Ig4kpro Ins v03-130

fJd~=QMMM=mol=
sK=j=NKP=
f~~= f~~= ==
This product is marked with a CE Mark. This mark has been affixed to demonstrate full product compliance with the following European directives: a) b) Directive 73/23/EEC - Council Directive of 19/02/1973 on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits. Directive 89/336/EEC - Council Directive of 3/05/1989 on the approximation of laws of the Member States relating to Electro-Magnetic Compatibility (EMC). Issue Date: February 6, 1996 This product is marked with a TUV Mark. This mark has been affixed to demonstrate full product compliance with UL60950 for US and Canada. This product is marked with a GS Mark. This mark has been affixed to demonstrate full product compliance with German Safety Requirements.
CB
This product is compliant with IEC60950 with all countries deviations, according to the CB scheme.
Revision record: I-Gate 4000 PRO Installation Dwg. Rev. A0 A1 A2 Pub. Rev. 01 02 03 Date Update Description
May-03 Dec-03 Aug-04
First edition and printing. Mercury Ver. 1.1. Author: JH Release as Installation-only document. Incorporating changes relevant to Mercury ver. 1.2. Author: JH Mercury Ver. 1.3. Auth: MD. Updates: initialization chapter.
Publication No. 02041802 Dwg. No. 480166-1000-014-95-A2
Copyright by VERAZ NETWORKS INC., 2004. All rights reserved worldwide. The information contained in this document is proprietary and is subject to all relevant copyright, patent and other laws protecting intellectual property, as well as any specific agreement protecting VERAZ NETWORKS INC.'s rights in the aforesaid information. Neither this document nor the information contained herein may be published, reproduced or disclosed to third parties, in whole or in part, without the express, prior, written permission of VERAZ NETWORKS INC. In addition, any use of this document or the information contained herein for any purposes other than those for which it was disclosed is strictly forbidden. Any representation(s) in this document concerning performance of VERAZ NETWORKS INC.'s product(s) are for informational purposes only and are not warranties of future performance, either express or implied. VERAZ NETWORKS INC.'s standard limited warranty, stated in its sales contract or order confirmation form, is the only warranty offered by VERAZ NETWORKS INC. in relation thereto. VERAZ NETWORKS INC. reserves the right, without prior notice or liability, to make changes in equipment design or specifications. This document may contain flaws, inaccuracies, omissions or typesetting errors; no warranty is granted nor liability assumed in relation thereto, nor responsibilities for third-party rights which may be affected in any way by the use thereof, unless specifically undertaken in VERAZ NETWORKS INC.s sales contract or order confirmation. Information contained herein is periodically updated and changes will be incorporated into subsequent editions. If you have encountered an error, please notify VERAZ NETWORKS INC. Direct any comments or questions to Central Customer Service Center at Service@Veraznetworks.com; Fax +97239268999; Phone +972-39287077.
This page intentionally left blank.
I-Gate 4000 PRO Installation
Contents
Contents
1. Introduction............................................................................................. 1-1 1.1. Purpose of Document ........................................................................ 1-1 1.2. General.............................................................................................. 1-1 2. Preparations & Precautions................................................................... 2-1 2.1. Safety Instructions ............................................................................. 2-1 2.2. Installation Instructions ...................................................................... 2-2 2.3. Battery Instructions ............................................................................ 2-3 2.4. Electrostatic Discharge (ESD) Precautions ........................................ 2-5 2.5. Tool List ............................................................................................. 2-6 3. Planning Installation Site ....................................................................... 3-1 3.1. Physical Specifications ...................................................................... 3-1 3.2. Minimum Distances ........................................................................... 3-4 3.3. Electrical Requirements ..................................................................... 3-5 3.4. Environmental Specifications ............................................................. 3-5 3.5. Cooling Requirements ....................................................................... 3-6 4. Unpacking and Inspection ..................................................................... 4-1 4.1. Preliminaries...................................................................................... 4-1 4.2. Chassis.............................................................................................. 4-1 4.3. Cards................................................................................................. 4-3 4.4. Cables and Connectors ..................................................................... 4-3 5. Cabinet Installation................................................................................. 5-1 5.1. ETSI Cabinet Installation ................................................................... 5-1 5.1.1. Bolting the ETSI Cabinet to a Concrete Floor ...................... 5-1 5.1.2. Connecting the ETSI Cabinet to a Floating Floor................. 5-4
02041802-03
Veraz Networks Inc. Proprietary
Contents
5.1.3. Connecting the ETSI Cabinet to a Wall ............................... 5-6 5.1.4. Connecting the ETSI Cabinet to an Overhead Cable Run ... 5-7 5.2. 19in./47U high Cabinet Installation..................................................... 5-8 5.2.1. Bolting the 19in./47U high Cabinet to a Concrete Floor ....... 5-8 5.2.2. Connecting the 19in./47U high Cabinet to a Floating Floor 5-10 5.2.3. Mounting the 19in./47U high Cabinets Rack-to-Rack......... 5-12 6. Installing the Chassis............................................................................. 6-1 6.1. Mounting Kit....................................................................................... 6-2 6.2. Attaching the Mounting Brackets to the Chassis ................................ 6-3 6.3. Inserting the Chassis into the Cabinet................................................ 6-5 7. Inserting the Cards ................................................................................. 7-1 7.1. Card Description and Layout.............................................................. 7-1 7.2. Example of card layout for E1/DS1 Interface ..................................... 7-2 7.3. Example of card layout for DS3 Interface........................................... 7-3 7.4. Example of card layout for STM-1/OC-3 Interface........................................... 7-4 7.5. Inserting the Main Cards.................................................................... 7-5 7.6. Inserting the I/O Cards....................................................................... 7-7 8. Connecting the Cables........................................................................... 8-1 8.1. D16I - E1/DS1 Trunks........................................................................ 8-2 8.2. D3IO Card ......................................................................................... 8-4 8.3. ST1I Card .......................................................................................... 8-5 8.4. TPSI Card.......................................................................................... 8-6 8.4.1. Network Connection ............................................................ 8-7 8.5. ALRM Card........................................................................................ 8-9 8.6. PEFU and PEFD Cards ................................................................... 8-11 9. PDU & Power Connection ...................................................................... 9-1 9.1. PDU Installation ................................................................................. 9-2 9.2. Power Connection ............................................................................. 9-3
ii
02041802-03
Contents
10.
Initialization........................................................................................... 10-1 10.1. Configuring IP address on TPSM card........................................... 10-2 10.2. Configuring default router IP address on TPSM card ..................... 10-5 10.3. Downloading the software version ................................................. 10-6
11.
Cooling .................................................................................................. 11-1 11.1. Fan Tray Units ............................................................................... 11-1 11.2. Fan Operation................................................................................ 11-2 11.3. Fan Tray Removal/Installation ....................................................... 11-4
12.
Field Acceptance .................................................................................. 12-1 12.1. Introduction.................................................................................... 12-1 12.2. Field Acceptance Test Procedure .................................................. 12-1 12.2.1. Terminal test ................................................................... 12-2 12.2.2. Built In Test (BIT) ............................................................ 12-5 12.2.3. VerazView-xMS Functional Tests .................................... 12-5 12.2.4. Transmission Tests ......................................................... 12-7 12.2.5. Tone Connectivity Channel Test.................................... 12-10 12.2.6. Clear Channel Test........................................................ 12-10 12.2.7. Redundant Card Test .................................................... 12-10
13.
Commissioning Procedure .................................................................. 13-1 13.1. Setup for commissioning tests ....................................................... 13-1 13.2. Testing Traffic in "Static Trunking" mode ....................................... 13-2 13.2.1. Test Setup....................................................................... 13-2 13.2.2. Tone Connectivity Channel Test...................................... 13-3 13.2.3. Clear Channel Test.......................................................... 13-3 13.3. Acceptance & Commissioning Completion Certificate.................... 13-3
A. B.
SunSet E10 Test Equipment Setup........................................................A-1 PA-41 Test Equipment Setup .................................................................B-1
02041802-03
iii
Contents
C. D. E. F. G.
PRA-1 Test Equipment Setup ................................................................C-1 PRA-1 Frame Analyzer ...........................................................................D-1 Configuration Maps ................................................................................ E-1 Acceptance Test Daisy-chain Setup...................................................... F-1 Glossary ................................................................................................. G-1
iv
02041802-03
Introduction
1.1. Purpose of Document
This manual instructs the technician in the installation of the I-Gate 4000 PRO system. Included are descriptions of necessary tools, site preparation, gateway cabinet installation, insertion of cards and cables, and procedures that bring the IGate 4000 PRO to full operational status. The chapters in the manual are presented in the order in which the procedures should be carried out. The instructions can also be used by the customer on-site for re-installation or troubleshooting.
1.2. General
The I-Gate 4000 PRO is among the industry's first real carrier-class IP Telephony platforms with carrier-class performance. It is designed to provide all the following carrier-class features: openness, reliability, scalability, capacity, availability and fixed line voice quality. The I-Gate 4000 PRO Media Gateway is divided into two sections: the Main Hardware section on the lower shelf containing the Main cards, and the upper shelf section containing the I/O cards. The I-Gate 4000 PRO Media Gateway is encased in a chassis that complies with ETSI 300 119 requirements. I-Gate 4000 PRO features front-loading cards and I/O connections for convenient access to both I/O connections and the cards. There are no connections at the rear of the terminal. Each Interface card has a protective panel for physical protection and as a guard against electromagnetic interference (EMI). Similarly, the Main Hardware section has a door that acts both as a physical protection and also against electromagnetic interference (EMI). This feature makes the insertion of blank cards unnecessary.
02041802-03
1-1
Introduction
The Main Hardware section includes these basic card modules: ! TDM network Interface Cards ! Traffic Handling (Main Cards): Signal processing, switching and packet network interface cards ! Power feed and alarm cards Up to three I-Gate 4000 PRO Media Gateway shelves can be installed in a single cabinet (see Figure 3-2). Other physical characteristics and system specifications are described in Chapter 3.
1-2
02041802-03
Preparations & Precautions

2.1. Safety Instructions
The following Safety Instructions must be observed.
! Restricted Access Area: The DC powered equipment should only be installed in a Restricted Access Area. ! Installation Codes: The equipment must be installed according to country national electrical codes. For North America, equipment must be installed in accordance with US National Electrical Code, Articles 110-16, 110-17 and 11018 and the Canadian Electrical Code, Section 12. ! Overcurrent Protection: A readily accessible Listed branch circuit overcurrent protective device rated 60A for 3 Terminals or 80A for 4 Terminals must be incorporated in the building wiring.
Caution: This equipment is designed to permit connection between the earthed conductor of the DC supply circuit and the earthing conductor at the equipment. See installation instructions
02041802-03
2-1
2.2. Installation Instructions

! The equipment shall be connected directly to the DC Supply System earthing electrode conductor. ! All equipment in the immediate vicinity shall be earthed the same way, and shall not be earthed elsewhere. ! The DC supply system is to be local, i.e. within the same premises as the equipment. ! There shall be no disconnect device between the earthed circuit conductor of the DC source (return) and the point of connection of the earthing electrode conductor.
2-2
02041802-03
2.3. Battery Instructions

Warning: There is the danger of explosion if the battery is replaced incorrectly. Replace the battery only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer's instructions.
Waarschuwing
Er is ontploffingsgevaar als de batterij verkeerd vervangen wordt. Vervang de batterij slechts met hetzelfde of een equivalent type dat door de fabrikant aanbevolen is. Gebruikte batterijen dienen overeenkomstig fabrieksvoorschriften weggeworpen te worden. Rjhdyksen vaara, jos akku on vaihdettu vrn akkuun. Kyt vaihtamiseen ainoastaan saman- tai vastaavantyyppist akkua, joka on valmistajan suosittelema. Hvit kytetyt akut valmistajan ohjeiden mukaan. Danger d'explosion si la pile n'est pas remplace correctement. Ne la remplacer que par une pile de type semblable ou quivalent, recommande par le fabricant. Jeter les piles usages conformment aux instructions du fabricant. Bei Einsetzen einer falschen Batterie besteht Explosionsgefahr. Ersetzen Sie die Batterie nur durch den gleichen oder vom Hersteller empfohlenen Batterietyp. Entsorgen Sie die benutzten Batterien nach den Anweisungen des Herstellers.
Varoitus
Attention
Warnung
02041802-03
2-3
Battery Instructions (cont.) Avvertenza Pericolo di esplosione se la batteria non installata correttamente. Sostituire solo con una di tipo uguale o equivalente, consigliata dal produttore. Eliminare le batterie usate secondo le istruzioni del produttore. Det kan vre fare for eksplosjon hvis batteriet skiftes p feil mte. Skift kun med samme eller tilsvarende type som er anbefalt av produsenten. Kasser brukte batterier i henhold til produsentens instruksjoner. Existe perigo de exploso se a bateria for substituda incorrectamente. Substitua a bateria por uma bateria igual ou de um tipo equivalente recomendado pelo fabricante. Destrua as baterias usadas conforme as instrues do fabricante. Existe peligro de explosin si la batera se reemplaza de manera incorrecta. Reemplazar la batera exclusivamente con el mismo tipo o el equivalente recomendado por el fabricante. Desechar las bateras gastadas segn las instrucciones del fabricante. Explosionsfara vid felaktigt batteribyte. Erstt endast batteriet med samma batterityp som rekommenderas av tillverkaren eller motsvarande. Flj tillverkarens anvisningar vid kassering av anvnda batterier.
Advarsel
Aviso
Advertencia!
Varning!
2-4
02041802-03
2.4. Electrostatic Discharge (ESD) Precautions

