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Sabre VRN2a

Installation, Operation and Maintenance Manual

=Sabre VRN2a - IOM

May 2010

LIOM01-001 - Issue 9

1 2

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4


OKN OKO p~=sokO~=a= K=K=K=K=K=K=K=K=K=K=K=K=K=K R p~=sokO~=p~=i=a~~=K=K=K=K R

SKSKN o~=m~=f=q=J=l= q= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= ON SKSKO o~=m~=f=q=J=b~=c~= q= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K OO SKSKP o~=p~=f=q=J=l= ~=b~=c~=q= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= OO

3 4

Front Panel Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7


QKN QKO QKP QKQ QKR QKS QKT QKU QKV QKNM QKNN QKNO d~=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K T p~=p=d~=b= K=K=K=K=K=K=K=K=K=K=K T e==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K T qJl=`=_~= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K T o=p= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K T l~=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K T q=c~= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K T f= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K T m~= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K T q~=m=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K T q=i=c=m=EqicF= =K=K=K=K=K=K=K=K U qicLa=^=q=m=p= a~~= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K U

SKT

smfp=C=kblk=f~==E=F= =K=K=K=K=K=OP

SKTKN m=~=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= OP SKTKO `=~= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= OP SKTKP m~=~~=OP

SKU SKV

p=q=E=F= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=OQ ^~=t=p== =K=K=K=K=K=K=K=OQ

Sabre Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
TKN TKO TKP l==j~=a=K=K=K=K=K=K=K=K=K=K=K=K=K=K=OR l~==l~=e~= =K=K=K=K=K=K=OR `=_~=l~= =K=K=K=K=K=K=K=K=K=K=K=K=OS
m~===~=K=K=K=K=K=K=K=K= OS l~=`_LqJl==DlkD==DlccD=K=K=K=K=K= OS f~=qJl==DlccD== K=K=K=K=K=K=K=K= OT b~=`_LqJl==Dfpli^qbD== =K=K= OU o=b~==qJl= K=K=K=K=K=K=K=K=K=K=K=K=K=K= OV l~=`_LqJl==Dfpli^qbD==DlkD=K= PM `=`_==pbosf`b==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= PN m~===~=K=K=K=K=K=K=K=K= PO p==Dj^fk=lkD==DlccD= =K=K=K=K=K=K=K=K= PO p==DlccD==Dj^fk=lk= =K=K=K=K=K=K=K=K= PP p==DlccD==Db^oqe=lkD= =K=K=K=K=K=K=K= PQ p==b^oqe=lkD==DlccD= K=K=K=K=K=K=K=K= PR

TKPKN TKPKO TKPKP TKPKQ TKPKR TKPKS TKPKT

Sabre Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . .9


RKN RKO RKP RKQ RKR RKS RKT RKU o=~=p~==r= K=K=K=K=K=K=K=K=K=K=K=K V p=a~= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K V p~=sokO~=r=c=j= a= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K NM p~=`=_~=o~= =K=K=K=K=K=K=K=K=K=K=K NM `~=q~=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K NN b~= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K NO q~=j= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K NP j~~=_= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K NP
RKOKN p~=sokO~=r= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= V RKOKO p~=sokO~=^jr=`~=r=K=K=K=K=K= V

TKQ

p=l~= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=PO

TKQKN TKQKO TKQKP TKQKQ TKQKR

TKR

q=o=p=`~==K=K=K=K=K=K=K=K=K=K=K=PS

Sabre Unit Maintenance . . . . . . . . . . . . . . . . . . . . . . . 38


UKN UKO UKP UKQ l~=`=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=PU j~~=f~= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=PU j~~=p=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=PU pcS=f= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=PV

RKPKN r=i~= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= NM

Commissioning Tests . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SKN SKO SKP j~=`=o~=q= K=K=K=K=K=K=K=K=K=K NQ p~=t=f~=o~= q =J=J=J=J=J=J=J=J=J=J=J=J=J=J=J=J=J=J=J=J=J=J=J=J=J NR es=q=_=`~==`=q= q~=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K NS b~=q=^=`~==`= q=q~==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K NS qic=q=m=q= K=K=K=K=K=K=K=K=K=K=K=K=K NT

UKQKN pcS=d~=i~~==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= PV UKQKO pcS=d~=q=r==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= PV

Ring Switch Remote Actuator Option . . . . . . . . . . . 40


VKN VKO VKP VKQ VKR m`_=C=i=f~~=K=K=K=K=K=K=K=K=K=K=K=K=K=K=QM o=^~=r=f~~= =K=K=K=K=K=QN j~~=l~= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=QO b~=l~==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=QP _=p~=p~= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=QQ

SKOKN N=s=K= K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= NR

SKPKN es=f~=o~=q= =K=K=K=K=K=K=K= NS SKPKO m=c=q=K=K=K=K=K=K=K=K=K=K=K=K=K=K= NS

10 Circuit Breaker Remote Actuator Option . . . . . . . 45


NMKN o=l~=`=K=K=K=K=K=K=K=K=K=QR NMKO j~~=l~= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=QR NMKP o=^~=a~= K=K=K=K=K=K=K=K=K=K=QR

SKQ SKR

SKRKN qic=m~=f=q=J=l= q= =K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K= NT SKRKO qic=m~=f=q=J=b~=c~= q==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K NU SKRKP qic=p~=f=q=J=l= q==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K NV SKRKQ qci=p~=f=q=J=b~=c~= q==K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=K=KOM

SKS

o~=q=m=q= K=K=K=K=K=K=K=K=K=K=K ON
=Sabre VRN2a - IOM May 2010 LIOM01-001 - Issue 9 2

Validity
This manual was produced in May 2010 and applies to the Sabre VRN2a unit only. Due to W.Lucys policy of continuous research and development, W.Lucy reserves the right to change the design and specification of its products without prior notice.

