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by:
June 1997
INTRODUCTION ................................................................................................................... 1
The objective of Task 2 of the U.S. Department of Energy’s (DOE) Advanced Housing
Technology Program (AHTP); is to “initiate the monitoring and evaluation of the
performance of selected energy-related technologies included in the townhouses.” This task
begins with the selection of technologies or attributes of units to be studied. It then proceeds
with the development and initiation of an overall analytical approach to the technical analysis
and monitoring protocols. In this report, the Research Center evaluates the results to date and
synthesizes the findings.
This report focuses on the second theme, the analysis and evaluation of energy-related
technologies as they affect residential energy efficiency. A comprehensive survey of visitors’
reactions to the Photovoltaic (PV) solar system in one of the townhouses was initiated in
October 1997 and completed in March 1997. Subsequently, another more general survey
pertaining to the other energy-related technologies was implemented in March 1997. The
initial results of the survey of PV technology will be included in a separate report devoted to
building integrated photovoltaics (BIPV). The initial results of the general survey to-date is
included as part of this report.
st
The NAHB Research Center’s 21 Century Townhouse project consists of four townhouses.
In keeping with the objective of demonstrating innovative products, a minimal amount of
dimensional lumber framing was used in the construction of the townhouses. The
construction materials include high and low density foams, oriented strand board (OSB),
structural insulated panels with insulating foam, high and low density concrete, and steel
framing.
In summary, units can be identified either by their numbers or their most significant structural
feature:
Townhouse units are designed with common walls between the units. Units 8 and 9, have an
ICF common interior wall with each other; units 7 and 10, share a common wall with an
unconditioned garage as an adjoining unit. In this respect, units 7 and 10 have more in
common with detached housing units than attached units typical in townhouse construction.
Unit 7 was occupied during the period of performance. Unit 8 was occupied for a portion of
the period of performance, and units 9 and 10 were unoccupied during the entire period of
performance. Each of the units were available for numerous tours and each contains
appliances and lighting which may have been operational throughout the period of
performance.
Foundation
The foundation wall consists of the ICE Block stay-in-place concrete wall forming system to
form an 8' basement. The ICE Block walls have a stated R-value of 26. The forms consist of
expanded polystyrene (EPS) foam with a light-gauge steel web connecting interior and exterior
form walls. The total wall thickness measures 11-1/8" with the concrete core a structural
equivalent of an 8" conventional reinforced concrete wall. Window and door block-outs consist
of 2 x 12 pressure-treated lumber left in place after concrete placement to serve as a means for
attaching doors and windows. A 2 x 12 pressure-treated sill plate was fastened to the top of the
foundation wall with anchor bolts.
The floor of the walk-out basement is an uninsulated concrete slab reinforced with wire mesh.
The slab is stepped 6" to divide the one-car garage and family room. A double 18 gauge steel
frame wall separates the garage and living areas. Inner and outer walls consist of 3.5" 18 gauge
steel studs with a 5/8" type-X fire-rated gypsum wallboard between the inner and outer steel
stud wall. A 1" void separates the wallboard surface from the outer wall. The outer wall stud
bays and space between walls are insulated with the Icynene Insulation System, a modified
urethane spray-on foam.
Windows and a single patio door in the basement are low-E glazed, argon-filled Andersen units
with a U-value of 0.32 (R-3). The door between the garage and living area is a steel Therma-
Tru unit with an R-9 foam filled core and steel frame, carrying a 90 minute fire rating. The 8' x
7' garage door is supplied by Masonite.
The below-grade exterior walls are treated with EPRO water-based foundation waterproofing
system in lieu of a petroleum based coat that would cause the foam to melt. Both sides of the
interior wall separating garage and living area were clad with 5/8" type-X gypsum wallboard,
completing the fire-rating required by code. All other interior walls were 1/2" gypsum
wallboard attached by screwing directly into a light gauge steel flange embedded in the ICE
Block form.
The floor decks consists of 16" 125 series TrusJoist I-beams (TJIs) set on the foundation sill
plate, running front to back. Joists are spaced 24" on-center with a 3/4" plywood rim joists.
The flooring consists of 3/4" Weyerhaeuser Structurboard oriented strand board (OSB) with
tongue and groove edges. Floor sheathing is fastened to joists with construction adhesive and
nails. To decrease air infiltration, the rim joist area is sealed with Amoco's Infi Seal, a gasketed
air barrier that is set under the sill plate and wraps over the joist onto the floor deck. The
The exterior wall is constructed of stress skin insulated panels. Wall panels consists of a 3-5/8"
(EPS) foam core sandwiched by layers of 7/16" OSB. Typically, stress-skin panels have no
interior wall studs or headers. Some do recess the foam between OSB faces at the top, bottom,
and sides, and window and door openings sufficient to place a nominal 2 x 4 stud that facilitates
attachment. However, the local fire code required the panels to be manufactured with 2 x 4
studs at least every 8 feet vertically and horizontally as draft/fire stops. Wall height for both
floors is 8'.
Interior partition walls are framed with 25 gauge metal studs. Windows and patio door are
Andersen low-E, argon-filled units with a U-value ranging from 0.33 to 0.35 (R-3). The front
door is an R-9 Therma-Tru fiberglass insulated door. The single patio door opens onto a
potential deck/balcony at the rear of the unit. Interior walls and ceilings are clad with 1/2"
gypsum wallboard except the party wall separating interior living area with the garage of
another unit, which is two layers of 5/8" type-X fire-rated gypsum wallboard.
Intermediate load bearing capacity for the second level floor is provided by a pair of beams. A
flush Micro=lam laminated veneer lumber (LVL) 1-3/4" x 16" beam supports half the floor.
The other half is supported by a dropped beam consisting of a single of 3-1/2" x 12" Parallam
which has been incorporated into the kitchen bulkhead.
Exterior Finish
A United States Gypsum (USG) exterior insulation and finish system (EIFS) was used on the
exterior walls. A 1" layer of expanded polystyrene (EPS) foam was attached with mastic and
Windlock fasteners to all wall surfaces. The foam serves as a base for the USG base coat and
mesh. A pre-colored finish was trowel-applied over all base coat areas.
Attic/Roof
The roof is constructed with 8" sandwich insulated panels with an R-value of 30, making the
unfinished attic conditioned space. It is covered with 30 pound asphalt roofing felt and an
ATAS standing seam metal roof system. The gable ends are constructed of the same sandwich
panels as the walls.
Mechanical/Plumbing
Heating and air conditioning will be provided by York Triathlon gas-engine heat pump. The
water heater will also be a gas unit. Basement and second level supply registers are located in
the ceiling and the first level supply registers are in the floors.
A combined sprinkler system with all ceiling heads was also installed.
Exterior Finish
The same USG EIFS system used on unit 7 was applied on exterior walls.
Roof/Attic
The roof is framed using wood trusses with raised heels, often referred to as an energy truss.
This design allows an even distribution of insulation to its full height to the edge of the attic
space. The insulation will be 15" of blown-in Certainteed InsulSafe Fiberglass providing an
R-value of 38. The roof is sheathed with 7/16" Weyerhaeuser OSB and covered with 30
pound roofing felt and a ATAS standing seam metal roofing.
Mechanical/Plumbing
The heating plant is a Lennox Complete Heat gas furnace system which also provides
domestic hot water. Air conditioning is a Lennox high-efficiency 12 SEER electric unit.
Basement registers are in the ceiling, first level registers are in the floor, and second level
registers are located in the floor and ceiling and are selectable so that either system or both
are being used.
A GFX drainwater heat recovery system was installed in the drains of the two upstairs
showers. The warm shower drain water tempers the incoming cold water, which feeds the
cold side of the shower diverter valve.
Also, a combined sprinkler system using blazemaster orange and copper pipes with central
supply heads was installed in this townhouse.
The foundation of unit 9 is identical to unit 8, sharing the west-facing wall except for a 12'
section, which has a below-grade exposure.
Exterior Finish
The exterior walls feature the USG EIFS textured finish identical to the system used on unit 7
except for its use of USG Durock sheathing on first and second level steel frame walls. The 1"
EPS foam layer served as the EIFS base and provided the 1" thermal break recommended for
steel stud walls.
Attic/Roof
The roof trusses are Mitek Ultra-Span light gauge steel with a raised-heel design. The roof is
sheathed with 7/16" Weyerhaeuser OSB and attached with Enrico pins, which are
pneumatically driven nails. The ATAS standing seam metal roof is placed on a base of 30
pound roofing felt. The attic is insulated with a 3-1/2" layer of Icynene foam with an additional
layer of Certainteed InsulSafe blown-in fiberglass insulation.
Mechanical\Plumbing
The forced air heating and cooling system features a Waterfurnace ground-source heat pump
with three 180' vertical wells. Domestic hot water is also provided by this unit. The basement
and second floor registers are located in the ceiling, and the first floor registers are located in the
floor. Individual air returns are located on the second level.
A GFX drainwater heat recovery system pre-heats water to the cold water side of the showers
and the water heater intake. A combined fire sprinkler system was installed with side wall
heads.
Foundation
Unit 10 has a Superior Wall pre-cast concrete foundation wall set on a gravel footing. The
design of the Superior Wall foundation is based on the principles of optimum value
engineering, conserving concrete, and steel reinforcement by strategically placing it in load-
bearing vertical studs, reinforced top and bottom plate, and a 1-1/2" concrete exterior surface.