Warning: The I-Gate 4000 PRO terminal contains devices that can be damaged by accidental introduction of ground or foreign voltages. Therefore, read carefully all points in this section regarding electrostatic discharge (ESD) and other electrical precautions before proceeding with installation.
Certain tools and test equipment commonly used on electromechanical systems should never be used on the I-Gate 4000 PRO. These include: battery buzzers, AC wire-wrap guns, electric soldering irons and guns, test picks and test lamps. The following precautions must be observed: ! The I-Gate 4000 PRO uses various Metal Oxide Semiconductor (MOS) devices. All personal tools, test equipment and metal objects that come into contact with MOS devices must be electrically grounded. Any static or foreign voltage that is introduced into these devices may damage them permanently. ! Do not use tools or test equipment, such as test lamps and picks that draw an appreciable amount of current when attached to the system. ! Do not use tools or test equipment that could introduce foreign voltages into the system. For example, a battery-powered buzzer operates on only six or nine volts, but the voltage introduced across the buzzer coil when the magnetic field collapses can reach a momentary peak in excess of 100V, which can destroy solid-state devices. ! Use only hand-powered or battery-powered wire-wrap guns in equipment cabinets. AC-powered wire-wrap guns and lead verification equipment can be used at the distribution frames only if all cabling has been disconnected from the cabinet. ! When handling I-Gate 4000 PRO cards, always use an anti-static strap.
02041802-03
2-5
2.5. Tool List

Tools normally available at the telephone exchange such as a wrench, pliers, screwdrivers and wire cutters can be used to install the I-Gate 4000 PRO. In addition to the above, the following are needed: ! Stepladder for cable routing/ connection over top wiring ducts and top cabinet fastening ! Yardstick or tape measure ! Pin crimper for grounding wires
! Wire wrap/unwrap tool
! 8 mm and 10 mm drill bits for wood ! Lifting device to move the palletand concrete mounted containers ! Air pressure spray ! Medium size (300 g) hammer for screw anchors ! 13 mm socket wrench ! Carpenter's level ! " open spanner or adjustable wrench ! Flat-blade screwdriver with 1/8" (3.3mm) blade ! Phillips head screwdriver ! Crescent wrench ! 10 mm drill bit for drilling holes into the wall ! Hammer drill ! Tool for making Type 43 or RJ 45 and wire wrap connectors ! 5 mm Allen key ! Craft knife ! Adjustable wrench ! Metal toothed saw ! Metal file
! Pin crimper for D-type 37-pin ! Jigsaw connectors
2-6
02041802-03
Planning Installation Site
Before unpacking elements of the I-Gate 4000 PRO, you need to select a suitable location for them. Select a site which supports the physical characteristics of the gateways, and which conforms to the environmental and power characteristics of all the elements. The I-Gate 4000 PRO gateway is designed to be mounted in a cabinet or other rigid framework that is fixed to the building. A 2.2 meter or 2.6 meter ETSI cabinet or a 19in./47U high cabinet can accommodate up to three gateways, in addition to air buffers and a Power Distribution Unit (PDU). The gateway can also be installed in other suitable cabinets, such as NEBS cabinets. Some cabinets contain a network external switch. Refer to Section 3.5, "Cooling Requirements", to arrange for adequate cooling of the system within the cabinet.
Note: If the customer requires that the heat dissipation requirements will be as stipulated in GR-63-CORE Objective 4-14, then only two terminals may be installed per cabinet.
3.1. Physical Specifications

To help you prepare an installation site, Table 3-1 lists the physical specifications for the I-Gate 4000 PRO terminal (illustrated in Figure 3-1). The ETSI cabinet, other standard cabinets and the 19in./47U high cabinet are detailed in Table 3-2, and Figure 3-2 illustrates these dimensions as a schematic showing three I-Gate 4000 PRO chassis installed in two types of cabinet.
Table 3-1: I-Gate 4000 PRO Terminal Dimensions Dimension
Width Height
I-Gate 4000 PRO Terminal

443 mm (17.44 inches) 548.5 mm (21.47 inches) - Overhead cable run additional 24 mm (0.99 inch) - Air Baffle 61.5 mm (2.42 inches) 275 mm (10.82 inches)
Depth
02041802-03
3-1
Figure 3-1: I-Gate 4000 PRO External Dimensions Table 3-2: I-Gate 4000 PRO Cabinet Dimensions
Cabinet Type ETSI Cabinet
Width
600 mm (23.62 in.)
Height
2200 mm (86.61 in.) or 2600 mm (102.36 in.) 47U (2165 mm)
Depth
300 mm (11.8 in.)
Remarks
I-Gate 4000 PRO can also be installed in other standard racks (e.g. 19in., 23in.)
19in./47U high Cabinet
600 mm (23.62 in.)
600 mm (23.62 in.)
1. The 19in./47U high cabinet does not need to be fixed to the wall. 2. The 19in./47U high cabinet does not support an overhead cable run.
3-2
02041802-03
ETSI Cabinet
19in./47U Cabinet
Figure 3-2: Typical Cabinet Dimensions (with three I-Gate 4000 PRO systems)
02041802-03
3-3
3.2. Minimum Distances

I-Gate 4000 PRO gateways, if installed in an ETSI cabinet, can be set up back-toback, as shown in Figure 3-3.
Two cabinets, back-to-back Two cabinets, back-to-back
I-Gate 4000 PRO
I-Gate 4000 PRO
I-Gate 4000 PRO
I-Gate 4000 PRO
I-Gate 4000 PRO
I-Gate 4000 PRO
I-Gate 4000 PRO
I-Gate 4000 PRO
I-Gate 4000 PRO
I-Gate 4000 PRO
I-Gate 4000 PRO
I-Gate 4000 PRO
Minimum distance 1.2 meters
Figure 3-3: Two, double Back-to-Back Cabinets and Separation Distance
This arrangement allows for a high density of gateways in a given space, thus utilizing that space efficiently. The only space requirement is that there be a minimum distance of 1.2 m (4 ft.) between the fronts of the cabinets (see Figure 3-3).
3-4
02041802-03
3.3. Electrical Requirements

Table 3-3: Electrical requirements for the I-Gate 4000 PRO
Parameter
Input Voltage Nominal Power Consumption Per E1/DS1 or DS3 Gateway PDU Circuit Breaker Per Gateway
Measurement
-48VDC or -60VDC 800W (Max.) 27A
3.4. Environmental Specifications

Table 3-4: Environmental specifications for the I-Gate 4000 PRO
Parameter
Operating temperature range Operating humidity range Storage temperature range Storage humidity range
Measurement
-5C to +50C (at sea level) 5% RH to 95% RH -40C to +70C 5% RH to 95% RH
02041802-03
3-5
3.5. Cooling Requirements

The I-Gate 4000 PRO is intended to be mounted in a cabinet or other rigid framework that is fixed to the building. A 2.2-meter or 2.6-meter ETSI rack mounted unit can accommodate up to three I-Gate 4000 PRO terminals.
The I-Gate 4000 PRO is cooled by the flow of air between the terminals mounted in the cabinet. The fans and air baffles ensure that sufficient air flows between the terminals. The cooling system, incorporating the baffle and fan tray, is supplied with each terminal and is an integral part of the I-Gate 4000 PRO terminal chassis. It does not require separate installation.
Note: The terminal that is installed at the bottom of the cabinet is not fitted with an air baffle.
See Chapter 11 for details relating to Fan Tray Module.
3-6
02041802-03
Unpacking and Inspection

4.1. Preliminaries
1. Examine the I-Gate 4000 PRO's shipping container. If you notice any damage, notify the carrier immediately. 2. Locate the Customer's Requisition List. This is shipped with the I-Gate 4000 PRO. 3. Check the sent items against the Customer's Requisition List. If items are missing, immediately notify the Veraz Networks' agent.
4.2. Chassis
Note: These steps are applicable only if the chassis has not been factoryinstalled in the cabinet.
1. Confirm that the I-Gate 4000 PRO chassis is upright before opening the carton. See Figure 4-1. 2. Remove the packing material without damaging it, in case the unit has to be shipped in the future. (In such an event, be sure to secure the carton tightly).
02041802-03
4-1
Figure 4-1: Unpacking the I-Gate 4000 PRO chassis
4-2
02041802-03
4.3. Cards
The cards are shipped separately from the chassis. Components susceptible to damage from static electricity are packed in staticresistant bags. Unpack these items in a static-free environment to avoid damage. Cards contain CMOS devices. All tools, test equipment, metal objects, and personnel that come into contact with CMOS devices must be electrically grounded.
Note: The TPSM card contains a lithium battery; ensure that it has been correctly inserted. Replace it only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries strictly according to the manufacturer's instructions These steps are applicable only if the chassis has not been factory-installed in the cabinet.
4.4. Cables and Connectors

Check the cables and connectors against the Customer's Requisition List. If items are missing, immediately notify the Veraz Networks agent.
02041802-03
4-3
4-4
02041802-03
Cabinet Ins Installation tallation
This chapter provides instructions for on-site cabinet installation of the I-Gate 4000 PRO chassis. For the purposes of installation, the cabinets can be divided into two groups: the ETSI, NEBS or standard 19in./23inch wide type cabinet; and the 19in./47U-high type cabinet.
Note: In Section 5.1, the ETSI type cabinet is described. Unless specifically mentioned the same installation principles also apply to the NEBS and the standard 19inch x 23inch wide type cabinet. Section 5.2 however, applies only to the 19in./47U-high cabinet. Warning: The TUV certificate requires a steel or aluminum buffer plate to be installed in the bottom enclosure of the cabinet.
5.1. ETSI Cabinet Installation

While installing the ETSI cabinets, make sure that they stand flush with one another in order to reinforce the structure. Keeping the cabinets fully level is extremely important to prevent deformation of the gateways and cards. Such deformation would also hamper the proper operation of the gateway doors. Finally, apart from anchoring the cabinet to the floor (items 5.1.1 and 5.1.2) you must bolt the cabinet to the ceiling or wall (items 5.1.3 and 5.1.4).
5.1.1. Bolting the ETSI Cabinet to a Concrete Floor

1. Mark out the floor in each equipment room for the cabinet's location. (See Figure 5-1 for locations of holes to be made in a concrete floor.) If installing more than one ETSI cabinet, make sure they stand flush with one another. 2. Using a 10mm drill bit, drill the mounting holes approximately 60mm deep (see Figure 5-2). Clear out debris from the hole (use forced air).
02041802-03
5-1
Cabinet Installation
3. Insert expansion shields into the holes. 4. Insert the anchoring screws into the holes. You may want to use pliers to squeeze the lower end of the screws so that they go in more easily. Hammer them in using light strokes until they protrude about 20 mm. 5. Remove the washers and nuts from the anchoring screws. 6. If the lower gateway chassis is already installed, remove it by unscrewing the screws on each side and pulling the gateway chassis out. Make sure that no cards are installed. Do not remove a gateway with cards inside. 7. Position the ETSI cabinet so that holes "A" (see Figure 5-1) fit over the anchoring screws. 8. Level the cabinet by adjusting the leveling screws (Figure 5-3) with a 5 mm Allen key. Use a carpenter's level or a plumb line for verification. 9. Make sure that there is at least a 0.5 to 1.0 mm space between the bottom of the ETSI cabinet and the anchoring surface. Use pieces of sheet metal (or similar) for this purpose. 10. Tighten the nuts on the anchoring screws, along with the flat washer and lock washer. When tightening each screw, the ETSI cabinet must remain level. 11. If you have removed the lower gateway chassis, replace it. To replace the gateway chassis, perform step 6 in the reverse order.
Rear
60.0
A
mounting holes
140.0
Front
565.0
Figure 5-1: ETSI cabinet base panel
5-2
02041802-03
Figure 5-2: Bolting the ETSI cabinet to a concrete floor
Figure 5-3: ETSI cabinet leveling screws
02041802-03
5-3
5.1.2. Connecting the ETSI Cabinet to a Floating Floor

