art. 6.10.1,10.1; For homogeneous section, default =1.0) (LRFD Table 6.4.1-1, For grade 50, Fyf = 50 ksi) 50.00 65.00 1.00 (LRFD Table 6.4.1-1, For grade 50, Fu = 65 ksi) (LRFD Art. 6.13.6.1.4c; Default =1.0)
Stresses (Service II)
Resistance factors
(AASHTO M164 [ASTM A325] = 1 or AASHTO M253 [ASTM A490] = 2) in. in. (LRFD Table 6.13.2.4.2-1, for standard hole = bolt size + 1/16) (LRFD Table 6.13.2.8-2) LRFD Art. 6.13.2.8) (LRFD Table 6.13.2.8-3) (LRFD Table 6.13.2.8-1) Thickness 0.63 0.63 0.25 Number 1 2 4
in. in. in.
24 Width 14.00 6.25 14.00 Thickness 0.50 0.50 0.50 Number 1 2 4 20 Height 39.00 Thickness 0.500 Number 2 3 13
(after design)
in. in. in. (after design)
3.00 3.00 Shear 240.51 671.60 4.88 Distance
(LRFD Art. 6.13.2.6.1; For Std. holes, 3db) (LRFD Art. 6.13.2.6.1; For Std. holes, 3db) (LRFD Art. 6.13.6.14b)
Splice Design - LRFD/LFD COMPUTATION SHEET Subject : ROUTE 1 OVER CONRAIL Splice Design S-1 No. 1 Splice
Splice Design for Maximum Positive 25.00 ft
Page ........ of ......... Made By : C. C. Fu, Ph.D., P.E. Date : Checked By : Date :
93.00 ft span 1 Splice at span2 Span No. Span Length Distance from left support Top flange plate Bottom flange plate Web plate Plate Sizes Top Plate Bottom Plate Web Plate Stresses Actual Factored Stresses (ksi) (Strength I) Total Positive Total Negative Top Flange Bottom Flange Top Flange Bottom Flange -11.24 9.48 12.14 -10.24 Bolt Shear Design Strength = 36.50 ksi Actual Factored Stresses (ksi) (Service II) Total Positive Total Negative Bottom Flange Top Flange Bottom Flange 7.16 9.49 -7.92 Width, in 14.00 16.00 48.00
2 93.00 ft 25.00 ft 14 in x 1.25 in 16 in x 1.5 in 48 in x 0.625 in Thickness, in 1.250 1.500 0.625
Top Flange -8.45
176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM
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1. Flange Allowable Stress/ Force 1.A: Top flange
Flange:
Top
fcf = Maximum elastic flexural stress due to the factored loads at the mid-thickness of the controlling flange at the point of splice fcf = Rh = Fyf = -11.24 1.00 50.00 ksi Fu = a= ff = 65.00 1.00 1.00 ksi (AASHTO LRFD 6.13.6.1.4C) (or AASHTO Std 10.53.1.2) ksi for flexural
Rh = Reduction factor for hybrid girders Fyf = Specific minimum yield strength of the flange a = Factor for flange splice design ff = Resistance factor for flexural specified Fcf = 1/2(|fcf/Rh|+affFyf) Fcf = OR Fcf = 0.75affFyf Fcf = 37.50 ksi (governs) 30.62 ksi
Fcf = Design strength for the controlling flange at a point of splice (AASHTO LRFD 6.13.6.1.4C-1) (or AASHTO Std 10-4b) (AASHTO LRFD 6.13.6.1.4C-1) (or AASHTO Std 10-4b)
Flange: Top 1.B: Bottom flange Flexural stress due to the factored loads at the mid-thickness of the non-controlling flange at a point fncf = of splice concurrent with fcf fncf = 9.48 ksi Rcf = Absolute value of the ratio of Fcf to fcf for the controlling flange Rcf = |Fcf/fcf| Rcf = Fyf = 3.34 50.00 ksi Fu = a= ff = 65.00 1.00 1.00 ksi for flexural Fyf = Specific minimum yield strength of the flange a = Factor for flange splice design ff = Resistance factor for flexural specified Fncf = Rcf(|fncf/Rh|) Fncf = OR Fncf = 0.75affFyf Fncf = 37.50 ksi (governs) (AASHTO LRFD 6.13.6.1.4C-3) 31.63 ksi
Fncf= Design stress for the non-controlling flange at apoint of splice (AASHTO LRFD 6.13.6.1.4C-3) (or AASHTO Std 10-4c)
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2. Design force for the flange at a point of splice 2.A: Top Flange in compression and in control Bolt size = db = 0.875 in. Hole size = dh = 1.00 in. 17.50 in2 Ag = gross area of Top flange = An = net area of the flange An = Ag - # bolt row *dh*t= (<=0.85Ag) 12.50 in
2
# Bolt Row =
Flange: 4
Top
(AASHTO LRFD 6.8.3 or Std 10.16.4) 0.80 0.95 (AASHTO LRFD 6.5.4.2)
fu = resistance factor for fracture of tension members = fy = resistance factor for yielding of tension members = Ae = Effective area of the top flange with holes Ae = (fuFu/fyFyf)*An Ae = 13.68 <= Ag in2 < Yes
(AASHTO LRFD 6.13.6.1.4C-2 or Std 10-4g) Ag = Ae = 17.50 17.50 in2 in