Safety

Operators of this equipment must have experience and expertise with switchgear. To prevent personal injury or equipment damage this manual must be read carefully.

This manual MUST be readily available whenever the unit is handled or operated.

If this equipment suffers from any fault or damage, contact the manufacturer and/or supplier immediately.

=Sabre VRN2a - IOM

May 2010

LIOM01-001 - Issue 9

1 General Description
The Sabre VRN2a is compact SF6 insulated Vacuum Ring Main Unit (RMU). The unit can be mounted to the smallest distribution transformer, or be sited in a free standing format. Designed to be used both indoors and outdoors, the unit has a long service life and requires virtually zero maintenance.

2 Technical Data
Rated Voltage Impulse Withstand Voltage Normal Current Ring Switches Tee-Off Circuit Breaker Short Circuit Peak Making Current Ring Switches Tee-Off Circuit Breaker Short Circuit Breaking Current 3 Second Short Time Current Tee-Off Circuit Breaker Ring Switches Tee-Off Circuit Breaker Earth Switch Peak Making Current Ring Switches Tee-Off Circuit Breaker Internal Arc Rating Freestanding Transformer Mounted Optional Cable Boxes Internal Arc Rating Gas pressure IP Rating Weight * Testing standards Standard Type Min Operating Pressure

(Ratings in brackets are optional). Sabre VRN2a


12kV(15.5kV) 75kV(95kV) 630A 250A 50kA 50kA 20kA RMS 20kA 20kA 50kA 7.9kA 20kA 1 sec 20kA 1 sec in ENA housing 12.5kA 1 sec 0 Bar G Up to IP54W 350kg BS EN 60265-1 BS EN 60129 BS EN 60694 BS EN 60298 IEC 60056 ENA TS 41-36 IEC 62271-102 IEC 62271-100 IEC 62271-103

* The weight stated is nominal and includes two ring switch cable boxes.
=Sabre VRN2a - IOM May 2010 LIOM01-001 - Issue 9 4

2.1

Sabre VRN2a Dimensions

(Including Cabling Boxes)

Dimensions in millimetres

2.2

Sabre VRN2a Schematic Line Diagram

=Sabre VRN2a - IOM

May 2010

LIOM01-001 - Issue 9

3 Front Panel Layout

N O P Q R OM NV NU NT NS NR NQ V NM NN NP
Key 1. Fascia / Front Panel 2. Optional 'Pull to Trip' Knob & 'Tripped on Fault' Indicator Blanks 3. Circuit Breaker/T-Off Operation Slot 4. Circuit Breaker/T-Off Indicator 5. Circuit Breaker/T-Off Selector 6. Disconnector Operation Slot 7. Disconnector Indicator (Service/Earth) 8. Disconnector Padlock Flap 9. Ring Switch 2 Indicator 10. Ring Switch 2 Selector 11. Ring Switch 2 Operating Aperture 12. Cable Test Access Cover 13. Ring Switch 1 Selector 14. Door Operating Handle stowed on the inside of the door 15. Ring Switch 1 Indicator 16. Ring Switch 1 Operating Aperture 17. Circuit Label - Customer customization 18. Optional VPIS plates for LH/RH Ring switches & CB/T-Off 19. SF6 Top up Valve - Hansen coupling 20. Pressure Indicator 21. Operating Handle

S T U

NO

ON

=Sabre VRN2a - IOM

May 2010

LIOM01-001 - Issue 9

4 Design
4.1 General
The Sabre VRN2a is a non extensible RMU comprising of a tee-off vacuum circuit breaker and two fault-make load break ring switches contained within a common SF6 gas insulated stainless steel enclosure. The unit is suitable for both indoor and outdoor applications and can be used either as a freestanding unit, or for mounting to a transformer complying with ENATS 35-1.

4.2

Stainless Steel Gas Enclosure

The gas enclosure is manufactured from stainless steel and fabricated utilising automatic 'robot welding' techniques to produce consistent leak- free equipment.

4.3

Housing

The housing of the Sabre VRN2a is fully treated; using zinc coated steel and electrostatically applied oven cured paint, to resist weather and pollution attacks. All units are provided with a hinged, weatherproof and lockable door. The external support legs can provide a Tee-Off bushing height of 1402, 1320mm or 1100mm.

4.4

Tee-Off Circuit Breaker

The tee-off circuit breaker comprises of three vacuum interrupters, which have a fault-make, fault-break rating. Opening of the circuit breaker is achieved by manually operating the handle as standard. Earthing of the outgoing cable, from the tee-off circuit breaker, is achieved by the use of the circuit breaker in series with the off-load disconnector/selector switch.

4.5

Ring Switches

The two ring switches are of the single break, fault-make / load- break 3 position types, 'ON', 'OFF' and 'EARTH'.

4.6

Operation

All operating positions and instructions are indicated on the main panel at the front of the unit. Operation is by means of manually independent mechanisms, which are mounted externally to the gas enclosure. The tee-off vacuum circuit breaker has two operating positions, 'ON' or 'OFF', with an off-load, interlocked selector allowing isolation & earthing of the tee-off circuit. A single, "Y"-bar type operating handle is stored at the front door. Symbols located on the end of the operating handle indicate direction of operation.