1. Mark out the location of the ETSI cabinets. Make sure that they stand flush with one another. 2. Mark out the locations on the floating floor where the ETSI cabinet's screw anchors will be inserted. They will be placed through the center of the mounting holes located on the underside of the cabinet. 3. Using a 10 mm drill, drill holes where the screw anchors are marked out on the floating floor (see Figure 5-4). 4. Insert the screw anchors into the holes until they reach the concrete floor, as shown in Figure 5-4. Level the screw anchors, and mark out the exact location where they touch the concrete floor. Ensure that the four markings constitute a rectangle measuring approximately 140 x 565 mm. If necessary, correct the markings, but ensure that the anchor screws remain vertical. 5. Using a 10 mm drill, make holes 60 mm deep, so the screw anchors touch the concrete floor, (marked out in the previous step) as shown in Figure 5-4. 6. Using an air compressor or similar device, clean the debris from the holes. 7. Insert the screw anchors into the holes on the concrete floor. Then, using light strokes, hammer the screw anchors deeper into the holes until they are flush with the floor. 8. Cut the threaded rods to a size equal to the distance between the concrete floor and the upper side of the floating floor, plus an additional 60 mm. 9. Screw an M8 nut, spring washer and flat washer to a depth of 50 mm from the top of the threaded rod. Insert the top of the threaded rod with the nut into the screw anchor in the concrete floor. Tighten the nuts on the screw anchors, as shown in Figure 5-4. 10. Screw two nuts and a flat washer on the threaded rod, to a height of 20 mm under the floating floor. 11. Put the floating floor tiles on top of the threaded rods. Make sure that they are correctly positioned. Drill holes at the spot where the ends of the threaded rods protrude from the floating floor.
5-4
02041802-03
12. Screw in the two nuts that were placed on the threaded rods until the flat washers are less than 2 mm from the bottom of the floating floor. Secure the two nuts together by tightening each one. 13. Slide the tile over the 4 threaded rods and verify that the nuts support the tile. 14. Position the ETSI cabinets over the screw anchors. 15. Level the ETSI cabinet by adjusting the leveling screws with a 5 mm Allen key. Use a carpenter's level or a plumb line for verification. 16. Make sure that there is at least a 0.5 mm to 1.0 mm space between the bottom of the ETSI cabinet and the anchoring surface. Use pieces of sheet metal (or something similar) for this purpose. 17. Tighten the nuts, including the flat washers and the spring washers, of the screw anchors. Make sure that the ETSI cabinet remains level. If necessary, repeat the leveling and tightening procedures. 18. Connect the grounding cable, using the appropriate screws, to the underside of the ETSI cabinet. 19. Complete the leveling and tightening of the remaining ETSI cabinets, as described above. Ensure that the cabinets are flush with one another.
Figure 5-4: Bolting the ETSI cabinet to a floating floor
02041802-03
5-5
5.1.3. Connecting the ETSI Cabinet to a Wall

1. Mark out the wall in each equipment room for the location of the cabinet. Use the upper bracket (see Figure 5-5) for locations of holes to be made in a concrete or brick wall. If the wall is drywall or wood, locate a wooden beam to connect the cabinet. 2. Using a 10 mm drill bit, drill the mounting holes approximately 75 mm deep. 3. Insert expansion shields into holes. 4. Slightly loosen the screw (M8) that connects the upper bracket to the wall bracket. This allows you to adjust the precise location of the cabinet with respect to the wall. The maximum distance from the wall should be 100 mm. 5. Using the wood screw, secure the upper bracket to the wall. 6. Once the cabinet and the upper bracket are exactly where you want them, tighten the screw (M8) that connects them.
WOOD SCREW 8X70 ANCHOR 10X50 FLAT WASHER SCREW M8X30
UPPER BRACKET
WALL BRACKET
75.0
LOCK WASHER NUT M8
WALL
0-100.0 0-100.0 max
Figure 5-5: Connecting the ETSI cabinet to a wall
5-6
02041802-03
5.1.4. Connecting the ETSI Cabinet to an Overhead Cable Run

1. Locate the cable run or runs under which you want to place the cabinets, and verify that their location is appropriate for your needs. 2. Attach the upper bracket to the two support rods (see Figure 5-6). Use M8x30 screws, washers and lock washers. Do not tighten the screws completely. 3. Adjust the upper bracket until it comes in contact with the cable run. 4. Tighten the side screw. 5. Place the tightening bar on the inner side of the cable run as shown in Figure 5-6, and tighten the top screws.
TIGHTENING BAR CABLE RUN UPPER BRACKET FLAT WASHER LOCK WASHER SIDE SCREW M8X30 NUT M8 SUPPORT ROD
TOP SCREW M8X30
Cabinet
Figure 5-6: Connecting the ETSI cabinet to an overhead cable run
02041802-03
5-7
5.2. 19in./47U high Cabinet Installation

While installing the 19in./47U high cabinets, make sure that they stand flush with one another in order to reinforce the structure. Keeping the cabinets fully level is extremely important to prevent deformation of the gateways and cards. Such deformation would also hamper the proper operation of the gateway doors. The cabinets must also be anchored to the floor (items 5.2.1 and 5.2.2).
Notes: 1. The 19in./47U high cabinet does not require fixing to the wall. 2. The 19in./47U high cabinet does not support an overhead cable run. 3. The 19in./47U high cabinet is supplied with side panels. When a rack-to-rack installation is required, these panels must be removed. (See Figure 5-10).
5.2.1. Bolting the 19in./47U high Cabinet to a Concrete Floor

1. Mark out the floor in each equipment room for the cabinet's location. See Figure 5-7 for locations of holes to be made in a concrete floor. If installing more than one 19in./47U high cabinet, make sure they stand flush with one another. 2. Using a 16mm drill bit, drill the mounting holes approximately 75mm deep (see Figure 5-7). Clear out debris from the hole (use forced air). 3. Insert expansion shields into the holes. 4. Insert the anchoring screws into the holes. You may want to use pliers to squeeze the lower end of the screws so that they go in more easily. Hammer them in using light strokes until they protrude about 20 mm. 5. Remove the washers and nuts from the anchoring screws. 6. If the lower gateway chassis is already installed, remove it by unscrewing the screws on each side and pulling the gateway chassis out. Make sure that no cards are installed. Do not remove a gateway with cards inside. 7. Position the 19in./47U high cabinet so that the drilled holes (see Figure 5-8) fit over the anchoring screws.
5-8
02041802-03
8. Tighten the nuts on the anchoring screws, along with the flat washer and lock washer. When tightening each screw, make sure that the 19in./47U high cabinet remains level. 9. If you have removed the lower gateway chassis, replace it. To replace the gateway chassis, perform step 6 in the reverse order.
Figure 5-7: 19in./47U high cabinet mounting dimensions
02041802-03
5-9
Figure 5-8: Bolting the 19in./47U high cabinet to a concrete floor
5.2.2. Connecting the 19in./47U high Cabinet to a Floating Floor

1. Mark out the location of the 19in./47U high cabinets. Make sure that they stand flush with one another. 2. Mark out the locations on the floating floor where the 19in./47U high cabinet screw anchors will be inserted. They will be placed through the center of the mounting holes located on the underside of the cabinet. 3. Using a 10 mm drill, drill holes where the screw anchors are marked out on the floating floor (see Figure 5-9). 4. Insert the screw anchors into the holes until they reach the concrete floor, as shown in Figure 5-9. Level the screw anchors, and mark out the exact location where they touch the concrete floor. Ensure that the four markings constitute a rectangle measuring approximately 380 x 380 mm. If necessary, correct the markings, but ensure that the anchor screws remain vertical. 5. Using a 10 mm drill, make holes 60 mm deep, so the screw anchors touch the concrete floor, (marked out in the previous step) as shown in Figure 5-9. 6. Using an air compressor or similar device, clean the debris from the holes.
5-10
02041802-03
7. Insert the screw anchors into the holes on the concrete floor. Then, using light strokes, hammer the screw anchors deeper into the holes until they are flush with the floor. 8. Cut the threaded rods to a size equal to the distance between the concrete floor and the upper side of the floating floor, plus an additional 60 mm. 9. Screw an M8 nut, spring washer and flat washer to a depth of 50 mm from the top of the threaded rod. Insert the top of the threaded rod with the nut into the screw anchor in the concrete floor. Tighten the nuts on the screw anchors, as shown in Figure 5-9. 10. Screw two nuts and a flat washer on the threaded rod, to a height of 20 mm under the floating floor. 11. Put the floating floor tiles on top of the threaded rods. Make sure that they are correctly positioned. Drill holes at the spot where the ends of the threaded rods protrude from the floating floor. 12. Screw in the two nuts that were placed on the threaded rods until the flat washers are less than 2 mm from the bottom of the floating floor. Secure the two nuts together by tightening each one. 13. Slide the tile over the 4 threaded rods and verify that the nuts support the tile. 14. Position the 19in./47U high cabinets over the screw anchors. 15. Tighten the nuts, including the flat washers and the spring washers, of the screw anchors. Make sure that the 19in./47U high cabinet remains level. If necessary, repeat the leveling and tightening procedures.
02041802-03
5-11
16. Connect the grounding cable, to the underside of the 19in./47U high cabinet, using the appropriate screws. 17. Complete the leveling and tightening of the remaining 19in./47U high cabinets, as described above. Ensure that the cabinets are flush with one another.
FLOATING FLOOR LEVEL
Figure 5-9: Bolting the 19in./47U high cabinet to a floating floor
5.2.3. Mounting the 19in./47U high Cabinets Rack-toRack

1. Remove the side walls between the racks (see Figure 5-10). These are normally used for single rack installation. 2. For Rack-to-Rack mounting, rotate triangles (see callouts 1 and 2 in Figure 510). Use M10x25 screws with corresponding nuts and washers. 3. Mount racks in the same way as described in sections 5.2.1 and 5.2.2.
5-12
02041802-03
Figure 5-10: 19in./47U high Rack-to-Rack
02041802-03
5-13
5-14
02041802-03
Installing the Chassis
If the chassis is not already installed in the cabinet, follow the instructions below. If you are installing a chassis into an ETSI, 45U-54U or 19in./47U cabinet, the cabinet must first be bolted to the floor (see Chapter 5). The procedure for mounting the chassis is the same for both the ETSI, 45U-54U and 19in./47U cabinet, except that the mounting kit is different (see Section 0 "Mounting Kit). The chassis can also be installed into a NEBS cabinet. The cabinet can be fitted with up to 3 terminal chassis. However, only the two upper terminals are fitted with an air baffle (see Figure 3-2).
02041802-03
6-1
6.1. Mounting Kit

There are several types of mounting kit supplied by Veraz Networks for installing an I-Gate 4000 PRO chassis into a cabinet: i.e. for ETSI, 45U-54U and 19in./47U cabinets. These mounting kits contain similar components, but the catalog numbers of the components are specific for each type of kit. Figure 6-1 illustrates the components of the mounting kit.
Figure 6-1: Mounting kit components
6-2
02041802-03
6.2. Attaching the Mounting Brackets to the Chassis

The mounting brackets must be attached to the I-Gate 4000 PRO before it is mounted into a cabinet. The brackets should be mounted on the chassis as illustrated in Figure 6-2.
TOP VIEW
CABINET SIDEWALL
Platform mounting surface
Cabinet mounting surface