2
OK
Is flange in compression? Pcf = Fcf * Ae Pcf = 656.25 Kips
Pcf = Design force for the controlling flange at a point of splice
2.B: Bottom Flange in tension and in noncontrol Bolt size = db = 0.875 in. Hole size = dh = 1.00 in. 24.00 in2 Ag = gross area of Bottom flange = An = net area of the flange An = Ag - # bolt row *dh*t= (<=0.85Ag) 18.00 in
2
# Bolt Row =
Flange: 4
Bottom
(AASHTO LRFD 6.8.3 or Std 10.16.4) 0.80 0.95 (AASHTO LRFD 6.5.4.2)
fu = resistance factor for fracture of tension members = fy = resistance factor for yielding of tension members = Ae = Effective area of the bottom flange with holes Ae = (fuFu/fyFyf)*An Ae = 19.71 <= Ag in
2
(AASHTO LRFD 6.13.6.1.4C-2 or Std 10-4g) < No Ag = Ae = 24.00 19.71 in2 in

2
OK
Is flange in compression? Pncf = Fncf * Ag Pncf = 738.95 Kips
Pncf= Design force in the non-controlling flange at a point of splice
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3. Calculate numbers of bolts on top and bottom flanges 3.A: Top Splice in compression and in control Outside Plate : 1 PL - 14 in x 0.5 in Inside Plate : 2 PL - 6.25 in x 0.5 in Plate Width, in Outside Plate : 14.000 Inside Plate : 6.250 Fu = ksi 65.00 Fy = Specific minimum yield strength of splice plates Pcf = 656.25 Kips fu = resistance factor for fracture of tension members = fy = resistance factor for yielding of tension members = fc = resistance factor for axial compression = U = Reduction Factor Ag = gross ares of top splice plates = An = net area of splice plates An = Ag - # bolt row *dh*t= (<=0.85Ag) Ae = Effective area of splice plates Ae = (fuFu/fyFy)*An Ae = <= Ag
2
Flange:
Top
Thickness, in 0.500 0.500 Fyf = Fy = Ae,req = 0.80 0.95 0.90 1.00 13.25 in
2
# of plates 1 2 50.00 50.00 13.13 ksi ksi in2
AASHTO LRFD 6.13.5.2
(AASHTO LRFD 6.8.3 or Std 10.16.4) 9.25 in

2
(AASHTO LRFD 6.13.6.1.4C-2 or Std 10-4g) Yes > in. in2 43.90 14.95 kips bolts
10.13 in Is flange in compression? 13.25 in