4.7

Test Facilities

The Sabre VRN2a has fully interlocked integrated ring switch cable test facilities in accordance with ENATS 41-36 requirements. Access to the test terminals is achieved by pulling a lever located on the front fascia inside the front door. This will allow the cover underneath the unit to drop down. Where cable test facilities are required on the T-off, an alternative interlocked system, using plug-in connectors, is available.

4.8

Interlocks

Positive safety interlocks are incorporated on all switch positions.

4.9

Padlocks

The door has a quarter-turn lock that can be padlocked. The handle has a padlock hasp hole size 8mm diameter.

All switch and selector positions can be padlocked. The padlock hasp hole size is 8.5mm diameter.

4.10 Transformer Protection


The circuit breaker enables the VRN to protect transformers with ratings well in excess of those of a comparable HV fused unit. Protection is achieved by the use of ring core current transformers in combination with Time Limit Fuse links or a protection relay. The ring core current transformers are mounted around the rear tee-off bushings, external to the SF6 chamber, but within the cladding of the unit. The Time Limit Fuses, or the protection relay, are mounted behind a cover at the front of the unit.
=Sabre VRN2a - IOM May 2010 LIOM01-001 - Issue 9 7

4.11 Time Limit Fuse Protection (TLF)


Dual ratio CT's are provided as standard transformer protection. Access for CT ratio change is provided by means of a cover plate on the front panel of the unit. Recommended TLF Settings

Voltage Transformer Rate Power (kVA)


(kV) TLF CT Ratio 50/5
earth fault setting = 25A (instantaneous trip)

200 10A 150A 5A 150A 3A 200A 3A 200A 5A 150A

315

500

800

1000

1250

1600

3.3 6.6 11 13.8 3.3 6.6 11 13.8

LV Fuse TLF LV Fuses TLF LV Fuses TLF LV Fuses TLF LV Fuses TLF LV Fuses TLF LV Fuses TLF LV Fuses

10A 250A 5A 300A 5A 300A 10A 250A 5A 250A

15A 400A 10A 400A 10A 400A 15A 400A 7.5A 400A 5A 400A 5A 400A 12.5A 560A 7.5A 560A 7.5A 560A 15A 560A 10A 630A 10A 630A 12.5A 630A 12.5A 630A 15A 630A 15A 630A 15A 560A 15A 560A

CT Ratio 100/5
earth fault setting = 30A (instantaneous trip)

4.12 TLF/Direct Acting Trip Protection System Diagram

=Sabre VRN2a - IOM

May 2010

LIOM01-001 - Issue 9

5 Sabre Unit Installation

Electrical testing done during the commissioning phase of installation is to be completed by competent and responsible electrical personnel only.

5.1

Receipt and Storage of Unit

Units are shipped with covers closed and bolted, (all switches are in the closed position), with temporary protective covers over TeeOff bushings if transformer mounted. If the units are to be stored for long periods, a dry well ventilated area should be provided. Covers should be left closed to minimise breathing especially in situations with wide daily temperature variations. The Sabre VRN2a unit undergoes strict quality checks during manufacturing and despatch at the Lucy production facility, prior to it being delivered to the customer. Ensure that during transit the unit has not sustained any damage, if so then contact the manufacturer and/or supplier immediately. DO NOT OPERATE the unit if it is damaged.

5.2

Slinging Details

5.2.1 Sabre VRN2a Unit The unit should always be lifted by using all four of the 'eye' hooks. These are located on top of the unit as shown:

5.2.2 Sabre VRN2a AMU Combination Unit This combination unit should only be lifted as one unit using a slinging arrangement as shown below.

=Sabre VRN2a - IOM

May 2010

LIOM01-001 - Issue 9

5.3

Sabre VRN2a Unit Floor Mounting Dimensions

The units are designed for bolting down onto a concrete plinth using 4 - M16 bolts.

View From Above Unit

5.3.1 Unit Location Authorities will have their preferred instructions for the installation of electrical equipment and these must be adhered to. If none are available, however, the following sequence is recommended. 1. Prepare the plinth, casting in floor chases in accordance with the Company's contract or arrangement drawings. 2. Locate the unit, loosely assemble the floor fixings and grout in the rag bolts. 3. When the cement has hardened, tighten the fixings - shimming under the unit base as required to level the unit and ensure that it rests equally at each fixing. Metering Units for connection to transformers are equipped with jacking studs, which facilitate accurate final alignment with the transformer flange.

5.4

Stand Cross Brace Removal

Once the VRN2a unit has been securely bolted to the floor as previously described or transformer mounted, the two stand front cross braces can be removed to give more access to the cable test access area.

These front cross braces can be removed after installation

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May 2010

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10

5.5

Cable Termination

The bushings for each ring switch are located either side of the unit. Both sets of bushings are type C with in-line bolted connections M16 threaded in accordance with EN50181. The tee-off bushings are located at the rear of the unit and are in-line bolted connections M12 threaded. All tee-off bushings are fitted with white stress relief collars and MUST NOT be removed unless a taper kit is being fitted (see diagrams below). If cabling boxes are fitted, then the bushings are accessible by removing the cabling box side cover. The maximum cable size that can be used is: 300mm 3 - core 500mm single - core.