M6
CABINET SUPPORT
SUBRACK (CHASSIS)
PLASTIC WASHER M6
SCREW M6 x 16
WASHER M6
MOUNTING PIN
Mounting pin Figure 6-2: Positioning of mounting brackets
FRONT EDGE OF CHASSIS SEEN FROM TOP
The mounting position in Figure 6-2 allows the mounting pin to support the chassis while the mounting hardware is being attached to the cabinet (until the M6 mounting screws are securely fastened).
02041802-03
6-3
To attach the mounting brackets to the chassis: 1. Select the appropriate position for the mounting brackets. There are three sets of pre-drilled holes on each side of the I-Gate 4000 PRO. These are the locations for the mounting brackets. The three sets of holes are related to the type of mounting (see Table 6-1).
Table 6-1: Holes of Chassis Mounting Brackets
Type of Mounting
19" ETSI NEBS
Location of holes
Front Middle Rear
Number of holes
3 3 4
Use the holes that allow the appropriate clearance for your installation. For example, if you are mounting the I-Gate 4000 PRO into a cabinet with a closing door, choose the set of holes closest to the front of the I-Gate 4000 PRO chassis. This will allow the I-Gate 4000 PRO to be mounted further behind the cabinet door. 2. Use three of the included attachment screws to attach one of the mounting brackets to the side of the chassis. It does not matter which side is attached first. Do not tighten the screws until all three screws are in place. This will allow you to adjust the mounting bracket if there are any alignment problems. 3. Before attaching the second bracket to the chassis, confirm that you are using the set of holes that corresponds to those on the other side of the chassis. 4. Use the remaining three attachment screws to attach the second mounting bracket to the side of the I-Gate 4000 PRO.
6-4
02041802-03
6.3. Inserting the Chassis into the Cabinet

1. Measure the cabinet and determine which holes will be used for fastening the chassis. Remember to make room for the PDU and network external switch shelf (if applicable). 2. Insert four nuts into the holes specified in step 1. These nuts are housed in Tinnerman clips, which allow you to fasten them into the holes. Hold the clips, as shown in Figure 6-3, squeeze them, and insert them into the hole. You may have to use a screwdriver or pliers to squeeze the clips. 3. Carefully lift the empty chassis and insert it into the cabinet in the location selected in step 1. Note that there are mounting pins located on each side of the chassis (see Figure 6-4). Place these pins in the chassis screw holes as shown. In this way, the chassis is supported until you tighten the chassis screws in step 4 below. 4. Tighten the screws to fasten the chassis to the cabinet. 5. Repeat steps 2 to 4 for every chassis. Remember to make room for the network external switch shelf and the PDU.
Figure 6-3: Inserting a chassis nut
02041802-03
6-5
Figure 6-4: Inserting the chassis into a cabinet
6-6
02041802-03
Inserting the Cards

7.1. Card Description and Layout
The I/O cards and Main cards of the I-Gate 4000 PRO are placed in the upper and lower sections, respectively (see Figure 7-1). The cards can be configured in several ways. Examples are given below of the card layouts for E1/DS1, DS3, and STM1/OC-3 interface configurations.
Figure 7-1: I-Gate 4000 PRO Media Gateway Shelf
02041802-03
7-1
Inserting the Cards
7.2. Example of card layout for E1/DS1 Interface

Table 7-1 lists the cards in an example of an E1/DS1 interface. Figure 7-2 shows a typical card setup.
Figure 7-2: E1/DS1 Interface (I/O cards in upper shelf, Main cards in lower shelf) Table 7-1: Typical Card combination for an E1/DS1 interface
Main I/O
D32M D16I
TPSM TPSI
DSPK N/A
N/A ALRM
N/A PEFU, PEFD
7-2
02041802-03
Inserting the Cards
7.3. Example of card layout for DS3 Interface

Table 7-2 shows the cards in an example of a DS3 interface. Figure 7-3 shows a typical card setup.
Figure 7-3: DS3 Interface (I/O cards in upper shelf, Main cards in lower shelf) Table 7-2: Typical Card combination for a DS3 interface
Main I/O
D3MC D3IO
TPSM TPSI
DSPK N/A
N/A ALRM
N/A PEFU, PEFD
02041802-03
7-3
Inserting the Cards
7.4. Example of card layout for STM-1/OC-3 Interface

Table 7-3 shows the cards in an example of an STM-1/OC-3 interface. Figure 7-4 shows a typical card setup. (The STM-1/OC-3 configuration will be available in 2004).
Figure 7-4: STM-1/OC-3 Interface (I/O cards in upper shelf, Main cards in lower shelf) Table 7-3: Typical Card combination for an STM-1 interface
Main I/O
ST1M ST1I
TPSM TPSI
DSPK N/A
N/A ALRM
N/A PEFU, PEFD
7-4
02041802-03
Inserting the Cards
7.5. Inserting the Main Cards

Warning: Before connecting the I-Gate 4000 PRO to the PDU (-48VDC) ensure that the relevant circuit breaker is in the OFF position. Insert the PEFD and PEFU cards. Switch on the circuit breaker and verify that the 'PWR IN' LEDs are lit.
To insert a Main card: 1. Remove the four fasteners that secure the I-Gate 4000 PRO front lower panel to the chassis. Do not use pliers; the fasteners should only be tightened or loosened by hand. 2. Swing the front panel open and allow it to hang on its hinges. Although the front panel may be lifted from its hinges, it is not necessary to remove it for this procedure. 3. Align the card with the slot appropriate for the functionality of the card, as shown in Figure 7-5. 4. Slide the card straight back into the slot until the PCB ejectors click into place, and the card is secure (see Figure 7-5). The card is secure when you cannot pull it out without lifting the PCB ejectors.
02041802-03
7-5
Inserting the Cards
Removing Card 1. Flip top and bottom ejectors outwards (open) 2. Slide out card Inserting Card 1. Slide card back into its slot as far as possible. 2. Close top and bottom ejectors
Figure 7-5: Removing/Inserting a Main card
5. Perform a reset of the I-Gate 4000 PRO either by pressing the RESET button on the front of the TPSM card, or by using VerazView-xMS. 6. Close the gateway's front panel. 7. Tighten the four fasteners that secure the front lower cover of the gateway. Do this by hand. Do not use any tools to tighten or loosen the four fasteners.
7-6
02041802-03
Inserting the Cards
7.6. Inserting the I/O Cards

Warning: Turn OFF the I-Gate 4000 PRO before inserting a PEFU card,
1. Align the card with the slot appropriate for the functionality of the card (see Figure 7-6). 2. Slide the card straight back until it stops. Do not force the card. 3. Press the card's PCB ejector into the closed (up) position to seat the card. 4. Confirm that the card is aligned flush with the other cards in the upper shelf. 5. Tighten the card's screws with a screwdriver until secure. Do not over-tighten.
Removing Card 1. Flip top and bottom ejectors outwards (open) 2. Slide out card Inserting Card 1. Slide card back into its slot as far as possible. 2. Close top and bottom ejectors
Figure 7-6: Removing/Inserting an I/O card
02041802-03
7-7
Inserting the Cards
7-8
02041802-03
Connecting the Cables
After you have installed the cards in the I-Gate 4000 PRO chassis, you are ready to connect cables to the gateway's interface cards. This chapter presents cable connections for each card that has connections. The cables to be connected for minimal gateway functionality are on the following cards: ! D16I ! D3IO ! ST1I ! TPSI ! ALRM ! PEFU/PEFD All other cables are optional, and are connected as the need arises.
02041802-03
8-1
8.1. D16I - E1/DS1 Trunks

The D16I card (shown in Figure 8-1) is an E1/DS1 Digital Link Interface I/O Card. It provides sixteen E1 (2.048 Mbps) or DS1 (1.544 Mbps) physical interfaces to the external TDM network. This card transmits and receives the signals to the associated D32M main card located in the lower shelf or to the redundant D32M card in case of card failure. There are two D16I cards for each D32M card. Cable: W1402-XX (DS1), W1401-XX (E1), where XX is cable length Connector Type: HP 68P
Figure 8-1: D16I Front Panel
8-2
02041802-03
Table 8-1: Connector J7 (68-pin) D16I Card Pin

27 28 29 30 52 51 33 34 19 20 22 21 23 24 25 26 9 10 11 12 13 14 16 15 1 2 3 4 5 6 8 7
Signal
BSIP_CH0 BSIN_CH0 BSIP_CH1 BSIN_CH1 BSIP_CH2 BSIN_CH2 BSIP_CH3 BSIN_CH3 BSIP_CH4 BSIN_CH4 BSIP_CH5 BSIN_CH5 BSIP_CH6 BSIN_CH6 BSIP_CH7 BSIN_CH7 BSIP_CH8 BSIN_CH8 BSIP_CH9 BSIN_CH9 BSIP_CH10 BSIN_CH10 BSIP_CH11 BSIN_CH11 BSIP_CH12 BSIN_CH12 BSIP_CH13 BSIN_CH13 BSIP_CH14 BSIN_CH14 BSIP_CH15 BSIN_CH15
I/P Pair
RX1 RX2 RX3 RX4 RX5 RX6 61 62 63 64 18 17 67 68 54 53 55 56 RX7 RX8 RX9 RX10 RX11 RX12 RX13 57 58 59 60 43 44 45 46 47 48 49 50 35 36 RX14 RX15 RX16 38 37 39 40 42 41
Pin
Signal
BSOP_CH0 BSON_CH0 BSOP_CH1 BSON_CH1 BSOP_CH2 BSON_CH2 BSOP_CH3 BSON_CH3 BSOP_CH4 BSON_CH4 BSOP_CH5 BSON_CH5 BSOP_CH6 BSON_CH6 BSOP_CH7 BSON_CH7 BSOP_CH8 BSON_CH8 BSOP_CH9 BSON_CH9 BSOP_CH10 BSON_CH10 BSOP_CH11 BSON_CH11 BSOP_CH12 BSON_CH12 BSOP_CH13 BSON_CH13 BSOP_CH14 BSON_CH14 BSOP_CH15 BSON_CH15
O/P Pair
TX1 TX2 TX3 TX4 TX5 TX6
TX7 TX8 TX9 TX10 TX11 TX12 TX13
TX14 TX15 TX16
Notes: Pins 17, 18, 51 and 52 are not connected. BSIP = bitstream input positive BSIN = bitstream input negative BSOP = bitstream output positive BSON = bitstream output negative
02041802-03
8-3
8.2. D3IO Card

The D3IO card is a DS3 Digital Link Interface Card. Two identical D3IO cards are configured (only one is shown in Figure 8-2). The D3IO cards provide six DS3 (44.736 Mbps) physical interfaces to the external TDM network. The D3IO card transmits and receives the signals to the associated D3MC main card located in the lower shelf or to the redundant D3MC card in case of card failure. Connector: BNC Cable: Standard 75 shielded cable (6 pairs)
Figure 8-2: D3IO Front Panel
8-4
02041802-03
8.3. ST1I Card

The ST1I card (shown in Figure 8-3) provides four STM-1/OC-3 (155.52 Mbps) optical interfaces to the external SDH/SONET network. After optical-electrical conversion, the ST1I card transmits the signal to the associated ST1M main card located in the lower shelf or performs electrical-optical signal conversion in the opposite direction. A second pair of ST1I-ST1M cards is needed to support STM-1/OC-3 link redundancy and ST1M card redundancy. Connector: LC Fiber Optic Connector Cable: Single mode Wavelength: 1350 nanometers
Figure 8-3: ST1I Front Panel
02041802-03
8-5
8.4. TPSI Card

The TPSI card (see Figure 8-4) supports the physical interfaces to the external IPbased packet switching network(s). These interfaces handle links connected to standard IP routers and/or LAN switches. The TPSI card includes five (5) independent packet network interface ports: ! One (1) Gigabit Ethernet port ! Four (4) 100 Mbps Fast-Ethernet (FE) ports The TPSI card transmits the Ethernet signals to the associated TPSM card, located in the lower shelf. In addition, the TPSI card provides the interface for an external clock reference. A second TPSI card can be used for packet-network link redundancy purposes or external-clock redundancy (see TPSM card description).
Figure 8-4: TPSI Front Panel
8-6
02041802-03
The TPSI card includes the following ports: ! 1 Giga Transceiver Port ! 100 Base-T Ethernet port for management and traffic purposes (RJ-45 connector) ! External clock reference (RJ-45).
8.4.1. Network Connection

Using the LAN connector (see Figure 8-4), connect the TPSI card to the Network via the 100Base-T. Cable types: WS1216 (10m Crossed cable) or WS1217 (10m direct cable) - as required by the customer. These cables are shielded and grounded at both ends. Connector: RJ-45
Table 8-2: TPSI RJ-45 LAN Connector Pinout Pin # 1 2 3 4 5 6 7 8 9 10 Pin Description Tx+ TxRx+ Not Connected Not Connected RxNot Connected Not Connected Shield Shield
02041802-03
8-7
Connector: RJ-45 Cable: WS-068