A 1" layer of extruded polystyrene is cast between the exterior wall surface and vertical "studs"
and serves as a thermal break between exterior and interior walls. The resultant wall has
cavities that can be insulated additionally with fiberglass batt insulation. Window and door
block-outs consist of 2 x 8 lumber and serve as a nailing surface for easy attachment.
The foundation forms a walk-out basement. The concrete slab floor is stepped between garage
and living areas identical to unit 7. The doubled steel frame wall between interior living and
garage areas is configured, insulated, and finished identically to unit 7 steel basement wall.
Interior walls are framed with 25 gauge steel studs and interior walls are finished with 1/2"
gypsum wallboard. Windows and the patio door were Andersen argon-filled, low-E glazed
units. The garage has an 8' x 7' Masonite door and the door separating the living area from the
garage is a Therma-Tru R-9 steel unit with steel frame.
The entire first and second level exterior walls were built with the Hebel Wall System,
consisting of a lightweight AAC block that contains a load bearing structure, insulation, and
interior and exterior wall substrates in a single material. A reinforced concrete bond beam was
cast between the first and second level and at the top of the Hebel wall using a hollowed Hebel
AAC unit form that corresponds to a U-block in conventional masonry construction. Load-
bearing lintels were constructed over all openings from the same materials. The width of the
Hebel wall is 8". Wall openings were lined with 2 x 8 pressure-treated lumber, a traditional
mechanism for attaching doors and windows.
The first and second level floor systems used TrusJoist International engineered wooden I-
beams for floor support. Each joist has a 3" fire cut at the end bearing on the exterior walls. A
layer of roofing felt was placed between joist and concrete beam to protect the joist against
water absorption. The Hebel material extended to the top of the foundation, so cut-outs were
made in the Hebel material 24" on center to accommodate the joist. The floor sheathing is
Weyerhaeuser 3/4" OSB. The joist bays over the unconditioned garage were filled with the
Icynene Insulation system (R-19). As with unit 7, Micro=lam and Parallam LVL beams were
used as intermediate load-bearing support for the second level floor.
Windows and patio doors are identical to unit 7. The front door is an R-9 Therma-Tru insulated
fiberglass model. Interior walls are framed with 25 gauge steel studs and doors are lined with 2
x 4 lumber to facilitate attachment.
The interior Hebel wall surface was finished with the Litewall interior plaster supplied by Elite
Cement Products, Inc. Interior walls were clad with 1/2" gypsum wallboard.
The exterior finish system consists of the Litewall one-coat stucco system supplied by Elite
Cement Products, Inc. The Portland cement-based stucco contains fibrous reinforcement and
polymers to inhibit cracking and to ensure proper adhesion. The mix, designed for use on
AAC, also contains lightweight aggregates to insure the same thermal expansion coefficient as
AAC. The stucco mix was spray-applied as a 3/8" base coat troweled to a smooth surface. The
same mix, which contains texturing aggregates, was hand applied and floated to a textured 1/8"
finish.
Attic/Roof
The roof was framed with raised heel lumber trusses, sheathed with 7/16" OSB, and covered
with 30 pound roofing felt and an ATAS standing seam metal roof. The attic was also insulated
with Certainteed InsulSafe blown-in fiberglass insulation. The east-facing gable is composed of
Hebel building material and finished with the same exterior finish system. The east-facing
gables are clad with OSB, a 1" foam substrate, and USG fiberglass mesh and base coat. The
finish coat was supplied by Elite Cement Products, Inc.
Mechanical/Plumbing
The mechanical system features the Lennox Complete Heat gas furnace and domestic hot water
system. Air conditioning is a Lennox high-efficiency electric unit. Basement and second level
registers are located in the ceiling, and first level registers are located in the floor.
This townhouse is fitted with the electronics for supplying the home with solar-generated
electricity pending the delivery and installation of a roof-mounted photovoltaic module array.
• Weather data used in the analysis is based on ASHRAE 1989 (except for the Heating
Degree Days [HDD] ), for Andrews Air Force Base and includes the following data:
winter dry-bulb temperature = 14°F
summer dry-bulb temperature = 90°F
design wet-bulb temperature = 76°F
Heating Degree Days (ASHRAE 1981, 65°F base) = 4224
6
Heating Degree Days used in analysis = 4459
• The geographic coordinates are 38° 5' Latitude and 76° 5' Longitude.
3
the thermal transmittance (U) times the area (A)
4
Version 2.0
5
The regional model building code.
6
the heating degree day value is consistent with that used in the MECcheck program
7
based on the 1993 MEC chapter 8 requirements
• The type A-1 and A-2 Minimum Unheated Slab On Grade R = 4.0
The MEC permits an increase in the Wall thermal transmittance (Uo) requirement if the wall
system exhibits as thermal mass characteristics. The basis of the qualification is a calculation
2
of the heat capacity (HC) of the wall exceeding 6 Btu/ft -°F. The heat capacity is found by
the following formula from the MEC:
Heat Capacity = Weight * Specific Heat
Two of the townhouse units are constructed using wall materials which may qualify as
thermal mass. Unit 10 is constructed using lightweight AAC by Hebel Southeast, and unit 8
is constructed using the ICE foam concrete forms filled with high density concrete. Both
systems are analyzed below for qualification as thermal mass:
8
• Hebel Light Weight AAC 8" block characteristics are as follows:
3
Density 32.0 lb/ft
2
Conductivity 0.9 Btu-in/h-ft -F
9
R-value 9.0 (static)
2
Weight 26.0 lb/ft
Specific Heat 0.250 Btu/lb-°F
2
MEC HC value 6.5 Btu/ft -F
Since the AAC HC value is greater than 6.0, it satisfies the criterion for
10
thermal mass using MEC Table 502.1.2c :
8
Hebel Block
9
From Hebel literature, an “effective” R-value of 30 is also included in the literature
10
the lightweight AAC is considered a mass wall with mixed insulation and mass
11
using formula in note 6, table 12)
12
manufactured by ICE Block
• The level of duct insulation required for ducts on the inside of the building
envelope (not necessarily in conditioned spaces), with a temperature difference
15
(TD) greater than 40 is an R 5.0 ft2-°F-hr/Btu. The ducts in the townhouses are
insulated with a minimum R 6.0.
• The HVAC equipment for each townhouse unit must meet the minimum
equipment efficiencies specified. A comparison of the heating and AC equipment
with the basic requirements are shown in Table 1:
Table 1
HVAC Equipment Installed
• Gas water heaters installed must comply with MEC section 504.
The following analyses for each townhouse unit are based on:
• Calculation of the Uo- and R-values necessary for compliance with MEC
requirements given the unique material characteristics and local climatic data.
• Performance of a MEC analysis of each townhouse using MECCheck software.
• Completion of a MEC analysis of the house as built, using REM Design’s
estimation software to derive annual heating and cooling energy use estimates and
costs.
13
using formula in note 6, table 6)
14
average of MEC Table 502.1.2a, Uw = 0.162 and MEC Table 502.1.2b, Uw = 0.142
15
refer to chapter 5 of the MEC
Townhouse Unit 7
The MEC minimum requirements for each subsystem in unit 7 are shown in Table 2.
16
Table 2
Subsystem U and R Requirements
Space Conditioning
Building Subsystem One- and Two- Multifamily/
Mode Family Townhouses
Uo Uo
Walls Heating or cooling 0.149 0.215
Roof/Ceiling Heating or cooling 0.033 0.033
Floors over unheated Heating or cooling 0.050 0.050
space
R-value R-value
Heated slab on grade Heating NA NA
R-value R-value
Unheated slab on Heating 4.0 4.0
grade
U-value U-value
Basement wall Heating or cooling 0.101 0.101
Crawl wall Heating or cooling NA NA
2
U-values in BTU/hr×ft ×°F; R-values = 1/U
Unit 7 is constructed with ICE Block foundation system enclosing the basement. The SIPs,
manufactured by Insulspan Co., enclose the first and second floors. One-inch expanded
polystyrene (EPS) board is added as insulation to the outside of the SIPs for application of the
wall finishing system. Also, SIPs eight inches thick are used for the roof system.
16
Adapted from Table 502.2.1 1993 MEC
7
Basement Walls 349.50 0.068
R-value
8
Slab Edge (24" insulation depth) 14.76
2
Note: All U-values in Btu/hr-ft -°F
1
basement wall sections less than 50 percent below grade
2
pressure treated wood (nominal 2" x 10.75")
3
nominal 2x4 typical
4
double 3 1/2" steel wall with Icynene thermal break
5
use steel insert, fully enclosed flue box (U-value = steel + air space)
6
[(UA)w 1+(UA)w 2+(UA)w 3+(UA)w 4 +(UA)w 5+(UA)w 6)+(UA)g1+(UA)g 2+(UA)g 3+(UA)fp +(UA)d 1+ (UA)d 2 + (UA)d 3]
Uo =
Ao
7
basement wall sections more than 50 percent below grade
8
slab edge of basement walls considered in Gross Wall Area
Table 4
Townhouse unit 7 MEC Compliance Record
Multifamily /
Building Element As Built One- and Two-Family
Townhouses
% %
Uo Uo Uo
difference difference
Walls 0.092 0.149 39 0.215 57
Roof/Ceiling 0.029 .033 12 .033 12
Floors over unheated 0.046 .05 8 .05 8
space
R-value R-value R-value
Heated slab on grade NA NA NA
R-value R-value R-value
Unheated slab on grade 14.76 4.0 73 4.0 73
U-value U-value U-value
Basement wall 0.068 0.101 33 0.101 33
Crawl wall NA NA NA
2
U-values in BTU/hr*ft *°F
*Percent reduction in Uo from MEC requirement
The MEC analyses results in Table 4 indicate that each component of unit 7, not only fully
comply with the 1993 MEC, but has substantially lower U-values than required by MEC,
which could contribute to significant increases in energy performance. The exact contribution
to the whole house energy usage depends on the relative importance of each building element
in the total structure. See Appendix A for results of the analysis performed using MECCheck
software.