The following types of terminations can be used with the Sabre VRN2a:

Ring Switch Bushings


Insulating Bushing Boot

Profile C Bolted Separable

Heat Shrink Insulating Bushing Boot

Tee-off Bushings
Insulating Bushing Boot

Tee-off Taper Kit (With white stress relief collar removed)

Contact W Lucy for further cable termination details

=Sabre VRN2a - IOM

May 2010

LIOM01-001 - Issue 9

11

Torque Settings On Cable Bushings M16 into copper - 75Nm

Note: It is also recommended to have at least 1.5X thread into bushing, e.g. screw 18mm into M12 hole.

M12 copper thread or into copper - 35Nm Cables can be routed either side of the unit, via trenches, passages or ducts, depending on the type of cable boxes and gland plates fitted. Shown below is a typical cable routing arrangement .

Both T-Off and ring cable boxes have removable panels for increase in accessibility. Standard ring switch cable box shown.

5.6

Earthing

The Sabre VRN2a unit should be earthed at either of the primary earth points. These earth points are located at the rear of the unit, either side of the Cable Test Access Cover as shown.

Primary Earth Point

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12

5.7

Transformer Mounting

For direct transformer mounting, the Sabre VRN2a is fitted with a transformer mounting flange to ENA TS 35-1 (BS2562 Type E). ENA TS 35-1 Transformer Mounting Flange

Dimensions in mm Sabre VRN2a Tranformer Mounted When tranformer mounting the Sabre VRN2a unit, ensure the transformer support bracket is fitted and the unit stand is set to the 1110mm position.

Transformer Support Bracket

5.8

Marshalling Box

The marshalling box located on the left hand side of the unit and houses the terminals for all customer options including ring switch actuators, pressure switch and EFI CTs.

=Sabre VRN2a - IOM

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13

6 Commissioning Tests
6.1 Main Circuit Resistance Tests
NOTE: It is recommended that Electrical Circuit Resistance readings are taken. This is to ensure good working order of all moving parts inside the unit, and to make sure the unit is safe to operate for testing. Resistance readings should be taken for the following circuit path for each phase: Ring switch 1 to ring switch 2 Ring switch 1 to T-Off Ring switch 2 to T-Off These readings taken are to be compared with the following maximum values. Circuit Resistance Value (microhms) 260 265

Ring Switch To Ring Switch Ring Switch To T-Off

Any readings which are above these maximum values should be reported to appropriate supervising personal for review.

=Sabre VRN2a - IOM

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14

6.2

Secondary Wiring Insulation Resistance Testing

Insulation resistance testing is conducted at 1kV in accordance with international standards In addition to this, the Sabre VRN2a unit is also tested at 2kV during the manufacturing process and is not required to be retested at this voltage level. It is recommended that sensitive electronic devices, motors and actuators, be detached from the unit prior to testing (this includes any case earths found on relays etc). 1kV testing across auxiliary indication wiring and contacts across EFIs/FPIs is not recommended, unless approved by the manufacturer. If testing is conducted across such contacts, the applied test voltage must not exceed 1kV. 6.2.1 1 kV test.

o==~==E=FK Where units are not fitted with a removable earth link, ensure all earths are removed from the unit, both internally and externally. If protection relays are fitted remove the relay from its housing on the front of the unit before commencing test. Attach the black (negative) lead of the test set to the unit at any point where a bolted connection is present (nut etc.). Using the red (positive) lead as a probe, test each of the connections located on the terminal block in the Marshalling box for approx 2 seconds. Any indication of continuity should be investigated and rectified.

Removal of the Earth link

1. Position of earth link

2. Lift link with finger.

3. Rotate the link completely away from the terminal.

=Sabre VRN2a - IOM

May 2010

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15

6.3

HV Tests Before Cabling or Connection To Transformer

The following tests are to be undertaken AFTER ensuring the Main Circuit Resistance readings are within specification (Section 6.1 Main Circuit Resistance Tests on page 14). For HV tests, the circuit breaker must be in the ON position, and the following tests be taken through the cable terminals. 6.3.1 HV Insulation Resistance Testing Using a suitable insulation resistance test device (1kV or 5kV dc megger), measure the insulation resistance to earth of each of the three terminals in turn, with the other two earthed. The readings should not be less than 100 megohms, lower values may indicate damaged or dirty insulation. WARNING: THE FOLLOWING TESTS SHOULD NOT BE UNDERTAKEN IF THESE READINGS ARE LESS THAN 100 MEGOHMS. 6.3.2 Power Frequency Testing These test values are to IEC 60694. Conduct these tests as follows: Ensure unit has correct gas pressure. Ensure the tripper is shorted out before testing. Ensure the VPIS (if fitted) is shorted to earth. Follow the test schedule below (see diagram for labelling). Apply test voltages as per table below. The test is considered acceptable when neither breakdown or flashover has occurred (where necessary, fit additional insulation onto the bushings).