2
Ae = Ag =
Ae,req =
13.13
in2
OK
Bolt diameter = db = Bolt Area = Ab = pdb /4 =

2
0.875 0.60
Bolt Strength(double shear)= Pv-bolt = Bolt Shear Strength*2*Ab
Case (1) - # Bolts required = Pcf/Pv-bolt =
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Page ........ of ......... Made By : C. C. Fu, Ph.D., P.E. Date : Subject : ROUTE 1 OVER CONRAIL Splice Design Checked By : Date : S-1 No. 1 Splice Check if bolts carry loads pass through fillers 0.25 inches or more in thickness:
Option (1): Reduction Factor Approach Filler width= 14.00 Af = gross area of filler = in. 7.00 in
2
Splice Design - LRFD/LFD COMPUTATION SHEET
Filler thickness =
0.50 17.50
in. in2
Ap= smaller of either the girder flange of the splice plate areas= 0.40 g= 34.14 kips Reduced Bolt Strength Case (2) - # Bolts required = Pcf/Reduced Pv-bolt = Option (2): Extended Filler Plate R= 19.22 bolts 0.78
Check for slip critical connection: Design Stress= Fs = fs/Rh = Design Force = Ps = Fs*Ag = Hole size factor = Kh = Number of slip planes per bolt = Ns = Surface conditiion factor = Ks = Min. required bolt tension = Pt = Flange slip resistance = Rr = Case (3) - Min. # of bolts to prevent slip = Min. # of bolts to use from all cases =
Use 20
-8.45 -147.88 1.00 2.00 0.50 39.00 39.00 0.00
ksi kips
kips kips bolts
19.22 bolts bolts each side for top splice Flange:
OK Bottom
3.B: Bottom Splice in tension and in noncontrol Outside Plate : 1 PL - 16 in x 0.625 in Inside Plate : 2 PL - 7.25 in x 0.625 in Plate Width, in Outside Plate : 16.00 Inside Plate : 7.25 Fu = ksi 65.00 Fy = Specific minimum yield strength of splice plates Pncf = 738.95 kips
Use the same width Reduce by the web and clearence for the weld Thickness, in # of plates 0.625 1 0.625 2 Fyf = 50.00 ksi Fy = Ae,req = 0.80 0.95 0.90 1.00 AASHTO LRFD 6.13.5.2 50.00 14.78 ksi in2
fu = resistance factor for fracture of tension members = fy = resistance factor for yielding of tension members = fc = resistance factor for axial compression = U = Reduction Factor
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Ag = gross ares of bottom splice plates = An = net area of splice plates An = Ag - # bolt row *dh*t= (<=0.85Ag) Ae = Effective area of splice plates Ae = (fuFu/fyFy)*An Ae = <= Ag
2
19.06 14.06
2
in2 (AASHTO LRFD 6.8.3 or Std 10.16.4)
in
(AASHTO LRFD 6.13.6.1.4C-2 or Std 10-4g) No > in. in2 43.90 kips
15.39 in Is flange in compression? Ae = 15.39 in2 Bolt diameter = db = Bolt Area = Ab = pdb /4 =
2
Ae,req =
14.78
in2
OK
0.875 0.60 16.83
Case (1) - # Bolts required =
bolts Check if bolts carry loads pass through fillers 0.25 inches or more in thickness:
in. 4.00 in
2
Option (1): Reduction Factor Approach Filler width= 16.00 Af = gross area of filler =
Filler thickness =
0.25 24.00
in. in2
Ap= smaller of either the girder flange of the splice plate areas= 0.17 g= 38.41 kips Reduced Bolt Strength Case (2) - # Bolts required = Pncf/Reduced Pv-bolt = Option (2): Extended Filler Plate R= 19.24 0.88
bolts
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Splice Design - LRFD/LFD COMPUTATION SHEET Subject : ROUTE 1 OVER CONRAIL Splice Design S-1 No. 1 Splice Check for slip critical connection: Design Stress= Fs = fs/Rh = Design Force = Ps = Fs*Ag = Hole size factor = Kh = Number of slip planes per bolt = Ns = Surface conditiion factor = Ks = Min. required bolt tension = Pt = Flange slip resistance = Rr = Case (3) - Min. # of bolts to prevent slip = Min. # of bolts to use from all cases=
Use 20
7.16 171.84 1.00 2.00 0.50 39.00 39.00 4.41 ksi kips
kips kips bolts
19.24 bolts bolts each side for bottom splice
OK
4. Design force on web 4A: Design force due to moment Web Plate = 48 in x 0.625 in Rh = 1.00 Rcf = Muw = 3.34