Energy simulation analysis software was used to evaluate the thermal and energy
17
performance of the whole townhouse. The software package, REM/Design , provides
energy consumption data and an estimate of the annual energy cost for the unit. The energy
analysis calculates the energy performance attributable to the efficiency of the building
envelope components, the HVAC plant, and includes infiltration losses, and duct
performance. A comparison of the estimated energy consumption is also made based on the
1993 MEC. The software analysis for unit 7 shows:
Figures 1 and 2 graphically summarize the annual component energy consumption estimates
resulting from the software analysis. Figure 3 shows the MEC comparison of heating and
cooling energy consumption and estimated annual cost between the townhouse as constructed
and a similar house constructed to code minimums as analyzed by the software.
Figure 1
Structural insulated Panels
Subsystem Heating Consumption Estimate
Other
Doors
Ceilings/Roofs
Subsystem
Slab Floors
Foundation Walls
Glazing
Infiltration
-6.00 -4.00 -2.00 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00
Annual Consumption (Millon Btu)
17
Version 6.05 by Architectural Energy Corporation
Other
Infiltration
Ceilings/Roofs
Ducts
Internal Gains
Glazing
-0.50 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50
Annual Consumption (Million Btu)
Figure 3
Structural Insulated Panels
40.0 $500
$450
35.0
$400
30.0
Annual Fuel Consumption (MMBtu/yr)
$350
25.0
$300
20.0 $250
$200
15.0
$150
10.0
$100
5.0
$50
0.0 $0
Heating, Heating, Cooling, Cooling, Cost, Cost,
MEC MEC As MEC MEC As MEC MEC As
Base Designed Base Designed Base Designed
Case Case Case
The MEC requirements for each subsystem, included in Table 5, include any benefits as a
result of the use of thermal mass in the above grade wall systems.
18
Table 5
Subsystem U and R Requirements
Uo Uo
Walls Heating or cooling 0.174* 0.215**
Roof/Ceiling Heating or cooling 0.033 0.033
Floors over unheated Heating or cooling 0.050 0.050
space
R-value R-value
Heated slab on grade Heating NA NA
R-value R-value
Unheated slab on grade Heating 4.0 4.0
U-value U-value
Basement wall Heating or cooling 0.101 0.101
Crawl wall Heating or cooling NA NA
2
U-values in BTU/hr*ft *°F, R-values = 1/U
* Increase in Uo requirement from 0.149 due to thermal mass credit
** No increase in Uo-value for A-2 residential construction
Unit 8 is constructed with ICE Block foundation system enclosing the basement, first and
second floors. A nominal 8" block is used for the basement and a nominal 6" block is used
for the first and second floors. Raised heel roof trusses are used for the roof system.
18
Adapted from Table 502.2.1 1993 MEC
Table 6
Construction Features of Townhouse Unit 8
Wall/Ceiling Surface Area U-value UA-Value Subscript
1
ICE Block 319.33 0.068 42.73 w1
2
ICE Block 1377.93 0.071 98.46 w2
3
Wood Window/Door Jambs Rough 40.65 0.120 7.87 w3
Framing
Windows (U=0.32) 8.83 0.320 2.83 g1
Windows (U=0.35) 105.00 0.350 36.75 g2
Windows (U=0.31) 72.00 0.310 22.32 g3
Windows (U=0.30) 25.00 0.300 7.50 g4
Door (U=0.16) 21.07 0.160 3.37 d1
Door (U=0.14) 21.64 0.140 3.03 d2
Sliding Door (U=0.32) 53.89 0.320 17.25 d3
5
Basement Walls 630.54 0.068
R-value
6
Slab Edge (24" insulation depth) 14.76
Note: All U-values in Btu/hr-ft2-°F
1
basement wall sections less than 50 percent below grade, 8" ICE Block
2
6" ICE Block
3
2 x 8 wood typical
4
[(UA )w 1+(UA )w 2+(UA )w 3)+(UA )g 1+(UA )g 2+(UA )g 3+(UA )g 4+(UA ) fp +(UA )d 1+(UA )d 2+(UA )d 3] 5base
Uo =
Ao
ment wall sections more than 50 percent below grade
6
slab edge of basement walls considered in Gross Wall Area
Table 7
Townhouse Unit 8 MEC Compliance Record
% %
Uo Uo Difference Uo Difference
Walls 0.117 0.174 33 0.215* 46
Roof/Ceiling 0.026 .033 21 .033 21
Floors over unheated NA .05 .05
space
R-value R-value R-value
Heated slab on grade NA NA NA
R-value R-value R-value
Unheated slab on grade 14.76 4.0 73 4.0 73
U-value U-value U-value
Basement wall 0.068 0.101 33 0.101 33
Crawl wall NA NA NA
U-values in BTU/hr*ft2*°F
* No increase in Uo-value for A-2 residential construction due to thermal mass
** Percent reduction from MEC requirement
The MEC analysis results in Table 7 indicate that each component of unit 8 fully comply with
the 1993 MEC, but has substantially lower Uo-values than required by MEC, which could
contribute to significant increases in energy performance. The exact contribution to whole
house energy performance depends on the relative importance of each building element in the
total structure. See Appendix A for results of the analysis performed using MECCheck
software.
Energy simulation analysis software was used to evaluate the thermal and energy
19
performance of the townhouse. The software package, REM/Design, provides energy
consumption data and an estimate of the annual energy cost for the unit, and compares results
with MEC minimum requirements (see Appendix A). The software analysis calculates the
energy performance attributable to the energy efficiency of the building envelope
components, the HVAC plant, and includes infiltration and duct losses. The software
analysis for unit 8 shows:
Figures 4 and 5 summarize the annual energy consumption estimates resulting from the
software analysis. Figure 6 shows the MEC comparison of heating and cooling energy
consumption between the townhouse as constructed and a similar house constructed to code
minimums as analyzed by the software.
Figure 4
Insulated Concrete Forms
Subsystem Heating Consumption Estimate
Other
Doors
Ceilings/Roofs
Subsystem
Slab Floors
Foundation Walls
Glazing
Infiltration
19
version 6.05 by Architectural Energy Corporation
Other
Infiltration
Ceilings/Roofs
Ducts
Internal Gains
Glazing
Figure 6
Insulated Concrete Form
80.0 $900
70.0 $800
$700
60.0
Annual Fuel Consumption (MMBtu/yr)
$600
50.0
$500
40.0
$400
30.0
$300
20.0
$200
10.0 $100
0.0 $0
Heating, Heating, Cooling, Cooling, Cost, Cost,
MEC MEC As MEC MEC As MEC MEC As
Base Designed Base Designed Base Designed
Case Case Case
The MEC requirements for each subsystem in unit 9 are shown in Table 8.
20
Table 8
Subsystem U and R Requirements
Space One- and Two- Multifamily /
Building Subsystem Conditioning Family Townhouses
Mode
Uo Uo
Walls Heating or cooling 0.149 0.215
Roof/Ceiling Heating or cooling 0.033 0.033
Floors over unheated Heating or cooling 0.050 0.050
space
R-value R-value
Heated slab on grade Heating NA NA
R-value R-value
Unheated slab on grade Heating 4.0 4.0
U-value U-value
Basement wall Heating or cooling 0.101 0.101
Crawl wall Heating or cooling NA NA
2
U-values in BTU/hr*ft *°F, R-values = 1/U
Unit 9 is constructed with ICE Block foundation system enclosing the basement. The first
and second floors are framed using steel construction insulated with Icynene spray insulation.
Additional insulating 1" EPS board is used for the finishing system. Raised heel roof trusses
are used for the roof system.
20
Adapted from Table 502.2.1 1993 MEC
5
Basement Walls 721.96 0.068
R-value
6
Slab Edge (24" insulation depth) 14.76
2
Note: All U-values in Btu/hr-ft -°F
1
basement wall sections less than 50 percent below grade, 8" ICE Block
2
6" ICE Block
3
2 x 6 wood typical
4
[(UA)w 1+(UA)w 2+(UA)w 3+(UA)w 4 +(UA)w 5) +(UA)g 1+(UA)g 2+(UA)g 3+(UA)g 4+(UA)g 5+(UA)fp+(UA)d 1+(UA)d 2+(UA)d 3]
Uo =
Ao
5
basement wall sections more than 50 percent below grade
6
slab edge of basement walls considered in Gross Wall Area
Table 10
Unit 9 MEC Compliance Record
Multifamily /
Building Subsystem As Built One- and Two-Family
Townhouses
% %
Uo Uo Uo
Difference Difference
Walls 0.116 0.149 22 0.215 46
Roof/Ceiling 0.026 .033 21 .033 21
Floors over unheated NA .05 .05
space
R-value R-value R-value
Heated slab on grade NA NA NA
R-value R-value R-value
Unheated slab on 14.76 4.0 73 4.0 73
grade
U-value U-value U-value
Basement wall 0.068 0.101 33 0.101 33
Crawl wall NA NA NA
U-values in BTU/hr*ft2*°F
* Percent reduction from MEC requirement
The MEC analysis results in Table 10 indicate each component of unit 9 not only fully
comply with the 1993 MEC, but has substantially lower Uo-values than required by MEC,
which could contribute to significant increases in energy performance. The exact contribution
to whole house energy performance depends on the relative performance of each building
element in the total structure. See Appendix A for results of the analysis performed using
MECCheck software.