Test Schedule Test RH Ring Switch LH Ring Switch Disconnector CB Switch Apply Test Voltage To: Earth

Test Phase To Phase And Phase To Earth. 1 2 Closed Closed Closed Closed Service Service Closed Closed U1, W1 V1 Frame, V3 Frame, U3, W3

3 4

Closed Open

Closed Open

Service Service

Open Closed

U1, V1, W1 U1, V1, W1, U2, V2, W2

U3, V3, W3 U3, V3, W3

Test Voltages (Represent 80% of the routine factory test voltage) Test 1 2 3 4 12kV 22.4kV 22.4kV 25.6kV 25.6kV 15.5kV 30.4kV 30.4kV 36kV 36kV Duration (Mins) 1 1 1 1 Fit Insulation Caps And Adaptors Yes Yes Yes Yes

6.4

Electrical Tests After Cabling or Connection To Transformer

Switch one of the ring switches into the EARTH ON position, slide the Ring Switch Selector into the centre position, then open the cable test access cover (Section 7.5 Testing Ring Switch Cables on page 36). Apply a test voltage of 25kV dc (or as specified by network owner) to earth for 15 minutes. Repeat tests on the other ring switch. Note: It should be noted that for transformer connected units, the circuit breaker or selector should be in the isolating position before proceeding to ensure the transformer does not suffer any damage.
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6.5

TLF Type Protection Tests

Please Note: The following test diagrams in this section are generic and explanation purposes only only for TLF type systems. Although only 100/5 and 50/5 ratios have been used, all ratios must be tested using diagram supplied with each unit. For relay type protection systems, refer to Section 6.6 Relay Type Protection Tests on page 21, or alternately consult the appropriate relay technical documentation. 6.5.1 TLF Primary Injection Test - Overcurrent Test Ensure the ring switch and circuit breaker are closed. Setup test as shown, ensuring the removable earth link & test link are fitted and closed. Ensure 3 phase shorting link (100A rating) is fitted as shown and replace TLF on the L1(R) and L3(B) phases with temp links. Inject current as shown on each appropriate test phase, each time changing short links where appropriate, see table. Repeat for each phase. Repeat for each ratio - values to be recorded if necessary.

Test Phase

TLF Shorting Link IN Removed L3(B) L1(R) L1(R) L3(B) L3(B) L1(R)

Circuit Breaker Action No Trip Trip No Trip Trip Trip Trip

L1(R) - L2(Y) L1(R) - L2(Y) L2(Y) - L3(B) L2(Y) - L3(B) L1(R) - L3(B) L1(R) - L3(B)

L1(R) L3(B) L3(B) L1(R) L1(R) L3(B)

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6.5.2 TLF Primary Injection Test - Earth Fault Test Ensure the ring switch and circuit breaker are closed and test link is fitted and closed. Setup test as shown, ensuring the removable earth link, test link and appropriate CT radio is fitted and closed, with the appropriate CT ratio selected. Ensure TLF on L1(R) & L3(B) phases has shorting links fitted. Inject primary current on appropriate test phase (instantaneously), for appropriate trip values given in the table below. Repeat for each phase. Repeat for each ratio - values to be recorded if necessary.

q=m~ L1(R) L2(Y) L3(B) L1(R) L2(Y) L3(B)

`q=o~ 50/5 50/5 50/5 100/5 100/5 100/5

q=i 25 - 30A 25 - 30A 25 - 30A 30 - 40A max 30 - 40A max 30 - 40A max

p= i R&B R&B R&B R&B R&B R&B

`=_~= ^ Trip Trip Trip Trip Trip Trip

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6.5.3 TLF Secondary Injection Tests - Overcurrent Test Ensure the circuit breaker is closed. Setup test as shown, ensuring the removable earth link and test link are fitted and are both closed. Ensure shorting link is fitted to the L1(R) & L3(B) TLF terminals. Select phase to be tested, L1(R)-L2(Y), L2(Y)-L3(B) or L3(B)-L1(R). Inject secondary current as shown on each appropriate test phase. This should be no more than 5A, each time changing shorting links where appropriate, see table below. Please ensure correct CB action occurs. Repeat for each phase. Repeat for each ratio - values to be recorded if necessary.

Test Phase

TLF Shorting Link IN Removed L3(B) L1(R) L1(R) L3(B) L3(B) L1(R)

Circuit Breaker Action No Trip Trip No Trip Trip Trip Trip

L1(R) - L2(Y) L1(R) - L2(Y) L2(Y) - L3(B) L2(Y) - L3(B) L1(R) - L3(B) L1(R) - L3(B)

L1(R) L3(B) L3(B) L1(R) L1(R) L3(B)

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6.5.4 TFL Secondary Injection Test - Earth Fault Test Ensure the ring switch and circuit breaker are closed, and that the test link is fitted and closed. Setup test as shown, ensuring the removable earth link & test link are fitted and closed, and that the appropriate CT ratio is selected. Ensure TLF on L1(R) & L3(B) phases has shorting links fitted. Inject secondary current on appropriate test phase (instantaneously), for appropriate trip values given in table below. Repeat for each phase. Repeat for each ratio - values to be recorded if necessary.

q=m~ L1(R) L2(Y) L3(B) L1(R) L2(Y) L3(B)

`q=o~ 50/5 50/5 50/5 100/5 100/5 100/5

q=i 2.0 - 2.7A 2.0 - 2.7A 2.0 - 2.7A 1.2 - 1.65A 1.2 - 1.65A 1.2 - 1.65A

p= i R&B R&B R&B R&B R&B R&B

`=_~= ^ Trip Trip Trip Trip Trip Trip

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6.6

Relay Type Protection Tests

Please Note: The following test diagrams in this section are generic and only explanation purposes for relay type systems. Although only 200/1 and 100/1 ratios have been used, all ratios must be tested using diagram supplied with each unit. For TLF type protection systems, refer to the Section 6.5.1 TLF Primary Injection Test - Overcurrent Test on page 17, or alternately consult the appropriate TLF technical documentation. 6.6.1 Relay Primary Injection Test - Overcurrent Test Ensure the ring switch and circuit breaker are closed. Setup test as shown, ensuring the removable earth link & test link are fitted and closed. Ensure the 3 phase shorting link (100A rating) is fitted as shown. Setup relay for overcurrent test, including settings. Apply the appropriate test current to the relay setting and CT ratio. Repeat for each phase. Repeat for each ratio - values to be recorded if necessary.