Fcf = fncf =
37.50 9.48
ksi ksi
Design moment at the point of splice representing the portion of the flexural moment assumed to be resisted by the web Muw = twD2/12*|RhFcf-Rcffncf| Muw = Muw = 704.63 58.719 0.875
2
(AASHTO LRFD C6.13.6.1.4b-1) kips-in. kips-ft in. in2 43.90 0.80 kips (AASHTO LRFD 6.13.2.9) (AASHTO LRFD 6.5.4.2) (AASHTO Std 10-4l)
0.60
Bolt strength (double shear) = 0.6Fu*2*Ab = Bolt strength (bearing) Rr = fbbRn = fbb*(2.4*Fu*db*tw) fbb = bolt bearing on material = Rr = 68.25 kips
Huw = Horizontal design force resultant in the web at a point of splice Huw = twD/2*(RhFcf+Rcffncf) Huw = 1036.92 kips (AASHTO LRFD C6.13.6.1.4b-2) (AASHTO Std 10-4m)
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4B: Design force due to shear Vu = LRFD Max. Shear Vu = Vn = Vn = Vr = Vuw = Vuw = 1.5*Vu = Vuw = 1/2*(V+Vu) = e = 240.51 671.60 fvVn = Kips Kips 1.0*Vn = 360.77 456.06 671.60 kips Kips kips (Vu<0.5Vr) (Vu>0.5Vr) Unstiffened or Stiffened Shear Capacity
Table 1.2.22.16
Design shear in the web at the point of splice (AASHTOLRFD 6.13.6.1.4b-1,2) (AASHTO Std 10-4i & 10-4j)
e = Muv = Muv =
Distance from the centerline of the splice to the centroid of the connection on the side of the joint under consideration 4.88 in. Design Moment due to the eccentricity of the design shear at the point of splice 146.56 Kips-ft 205.28 Kips-ft 3 13 3.00 3.00 5148.00 9.25 26.59 in. in. 1.44 8.61 Kips Kips
Muv = Vuw*e Mtotal = Total design moment ( due to web flexure and eccentricity ) Mtotal = Muv+Muw = m = no. of vertical rows of bolts = n = no. of bolts in one vertical row = s = the vertical pitch = g = the horizontal pitch = Ip = nm/12*[s2(n2-1)+g2(m2-1)] Ps = Vuw/Nb = Vuw/(n*m) = PH = Huw/Nb = Huw/(n*m) = x= 3.0 y= 18.0 PMV = Mtotal*x/Ip = PMH = Mtotal*y/Ip = Pr = Pr = =
in. in. in4 Kips Kips (AASHTO LRFD C6.13.6.1.4b-3)
(Ps + PMV)2 + (PH + PMH)2 36.79 Kips < Pvb = 43.90 kips OK
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5.Check flexural yielding of the web splice plates: Web Splice Plate = 2 PL - 39 in x 0.5 in Plate d, in. 39.00 Spl = 2*t*d2/6 = Apl = 2*t*d = (Mvu+Muw)/Spl+Huw/Apl < Fy (Mvu+Muw)/Spl+Huw/Apl= 36.31 ksi < 253.50 39.00 in3 in2
t, in.
0.500
# of plates 2
Fy =
50.00
ksi
6. Check the factor resistance shear, Vuw < Rr = fvRn = fv*0.58Apl.Fy fv = Vuw = Vuw = 1.00 456.06 456.06 kips 1131.00 kips
(AASHTO LRFD 6.13.5.3) (AASHTO Std 10.48.8) (AASHTO LRFD 6.13.5.3-2 or Std 10-115) (AASHTO LRFD 6.5.4.2)
Rr = fv*0.58Apl.Fy =
kips
<
Rr =
1131.00
kips
OK
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Splice Design for Maximum Negative 25.00 ft
93.00 ft span 1 Splice at span2 Span No. Span Length Distance from left support Top flange plate Bottom flange plate Web plate Plate Sizes Top Plate Bottom Plate Web Plate Stresses Actual Factored Stresses (ksi) (Strength I) Total Positive Total Negative Top Flange Bottom Flange Top Flange Bottom Flange -11.24 9.48 12.14 -10.24 Bolt Shear Design Strength = 36.50 ksi Actual Factored Stresses (ksi) (Service II) Total Positive Total Negative Top Flange Bottom Flange Top Flange Bottom Flange -8.45 7.16 9.49 -7.92 Width, in 14.00 16.00 48.00
2 93.00 ft 25.00 ft 14 in x 1.25 in 16 in x 1.5 in 48 in x 0.625 in Thickness, in 1.250 1.500 0.625
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1. Flange Allowable Stress/ Force
Flange: Top 1.A: Top flange Maximum elastic flexural stress due to the factored loads at the mid-thickness of the controlling fcf = flange at the point of splice fcf = Rh = Fyf = 12.14 1.00 50.00 ksi Fu = a= ff = 65.00 1.00 1.00 ksi (AASHTO LRFD 6.13.6.1.4C) (or AASHTO Std 10.53.1.2) ksi for flexural Rh = Reduction factor for hybrid girders Fyf = Specific minimum yield strength of the flange a = Factor for flange splice design ff = Resistance factor for flexural specified Fcf = 1/2(|fcf/Rh|+affFyf) Fcf = OR Fcf = 0.75affFyf Fcf = 37.50 ksi (governs) (AASHTO LRFD 6.13.6.1.4C-1) (or AASHTO Std 10-4b) 31.07 ksi