Energy simulation analysis software was used to evaluate the thermal and energy
21
performance of the townhouse unit. The software package, REM/Design , provides energy
consumption data and an estimate of the annual energy cost for the unit comparing results
with MEC requirements (see Appendix B). The energy analysis calculates the energy
performance attributable to the energy efficiency of the building envelope components, the
HVAC plant, and includes infiltration and duct losses. The software analysis for unit 9
shows:
Figures 7 and 8 summarize annual energy consumption estimates resulting from the software
analysis. Figure 9 shows the MEC comparison of heating and cooling energy consumption
between the townhouse as constructed and a similar house constructed to code minimums as
analyzed by the software.
Figure 7
Steel, Spray Foam Insulation
Subsystem Heating Consumption Estimate
Other
Doors
Ceilings/Roofs
Subsystem
Slab Floors
Foundation Walls
Glazing
Infiltration
-1.50 -1.00 -0.50 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50
Annual Consumption (million Btu)
21
Version 6.05 by Architectural Energy Corporation
Other
Infiltration
Ceilings/Roofs
Ducts
Internal Gains
Glazing
Figure 9
Steel, Spray Foam Insulation
25.0 $500
$450
20.0 $400
Annual Fuel Consumption (MMBtu/yr)
$350
15.0 $300
$250
10.0 $200
$150
5.0 $100
$50
0.0 $0
Heating, Heating, Cooling, Cooling, Cost, Cost,
MEC MEC As MEC MEC As MEC MEC As
Base Designed Base Designed Base Designed
Case Case Case
The MEC requirements for each subsystem in unit 10 are shown in Table 11, taking into
account benefits from thermal mass in the above grade wall systems, calculated according to
procedures explained above.
22
Table 11
Subsystem U and R Requirements
Uo Uo
Walls Heating or cooling 0.177* 0.215**
Roof/Ceiling Heating or cooling 0.033 0.033
Floors over unheated Heating or cooling 0.050 0.050
space
R-value R-value
Heated slab on grade Heating NA NA
R-value R-value
Unheated slab on Heating 4.0 4.0
grade
U-value U-value
Basement wall Heating or cooling 0.101 0.101
Crawl wall Heating or cooling NA NA
U-values in BTU/hr*ft2*°F, R-values = 1/U
* Increase in Uo requirement from 0.149 due to thermal mass credit
** No increase in Uo-value for A-2 residential construction
Unit 10 is constructed with a Superior Wall foundation system for the basement wall. A
lightweight AAC system, manufactured by Hebel Southeast, forms the walls of the first and
second floors. Additional wall insulation is not installed. Raised heel roof trusses are used
for the roof system.
22
Adapted from Table 502.2.1 1993 MEC
7
Basement Walls 329.42 0.071
R-value
8
Slab Edge (24" insulation depth) 5.2
2
Note: All U-values in Btu/hr-ft -°F
1
basement wall sections less than 50 percent below grade, excluding 1 3/4" top bond beam
2
including Superior Wall top bond
3
2 x 8 pressure treated wood typical
4
double 3 1/2" steel wall with Icynene thermal break
5
use steel insert, fully enclosed flue box (U-value = steel + air space)
6
7
baseme
[(UA )w 1+ (UA )w 2 + (UA )w 3 + (UA )w 4 + (UA )w 5)+ (UA )g 1+ (UA )g 2 + (UA )g 3 + (UA ) fp + (UA )d 1+ (UA )d 2 + (UA )d 3]
U =
o
Table 13
Townhouse Unit 10 MEC Compliance Record
Multifamily /
Building Subsystem As Built One- and Two-Family
Townhouses
% %
Uo Uo Uo
Difference Difference
Walls 0.129 0.177 27 0.215* 40
Roof/Ceiling 0.026 .033 21 .033 21
Floors over unheated 0.046 .05 8 .05 8
space
R-value R-value R-value
Heated slab on grade NA NA NA
R-value R-value R-value
Unheated slab on grade 5.18 4.0 23 4.0 23
U-value U-value U-value
Basement wall 0.071 0.101 29 0.101 29
Crawl wall NA NA NA
2
U-values in BTU/hr*ft *°F
* No increase in Uo-value for A-2 residential construction due to thermal mass
** Percent reduction from MEC requirement
The MEC analysis results in Table 13 indicate each component of unit 10 fully complies with
the 1993 MEC with respect to the total house, but has substantially lower Uo and R-values
than required by MEC, which could contribute to significant increases in energy
performance. The exact contribution to whole house energy performance depends on the
relative performance of each building element in the total structure. See Appendix A for
results of the analysis performed using MECCheck software.
Energy simulation analysis software was used to evaluate the thermal and energy
23
performance of the townhouse unit. The software package, REM/Design , provided energy
consumption data and an estimate of the annual energy cost for the unit comparing results
with MEC requirements (see Appendix B). The energy analysis calculates the energy
performance attributable to the energy efficiency of the building envelope components, the
HVAC plant, and includes infiltration and duct losses. The software analysis for unit 10
shows:
Figures 10 and 11 summarize the annual energy consumption estimates resulting from the
software analysis. Figure 12 shows the MEC comparison of heating and cooling energy
consumption between the townhouse as constructed and a similar house constructed to code
minimums as analyzed by the software.
Figure 10
Lightweight Concrete
Subsystem Heating Consumption Estimate
Other
Doors
Ceilings/Roofs
Subsystem
Slab Floors
Foundation Walls
Glazing
Infiltration
23
Version 6.05 by Architectural Energy Corporation
Other
Infiltration
Ceilings/Roofs
Ducts
Internal Gains
Glazing
Figure 12
Lightweight Concrete
90.0 $1,000
80.0 $900
$800
70.0
Annual Fuel Consumption (MMBtu/yr)
$700
60.0
$600
50.0
$500
40.0
$400
30.0
$300
20.0
$200
10.0 $100
0.0 $0
Heating, Heating, Cooling, Cooling, Cost, Cost,
MEC MEC As MEC MEC As MEC MEC As
Base Designed Base Designed Base Designed
Case Case Case
A simulation using REM/Design Software was performed for each unit to determine R-
values for non-standard wall sections. The structural and material characteristics of each unit
were explicitly detailed, using either manufacture's data such as glazing U-values or actual
measured envelope dimensions. Blower door tests provided infiltration data and the results
for each unit are shown in Table 14.
Table 14
Infiltration Testing Results
* ** ***
Unit ACH50 ACHwinter ACHsummer
The software estimates the annual energy consumption of the building. An estimate of the
lights and appliance use is include in the energy consumption analysis. The program makes
use of fuel rates supplied by the user to estimate the annual cost of energy. All energy
calculations are based on Btu energy use.
Table 16 shows the results of the simulation for the four townhouses. Caution is advised in
drawing conclusions from a direct comparison of the townhouses since the nature of the
orientation, connecting walls, duct location, infiltration rates, and other variables can result in
significant variations in any analysis. For example, units 7 and 10 have much larger glazing
areas than units 8 and 9 resulting in greater energy losses and higher energy consumption.
Figures 1 through 12 above, compare the estimated losses attributed to each component. In
the heating estimates, the above grade walls and infiltration losses make up the largest
percentage of losses. In cooling energy requirements, glazing and internal gains account for
most of the cooling energy requirements.
The comparative value of the results in Table 16 of the simulation analysis are affected by the
following utility, operation, and construction factors and result in substantial differences in
energy consumption among the units:
• The cost of electricity is slightly more than $0.08/kwh while the cost of
natural gas is about $0.82/therm.
• The HVAC set point is kept constant at 72°F.
• Units 8 and 9 have a common wall decreasing the wall area exposed to the
2
outdoors by over 1000 ft compare to the other two units.
2
• The opaque openings are over 125ft larger for units 7 and 10.
• The infiltration rates for units 8 and 9 are at least half of the other units.
Each of the townhouse units were monitored for heating and air conditioning energy
consumption, indoor temperature, and north and south wall surface temperatures. The
outdoor ambient air temperature was also recorded. The data is gathered in ten minute
intervals, averaged, and logged.
In the three units which had gas fuel for heating and/or air conditioning, consumption was
logged by recording the number of pulses from the meter every ten minutes. Each pulse
represented one cubic foot of natural gas. This value was then converted to therms using the
gas company’s conversion factor, listed on the monthly billing. The energy used by the
geothermal heat pump is recorded by a watt meter on the unit power supply.
The amount of time the compressor was running was recorded for the two townhouses with
outdoor air conditioning compressors. Manufacturers’ data were then used to determine the
energy consumed by the air conditioning system, including the blower motor.