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6.6.2 Relay Primary Injection Test - Earth Fault Test Ensure the ring switch and circuit breaker are closed. Setup test as shown, ensuring the removable earth link & test link are fitted and closed. Setup relay for earth fault test, including settings. Apply the appropriate test current to teh relay setting and CT ratio. Repeat for each phase. Repeat for each ratio - values to be recorded if necessary.

6.6.3 Relay Secondary Injection Tests - Overcurrent and Earth Fault Test Consult the appropriate relay technical documentation for recommended secondary injection procedure, commissioning checks and any necessary equipment required.

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6.7

VPIS & NEON Indication (if fitted)

Both VPIS (voltage presence indication system) & neon indication systems are available as an option. The VPIS system is generally in accordance with IEC 61958 and is complete with voltage limiting devices to ensure safety in the event of an insulation failure. VPIS can be used to test both for correct phase orientation of cables and for the presence of voltage. The VPIS system can be the Pfisterer type (4mm sockets HR system using relevant HR adapters) which comply with IEC 61243-5 either with or without push button neons.

Pfisterer Type 4mm Sockets The following checks should be made during commissioning where applicable. 6.7.1 Pickup voltage For a 12kV unit this value will be below 5kV. Using a high voltage test set, apply the appropriate voltage to the unit between the selected phase (left or right side) and earth. Insert the appropriate neon test device into the relevant socket and check that voltage presence is indicated by the flashing neon (in some cases the flashing may be very rapid and appear as continuous).

6.7.2 Crossover voltage Once it is determined that the Neon indicators are functional and correct pickup values determined, proceed to completing a crossover check. Test as follows: Using a high voltage test set, apply the appropriate voltage to the unit between the selected phase (left or right side) and earth. For 12kV units this is normally 6.9kV. Insert a neon indicator into the appropriate phase and check operation. With power maintained on the unit, check each of the other phase neon's (both left and right) for any indication of voltage. There should be no indication on the other phases.

6.7.3 Phase comparator The Pfisterer phase comparator can be used to determine correct phase connection of a cabled unit. Test as follows: Ensure both ring switches are open if the HV cables are going to be used to carry out the test. For 12kV and higher system voltages, ensure the HR - LRM adapter is inserted into the sockets (or the Pfisterer converter).

Pfisterer Type 4mm Sockets

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Connect the comparator according to the manufacturer's instructions and check the unit for correct connection of phase cables according to the coloured lights. The comparator can also be used as a neon voltage presence indicator.

6.8

Shunt Trip (if fitted)

Where shunt trip terminals have been fitted in the marshalling box, the following procedure is to be followed to ensure effective operation of the shunt trip device. Locate the shunt trip terminals on the marshalling box using the supplied wiring diagram to confirm the terminal numbering. Using appropriate test set, apply voltage to the two previously identified terminals.

Note: If the unit is fitted with a DC shunt coil then tests should be done at 70% & 110% rated voltage. If the unit has an AC coil fitted, then testing should be done at 85% & 110% of rated voltage. The unit should trip. The operation of the shunt trip device is thereby confirmed. Any unexpected tripping operation during testing should be investigated and reported to the appropriate responsible person/supervisor.

6.9

Auxiliary Wiring Switch testing

Auxiliary wiring should be checked for continuity as well as various auxiliary switches and contacts. Please refer to the supplied marshalling box wiring diagram. The following are to be checked on the unit, to ensure correct operation, before completing installation: Ring switch auxiliary contacts. CB/T-Off auxiliary contacts. Motorization indication circuits - operation of motor actuation should be checked if fitted/supplied with the unit.

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7 Sabre Operation

Check the pressure indicator on the front panel, behind main door. Ensure the pointer is in the green zone before any switching operations are carried out.

7.1

Opening the Main Door


2. When the door catch releases open the main door.

1. Open the door by turning handle clockwise by 90.

7.2

Obtaining the Operating Handle


2. Lift handle and remove as shown.

1. Operating handle in stowed position inside main door.

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7.3

Circuit Breaker Operation


Remove padlock for operation 2. Remove padlock from the 'Disconnector Padlock Flap', then slide the selector left to the 'CB AND DISCONNECTOR FREE' position.

7.3.1 Padlocking to prevent operation 1. Slide the 'Disconnector Padlock Flap' to the right to lock all CB/Tee-Off operations and lock flap using a padlock as shown.

7.3.2 Operate CB/T-Off from 'ON' to 'OFF' 1. Insert the operating handle into the 'Circuit Breaker Operation Slot' as shown.

2. Firmly lift the operating handle up from the 'ON' to the 'OFF & RESET' position.

The circuit breaker indicator will now show 'off' as shown:

3.Remove operating handle. ! Note: Ensure the 'Disconnector Padlock Flap' is in the 'CB AND DISCONNECTOR FREE' position before operation (Section 7.3.1 Padlocking to prevent operation on page 26).
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7.3.3 Isolate T-Off from 'OFF' position 1. With the circuit breaker in the 'OFF & RESET' position (Section 7.3.2 Operate CB/T-Off from 'ON' to 'OFF' on page 26), slide the 'Circuit Breaker/T-Off Selector' to the 'DISCONNECTOR' (centre) position as shown.