Fcf = Design strength for the controlling flange at a point of splice (AASHTO LRFD 6.13.6.1.4C-1) (or AASHTO Std 10-4b)
1.B: Bottom flange Flexural stress due to the factored loads at the mid-thickness of the non-controlling flange at a fncf = point of splice concurrent with fcf fncf = -10.24 ksi Rcf = Absolute value of the ratio of Fcf to fcf for the controlling flange Rcf = |Fcf/fcf| Rcf = Fyf = 3.09 50.00 ksi Fu = a= ff = 65.00 1.00 1.00 ksi for flexural Fyf = Specific minimum yield strength of the flange a = Factor for flange splice design ff = Resistance factor for flexural specified Fncf = Rcf(|fncf/Rh|) Fncf = OR Fncf = 0.75affFyf Fncf = 37.50 ksi (governs) (AASHTO LRFD 6.13.6.1.4C-3) 31.63 ksi
Fncf= Design stress for the non-controlling flange at apoint of splice (AASHTO LRFD 6.13.6.1.4C-3) (or AASHTO Std 10-4c)
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2. Design force for the flange at a point of splice 2.A: Top Flange in tension and in control Bolt size = db = 0.875 in. Hole size = dh = 1.00 in. 17.50 Ag = gross area of Top flange An = net area of the flange An = Ag - # bolt row *dh*t = (<=0.85Ag) 12.50 fu = resistance factor for fracture of tension members = fy = resistance factor for yielding of tension members = Ae = Effective area of the top flange with holes Ae = (fuFu/fyFyf)*An Ae = 13.68 <= Ag in2 < No
# Bolt / Row = in2
Flange: 4
Top
(AASHTO LRFD 6.8.3 or Std 10.16.4) in2 0.80 0.95 (AASHTO LRFD 6.5.4.2) (AASHTO LRFD 6.13.6.1.4C-2 or Std 10-4g) Ag = Ae = 17.50 13.68 in2 in
2
OK
Is flange in compression? Pcf = Fcf * Ae Pcf = 513.16 Kips
Pcf = Design force for the controlling flange at a point of splice
2.B: Bottom Flange in compression and in noncontrol Bolt size = db = 0.875 in. Hole size = dh = 1.00 in. 24.00 Ag = gross area of Bottom flange An = net area of the flange An = Ag - # bolt row *dh*t = (<=0.85Ag) 18.00 fu = resistance factor for fracture of tension members = fy = resistance factor for yielding of tension members = Ae = Effective area of the bottom flange with holes Ae = (fuFu/fyFyf)*An Ae = 19.71 in <= Ag
2
# Bolt / Row = in2
Flange: 4
Bottom
(AASHTO LRFD 6.8.3 or Std 10.16.4) in2 0.80 0.95 (AASHTO LRFD 6.5.4.2) (AASHTO LRFD 6.13.6.1.4C-2 or Std 10-4g) < Yes Ag = Ae = 24.00 24.00 in2 in
2
OK
Is flange in compression? Pncf = Fncf * Ae Pncf = 900.00 Kips
Pncf= Design force in the non-controlling flange at a point of splice
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3. Calculate numbers of bolts on top and bottom flanges 3.A: Top Splice in tension and in control Outside Plate : 1 PL - 14 in x 0.5 in Inside Plate : 2 PL - 6.25 in x 0.5 in Plate Width, in Outside Plate : 14.000 Inside Plate : 6.250 Fu = ksi 65.00 Fy = Specific minimum yield strength of splice plates Pcf = 513.16 Kips fu = resistance factor for fracture of tension members = fy = resistance factor for yielding of tension members = fc = resistance factor for axial compression = U = Reduction Factor Ag = gross ares of top splice plates = An = net area of splice plates An = Ag - # bolt row *dh*t= (<=0.85Ag) Ae = Effective area of splice plates Ae = (fuFu/fyFy)*An Ae = Ae = <= Ag
2
Flange:
Top
Thickness, in 0.500 0.500 Fyf = Fy = Ae,req = 0.80 0.95 0.90 1.00 13.25 9.25 in
2
# of plates 1 2 50.00 50.00 10.26 ksi ksi in2
AASHTO LRFD 6.13.5.2
(AASHTO LRFD 6.8.3 or Std 10.16.4) in2
(AASHTO LRFD 6.13.6.1.4C-2 or Std 10-4g) No < in. in2 43.90 bolts kips 11.69
10.13 in Is flange in compression? 10.13 in