Operational data was logged for each unit at ten minute intervals and averaged. The analog
output of the transducer was recorded at ten minute intervals and averaged to obtain real
power measurements. For compressor operating time, the sum of all the minutes during the
ten minute period in which the compressor operated was recorded. For gas consumption, a
pulse was recorded per cubic foot rotation of the two-cubic foot dial on the gas meter.
Periodically, the utility electric meter data was recorded.
The air conditioning equipment was activated in the beginning of June 1996, since prior to
this date, little, if any, air conditioning use was required; moreover, building construction was
completed at this time and operation of each unit was more stable without interference from
contractor use. Three of the four units were unoccupied; unit 7 was occupied by two people.
The energy consumption of the air conditioning equipment was derived by either directly
logging data or from calculations based on compressor "on-time" data. The air conditioning
energy consumption data was totaled for each day and plotted against the average daily
difference between the indoor and outdoor temperature readings. The plot indicates indoor
temperature range for various performance indicators such as hourly daily use.
The space conditioning equipment consisted of a gas engine powered air-source heat pump
unit with a manufacturer's SEER rating of 15.60. The SEER rating is developed by the
manufacturer using the proposed ANSI standard Z-21 which relates an equivalent SEER for
the gas engine heat pump to a comparable electric-powered unit. The comparison is based on
fuel costs in a given geographic area. The rated capacity is 36,000 Btuh. A dedicated gas
meter was installed to record the gas supplied to the gas engine separate from other gas
appliances. The gas meter was located downstream of a pressure reducing valve.
A plot of the data provided during four months of operation is shown in Figures 13 and 14.
This data indicates the energy consumption trend based on the temperature difference
between the indoor and outdoor daily average temperatures. This townhouse was occupied
and the thermostat operation included a night setback of about four degrees Fahrenheit
(2.2C), from 74°F to 70°F. The measured indoor temperature range over the full period was
between 67.4°F and 77.0°F. For the narrow cooling period under analysis, the trend in energy
consumption indicates approximately 0.1 therms per degree temperature difference between
the outdoor and indoor average temperature. The balance point is that outdoor temperature at
which no space conditioning is required. It differs from the thermostat set-point, which is
influenced by internal gains. Note the cooling season balance point for this particular
townhouse occurs when the average outdoor temperature is 10.5°F below the average indoor
average temperature. (see Figure 13)
4.0
3.0
2.5
2.0
1.5
1.0
0.5
0.0
-18.0 -16.0 -14.0 -12.0 -10.0 -8.0 -6.0 -4.0 -2.0 0.0 2.0 4.0
degree F Temperature Difference (Outdoor - Indoor)
Figure 14
Structural Insulated Panels
Cooling System Performance
3.0
2.5
therms (excluding blower fan operation)
2.0
1.5
1.0
26 Day Period
0.5 Indoor temperature Range 71.8 - 75.0 F
0.0
-10.0 -8.0 -6.0 -4.0 -2.0 0.0 2.0 4.0
degree F Temperature Difference (Outdoor - Indoor)
Figure 15
S tru c tu ra l In s u la te d P a n e ls
9 0 .0 0 .3 0
8 5 .0
0 .2 5
8 0 .0
7 0 .0 0 .1 5
6 5 .0
0 .1 0
6 0 .0
0 .0 5
5 5 .0
5 0 .0 0 .0 0
234
235
236
237
238
5 D a y p e rio d b y h o u r a v e ra g e
th e rm s A m b ie n t In d o o r A ir
85.0 0.0600
80.0
0.0500
70.0
degree F
0.0300
65.0
0.0200
60.0
0.0100
55.0
50.0 0.0000
12:10 AM
1:40 AM
3:10 AM
4:40 AM
6:10 AM
7:40 AM
9:10 AM
10:40 AM
12:10 PM
1:40 PM
3:10 PM
4:40 PM
6:10 PM
7:40 PM
9:10 PM
10:40 PM
12:10 AM
1:40 AM
3:10 AM
4:40 AM
6:10 AM
7:40 AM
9:10 AM
10:40 AM
12:10 PM
1:40 PM
3:10 PM
4:40 PM
6:10 PM
7:40 PM
9:10 PM
10:40 PM
hour (by 10 minute averages)
Figure 15 shows the relationship between air conditioning demand and the outdoor and
indoor temperatures. Since the townhouse is operated with thermostat setback, a larger
demand occurs in the evening at the setback period and little demand occurs following the
setback period. The operation of the air conditioning unit coincides closely with the outdoor
temperature and solar gains. Townhouse unit 7 has the largest amount of west facing glazing
of all the units which will result in increased heat-gains penalties not evident in other units.
Figure 17
Structural Insualted Panels
Days 236-237
125.0
115.0
105.0
95.0
degree F
85.0
75.0
65.0
55.0
1
11
13
15
17
19
21
23
11
13
15
17
19
21
23
hour averages
Actual consumption has exceeded the predicted consumption of the simulation software by
about 50 percent. To determine actual consumption, estimates of consumption were made
for missing data points. The difference in consumption is attributed to the complexity of
accurately determining a SEER rating for a gas-powered air conditioner.
The HVAC equipment in unit 8 consists of a gas forced-air furnace and an air conditioning
outdoor unit with a manufacturer's rating of SEER=12.0. The rated output capacity is 30,000
Btuh. Data for the unit’s operation was logged through monitoring of the time the air
conditioning compressor was in operation. The time was then multiplied by the
manufacturer's energy consumption rating, which included the blower fan, to obtain overall
energy consumption.
A plot of the data available during four months of operation is shown in Figures 18 and 19.
These figures show energy consumption in relation to the temperature difference between the
outside and inside air temperatures. For the narrow 41-day period under analysis, the trend in
energy consumption indicates approximately .40 kWh per degree temperature difference
between the outdoor and indoor average temperatures. The significant amount of data scatter
is indicative of thermally massive walls. During the 41-day period, the indoor air
temperature was stable within a 2°F range with an average indoor temperature of about
74.3°F.
Figure 18
Insulated Concrete Forms
Cooling Season Performance
20
18
16 98 Day Period
Indoor Temperature Range 61.0 - 78.2 F
14
12
kilowatthours
10
0
-20.0 -15.0 -10.0 -5.0 0.0 5.0 10.0
degree F Temperature Difference (Outdoor - Indoor)
6
kilowatthours
41 Day Period
2 Indoor Temperature Range 73.3 - 75.4 F
0
-12.0 -10.0 -8.0 -6.0 -4.0 -2.0 0.0 2.0 4.0
degree F Temperature Difference (Outdoor - Indoor)
A five- and two-day period of operation is shown in Figures 20 and 21, respectively. The
relationship between the air conditioning unit operation and the outdoor and indoor
temperatures is consistent for the period in that the air conditioning operation follows the
daytime peak temperature. The one exception is the rise in the indoor temperature on day
237. On this day, the rise in temperature is coincident with the air conditioning operation
possibly due to direct solar gains. Air conditioning operation appears to be dependent on
what is assumed to be solar gains which is inferred by an indirect correlation between air
conditioning operation and exterior temperature of the wall. (“S Wall Ext" in Figure 22) This
temperature is dependent on solar radiation falling on the wall surface.
90.0 1.20
85.0
1.00
80.0
70.0 0.60
65.0
0.40
60.0
0.20
55.0
50.0 0.00
234
235
236
237
238
5 Day period by hour average
Figure 21
Insulated Concrete Form
days 237-238, 1997
85.0 3000
80.0
2500
75.0
2000
A/C operation (watts)
70.0
degree F
1500
65.0
1000
60.0
500
55.0
50.0 0
12:10 AM
1:40 AM
3:10 AM
4:40 AM
6:10 AM
7:40 AM
9:10 AM
10:40 AM
12:10 PM
1:40 PM
3:10 PM
4:40 PM
6:10 PM
7:40 PM
9:10 PM
10:40 PM
12:10 AM
1:40 AM
3:10 AM
4:40 AM
6:10 AM
7:40 AM
9:10 AM
10:40 AM
12:10 PM
1:40 PM
3:10 PM
4:40 PM
6:10 PM
7:40 PM
9:10 PM
10:40 PM
The air conditioning operation is estimated to have used approximately 689 kWh (2.35
24
million Btu) of energy in the four months of operation . The house was unoccupied and
minimal appliance and lighting loads were in effect. A simulation run based on 72°F
thermostat set point predicted a cooling energy consumption of 6.7 million Btu. The average
indoor temperature was measured at 73.8 °F.
Figure 22 shows the relationship between the ambient outdoor, the inside air, the south wall
exterior, and interior temperatures. The south wall interior temperature remained flat and
closely followed the inside air temperature. The large thermal mass mitigated transmission
of diurnal variations in temperature. During the night, the south wall surface temperature
remained above the ambient temperature due to heat flow from the thermal mass to the
exterior. The north wall surface temperatures in Figure 23 indicate a much closer
relationship between the ambient air conditions and the surface temperatures. During the
cooling season, the north wall received a small amount of solar radiation.