2. Insert the operating handle into the 'Disconnector Operation Slot' as shown.

3. Firmly lift the operating handle up from the 'SERVICE' to the 'ISOLATE' position.

The CB/T-Off Disconnector indicator will now show 'Isolated' and 'Earth Selected' as shown:

4. Remove operating handle.

! Note: Ensure the 'Disconnector Padlock Flap' is in the 'CB AND DISCONNECTOR FREE' position before operation (Section 7.3.1 Padlocking to prevent operation on page 26).
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7.3.4 Earth CB/T-Off from 'ISOLATE' position 1. With the circuit breaker 'OFF' and the Disconnector in 'ISOLATE', slide the 'Circuit Breaker/T-Off Selector' left to the 'CB EARTH' position as shown. 2. Insert the operating handle into the 'Circuit Breaker Operation Slot' as shown.

3. Firmly pull the operating handle down from the 'OFF & RESET' to 'ON' position.

The circuit breaker indicator will now show 'earth on' as shown:

4. Remove operating handle.

! Note: Ensure the 'Disconnector Padlock Flap' is in the 'CB AND DISCONNECTOR FREE' position before operation (Section 7.3.1 Padlocking to prevent operation on page 26).
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7.3.5 Remove Earth from T-Off 1. Insert the operating handle into the 'Circuit Breaker Operation Slot' as shown. 2. Firmly lift the operating handle up from the 'ON' to the 'OFF & RESET' position.

The circuit breaker indicator will now show 'off' as shown:

3. Remove operating handle.

! Note: Ensure the 'Disconnector Padlock Flap' is in the 'CB AND DISCONNECTOR FREE' position before operation (Section 7.3.1 Padlocking to prevent operation on page 26).
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7.3.6 Operate CB/T-Off from 'ISOLATE' to 'ON' 1. With the circuit breaker in the 'OFF & RESET' position (Section 7.3.5 Remove Earth from T-Off on page 29), slide the 'Circuit Breaker/T-Off Selector' to the 'DISCONNECTOR' (centre) position as shown.

2. Insert the operating handle into the 'Disconnector Operation Slot' as shown.

3. Firmly pull the operating handle down from the 'ISOLATE' to 'SERVICE' position.

The CB/T-Off Disconnector indicator will now show 'Service' as shown:

4. Remove operating handle.

! Note: Ensure the 'Disconnector Padlock Flap' is in the 'CB AND DISCONNECTOR FREE' position before operation (Section 7.3.1 Padlocking to prevent operation on page 26).
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7.3.7 Close CB to SERVICE 1. Slide the 'Circuit Breaker/T-Off Selector' to the 'CB SERVICE' position as shown.

2. Insert the operating handle into the 'Circuit Breaker Operation Slot' as shown.

3. Firmly pull the operating handle down from the 'OFF & RESET' to 'ON' position.

The circuit breaker indicator will now show 'on' as shown:

4. Remove operating handle.

! Note: Ensure the 'Disconnector Padlock Flap' is in the 'CB AND DISCONNECTOR FREE' position before operation (Section 7.3.1 Padlocking to prevent operation on page 26).

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7.4

Switch Operation

The movement of the Ring Switch Selector can be restricted depending on the position of the Ring Switch. Full Ring Switch Selector movement is only available with the Ring Switch in the Off position. 7.4.1 Padlocking to prevent operation 1.With either of the 'Ring Switches' in any position, the corresponding 'Ring Switch Selector' can be slid into the centre position and padlocked, preventing any operation of the ring switch.

7.4.2 Switch from 'MAIN ON' to 'OFF' 1. Slide the 'Ring Switch Selector' to the 'Main Switch' position as shown.

2. Locate the operating handle to the 'Ring Switch'.

3. Rotate the operating handle from the 'MAIN ON' to the 'OFF' position as shown. Note the arrow directions on the handle.

The 'Ring Switch' indicator will now show 'OFF' as shown:

4. Padlock the 'Ring Switch Selector' in the centre position to prevent operation (Section 7.4.1 Padlocking to prevent operation on page 32).
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7.4.3 Switch from 'OFF' to 'MAIN ON 1. Slide the 'Ring Switch Selector' to the 'MAIN SWITCH' position as shown.

2. Locate the operating handle to the 'Ring Switch'.

3. Rotate the operating handle from the 'OFF' to the 'MAIN ON' position as shown. Note the arrow directions on the handle.

The 'Ring Switch' indicator will now show 'MAIN ON' as shown:

4. Padlock the 'Ring Switch Selector' in the centre position to prevent operation (see Section 7.4.1 Padlocking to prevent operation on page 32).

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7.4.4 Switch from 'OFF' to 'EARTH ON' 1. Slide the 'Ring Switch Selector' to the 'EARTHING SWITCH' position as shown.

2. Locate the operating handle to the 'Ring Switch'.

3. Rotate the operating handle from the 'OFF' to the 'EARTH ON' position as shown. Note the arrow directions on the handle.

The 'Ring Switch' indicator will now show 'EARTH ON' as shown:

4. Padlock the 'Ring Switch Selector' in the centre position to prevent operation (see Section 7.4.1 Padlocking to prevent operation on page 32).

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7.4.5 Switch from EARTH ON' to 'OFF' 1. Slide the 'Ring Switch Selector' to the 'EARTHING SWITCH' position as shown.