Table 8-3: TPSI RJ-45 External Clock Connector Pinout Pin # 1 2 3 4 5 6 7 8 9 10 Pin Description Clock in Negative Clock in Positive 120 shield NC NC NC NC NC CGND CGND
Connector: LC Fiber Optic Connector - Gb Eth Type: Multimode Wavelength: 650 nanometers (Refer to Figure 8-4).
8-8
02041802-03
8.5. ALRM Card

The ALRM (alarm) card, shown in Figure 8-5, has 3 main functions: ! Alarms: The card provides dry-contact interfaces for the audio and visual alarm outputs, via 9-pin D-Type connector. ! Monitoring: The card provides drop-and-insert functionality for testing and monitoring of E1/DS1 channels. ! D32M Redundancy Support: The card provides connection of the relevant input bitstreams to the redundant D32M card.
Figure 8-5: ALRM Front Panel
02041802-03
8-9
Alarm Connector: 9-pin D-type Cable: non-standard

Table 8-4: ALRM Card 9-pin D-type Alarm Connector Pinout Pin # 1 2 3 4 5 6 7 8 9 Alarm Name Minor Visual Critical and Major Bell Critical and Major Visual Minor Bell Alarm Cut Off (input) Warning Visual Warning Bell Common Not Connected
Monitor Connector: RJ-45 Cable: WS068

Table 8-5: ALRM Card RJ-45 Monitor Connector Pinout Pin # 1 2 3 4 5 6 7 8 9 10 Pin Description Bitstream Rx+ Bitstream Rx120 shield Bitstream Tx+ Bitstream TxNC NC NC CGND CGND
8-10
02041802-03
8.6. PEFU and PEFD Cards

The PEFU and PEFD cards are located in card slot 32 (right-most slot of the I/O shelf section). The PEFU is located in the upper part of the slot and the PEFD card in the lower part of the slot. Each one of these cards supports connection to an independent -48/-60 VDC building power source and handles the power consumption of a fully configured IGate 4000 PRO shelf. The two cards are required to support external power feed redundancy. In addition, the I-Gate 4000 PRO power supply function is implemented according to a distributed model (per card), thus minimizing costs and ensuring very high system reliability. Connector: 2-pin polarized D-shaped Power Connector Cable: Input DC Cable (ref. Veraz Dwg. No. 380162-1125)
Figure 8-6: PEFU/PEFD Cards
02041802-03
8-11
This page intentionally left blank
8-12
02041802-03
PDU & Power Connection Connect ion
This chapter describes how to install the Power Distribution Unit (circuit breaker) in a cabinet, connect the external power to the PDU and the connections from the PDU to the PEFU/PEFD power feed cards.
Warnings: 1. Power source wires must be shielded cables. 2. The shielded cables must be connected to a protective ground. 3. To reduce the risk of electric shock and energy hazards to persons, ensure that all screws securing power supply and card interface modules are tightly secured after installation or servicing of the equipment.
Figure 9-1: Typical PDU configuration, three-dimensional view
02041802-03
9-1
PDU & Power Connection
9.1. PDU Installation

One PDU unit is to be installed in each cabinet at the location shown in Figure 9-2. If the unit is not already installed, follow these instructions: 1. Insert Tinnerman clips (with the nut inside) into the holes in the cabinet at the PDU location. Figure 6-3 shows how to install Tinnerman clips. 2. Using a stepladder, insert the PDU above the uppermost terminal. 3. Use screws to fasten the PDU to the cabinet (see Figure 9-2).
Screws for PDU
Screws for PDU
Figure 9-2: PDU Installation Note: Up to 4 terminals can be serviced by the PDU. The ETSI and 19in./47U cabinets support 3 terminals.
9-2
02041802-03
9.2. Power Connection

After the PDU has been installed in a cabinet, it needs to be grounded, connected to a PEFU/PEFD card and connected to the Central Office power supply. The I-Gate 4000 PRO can be powered from two sources -48/-60 VDC connected to the unit via the PEFU/PEFD cards (see Figure 9-5). If only one source is available from the Central Office, one PEFD/PEFU card is required to support system operation. If two sources are available from the Central Office then a second module can be used to provide component redundancy. The gateway's power source can be either a Switching Center, providing a 48-volt battery system or an external AC-to-DC power converter (available from Veraz Networks). To set up the power connection: 1. Make sure that the Central Office and PDU Circuit Breakers are set to OFF. 2. Insert the green and yellow protective ground terminal through the cable access hole and into the socket on the left side of the PDU. 3. Connect the building protective ground to the PDU. Each gateway uses a pair of protective circuit breakers (one for each source) with a minimum of 27 amperes per circuit breaker. 4. Connect the ground cable from the right hand side of the PDU to the two screws located on the top right-hand side of the I-Gate 4000 PRO terminal. 5. Connect the power cables. They extend from the PDU (on the right side) to the PEFU/PEFD card in each gateway. Firmly attach the connector (see Figure 9-3 and Figure 9-5) by hand-tightening the two screws on either side of the connector.
02041802-03
9-3
Figure 9-3: PEFU/PEFD Cards Power Cable connector
6. Verify that the Central Office circuit breakers are ON. 7. Make sure that the appropriate PDU circuit breaker switches are ON. 8. On the PEFU/PEFD card (see Figure 9-5), check that the PWR IN LED is activated. If more than one primary source is employed, both PWR IN LEDs are activated. The LEDs signify that power is reaching the PEFU via the PDU.
Figure 9-4: PDU Installation Wiring
9-4
02041802-03
Connector Strip
PDU Power Cables Slot # 32
PEFU Card (Slot#32 upper) Slot # 32
Slot # 32 PEFD Card (slot #32 lower)
Figure 9-5: Typical Cabinet Power Cable Connections
02041802-03
9-5
9-6
02041802-03
Initialization
10
This chapter describes the procedures required to initialize the I-Gate 4000 PRO system. These steps bring the I-Gate 4000 PRO to fully operational status and establish its communication with the VerazView-xMS station. Initialization consists of the procedures described sequentially in the following sections: 1. Section 10.1 "Configuring IP address on TPSM card", page 10-2. 2. Section 10.2 "Configuring default router IP address on TPSM card", page 10-5. 3. Section 10.3 "Downloading the software version", page 10-6. Steps 1 and 2 are performed using the onsite monitor PC. Once you have performed steps 1 and 2, you can disconnect the terminal from the onsite monitor PC. Step 3 is performed from the VerazView-xMS station.
02041802-03
10-1
Initialization
10.1. Configuring IP address on TPSM card

The first step of initialization involves configuring the IP address of the terminal's TPSM card. This process is performed on the I-Gate 4000 PRO from the onsite monitor PC. To configure the IP address of the TPSM card: 1. Set DIPS1 switches 1 and 3 on the TPSM card to the ON position and insert the card into the shelf.
DIPS1
2. Connect the 9-pin D-type male connector on one end of the crossover cable to the port labeled MON RS232 on the gateway's TPSM card. 3. Connect the 9-pin D-type connector on the other end of the crossover cable to the onsite monitor PC's COM1 port. 4. Power-on the gateway and the onsite monitor PC's. 5. Log in to the onsite monitor PC. From the Windows Start menu, select Programs/Accessories/Communication/Hyperterminal (or any other RS-232 monitor application). The Hyperterminal program is launched, and its main screen is displayed.
12345678
10-2
02041802-03
Initialization
6. The Hyperteminal opening screen requests you to enter the session and name. Then choose COM1 from the drop-down list and click OK. The COM1 Properties dialog box is displayed (see Figure 10-1):
Figure 10-1: COM1 Properties Dialog Box
7. In order to ensure correct communication with the I-Gate 4000 PRO, the COM1 Properties port parameters must be set correctly as follows: a. Press Restore Defaults button. b. Enter 115200 in the Bits per second field. c. Press OK button. 8. The Hyperterminal displays the I-Gate 4000 PRO boot sequence showing the CPU boot parameters. When the boot sequence stops, press < Enter >. The command prompt displays: S-SVM#7.
02041802-03
10-3
Initialization
9. Type: IpChange "#.#.#.#:h1h2h3h4h5h6h7h8" and press < Enter > . In this command line, the first parameter ("#.#.#.#") is the new IP address. Substitute the specific numbers of your new IP address for the # signs, where # can be any number from 1 to 255. Do not add any leading 0's; for example, in place of one (#) sign, type "13" and not "013". The second parameter in this command line ("h1h2h3h4h5h6h7h8") is the network subnet mask. The subnet mask must be in hexadecimal format. Substitute the specific numbers of your new network subnet mask for the h1h2 symbols, where h1h2 can be any hexadecimal number from 00 to ff, and the entire network mask is a series of four pairs (h1h2) of hexadecimal digits. For example, ff = 255. Thus, for this step, your final command line might appear as follows: IpChange "192.168.49.50:ffffff00" where: ffffff00 represents the address 255.255.255.0 After you press <Enter>, the application displays a feedback line signifying that your input has been correctly formatted and accepted: value = 0 =0x0 10. Reboot the terminal (this may take a few seconds). 11. Type ifShow; a list of three groups of parameters is displayed. Note the following in the third group of parameters:
! !
The line internet address shows the new IP address that you entered in step 8. The line netmask shows the network subnet mask that you entered in step 8.
10-4
02041802-03
Initialization
10.2. Configuring default router IP address on TPSM card

The second step of initialization involves configuring the default router IP address on TPSM card. To configure the default router IP address on TPSM card: 1. In the HyperTerminal screen, type: routeShow. This command displays a table containing a list of routers with their parameters. The table contains two columns: the column headed gateway lists the default gateways, and the column headed destination lists the network destinations to which each gateway leads. Initially, this table contains only one row. 2. Type: routeAdd "#.#.#.#","#.#.#.#" and press < Enter > . In this command, the first parameter ("#.#.#.#") represents the IP address of the network destination, and the second parameter ("#.#.#.#") represents the IP address of the entity that leads to it. Substitute the specific numbers of your gateway address for the # signs. Thus, for this step, your final command line might appear as follows: routeAdd "0.0.0.0","123.9.16.254" In the above line, 123.9.16.254 is the router family address. After you press <Enter>, the application displays a feedback line value = 0 =0x0 signifying that your input has been correctly formatted and accepted. 3. Type: routeShow. This command once again displays the same table as in step 1, but now the table contains two rows, the first row showing the destination and gateway addresses that you typed in step 2.
02041802-03
10-5
Initialization
4. Ensure that a straight-network cable is connected from the TPSI card to the Ethernet Switch. 5. To make sure that you are communicating with the I-Gate 4000 PRO, you may exercise the ping command. From the Windows Start menu, select Run and type: ping #.#.#.#, where the series of # signs represent the terminal IP address. A DOS window pops up. If the connection is functioning normally, this window presents the time it takes the I-Gate 4000 PRO to reply. In case the connection is absent, you will receive a message: "Request time-out". Once you have completed the above steps, you can disconnect the terminal from the onsite monitor PC.
10.3. Downloading the software version

The third step of initialization consists of downloading the software to the terminal and verifying the proper communication with the VerazView-xMS. The terminal's flash memory chip on the TPSM card contains the software version files that enable communication with the VerazView-xMS. To download the software version: 1. On the VerazView-xMS station, launch VerazView-xMS. 2. In the Topology Tree, add a site, and add the I-Gate 4000 PRO terminal to this site. 3. Copy the software version from the CDROM to the following directory path: C:\Program files\VerazView\VerazView-xMS\Software_lib
10-6
02041802-03
Initialization
4. Copy all files from the bin folder of the new software version to the bin folder under Software_lib. In addition, copy the fce files to a folder named as the software version (see typical tree example).
5. Using the SVM application, add the software version to the I-Gate 4000 PRO terminal and then activate the software version. 6. The system reboots. 7. Power off the I-Gate 4000 PRO terminal and move DIPS1 switch #3 back to the OFF position (switch #1 should always be On).
DIPS1
8. Power on the I-Gate 4000 PRO terminal. 9. At this point you should be able to manage the terminal using the VerazViewxMS server and web client. (VerazView-xMS requires the appropriate license plug to be installed).
12345678
02041802-03
10-7
Initialization
10-8
02041802-03
Cooling
11.1. Fan Tray Units
11
The cooling system of an I-Gate 4000 PRO System, consists of two fan trays, fitted side by side on the fan tray shelf and an air baffle located underneath the fan trays (see Figure 11-1). A new I-Gate 4000 PRO system arrives from the factory with the cooling system already in place, you do not need to install it separately. Later, however, you can remove the fan tray to replace individual fans, or to replace the entire fan tray as needed.
Figure 11-1: Two Fan Tray Units installed in the IG4K PRO
The Fan Tray Shelf (see Figure 11-2) is located at the bottom of each I-Gate 4000 PRO chassis. It contains two trays, each with four fans. If a fan fails, any three fans on each tray unit can compensate by increasing the speed to Turbo and still supply the system's cooling requirements. If a fan fails an alarm is generated and the specific fan tray should be replaced (see Table 11-1).
Figure 11-2: I-Gate 4000 PRO single Fan Tray Unit
02041802-03
11-1
Cooling
11.2. Fan Operation