Figure 22
Insulated Concrete Forms
Days 236-237
125.0
115.0
105.0
95.0
degree F
85.0
75.0
65.0
55.0
1
11
13
15
17
19
21
23
11
13
15
17
19
21
23
hour averages
24
451 kWh actually measured with the remaining estimated from curve fit equations
90.0
85.0
80.0
degree F
75.0
70.0
65.0
60.0
Ambient N Wall Ext N Wall Int
55.0
1
11
13
15
17
19
21
23
11
13
15
17
19
21
23
Townhouse Unit 9—Steel Frame with Spray Foam Insulation
The HVAC equipment in unit 9 consists of a geothermal-source heat pump unit with a
manufacture's EER rating of 14.70. The rated capacity is 33,000 Btuh. Data on energy use is
accomplished through a power transducer monitoring the power supply feed to the HVAC
unit. All power used by the HVAC unit including the ground loop pump, the blower motor,
and associated electronics was included.
A plot of the data available during four months of operation is shown in Figures 24 and 25.
In the narrow 58-day period under analysis the trend in energy consumption, indicates
approximately a .65 kWh per degree temperature difference between the outdoor and indoor
average temperature. The significant amount of data scatter in this case was a result of the
large fluctuations in the indoor air temperature. During the 58-day period, the indoor air
temperature was stable varying in a 1.4°F range with an average indoor temperature of about
73.8°F.
16.000
121 Day Period
Indoor Temperature Range 68.9 - 75.2 F
14.000
12.000
kilowatthours
10.000
8.000
6.000
4.000
2.000
0.000
-16.0 -14.0 -12.0 -10.0 -8.0 -6.0 -4.0 -2.0 0.0 2.0 4.0
degree F Temperature Difference (Outdoor - Indoor)
Figure 25
Steel, Spray Foam Insulation
Cooling System Performance
10.000
9.000
8.000
7.000
6.000
kilowatthours
5.000
4.000
3.000
2.000
58 Day Period
Indoor Temperature Range 73.1 - 74.5 F
1.000
0.000
-12.0 -10.0 -8.0 -6.0 -4.0 -2.0 0.0 2.0 4.0
degree F Temperature Difference (Outdoor - Indoor)
Figure 26
Steel, Spray Foam Insulation
90.0 2.50
85.0
2.00
80.0
70.0
1.00
65.0
60.0
0.50
55.0
50.0 0.00
234
235
236
237
238
80.0
2000
70.0
60.0
50.0
40.0
1000
30.0
20.0
500
10.0
0.0 0
12:10 AM
1:40 AM
3:10 AM
4:40 AM
6:10 AM
7:40 AM
9:10 AM
10:40 AM
12:10 PM
1:40 PM
3:10 PM
4:40 PM
6:10 PM
7:40 PM
9:10 PM
10:40 PM
12:10 AM
1:40 AM
3:10 AM
4:40 AM
6:10 AM
7:40 AM
9:10 AM
10:40 AM
12:10 PM
1:40 PM
3:10 PM
4:40 PM
6:10 PM
7:40 PM
9:10 PM
10:40 PM
hour (by 10 minute averages)
The measured energy consumption is 689 kWh (2.35 million Btu) for the four month period.
This includes a four day period when the interior temperature set point was changed to below
68°F. For the period the average indoor temperature was 73.1°F within a 6.3°F range. A
simulation run based on an interior set point of 72°F estimated consumption during the
cooling period of 4.7 Million Btu. The actual energy consumption of the building was lower
because the townhouse was unoccupied, reducing the appliance and lighting loads.
Figure 28
Steel, Spray Foam Insulation
Days 236-237
125.0
115.0
105.0
95.0
degree F
85.0
75.0
65.0
55.0
1
11
13
15
17
19
21
23
11
13
15
17
19
21
23
hourly averages
90.0
85.0
80.0
degree F
75.0
70.0
65.0
60.0
Ambient N Wall Ext N Wall Int
55.0
1
11
13
15
17
19
21
23
11
13
15
17
19
21
23
Townhouse Unit 10—Light Weight Autoclaved Aerated Concrete
This townhouse is constructed using a lightweight AAC wall system, incorporating thermal
mass and insulation in a homogeneous wall structural material. The HVAC equipment is
identical to that used in townhouse unit 8, except for capacity. The manufacturer's rating is
SEER=12.0 and the rated capacity is 42,000 Btuh.
A plot of the data available during four months of air conditioning operation is shown in
Figures 30 and 31. In the narrow 80-day period under analysis, the trend in energy
consumption indicated approximately a 1.91 kWh per degree temperature difference between
the outdoor and indoor overall temperatures. The scatter data was limited in this case, as a
result of an equilibrium in the wall system and equipment operation. During the 80-day
period, the indoor air temperature set point was increased by 2°F with an average interior air
temperature of 67.5°F within a range of 65.2 to 71.5°F.
35
25
kilowatthours
20
15
10
0
-12.0 -7.0 -2.0 3.0 8.0 13.0
Figure 31
Lightweight Concrete
Cooling System Performance
40
35
30
25
kilowatthours
20
15
10 80 Day Period
Indoor Temperature Range 65.2 - 71.5 F
0
-6.0 -4.0 -2.0 0.0 2.0 4.0 6.0 8.0 10.0 12.0
degree F Temperature Difference (Outdoor - Indoor)
Figure 32
Lightweight Concrete
90.0 4.00
85.0 3.50
80.0 3.00
70.0 2.00
65.0 1.50
60.0 1.00
55.0 0.50
50.0 0.00
234
235
236
237
238
3500
80.0
3000
75.0
2000
65.0
1500
60.0
1000
55.0
500
50.0 0
1:40 AM
3:10 AM
4:40 AM
6:10 AM
7:40 AM
9:10 AM
1:40 PM
3:10 PM
4:40 PM
6:10 PM
7:40 PM
9:10 PM
1:40 AM
3:10 AM
4:40 AM
6:10 AM
7:40 AM
9:10 AM
1:40 PM
3:10 PM
4:40 PM
6:10 PM
7:40 PM
9:10 PM
12:10 AM
10:40 AM
12:10 PM
10:40 PM
12:10 AM
10:40 AM
12:10 PM
10:40 PM
hour (by 10 minute averages)
The measured energy consumption based on actual indoor air temperatures was 2204 kWh
(7.52 Million Btu) including estimates for the periods when data was unavailable. A
simulation based on an interior set point of 72°F resulted in an estimated consumption of
10.7 Million Btu for the cooling period. The difference between the interior set point and the
actual recorded temperature was significant. The house was unoccupied and had minimal
appliance and lighting loads.
Figures 34 and 35 show the relationship between the interior, exterior wall, and air
temperatures. The south exterior wall temperatures, and to some extent the north exterior
wall temperatures, track the incidence of solar radiation. The south wall showed a thermal
lag of six to seven hours between the temperatures on the exterior and interior surfaces.
115.0
105.0
95.0
degree F
85.0
75.0
65.0
55.0
1
11
13
15
17
19
21
23
11
13
15
17
19
21
23
hourly averages
Figure 35
Lightweight Concrete
Days 236-237
95.0
90.0
85.0
80.0
degree F
75.0
70.0
65.0
60.0
Ambient N Wall Int N Wall Ext
55.0
1
11
13
15
17
19
21
23
11
13
15
17
19
21
23
The wall surface temperatures on the south and north facing exterior wall surfaces were
monitored in two or three locations. The interior north and south wall surfaces were each
monitored in one location. Five consecutive days were selected for comparison since these
days are representative for each townhouse. The south and north wall interior and exterior
temperatures and the indoor and outdoor temperatures are compared. Table 17 lists the
maximum and minimum daily average temperatures from day 234 to day 238.
Table 17
Maximum and Minimum Temperatures Days 234 to 238
Max Min Max Min Max Min Max Min Max Min Max Min
Day 234
7 82.3 63.3 76.6 71.7 103.3 69.1 74.7 70.2 92.1 69.1 74.7 70.0
8 82.3 63.3 76.9 75.7 100.5 72.6 78.0 77.0 86.8 70.2 76.6 75.7
9 82.3 63.3 74.5 73.4 103.6 72.1 75.0 73.0 92.9 70.9 75.3 73.7
10 82.3 63.3 69.1 67.4 96.0 68.8 72.4 70.1 82.9 68.3 68.3 66.6
Day 235
7 86.3 64.2 77.5 71.8 113.1 70.6 75.6 70.5 95.6 70.0 75.0 70.0
8 86.3 64.2 77.3 75.8 104.4 73.3 78.6 77.1 90.7 71.0 77.0 75.7
9 86.3 64.2 74.4 73.8 109.6 73.3 75.2 73.8 95.0 72.3 74.9 73.8
10 86.3 64.2 69.0 67.7 100.7 70.2 73.1 70.5 85.9 69.8 70.5 66.6
Day 236
7 88.8 65.7 77.6 71.8 120.5 71.0 76.1 70.6 96.4 71.3 74.7 70.0
8 88.8 65.7 77.6 75.8 111.3 74.1 79.0 77.2 90.4 72.0 76.9 75.8
9 88.8 65.7 74.4 73.8 117.5 73.7 75.4 73.9 95.3 73.2 74.9 73.5
10 88.8 65.7 69.0 66.9 108.9 70.6 73.1 70.9 87.1 70.3 71.5 65.9
Day 237
7 83.2 66.7 77.1 71.7 117.5 73.2 75.8 71.7 93.1 72.7 74.6 69.7
8 83.2 66.7 79.1 75.9 109.3 76.0 78.8 77.6 89.0 73.1 77.4 76.0
9 83.2 66.7 74.4 73.5 113.5 76.1 75.2 73.2 94.3 74.8 77.8 72.1
10 83.2 66.7 68.8 66.8 105.9 73.4 73.0 70.8 84.2 72.7 69.0 65.9
Day 238
7 80.9 59.8 79.3 71.5 118.3 66.1 75.5 70.1 90.8 66.8 75.2 69.9
8 80.9 59.8 77.3 75.8 108.8 71.6 78.7 77.3 86.6 68.8 76.8 75.8
9 80.9 59.8 74.3 73.4 113.3 68.6 75.5 72.7 86.7 67.7 74.3 73.1
10 80.9 59.8 69.0 67.1 105.0 66.5 72.7 70.2 80.4 66.1 73.3 66.0
• The minimum temperature of the exterior north and south walls were
similar and only a few degrees above minimum ambient temperatures,
suggesting heat flow to the outdoors during lower night ambient
temperatures.