2
Ae,req =
10.26
in2
CHECK!

2
0.875 0.60
Case (1) - # Bolts required = Pcf/Pv-bolt =
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Page ........ of ......... Made By : C. C. Fu, Ph.D., P.E. Date : Subject : ROUTE 1 OVER CONRAIL Splice Design Checked By : Date : S-1 No. 2 Splice Check if bolts carry loads pass through fillers 0.25 inches or more in thickness:
Option (1): Reduction Factor Approach Filler width = 14.00 in. Af = gross area of filler = 7.00 Filler thickness = in
2
Splice Design - LRFD/LFD COMPUTATION SHEET
0.50 17.50
in. in2
Ap= smaller of either the girder flange of the splice plate areas= 0.40 g= 34.14 kips Reduced Bolt Strength Case (2) - # Bolts required = Pcf/Reduced P 15.03 v-bolt = bolts Option (2): Extended Filler Plate R= 0.78
Check for slip critical connection: Design Stress= Fs = fs/Rh = Design Force = Ps = Fs*Ag = Hole size factor = Kh = Number of slip planes per bolt = Ns = Surface conditiion factor = Ks = Min. required bolt tension = Pt =
9.49 166.08 1.00 2.00 0.50 39.00
ksi kips
kips kips bolts
Flange slip resistance = Rr = 39.00 Case (3) - Min. # of bolts to prevent slip = 4.26 Min. # of bolts to use from all cases=
Use 16
15.03 bolts bolts each side of top splice
OK
Flange: Bottom 3.B: Bottom Splice in compression and in noncontrol Outside Plate : 1 PL - 16 in x 0.625 in Use the same width Reduce by the web and clearence for the weld Inside Plate : 2 PL - 7.25 in x 0.625 in Plate Width, in Thickness, in # of plates Outside Plate : 16.00 0.625 1 Inside Plate : 7.25 0.625 2 Fu = Fyf = ksi 50.00 ksi 65.00 Fy = Specific minimum yield strength of splice plates Pncf = 900.00 kips fu = resistance factor for fracture of tension members = fy = resistance factor for yielding of tension members = fc = resistance factor for axial compression = U = Reduction Factor 0.80 0.95 0.90 1.00 AASHTO LRFD 6.13.5.2 Fy = Ag,req = 50.00 18.00 ksi in2
19 of 23
Ag = gross ares of bottom splice plates = An = net area of splice plates An = Ag - # bolt row *dh*t= (<=0.85Ag) Ae = Effective area of splice plates Ae = (fuFu/fyFy)*An Ae = 15.39 <= Ag in
2
19.06 14.06 in2 (AASHTO LRFD 6.8.3 or Std 10.16.4) in2
(AASHTO LRFD 6.13.6.1.4C-2 or Std 10-4g)
Is flange in compression? Ae = Ag = 19.06 in2 Bolt diameter = db = Bolt Area = Ab = pdb /4 =