The fan tray's circuit board provides fan status information (either Go or No-Go) via the communication star bus controller. This information is sent to the TPSM central controller of the I-Gate 4000 PRO, which performs regular polling of the fans. If a fan fails, a No-Go condition exists in one of the fans, and an alarm indication is sent from the fan tray module to the I-Gate 4000 PRO System Controller. In this event you should replace the entire fan tray. There are two conditions that affect a change of speed in the fans: 1. Overheating of the cards - each of the system cards has a heat sensor. If the temperature threshold is exceeded in any one of the cards, an alarm is sent to the TPSM controller, which instructs the fans to operate at a higher speed. 2. Fan malfunction - in this case, the TPSM controller instructs the failed fan to stop operation and an indication of the specific failed fan is displayed on the front panel of the Fan Tray (see Table 11-1). In this instance too, a command is sent to the fans that are operating normally to increase their speed so as to compensate for the failed fan. The fan tray module is connected with a 25-pin D-type connector to the I-Gate 4000 PRO backplane (see Figure 11-3).
Table 11-1: Fan Status LEDs Fan Location Left Rear Left Front Right Rear Right Front Fan Status Active Fail Active Fail Active Fail Active Fail LED indication Green Red Green Red Green Red Green Red
11-2
02041802-03
Cooling
Connector
Figure 11-3: 25-pin D-Type Connector (rear view)
Table 11-2 lists the fan specifications.

Table 11-2: Fan Specifications
Specification
Fan size Rated voltage Operating Voltage Max. Air flow Speed Max. Input power Acoustical Noise Life expectancy 24 VDC 14-27.7 VDC
Measurement
3.62" square x 1.50" deep (92 mm x 38 mm)
2.42 M3/Min, 85.46 CFM 3800 RPM 10.1 Watts Max 51.5 dBA max 70,000 hours at 40oC
02041802-03
11-3
Cooling
11.3. Fan Tray Removal/Installation

1. Loosen the two fasteners which connect the failed Fan Tray Unit to the I-Gate 4000 PRO chassis. 2. Slide out the failed Fan Tray Unit. 3. Slide in the replacement/repaired Fan Tray Unit until the 25-pin D-Type connector (see Figure 11-3) mates securely with the connector on the back wall of the chassis. 4. Hand-tighten the two fasteners on the front panel of the Fan Tray Unit.
11-4
02041802-03
Field Acceptance Accept ance

12.1. Introduction
12
Two stages are required in testing the system. They are the Field Acceptance Tests and Commissioning Procedure Tests. This Chapter describes the basic Field Acceptance Test Procedures for the I-Gate 4000 PRO. The Commissioning Procedure Tests are described in Chapter 13. The purpose of the field acceptance tests is to verify that the I-Gate 4000 PRO terminal and the VerazView-xMS management station are in working order after installation and that all local wiring is correct and intact. These tests check the functioning of one end of the system.
Notes: 1. The appropriate Field Acceptance procedure depends on which Veraz equipment is used in the Customer's network. 2. In order to test the DS3 configuration, a test-set consisting of E1/DS1 Interface and Main cards is required.
12.2. Field Acceptance Test Procedure

The field acceptance test procedure assumes that the installation procedure was performed successfully according to the Veraz Networks installation document and that the 48 VDC power supply has also been checked. These tests demonstrate that the I-Gate 4000 PRO is correctly assembled and installed at the site and is ready for commissioning. The trunk replacement configuration test map should be loaded to the terminal before any test activity takes place. The configuration maps should be modified according to the existing hardware configuration in the specific terminal to be tested, and in agreement with Veraz recommendations.
02041802-03
12-1
F i e l d Ac c e p t a n c e
E1 and DS1 lines are treated as one and the same. All tests will be performed according to the customer's TDM interfaces and the work requirements.
12.2.1. Terminal test

The purpose of this test is to verify the proper configuration of the chassis and the accessibility of the cards contained in it. The Terminal test should be performed when the I-Gate 4000 PRO is switched off.
12.2.1.1. Card presence

Verify the presence of each of the cards represented in Figure 12-1, Figure 12-2 and Figure 12-3. Card combinations for typical examples of E1/DS1 and DS3 interfaces are listed in Table 12-1 and Table 12-2 respectively.
Table 12-1: Typical Card combination for an E1/DS1 interface
Main I/O
D32M D16I
TPSM TPSI
DSPK N/A
N/A ALRM
N/A PEFU, PEFD
Table 12-2: Typical Card combination for a DS3 interface
Main I/O
D3MC D3IO
TPSM TPSI
DSPK N/A
N/A ALRM
N/A PEFU, PEFD
12.2.1.2. Card insertion/removal

Verify that insertion/removal of each of the cards can be properly performed. Figure 12-1 and Figure 12-2 show a typical card setup for an E1/DS1 interface.
12-2
02041802-03
Figure 12-1: I/O cards in upper shelf (example of E1/DS1 interface)
Figure 12-2: Main cards in the lower shelf (example of E1/DS1 interface)
02041802-03
12-3
Figure 12-3 and Figure 12-4 show a typical card setup for a DS3 interface.
Figure 12-3: I/O cards in upper shelf (example of DS3 interface)
Figure 12-4: Main cards in the lower shelf (example of DS3 interface)
12-4
02041802-03
12.2.2. Built In Test (BIT)

1. Switch ON the main power to I-Gate 4000 PRO. 2. Wait 3 minutes to verify that no BIT alarms are present on the I-Gate 4000 PRO cards (check Card Status LEDs on the front panel of each tested card -- see Table 12-3).
Table 12-3: Card Status LED
Color
Red Yellow Green
Explanation
BIT failure (alarm status) Redundant/Standby condition Normal Operation
12.2.3. VerazView-xMS Functional Tests

The purpose of these tests is to ensure the proper functioning of the VerazViewxMS. The features and performance of the VerazView-xMS will be demonstrated by successfully undergoing the various tests described in this Acceptance Field Test procedure. The VerazView-xMS functional testing can be performed once the VerazView-xMS station is connected to the I-Gate 4000 PRO, all cards have been placed in the appropriate location, and the system has been switched on.
12.2.3.1. VerazView-xMS SVM

Verify that the VerazView-xMS SVM application is operating properly. Procedure: 1. Add a SW version to a gateway 2. Remove a SW version from a gateway 3. Activate a SW version 4. Upload a SW version
02041802-03
12-5
12.2.3.2. VerazView-xMS Configurator

Verify that the VerazView-xMS Configurator is operating properly. Procedure: 1. Validate a configuration map 2. Download a configuration map 3. Upload a configuration map 4. Activate a configuration map 5. List a configuration map 6. Rename a configuration map 7. Delete a configuration map
12.2.3.3. VerazView-xMS Status Manager

Verify that the VerazView-xMS Status Manager is operating properly. Procedure: 1. Generate an Alarm (for example, disconnect one of the spans) 2. Check the Current Alarms window 3. Check the History Browser window 4. Check the process of Filtering event/alarm information
12-6
02041802-03
12.2.4. Transmission Tests

This test is performed assuming that the terminal's physical installation has been carried out. The purposes of the tests are: ! To indicate whether the terminals are in working order after shipment, and that all local wiring is correct and intact. ! To verify the proper transmission of a tone and a digital pattern. It is recommended to perform these tests from the DDF in order to verify that the cable installation has also been performed satisfactorily. Transmission Tests can be performed using PCM test equipment such as PRA-1, PA41, SunLite E1, SunSet E10 or equivalent PCM test equipment.
02041802-03
12-7
12.2.4.1. E1/DS1 Test Setup

Set up the system as shown in Figure 12-5 (for 16 BS interfaces).
PCM Analyzer
TR1 TR2 TR3
1 2 3
DDF
I-Gate 4000 PRO
Switch
xMS
TR14 TR15 TR16
14 15 16
Figure 12-5: E1/DS1 Transmission Test Setup Note: The test can be done when PCM analyzer and span connections are performed on a Patch Panel directly connected to the terminal instead of to the Customer's DDF.
Test Procedure 1. Set the proper connection according to the available hardware. 2. Make all of the relevant E1/DS1 connections as shown in Figure 12-5 using the available hardware. (Reference also Appendix F, Daisy Chain Connections). 3. Run the Tone Connectivity Channel Test 4. Run the Clear Channel Test Depending on the available hardware, repeat steps 1-3 above with all Configuration Maps suggested (See Appendix E).
Note: If redundancy cards are available refer to the relevant test procedures 12.2.7).
12-8
02041802-03
12.2.4.2. DS3 Test Setup

Setup the system as shown in Figure 12-6.
DDF
PCM Analyzer
TR1/Tx Tx Tr1 Rx Tx Tr2 Rx Tx Tr3 Rx
TR1/Rx
D D L 1 8 6 U I
Tx Tr6 Rx
I-Gate 4000 PRO

Switch
Tx
D3IO 1 Tx D3IO 1 Rx
Rx
D 3 I O
Tx
D3IO 6 Tx
Rx
D3IO 6 Rx
Figure 12-6: DS3 Transmission Test Setup
Test Procedure 1. Set the proper connection as determined by the available hardware. 2. Loopback all six (6) DS3 Interfaces 3. Run the Tone Connectivity Channel Test 4. Run the Clear Channel Test Depending on the available hardware, repeat steps 1-3 above with all Configuration Maps suggested (See Appendix E).
Note: If redundancy cards are available refer to the relevant test procedures 12.2.7).
02041802-03
12-9
12.2.5. Tone Connectivity Channel Test

1. Download and Activate "Acceptance" configuration map (see Appendix E). 2. Connect PCM test equipment to the selected bitstream, according to Figure 12-5. Set the PCM test equipment for level measurement. 3. Configure the PCM-Analyzer to transmit a 1kHz frequency, 0dB level tone. Set the PCM-Analyzer to TS-1, for transmit and receive. 4. Verify receipt of the transmitted tone, (the tone can be attenuated by up to 0.7dB per hop: -22.4dB) 5. Repeat Step 4 for TS-2 to TS-30. 6. Repeat Steps 1-5 for all sets of up to 16 BS used in the HW setup.
12.2.6. Clear Channel Test

1. Configure the PCM-Analyzer to transmit: PRBS sequence. 2. Set the PCM-Analyzer to TS-31, for transmit and receive. 3. Allow the test to run for up to 24 hours. 4. Verify receipt of the PRBS sequence without any errors.
12.2.7. Redundant Card Test

12.2.7.1. TPSM Card Redundancy
1. Verify via VerazView-xMS that the TPSM in slot 7 is active and the TPSM in slot 10 is in standby mode (protected) 2. Verify there are no system alarms. 3. Run a continuity channel test tone as described in item 12.2.5 on any selected TS. 4. Via VerazView-xMS, set the protected TPSM card in slot 10 as active. 5. Verify minimal interference in tone path (less than 1 Sec)
12-10
02041802-03
6. After TPSM is synchronized, verify the System status on the VerazView-xMS, indicating that TPSM in slot 10 is active and the TPSM in slot 7 is in standby ( protected) mode. 7. After TPSM is synchronized, via VerazView-xMS, set the protected TPSM card in slot 7 to active. 8. Verify minimal interference in tone path (less than 1 Sec) 9. Verify the System status on the VerazView-xMS indicating that the TPSM in slot 7 is active and the TPSM in slot 10 is in standby (protected) mode. 10. Verify that there is no system alarm.
12.2.7.2. TPSI Card, Link Redundancy

1. Verify via the VerazView-xMS that the Status of the IP link connected to TPSI in slot 23 is active and the TPSI in slot 26 is in standby ( protected) mode 2. Verify that there are no alarms on the system. 3. Run a continuity channel test tone as described in item 12.2.5 on any selected TS. 4. Via the VerazView-xMS, set the IP link connected to protected TPSI card in slot 26 as active. 5. Verify minimal interference in tone path (less than 1 Sec). 6. Verify on the VerazView-xMS that the status of IP link connected to TPSI in slot 26 is active and the TPSI in slot 23 is in standby (protected) mode. 7. Via the VerazView-xMS, set the IP link connected to the protected TPSI card in slot 23 as active. 8. Verify minimal interference in tone path (less than 1 Sec). 9. Verify via VerazView-xMS that the status of IP link connected to TPSI in slot 23 is working and the one in slot 26 is in stand by (protected) mode. 10. Verify that there are no system alarms.
02041802-03
12-11
12.2.7.3. DSPK Card Redundancy