• The maximum south wall interior temperature was within 1.5°F of the
maximum indoor air temperature in units 8 and 9, indicating the high level
of insulation in the exterior walls. The maximum south wall interior
temperature was about 4.0°F above the indoor air temperature for unit 10,
indicating the influence of the combination of thermal mass and static R-
value in making the transmission of the outdoor temperature to indoors
more pronounced. Townhouse unit 7 interior wall temperatures were
below the interior air temperatures due to the effects of the setback regime
imposed by occupants.
• The minimum interior wall surface temperatures for the north facing walls,
were approximately equal to the minimum interior air temperature except
for unit 10 where the interior north surface temperature appeared to have a
pronounced response to the effects of the outdoor temperature.
Unit 7 air conditioning operated under a 4°F setback which influenced the inside wall surface
temperature. The temperature of the inside wall floated to a higher level influenced by the air
conditioning operation rather than by the effect of the solar gain on the exterior surface. The
time lag between the exterior surface temperature and the interior surface temperature was
five to six hours, but this was largely due to the effect of the thermostat setback. Figure 36
shows unit 7’s five-day temperature profile.
Figure 36
Structural Insulated Panels
Days 234-238
125.0
115.0
105.0
95.0
degree F
85.0
75.0
65.0
55.0
234
235
236
237
238
Figure 37
Insulated Concrete Forms
Days 234-238
125.0
115.0
105.0
95.0
degree F
85.0
75.0
65.0
55.0
234
235
236
237
Figure 38
Steel, Spray Foam Insulation
Days 234-238
125.0
115.0
105.0
95.0
degree F
85.0
75.0
65.0
55.0
234
235
236
237
238
Day (by hour average)
Figure 39
Lightweight Concrete
Days 234-238
125.0
115.0
105.0
95.0
degree F
85.0
75.0
65.0
55.0
234
235
236
237
238
Day (by hour average)
Figure 40
North Wall Surface Temperature Difference
Days 234-238
SIP
ICF
20.0
SSF
AAC
16.0
12.0
degree F (Outside - Inside)
8.0
4.0
0.0
-4.0
-8.0
1
13
17
21
25
29
33
37
41
45
49
53
57
61
65
69
73
77
81
85
89
93
97
101
105
109
113
117
hour of day
SIP
ICF
42.0
SSF
AAC
32.0
degree F (Ouside - Inside)
22.0
12.0
2.0
-8.0
1
5
9
13
17
21
1
5
9
13
17
21
1
5
9
13
17
21
1
5
9
13
17
21
1
5
9
13
17
21
hour of day
The energy consumption and wall surface temperatures of the heating system of each of the
townhouses was monitored for the period from November to April. Unit 8, built with SIPs,
was monitored for wall temperatures but not for energy consumption since the space heating
equipment did not function for much of the monitoring period. The thermostat setting for the
SIP, ICF, and SSF townhouse units was 68°F.
The heating degree days assumed for the simulation was 4459 using a base temperature of
25
65°F. Calculated degree days for the 181-day period was 4414 .
25
Calculated on the average of the daily maximum and minimum and a 65°F base temperature
The heating system for unit 7 is a gas engine heat pump unit. The engine input is rated at
45,000 Btuh and the auxiliary heat input (boiler) is rated at 75,000 Btuh. During the entire
heating season, the operation of the heating equipment was interspersed with periods of
equipment outages. The available data, shown in Figure 42, indicates the periods when the
heating system was operating.
Figure 42
Structural Insulated Panels
90.0 Note: Operation of the heating system equipment intermittant throughout period 6.0
80.0
5.0
70.0
60.0 4.0
50.0
degree F
therms
3.0
40.0
30.0 2.0
20.0
1.0
10.0
0.0 0.0
6
306
312
318
324
330
336
342
348
354
360
366
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
102
108
114
120
day of year
Figure 43
Structural Insulated Panels
days 17 - 19, 1997
90.0
80.0
70.0
60.0
50.0
degree F
40.0
30.0
20.0
10.0
0.0
12:10 AM
2:20 AM
4:30 AM
6:40 AM
8:50 AM
11:00 AM
1:10 PM
3:20 PM
5:30 PM
7:40 PM
9:50 PM
12:00 AM
2:10 AM
4:20 AM
6:30 AM
8:40 AM
10:50 AM
1:00 PM
3:10 PM
5:20 PM
7:30 PM
9:40 PM
11:50 PM
2:00 AM
4:10 AM
6:20 AM
8:30 AM
10:40 AM
12:50 PM
3:00 PM
5:10 PM
7:20 PM
9:30 PM
11:40 PM
hour (by 10 minute average)
Unit 8 was heated using equipment which integrates domestic hot water with the furnace
operation. The hot water from the domestic hot water tank was circulated through a heat
exchanger in the blower cabinet. The rated heating output was 90,000 Btuh with a maximum
of 94,000 Btuh. Figure 44 shows the operation of the heating system for the 181-day period.
The townhouse unit was unoccupied November to December (days 306 to 366), after which
the townhouse was occupied by two people. Since the hot water use was integrated with the
heating system, an estimate of energy consumption was made to subtract the portion of the
fuel consumption attributed to water heating.
Figure 44
Insulated Concrete Form
80.0 7.0
70.0
6.0
60.0
5.0
50.0
4.0
degree F
therms
40.0
3.0
30.0
2.0
20.0
1.0
10.0
0.0 0.0
6
306
312
318
324
330
336
342
348
354
360
366
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
102
108
114
120
day of year
Note: 0.35 therms/day subtracted for water heating Heat Fuel Consumption Ambient Inside Air
Figure 45
0.0900
60.0
0.0800
50.0 0.0700
furnace operation
0.0600
40.0
degree F
0.0500
30.0
0.0400
20.0 0.0300
0.0200
10.0
0.0100
0.0 0.0000
10
220
430
640
850
1100
1310
1520
1730
1940
2150
2400
210
420
630
840
1050
1300
1510
1720
1930
2140
2350
200
410
620
830
1040
1250
1500
1710
1920
2130
2340
hour-minute
therms Inside Air Ambient
Figure 46
Insulated Concrete Form
7.0
6.0
5.0
4.0
therms
3.0
2.0
1.0
0.0
0 10 20 30 40 50 60
degree F (Inside Air-Ambient)
26
Portions of the measured data are estimated during periods when actual data was missing.
Figure 47
80.0
70.0
60.0
degree F
50.0
40.0
30.0
20.0
10.0
0.0
12:10 AM
2:20 AM
4:30 AM
6:40 AM
8:50 AM
11:00 AM
1:10 PM
3:20 PM
5:30 PM
7:40 PM
9:50 PM
12:00 AM
2:10 AM
4:20 AM
6:30 AM
8:40 AM
10:50 AM
1:00 PM
3:10 PM
5:20 PM
7:30 PM
9:40 PM
11:50 PM
2:00 AM
4:10 AM
6:20 AM
8:30 AM
10:40 AM
12:50 PM
3:00 PM
5:10 PM
7:20 PM
9:30 PM
11:40 PM
hour (by 10 minute average)
This townhouse is heated using a closed loop geothermal heat pump with three ground loops
in a vertical well configuration. The rated heating output is 36,200 Btuh with 11.4 kW of
electric back-up heat. Figure 48 shows the operation of the heating system for the 181 day
period. The townhouse was unoccupied for the entire period except for periodic tours.
Figure 48
Steel, Spray Foam Insulation
80.0 40
70.0 35
60.0 30
50.0 25
kilowatthours
degree F
40.0 20
30.0 15
20.0 10
10.0 5
0.0 0
6
306
312
318
324
330
336
342
348
354
360
366
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
102
108
114
120
day of year
The walls were constructed of steel framing with spray foam insulation in the cavities and C-
channels. In addition, a one-inch foam board was attached to the exterior of the framing
members. ICF construction formed the common wall with adjacent townhouse unit 8.
Diurnal changes in the outdoor ambient conditions were reflected in the heating system
operation, suggesting little influence from a stable wall system. Days 17-19 in Figure 49
show the operation of the heating system was clearly dependent on the external conditions
throughout the day and night. Day 19 is shown expanded in Figure 50 and indicates the rapid
response of the heating system to changes in outdoor ambient conditions, a typical feature of
low-mass wall construction.