2
Yes > in. in2 43.90 kips Ae,req =
18.00
in2
OK
0.875 0.60 20.50
Case (1) - # Bolts required =
bolts Check if bolts carry loads pass through fillers 0.25 inches or more in thickness:
Filler thickness = in
2
Option (1): Reduction Factor Approach Filler width= 16.00 in. Af = gross area of filler = 4.00 0.17 g= 38.41 kips Reduced Bolt Strength Case (2) - # Bolts required = Pncf/Reduced Pv-bolt = Option (2): Extended Filler Plate
0.25 24.00
in. in2
Ap= smaller of either the girder flange of the splice plate areas= R= 23.43 0.88 bolts
20 of 23
Splice Design - LRFD/LFD COMPUTATION SHEET Subject : ROUTE 1 OVER CONRAIL Splice Design S-1 No. 2 Splice Check for slip critical connection: Design Stress= Fs = fs/Rh = Design Force = Ps = Fs*Ag = Hole size factor = Kh = Number of slip planes per bolt = Ns = Surface conditiion factor = Ks = Min. required bolt tension = Pt =
-7.92 -190.08 1.00 2.00 0.50 39.00 ksi kips
kips kips bolts
Flange slip resistance = Rr = 39.00 Case (3) - Min. # of bolts to prevent slip = 0.00 Min. # of bolts to use from all cases=
Use 24
23.43 bolts bolts each side for bottom splice
OK
4. Design force on web 4A: Design force due to moment Web Plate = 48 in x 0.625 in Rh = 1.00 Rcf = Muw =
Fcf =
37.50
ksi
fncf = 3.09 -10.24 ksi Design moment at the point of splice representing the portion of the flexural moment assumed to be resisted by the web Muw = twD2/12*|RhFcf-Rcffncf| Muw = 8295.72 Muw = 691.310 (AASHTO LRFD C6.13.6.1.4b-1) kips-in. kips-ft in. in2 43.90 0.80 kips (AASHTO LRFD 6.13.2.9) (AASHTO LRFD 6.5.4.2) (AASHTO Std 10-4l)

2
0.875 0.60
Bolt strength (double shear) = 0.6Fu*2*Ab = Bolt strength (bearing) Rr = fbbRn = fbb*(2.4*Fu*db*tw) fbb = bolt bearing on material = Rr = Huw = Huw = = 68.25 twD/2*(RhFcf+Rcffncf) 88.04 kips kips
Horizontal design force resultant in the web at a point of splice (AASHTO LRFD C6.13.6.1.4b-2) (AASHTO Std 10-4m)
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4B: Design force due to shear Vu = LRFD Max. Shear Vu = Vn = Vn = Vr = Vuw = Vuw = 1.5*Vu = Vuw = 1/2*(V+Vu) = e = 240.51 671.60 fvVn = Kips Kips 1.0*Vn = 360.77 456.06 671.60 kips Kips kips (Vu<0.5Vr) (Vu>0.5Vr) Unstiffened or Stiffened Shear Capacity
Table 1.2.22.16
Design shear in the web at the point of splice (AASHTOLRFD 6.13.6.1.4b-1,2) (AASHTO Std 10-4i & 10-4j)
e = Muv = Muv =
Distance from the centerline of the splice to the centroid of the connection on the side of the joint under consideration 4.88 in. Design Moment due to the eccentricity of the design shear at the point of splice
Muv = Vuw*e 146.56 Kips-ft 837.87 Kips-ft 3 13 3.00 3.00 5148.00 9.25 2.26 in. in. 5.86 35.16 Kips Kips Mtotal = Total design moment ( due to web flexure and eccentricity ) Mtotal = Muv+Muw = m = no. of vertical rows of bolts = n = no. of bolts in one vertical row = s = the vertical pitch = g = the horizontal pitch = Ip = nm/12*[s2(n2-1)+g2(m2-1)] = Ps = Vuw/Nb = Vuw/(n*m) = PH = Huw/Nb = Huw/(n*m) = x= 3.00 y= 18.00 PMV = Mtotal*x/Ip = PMH = Mtotal*y/Ip = Pr = Pr =
in. in. in4 Kips Kips (AASHTO LRFD C6.13.6.1.4b-3)
(Ps + PMV)2 + (PH + PMH)2 40.35 Kips < Pvb = 43.90 kips OK
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5.Check flexural yielding of the web splice plates: Web Splice Plate = 2 PL - 39 in x 0.5 in Plate d, in. 39.00 Spl = 2*t*d2/6 = Apl = 2*t*d = (Mvu+Muw)/Spl+Huw/Apl < Fy (Mvu+Muw)/Spl+Huw/Apl= 41.92 ksi < 253.50 39.00 in3 in2
t, in.
0.500
# of plates 2
Fy =
50.00
ksi
6. Check the factor resistance shear, Vuw < Rr = fvRn = fv*0.58Apl.Fy fv = Vuw = Vuw = 1.00 456.06 456.06 kips 1131.00 kips < kips
(AASHTO LRFD 6.13.5.3) (AASHTO Std 10.48.8) (AASHTO LRFD 6.13.5.3-2 or Std 10-115) (AASHTO LRFD 6.5.4.2)
Rr = fv*0.58Apl.Fy =
Rr =
1131.00
kips
OK
23 of 23