1. Set a Tone Continuity test tone as described in item 12.2.5. 2. Verify that there are no alarms on the system. 3. Via the VerazView-xMS, set the DSPK card assigned to the spans carrying the test tone to "Change Over". 4. Verify minimal interference in tone path (less than 1 Sec). 5. Verify system status on the VerazView-xMS indicating that the backup DSPK is active. 6. Perform a continuity test as described in item 12.2.5. 7. Run the full test (All TS). 8. Via the VerazView-xMS, set the DSPK card assigned to the spans carrying the test tone to "Change Back". 9. Verify minimal interference in tone path (less than 1 Sec) 10. Verify system status on the VerazView-xMS indicating that the backup DSPK is active. 11. Verify no alarm on the system.
12.2.7.4. D32M Card Redundancy

1. Set a Tone Continuity test tone as described in item 12.2.5. 2. Verify that there are no system alarms. 3. Via the VerazView-xMS, set the D32M card assigned to the spans carrying the test tone to "Change Over". 4. Verify minimal interference in tone path (less than 1 Sec). 5. Verify system status on the VerazView-xMS indicating backup D32M is active. 6. Perform continuity test as described in item 12.2.5.
12-12
02041802-03
7. Run the full test (All TS). 8. Via the VerazView-xMS, set the D32M card assigned to the spans carrying the test tone to "Change Back". 9. Verify minimal interference in tone path (less than 1 Sec). 10. Verify on the VerazView-xMS that the system status indicating D32M backup is active. 11. Verify that there are no system alarms.
12.2.7.5. PEFU /PEFD Card Redundancy

1. Verify that there are no alarms on the system. 2. Run a continuity channel test tone as described in item 12.2.5 on any selected TS. 3. Disconnect the Power source to PEFU Card. 4. Verify there is no interference in tone path. 5. Reconnect the power source to the PEFU Card. 6. Verify there is no interference in tone path. 7. Disconnect the Power source to PEFD Card. 8. Verify there is no interference in tone path. 9. Reconnect the power source to the PEFD Card 10. Verify there is no interference in tone path.
02041802-03
12-13
12-14
02041802-03
Commissioning Procedure
13
This chapter contains the second stage of the basic test procedures of the I-Gate 4000 PRO terminal system. It consists of the commissioning procedure tests, whose purpose is to check system performance with test traffic. The tests described in this chapter check the functionality of the system with both ends installed and traffic passing through the connections. "Static Trunking" testing is described in item 13.2 - "Testing Traffic in Static Trunking" mode.
Notes: 1. The appropriate Field Acceptance procedure depends on which Veraz equipment is used in the Customer's network. 2. In order to test the DS3 configuration, a test-set that includes E1/DS1 Interface and Main cards is required.
13.1. Setup for commissioning tests

The testing example performed in this section describes an I-Gate 4000 PRO configuration, as shown in Figure 13-1.
Figure 13-1: I-Gate 4000 PRO setup
02041802-03
13-1
13.2. Testing Traffic in "Static Trunking" mode

13.2.1. Test Setup
Set up the system as shown in Figure 13-2 (for 16 BS interfaces on each side).
DDF PCM Analyzer

TR1 1 2 3 4 5 TR1 TR2 TR3 TR4 TR5 TR1 TR2 TR3 TR5
DDF
1 2 3 4
I-Gate 4000 PRO

Switch
Network
Switch
I-Gate 4000 PRO

13 14 15 16
13 14 15 16
TR16
TR16
Figure 13-2: I-Gate 4000 PRO "Static Trunking" setup
Note: The test can be performed when PCM analyzer and Span connections on the Patch Panel are directly connected to the terminal instead of the Customer's DDF.
13-2
02041802-03
13.2.2. Tone Connectivity Channel Test

1. Download and Activate "Static Trunking" configuration maps on both terminals (see Annex E). 2. Connect PCM test equipment according to Figure 13-2 to the selected Bit stream. Set the PCM test equipment for level measurement. 3. Configure the PCM Analyzer to transmit a tone with frequency of 1 kHz and level of 0db. Set the PCM Analyzer to TS-1 for both Transmit and Receive. 4. Verify receipt of the transmitted tone. The tone can be attenuated up to 0.7dB per hop (-22.4dB). 5. Repeat Step 4 for TS-2 to TS-30.
13.2.3. Clear Channel Test

1. Configure the PCM Analyzer to transmit PRBS Sequence. 2. Set the PCM Analyzer to TS-31 for both Transmit and Receive. 3. Allow the test to run up to 24 hours. 4. Verify receipt of the PRBS sequence without any errors
13.3. Acceptance & Commissioning Completion Certificate

The function of this form is to certify the completion of the I-Gate 4000 PRO Acceptance and Commissioning. In addition, you can make note of any special issues and comments. Please complete this form with the help of the Veraz representative on site and forward to the relevant Project Manager.
02041802-03
13-3
Date:___________________________________________ Customer Details:
Veraz Networks
Company:__________________________________________________________________________________ Address:___________________________________________________________________________________ Site:______________________________________________________________________________________ This is to confirm the following procedures were followed (mark or x for the relevant action): No. Of units XMS I-Gate 4000 PRO Installation Acceptance Commissioning
Field Activity duration: Field Activity Start Date: _______________________ End Date: _____________________________ Veraz Networks Personnel Comments: ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ______________________________________________________ Customer representative Name: ______________________________________ Title: ______________________________________ Signature: ___________________________________ Veraz Networks representative Name: ______________________________________ Title: _______________________________________ Signature: ___________________________________
For Veraz Networks internal Use Only: Purchase Order No.: ________________________________________________________________________ SAGI Order No.: ___________________________________________________________________________ Shipment No.: _____________________________________________________________________________
Figure 13-3: Veraz Networks Field Activity Certificate for VoIP products
13-4
02041802-03
SunSet E10 Test Equipment Setup

A.1. Tone Connectivity Channel Test
To perform a tone test on a terminal, access the "Test Configuration" menu which is a submenu of the "Main Menu". Test configuration settings:
Test Mode: Tx/Insert: Rx/Drop: Tx Source: Framing: CRC-4: Test Rate: Rx LVL-1: Rx LVL-2: XMT Clock: E1 L1 - Tx L1 - Rx Testpat PCM31 No (Verify with customer) 2.048M TERM TERM Internal
After configuring the SunSet E10 with these values and parameters, the green LEDs next to the "Signal", "PCM30", and "Pat Sync" indications will be activated. To begin the test, exit the "Test configuration" menu, and then enter the "VF Channel Access" and "VF Measurements" menus. In this menu, select the TS on which you would like to run the test, and make sure that the "Insert Type" parameter is set to "Tone".
02041802-03
A-1
SunSet E10 Test Equipment Setup
Set the VF Measurements menu parameters as follows:

Tx-1 T/S: Rx-1 T/S: INSERT TYPE: TONE FREQ Hz: TONE LVL dBm: LISTEN SIDE: 01 01 Tone 1014 0 L1-RX
While running the test you can adjust the Frequency and Amplitude of the signal you are injecting.
A.2. BER Test

From the "Main Menu" access the "Test Configuration" submenu. The BER test configuration should be set to the same values as the Tone Test except for the "Test Rate" which should be set to Nx4K. Test configuration settings:
Test Mode: Tx/Insert: Rx/Drop: Tx Source: Framing: CRC-4: Test Rate: Rx LVL-1: Rx LVL-2: XMT Clock: E1 L1 - Tx L1 - Rx Testpat PCM31 No (Verify with customer) Nx64k TERM TERM Internal
Exit the "Test configuration" menu and then, from the "Main Menu", enter the "Measurements Results" submenu and press the START button to begin the test.
A-2
02041802-03
PAPA - 41 Test Equipment Setup

B.1. Tone Connectivity Channel Test
1. Verify that the I-Gate 4000 PRO terminal has a loop-back cable (Tx to Rx) on its far end bit stream (for example -- trunk no. 2). 2. Connect the PCM tester to the tested bit stream (for example -- trunk no.1). The Tx and Rx lines must be connected accordingly:
! !
Terminal Tx line to PA-41 Tx socket Terminal Rx line to PA-41 RxA or RxB sockets
3. Set the PA-41 test equipment for level measurement as follows:

! ! !
Turn ON the PA-41 Go to PCM Analysis and press Select Go to Interface and press Select
4. Set the parameters as follows:

Framing type: Tx framing: Line code: RxA Termination: RxB Termination: Clock source:
! !
PCM31 INTERNAL HDB3 75/120 75/120 INTERNAL
Press EXIT Go to Level & freq and press Select
02041802-03
B-1
P A- 4 1 T e s t E q u i p m e n t S e t u p

Transmit level Transmit frequency 0 dBm0 1014 Hz
6. Verify the received tone on the corresponding Rx time-slots.
B.2. Clear Channel Test (BERT)

1. Set the PA-41 test equipment to 64 kbit/s test on a single time slot by performing the following steps:
! ! !
Turn ON the PA-41 Go to Bit Error Ratio Testing and press Select Go to Interface and press Select
Tester mode: Framing type: Tx framing: Line code: RxA Termination: RxB Termination: Clock source: Clock deviation: FRAMED TESTER PCM31 INTERNAL HDB3 75/120 75/120 INTERNAL 0 ppm
! !
Press EXIT Go to Patterns and press Select
B-2
02041802-03

BERT slots pattern: Idle slots pattern: Time slots RxA: Time slots RxB: Time slots Tx: Rx polarity: Tx polarity: Bits/Block:
! !
215 -1 1011 1101 1 1 1 + IDLE NORMAL NORMAL 1000
Press EXIT Go to Control and press Select G.821: Alarms: CCITT ALL ON
5. To start the BERT press Run 6. Verify that there are no alarms indicated on the PA-41 test equipment 7. Run test for up to 24 hours. At the end of the test, no errors should be registered on the receive side.
02041802-03
B-3
B-4
02041802-03
PRAPRA - 1 Test Equipment Setup

C.1. Setting for Clear-Channel Test on 2M+FRM
Use direction keys to scroll through the menus. Press: GENERAL PARAM
CONFIG: Tx IMP: CODE: CLOCK: Tx FRM TYPE: CRC: RXF: IMP: CODE: RXF FRM TYPE: RxB: RxF/Tx separated 75 /UNB (or 120 /BAL) HDB INT ITU OFF ON 75 /UNB (or 120 /BAL) HDB/2M ITU OFF
Press: AUX FUNCTION Verify that the timer is OFF. Press:

Tx SIGNAL: PRS: Rx PRS: INSERT CODE ERR:
Tx/Rx SIGNAL
2M+FRM 2E15-1 ITU 2E15-1 ITU OFF
02041802-03
C-1
PRA-1 Test Equipment Setup
Press: ERROR DELAY (ERROR MEASUREMENT in some test equipment models)

SET TO: TM: CNT1: CNT2: 1X 01h00min (time of measurement) F/bit Er/2M+FRM F/OFF
Press: PRINTER CONDIT

PRINTER: ON Err. analysis ITU G.821
In order to start the test, press ERROR DELAY and START
C.2. Setting for Tests (Level Measurement)

GENERAL PARAM Press: Tx/Rx SIGNAL
Tx signal: LEVEL: F: All time slots 0.0 DBMO 1013 Hz
Press: LEVEL FREQU LEVEL F/TS=XX (Number of timeslot to be tested) The result should be: F=1013Hz L=0.0 dBmo ( 0.5dBmo)
Note: It is recommended that the PRA-1 speaker be used for monitoring this test.
C-2
02041802-03
C.3. Setting for Test (Data Simulation)

Press: Tx/Rx SIGNAL
Tx SIGNAL: LEVEL: F: TS=XX (Number of time slot to be tested) 0.0 dBmo 1114HZ
C.4. Setting for Test (Clear Channel / Single Time Slot) - E1