60.0
2000
50.0
30.0
1000
20.0
500
10.0
0.0 0
10
220
430
640
850
1100
1310
1520
1730
1940
2150
2400
210
420
630
840
1050
1300
1510
1720
1930
2140
2350
200
410
620
830
1040
1250
1500
1710
1920
2130
2340
hour-minute
Figure 50
Steel, Spray Foam Insulation
Day 19
70.0 2500
60.0
2000
50.0
Geothermal System operation
1500
40.0
degree F
30.0
1000
20.0
500
10.0
0.0 0
10
100
150
240
330
420
510
600
650
740
830
920
1010
1100
1150
1240
1330
1420
1510
1600
1650
1740
1830
1920
2010
2100
2150
2240
2330
hour-minute
Figure 51
Steel. Spray Foam insulation
40.0
35.0
30.0
25.0
kilowatthours
20.0
15.0
10.0
5.0
0.0
0.0 10.0 20.0 30.0 40.0 50.0 60.0
degree F (Inside Air-Ambient)
Figure 52
80.0
70.0
60.0
50.0
degree F
40.0
30.0
20.0
10.0
0.0
12:10 AM
2:20 AM
4:30 AM
6:40 AM
8:50 AM
11:00 AM
1:10 PM
3:20 PM
5:30 PM
7:40 PM
9:50 PM
12:00 AM
2:10 AM
4:20 AM
6:30 AM
8:40 AM
10:50 AM
1:00 PM
3:10 PM
5:20 PM
7:30 PM
9:40 PM
11:50 PM
2:00 AM
4:10 AM
6:20 AM
8:30 AM
10:40 AM
12:50 PM
3:00 PM
5:10 PM
7:20 PM
9:30 PM
11:40 PM
Unit 10 was heated using equipment similar to townhouse unit 8 which integrated domestic
hot water with the furnace operation. The hot water from the domestic hot water tank was
circulated through a heat exchanger in the blower cabinet. The rated heating output was
90,000 Btuh with a maximum of 94,000 Btuh. Figure 53 shows the operation of the heating
system for the 181-day period. The townhouse was unoccupied for the entire period except
for periodic tours.
Figure 53
Lightweight Concrete
80.0 8.0
70.0 7.0
60.0 6.0
50.0 5.0
degree F
therms
40.0 4.0
30.0 3.0
20.0 2.0
10.0 1.0
0.0 0.0
6
306
312
318
324
330
336
342
348
354
360
366
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
102
108
114
120
day of year
The walls were constructed of lightweight AAC with traditional stucco on the exterior and
plaster on the interior. Diurnal changes in the outdoor ambient conditions were reflected in
the heating system operation suggesting little influence from the relatively stable wall system.
The data for days 17-19 in Figure 54 show the operation of the heating system was dependent
on the external conditions throughout the day and night, but the operation of the system
appears to be much more constant than the other townhouses. Day 19, shown in detail in
Figure 55, indicates the constant operation of the heating system. The inside air temperature
was stable during the period, except for a brief period when the electricity was not supplied to
the house loads.
60.0
0.10
50.0
40.0
degree F
0.06
30.0
0.04
20.0
0.02
10.0
0.0 0.00
10
220
430
640
850
1100
1310
1520
1730
1940
2150
2400
210
420
630
840
1050
1300
1510
1720
1930
2140
2350
200
410
620
830
1040
1250
1500
1710
1920
2130
2340
hour-minute
Figure 55
Lightweight Concrete
Day 19
70.0 0.12
60.0
0.1
50.0
0.08 heating system operation
40.0
degree F
0.06
30.0
0.04
20.0
0.02
10.0
0.0 0
10
100
150
240
330
420
510
600
650
740
830
920
1010
1100
1150
1240
1330
1420
1510
1600
1650
1740
1830
1920
2010
2100
2150
2240
2330
hour-minute
Figure 56
Lightweight Concrete
8.0
7.0
6.0
5.0
therms
4.0
3.0
2.0
1.0
0.0
-10.0 0.0 10.0 20.0 30.0 40.0 50.0 60.0
degree F (Inside Air-Ambient)
Figure 57
Lightweight Aerated Concrete
days 17 - 19, 1997
80.0
70.0
60.0
50.0
degree F
40.0
30.0
20.0
10.0
0.0
12:10 AM
2:20 AM
4:30 AM
6:40 AM
8:50 AM
11:00 AM
1:10 PM
3:20 PM
5:30 PM
7:40 PM
9:50 PM
12:00 AM
2:10 AM
4:20 AM
6:30 AM
8:40 AM
10:50 AM
1:00 PM
3:10 PM
5:20 PM
7:30 PM
9:40 PM
11:50 PM
2:00 AM
4:10 AM
6:20 AM
8:30 AM
10:40 AM
12:50 PM
3:00 PM
5:10 PM
7:20 PM
9:30 PM
11:40 PM
hour (by 10 minute average)
Summary
Observations for days 17-19 for townhouse units 8, 9, and 10 can be summarized as follows:
• North wall exterior temperatures follow the high day and low night
temperatures of the diurnal cycle.
• Thermal lag is observed for all of the units, including light-frame walls,
with the thermally massive concrete unit (ICFs) showing the largest
attenuation and the light-frame (steel), the least and the AAC falling in
between; however, the light weight concrete is observed to have a distinct
thermal lag much higher than the light frame steel construction or the
massive ICF construction.
VISITOR SURVEYS
st
The 21 Century Townhouses have been open to the public since June 1996 and will remain
open through August 1997 for scheduled tours. Eighty tour participants completed
comprehensive surveys of the photovoltaic (PV) array during a six month period, yielding
approximately 13 surveys per month in regularly scheduled tours. The results will be
analyzed in a separate report on the building integrated PV program.
A general townhouse survey of all key technologies was developed in March 1997 and
distributed beginning in April 1997. Surveys were typically completed during standard 1.5
hour regularly scheduled tours. Regularly scheduled tour was canceled to make way for a
special tour for members of the National Council of the Housing Industry (NCHI) and
Remodelers Council. Other such special tours were conducted for the Bowie Chamber of
Commerce and the Vinyl Siding Institute. Consequently, 22 surveys were completed on key
technologies.
Because the large special tours were abbreviated and conducted on mass, participants were
not asked to complete surveys. It is anticipated that a “Last Chance” publicity drive will be
conducted during June to increase interest and participation in July and the beginning of
August. The following key technologies were highlighted and explained during the one and
one-half hour tour, after which respondents were asked to complete a questionnaire (see
Appendix B):
Visitors were asked about their likelihood of incorporating these technologies in their house
in terms of four categories or responses: very likely, somewhat likely, don’t know, and not
likely. The attributes of each technology that were thought to be advantageous were listed
and visitors were asked to indicate which were most important. The results of the survey are
summarized in Table 17.
The following are the key findings from the survey (see Table 17 and Appendix C)
Likelihood of Adoption
• Insulating Concrete Forms’ (ICFs) high rating (rank 1) was due largely to
the relatively high percentage of respondents who stated they did not know
enough about the product (rank 1) to give a definitive response and the
relatively low percentage of respondents who stated they were not likely to
adopt (rank 2). ICFs ranked third in other response categories. Although
ranked high overall, some uncertainty exists about this product and there is
a need for more information.
Total Total Positive Very Likely Somewhat Don’t Know Not Likely
Score1 Rank Score2 Rank %Total Rank %Total Rank %Total Rank %Total Rank3
ICFs 9 1 7 1 14 3 45 3 32 1 9 2
Vent & Dehumid. 3 41 1 45 3 9 7 5 1
AAC 13 3 10 2 9 5 45 2 27 3 18 3
SIPs 14 4 10 2 18 2 36 4 23 4 23 4
Home Autom. 14 4 11 3 14 3 64 1 9 7 18 3
Lt.Gg.Steel 18 5 13 4 18 2 32 5 14 6 36 5
GSHP 18 5 13 4 14 3 27 6 23 4 36 5
Drain Water Ht. 22 6 15 6 14 3 18 8 23 4 45 7
PV 23 7 14 5 10 4 36 4 14 6 45 7
Gas Eng. HP 25 8 15 6 6 6 19 7 29 2 42 6
Gas Refuel 29 9 21 7 0 7 10 9 19 5 71 8
1
Sum of Very Likely, Somewhat Likely, Don’t Know, Not Likely rankings from most positive (1) to least positive (9).
2
Sum of all rankings that were not negative- excludes “Not Likely”
3
Technology with lowest percentage reporting “Not Likely” received a positive rank of 1, etc.
• Light Gauge Steel’s rating was moderate (rank 5) due largely to the
relatively high percentage of respondents (rank 2) who stated they
were very likely to adopt this innovation. A relatively moderate share
of respondents (rank 5) however, stated they were not likely to adopt
this innovation.
• The Ground Source Heat Pump’s score was moderate (rank 5) due to a
relatively high rating (rank 3) from those respondents who said they
would very likely adopt this innovation. Other ratings of this
innovation were relatively moderate to low. A very high proportion of
respondents stated they would not likely adopt this innovation.
• Ratings of the drain water heating equipment, PV, gas engine heat
pump, and gas refueling were generally low. The drain water heating
unit ranked relatively high (rank 3); however, among respondents who
said they would very likely adopt this innovation. Uncertainty about
the gas engine heat pump was relatively high (rank 2). A relatively
high percentage of respondents said that they would not likely adopt
PV, yet it ranked relatively high (rank 4) in regard to those who would
very likely or would be somewhat likely to adopt this innovation.
• Price stability was the most important factor cited as affecting the
adoption of Light Gauge Steel.
• Back-up power during outage and operating cost respectively, were the
most important attributes influencing adoption of PV.
• Environment was the most important reason cited for the likely
adoption of gas refueling.