Splice LRFD-LFD Design

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Splice LRFD-LFD Design

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START PROGRAM

SPLICE DESIGN By LRFD/LFD

ft ft Thickness 1.250 Thickness 1.500 Thickness 0.625

in. in. in.

Stresses (Service II)

in. in. in.

in. in. in. (after design)

3.00 3.00 Shear 240.51 671.60 4.88 Distance

2 93.00 ft 25.00 ft 14 in x 1.25 in 16 in x 1.5 in 48 in x 0.625 in Thickness, in 1.250 1.500 0.625

Top Flange -8.45

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

(AASHTO LRFD 6.13.6.1.4C-2 or Std 10-4g) Ag = Ae = 17.50 17.50 in2 in

Is flange in compression? Pcf = Fcf * Ae Pcf = 656.25 Kips

Pcf = Design force for the controlling flange at a point of splice

(AASHTO LRFD 6.13.6.1.4C-2 or Std 10-4g) < No Ag = Ae = 24.00 19.71 in2 in

Is flange in compression? Pncf = Fncf * Ag Pncf = 738.95 Kips

Pncf= Design force in the non-controlling flange at a point of splice

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

# of plates 1 2 50.00 50.00 13.13 ksi ksi in2

AASHTO LRFD 6.13.5.2

(AASHTO LRFD 6.8.3 or Std 10.16.4) 9.25 in

10.13 in Is flange in compression? 13.25 in

Bolt diameter = db = Bolt Area = Ab = pdb /4 =

Bolt Strength(double shear)= Pv-bolt = Bolt Shear Strength*2*Ab

Case (1) - # Bolts required = Pcf/Pv-bolt =

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

Splice Design - LRFD/LFD COMPUTATION SHEET

-8.45 -147.88 1.00 2.00 0.50 39.00 39.00 0.00

kips kips bolts

19.22 bolts bolts each side for top splice Flange:

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

in2 (AASHTO LRFD 6.8.3 or Std 10.16.4)

0.875 0.60 16.83

Bolt Strength(double shear)= Pv-bolt = Bolt Shear Strength*2*Ab

Case (1) - # Bolts required =

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

kips kips bolts

19.24 bolts bolts each side for bottom splice

Bolt diameter = db = Bolt Area = Ab = pdb /4 =

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

in. in. in4 Kips Kips (AASHTO LRFD C6.13.6.1.4b-3)

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

2 93.00 ft 25.00 ft 14 in x 1.25 in 16 in x 1.5 in 48 in x 0.625 in Thickness, in 1.250 1.500 0.625

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

# Bolt / Row = in2

Is flange in compression? Pcf = Fcf * Ae Pcf = 513.16 Kips

Pcf = Design force for the controlling flange at a point of splice

# Bolt / Row = in2

Is flange in compression? Pncf = Fncf * Ae Pncf = 900.00 Kips

Pncf= Design force in the non-controlling flange at a point of splice

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

# of plates 1 2 50.00 50.00 10.26 ksi ksi in2

AASHTO LRFD 6.13.5.2

(AASHTO LRFD 6.8.3 or Std 10.16.4) in2

10.13 in Is flange in compression? 10.13 in

Bolt diameter = db = Bolt Area = Ab = pdb /4 =

Bolt Strength(double shear)= Pv-bolt = Bolt Shear Strength*2*Ab

Case (1) - # Bolts required = Pcf/Pv-bolt =

176768463.xls.ms_office printed on 10/1/2013 @ 6:49 PM

Splice Design - LRFD/LFD COMPUTATION SHEET

Bolt Strength(double shear)= Pv-bolt = Bolt Shear Strength2Ab

Bolt Strength(double shear)= Pv-bolt = Bolt Shear Strength2Ab

Bolt Strength(double shear)= Pv-bolt = Bolt Shear Strength2Ab

Bolt Strength(double shear)= Pv-bolt = Bolt Shear Strength2Ab