Use Arrow keys to scroll through the menus. Press:
CONFIG: Tx IMP: CODE: CLOCK: Tx FRM TYPE: CRC: RxF: IMP: CODE: Rx FRM TYPE: RxB:
Tx/Rx SIGNAL
RxF/Tx Separated 75 /UNB (or 120 /BAL) HDB INT ITU OFF ON 75 /UNB (or 120 /BAL) HDB/2M ITU OFF
02041802-03
C-3
Press: AUX FUNCTION Verify that the timer is OFF. Press: Tx/Rx SIGNAL
Tx signal: LEVEL: F: Tx SIGNAL: PRS: Rx PRS: INSERT CODE ERR: All time slots 0.0 DBMO 1013 Hz TS=XX (Number of time slot chosen as clear channel) 2E15-1 ITU 2E15-1 ITU OFF
Press: ERROR DELAY (ERROR MEASUREMENT IN SOME MODELS)

SET TO: TM: CNT1: CNT2: REP 01h00 min (Time of measurement) F/Bit err/TS=XX (Number of TS) F/OFF
Press: PRINTER CONDIT

PRINTER: ON err analysis ITU G.821
C-4
02041802-03
PRAPRA - 1 Frame Analyzer

D.1. General
The PRA-1 Frame Analyzer, a third party product, is designed for installing and maintaining transmission and switching equipment that has been connected to a data network. The PRA-1, monitors incoming and outgoing frames simultaneously, and in particular, the information in time slot 16. The optional, integral generator section can be used to test all the error recognition circuits in the system; in-service loopthrough measurements can be performed for this purpose.
Figure D-1: PRA-1 Frame Analyzer
02041802-03
D-1
P R A - 1 F r a m e A n a l yz e r
Two completely separate and independent receive sections for both forward and backward channels have been provided so that two 2048 kbit/s multiplexed frames can be examined simultaneously. This makes it possible for the PRA-1 to monitor all frame signals and alarm signals. There are two display modes: 1. LEDs display the following: remote alarms in non-frame alignment words and non-multiframe alignment words, code violations, frame errors, CRC errors, multiframe errors and, under certain circumstances, bit errors. Any event is displayed for at least 100 ms. It is also possible to display the octet frame alignment signal, non-frame alignment word, multiframe alignment signal/not multiframe alignment signal, CRC multiframe alignment signal and the 8-bit words from the selected non-signaling channel in real time. 2. All events can be retrieved at any time from an alarm memory. Memory is cleared when a new test interval is started, or whenever the operator requires. The following are also shown: no signal, alarm indication signal, loss of frame sync., CRC multiframe errors, continuous zero signal, and several other events that occur in conjunction with bit error measurements. The microprocessor sorts the alarms that have been recorded according to priority, so giving a very userfriendly display.
D.2. Interfaces
The receiver inputs fulfill CCITT Rec. G.703; with a high tolerance to input jitter. No matter what the received bit pattern might be, the receiver can recover the required timing information from the received signal.
D-2
02041802-03
D.3. Signaling
The PRA-1 is designed to record, evaluate and display the signaling time slot 16, evaluate the signaling in each frame, and time measurements between outgoing and incoming signaling words. The user is free to select trigger criteria for starting and stopping measurements. The PRA-1 has a P to evaluate signaling. When time difference deviation or pulse distortion is being measured, various nominal values with independent, adjustable limits can be entered. If the measured parameter is outside the given limits, the PRA-1 indicates the appropriate pulse to the operator and displays the time difference. Signaling can be shown in the following ways: The time between any two states can be shown directly on the PRA-1's display, or a single channel oscilloscope can be connected to the PRA-1 to show 8 signaling bits simultaneously. For a particular setting of the oscilloscope, flicker-free display of pulse trains is possible up to 1000 seconds. Cursors can be displayed on the screen for time difference measurements. No matter what display range is used, a resolution of 2ms can be achieved in this way. The signaling bits can be printed out in the form of a timing diagram with the built-in printer. The whole or part of the pulse diagram can be shown. The resolution is selectable.
D.4. Transmission measurements

Measurements to determine digital transmission path quality are of vital importance. The distribution of errors as a function of time is gaining importance in this context. Recommendation G.821 describes an error analysis procedure that makes use of the all digital Hypothetical Reference Connection (HRX). Bit error measurements (option) are performed using a special synchronization technique that allows valid measurements to be made at high error ratios and in the presence of long error bursts. The thresholds for errored seconds, degraded minutes and severely errored seconds can be adjusted.
02041802-03
D-3
The detection of transmission errors can be improved to a great extent if further check bits are used. In the case of extended frames, the CRC-4 check sum of each multiframe is calculated and the result compared with the received CRC bits. Error ratio measurements can be performed on the CRC bits and the CRC frames. Using an option that can be connected to the generator and receiver separately, the CRC words are regenerated in loop-through mode in the generator and injected into the transmitted signal. It is also possible to make delay measurements (loop-back measurements) using the bit error measurement facilities when the generator section is fitted. The PRA-1 calculates the wideband level directly from the code words. Maximal code words, coder offset and signal frequency can also be measured precisely.
D.5. Printer
The integral printer is used to output graphic signaling display, all numerical results, as well as time, date and measurement mode information. The printer has manual and remote control facilities.
D-4
02041802-03
Configuration Maps
E.1. General
The Configuration Maps described in this appendix are presented as a general guide.
1. The configuration maps suggested in this appendix apply to a fully populated Terminal. 2. To carry out these tests an additional set of cards (i.e. E1/DS1 Interface card and E1/DS1 Main card) is required. 3. Generally each configuration map is designed to test two DSPK cards. For all cases, the maps should be based on the original hardware configuration that is to be tested. For example, a terminal with 4 DSPK cards requires only two different maps to be used.
Note: Configuration assumes 1.5M (24 timeslots in DS1) on DS3 and 2M (31 timeslots in E1) on the E1 side, if other configurations are used the appropriate timeslot assignments should be performed
02041802-03
E-1
Configuration Maps
E.2. E1/DS1 Acceptance Test

The "Acceptance" configuration map has been produced for the terminal that is to perform the Acceptance test. The main characteristics of this configuration are described below. ! 8 E1 trunks, each contain 31 Timeslots. The first 30 Timeslots are configured to codec G.729A VAD Enable, Packetization time of 40ms, Timeslot 31 is configured as unrestricted (Transparent). ! Echo Canceller is disabled over all channels ! Terminal clock will be configured to External clock. If unavailable, it will be configured to Internal
E.3. Tone Connectivity Channel Test

To perform the Tone Connectivity Channel Test, an "End-To-End" configuration map has been produced for the terminals at the two selected sites. This configuration map is applicable to two types of configuration: E1/DS1. ! The "End-to-End" configuration map has been produced for the terminal that is to perform the Acceptance test. ! The main characteristics of this configuration are described below. 8 E1 trunks, each contain 31 Timeslots. The first 30 Timeslots are configured to codec G.729A VAD Enable, Packetization time of 40ms, Timeslot 31 is configured as unrestricted (Transparent). ! Echo Canceller is disabled over all channels. ! Terminal clock will be configured to External clock. If unavailable, it will be configured to Internal.
E-2
02041802-03
Acceptance Test DaisyDaisy chain S Setup etup
The acceptance test setup requires a daisy-chain cable configuration (see Figure F-1). It is only applicable for the E1 balanced interface.
Figure F-1: Daisy-Chain Configuration
02041802-03
F-1
A c c e p t a n c e T e s t D a i s y- c h a i n S e t u p
F-2
02041802-03
Glossary
AC ALRM BERT BIT BNC CCITT CGND CMOS COM1 CPU CRC DC D16I D3IO D32M D3MC DDF DIP DIPS DOS DS1 Alternating Current Alarm Handling card BER Test Built In Test Bayonet Neill-Concelman connector
Consultative Committee for International Telegraphy and Telephony (now ITU-T) Common Ground Complementary Metal Oxide Semiconductor Communication Port #1 Central Processing Unit Cyclic Redundancy Check Direct Current TDM Network Interface I/O card providing 16 E1/DS1 links TDM Network Interface I/O card providing 6 DS3 links TDM Network Interface Main card providing 32 E1/DS1 links TDM Network Interface Main card for DS3 bit rate Digital Distribution Frame Dual Inline Package Dual Inline Package Switch Disk Operating System Digital Signal #1 (formally T1)
02041802-03
G-1
Glossary
DS3 DSPK E1 EMI ESD ETSI FE HRX H/W I/O I-Gate IP ITU ITU-T LAN LED Mbps MFAS MOS NC NEBS OC-3 OPS PCB PCM PDU
Digital Signal #3 Traffic Handling card (Media Gateway card) 2048 kbit/s interface/rate (European standard) ElectroMagnetic Interference ElectroStatic Discharge European Telecommunications Standards Institute Far End Hypothetical Reference Connection Hardware Interface cards Generic name for ECI-Veraz Gateway products Internet Protocol; Internet Protocol Network International Telecommunications Union The body that replaced the CCITT Local area Network Light Emitting Diode Mega Bits Per Second MultiFrame Alignment Signals Metal Oxide Semiconductor, Mean Opinion Score Not Connected Network Equipment Building Standards (US) Optical interface: 155 Mbit/s line Operator Station Printed Circuit Board Pulse Code Modulation Power Distribution Unit
G-2
02041802-03
Glossary
PEFD PEFU PRA-1 PRBS PSTN RPM Rx ST1I ST1M STM-1 SVM S/W T1 TDM TPSI TPSM TS Tx VDC VoIP VerazViewxMS
Power Entry Feed (Lower) card Power Entry Feed (Upper) card Frame Analyzer - Wandel & Goltermann Pseudo Random Bit Sequence Public Switched Telecommunication Network Revolutions Per Minute Receive (signal) TDM Network Interface I/O card for STM1 bit rate TDM Network Interface Main card for STM1 bit rate STM interface (protocol) Software Version Manager Software 1544 kbit/s interface/rate (US standard) -- replaced by DS1 Time Division Multiplexing Switching and Packet Network Interface I/O card Switching and Packet Network Interface Main card (CPU card) Time Slot Transmit (signal) DC Voltage Voice over Internet Protocol Network xTX Management System: the element manager for the I-Gate 1000 and I-Gate 100, as well as other generic products (DTX and ATX)
02041802-03
G-3
Glossary
G-4
02041802-03

Ig4kpro Ins v03-130

Загружено:

Сведения о документе

Исходное описание:

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Ig4kpro Ins v03-130

Загружено:

Авторское право:

Доступные форматы

fJd~=QMMM=mol=

May-03 Dec-03 Aug-04

Publication No. 02041802 Dwg. No. 480166-1000-014-95-A2

This page intentionally left blank.

I-Gate 4000 PRO Installation

Veraz Networks Inc. Proprietary

I-Gate 4000 PRO Installation

Veraz Networks Inc. Proprietary

I-Gate 4000 PRO Installation

Veraz Networks Inc. Proprietary

I-Gate 4000 PRO Installation

Veraz Networks Inc. Proprietary

Veraz Networks Inc. Proprietary

I-Gate 4000 PRO Installation

Veraz Networks Inc. Proprietary

Preparations & Precautions

Veraz Networks Inc. Proprietary

Preparations & Precautions

I-Gate 4000 PRO Installation

2.2. Installation Instructions

Veraz Networks Inc. Proprietary

I-Gate 4000 PRO Installation

Preparations & Precautions

2.3. Battery Instructions

Veraz Networks Inc. Proprietary

Preparations & Precautions

I-Gate 4000 PRO Installation

Veraz Networks Inc. Proprietary

I-Gate 4000 PRO Installation

Preparations & Precautions

2.4. Electrostatic Discharge (ESD) Precautions

Veraz Networks Inc. Proprietary

Preparations & Precautions

I-Gate 4000 PRO Installation

2.5. Tool List

! Wire wrap/unwrap tool

! Pin crimper for D-type 37-pin ! Jigsaw connectors

Veraz Networks Inc. Proprietary

Planning Installation Site

3.1. Physical Specifications

I-Gate 4000 PRO Terminal

Veraz Networks Inc. Proprietary

Planning Installation Site

I-Gate 4000 PRO Installation

Cabinet Type ETSI Cabinet

19in./47U high Cabinet

600 mm (23.62 in.)

600 mm (23.62 in.)

Veraz Networks Inc. Proprietary

I-Gate 4000 PRO Installation

Planning Installation Site

Veraz Networks Inc. Proprietary

Planning Installation Site

I-Gate 4000 PRO Installation

3.2. Minimum Distances

I-Gate 4000 PRO

I-Gate 4000 PRO

I-Gate 4000 PRO

I-Gate 4000 PRO

I-Gate 4000 PRO

I-Gate 4000 PRO

I-Gate 4000 PRO

I-Gate 4000 PRO