2. Locate the operating handle to the 'Ring Switch'.

3. Rotate the operating handle from the 'EARTH ON' to the 'OFF' position as shown. Note the arrow directions on the handle.

The 'Ring Switch' indicator will now show 'OFF' as shown:

4. Padlock the 'Ring Switch Selector' in the centre position to prevent operation (see Section 7.4.1 Padlocking to prevent operation on page 32).

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7.5

Testing Ring Switch Cables

For this operation, please ensure the relevant ring switch is in the 'EARTH ON' position and the 'Ring Switch Selector' is in the centre position, padlocked if applicable (as shown) as the cable test access cover is NOT interlocked.

1. Open cable test access cover by holding the test box, pulling the access knob forward, and then lower the test access cover.

2. Move the interlock flap out of the way of the required ring switch test bushings.

3. Insert the operating handle into the star point earth bar and pull down away from the bushings.

4. When the star point earth bar is clear from all the bushings, remove the operating handle and allow to pivot down into the access cover as shown.

5. Test connections can be now made onto the bushings marked with the relevant phase (red, yellow, blue or L1, L2, L3).

Note: With the star point earth bar removed access to operate the ring switch is prevented.

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Returning star point earth bar to its closed position. 6. Close the star point earth bar by pivoting it towards the bushings by hand. Move the padlock flap clear, then insert the handle into the socket and drive the earth bar firmly onto the bushings. Ensure full contact of the earth bar onto the 3 bushing contacts.

7. Close the 'Test Access Cover' by lifting and ensuring catch lock is located fully.

The ring switch can now be operated 'EARTH ON' to 'OFF' (see Section 7.4.5 Switch from EARTH ON' to 'OFF' on page 35). Ring Switch Cable Test Padlock Facility Access to the star point earth bars can be prevented by using a padlock for each ring switch as shown.

To allow access to a star point earth bar, remove the padlock on the side of the required earth bar, then slide the padlock flap clear.

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8 Sabre Unit Maintenance


8.1

Operating Conditions
Unit is to be installed and commissioned in accordance with manufacturers instructions. Humidity below 40% with no dripping water. Indoors completely protected from the weather. Minimal dust and adequate air circulation. Ambient temperature between -5 C and 40C. No contact with chemical agents. No infestation of any animals. No contact with any plant life. No foundation movements. No damage to the unit of any kind.

'Ideal' in-service conditions

'Standard' in-service conditions Unit is to be installed and commissioned in accordance with manufacturers instructions. Humidity below 60%. Unit used indoors or outdoors, but not subjected to extreme weather conditions eg: ice, snow, dust storms, heavy rain etc. Ambient temperature between -25 C and 40C. No regular or thick covering of leaves or debris. No contact with chemical agents. No infestation of any animals. No contact with any plant life. No foundation movements. No damage to the unit of any kind.

'Aggressive Conditions' are any other conditions not covered in the description of IDEAL and STANDARD conditions.

8.2

Maintenance Intervals

The following maintenance intervals should be adhered to for optimal operation of the unit.

Conditions 'Ideal' Gas Enclosure Housing Interior Housing Exterior No Attention No Attention No Attention 'Standard' No Attention No Attention Every 5 Years 'Aggressive' No Attention Every 5 Years Every 2 Years

8.3

Maintenance Schedule

The following is the recommended maintenance schedule for the Sabre VRN2a: Gas Enclosure: No routine maintenance required. Housing Interior: Performed with the main door open if the unit is an outdoor unit. Outdoor Unit: Check the condition of the main door seal Check the inside of the door for: - Heavy dust deposits - Water ingress - Contamination by animal, insect or plant life

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Indoor and Outdoor Units: Check that the protector cap is fitted over the SF6 filler valve Check the operation of the unit (including interlocks with the unit isolated) Clean the unit thoroughly Touch up paint-work as necessary Check that the SF6 gas indicator is in the Green Zone - If the indicator is in the Red Zone, refer to Section 8.4.2 SF6 Gas Topping Up on page 39. Housing Exterior: Indoor and Outdoor Units: Check that all external fixings are present and tight Check that all labels are present Check that all earth connections are present Clean the unit thoroughly Touch up paint-work as necessary

If a unit has not been operated for a considerable time, and if it is practicable to do so, operate it a few times to ensure that switch is functioning correctly.

8.4

SF6 Issues

8.4.1 SF6 Gas Leakage 1. 2. 3. If the unit suffers a loss of gas pressure the pointer will be in the Red Zone. In this extremely unlikely event the following procedure should be followed. If the gas pressure indicator is showing no pressure then do not operate any part of the switchgear and contact you local Lucy Switchgear office immediately. If the gas pressure indicator is in the red zone, but still registering some pressure, proceed to Section 8.4.2 SF6 Gas Topping Up on page 39. It is safe to operate the switchgear in this condition. If this is not possible contact your local Lucy Switchgear office as soon as possible. If, after topping up, the gas pressure indicator continues to show a drop in pressure contact your local Lucy Switchgear office.

4.

8.4.2 SF6 Gas Topping Up The SF6 top up valve is located under the pressure gauge on the front panel as shown:

Hansen coupling behind protective cap

The unit should be filled to the recommended pressure using either a temperature compensated gauge on the regulator head of the SF6 supply or, where such a gauge is unavailable, compensating for temperature using a graph. Before filling the switchgear, all pipes and fittings must be purged using SF6 to avoid any impurities inadvertently entering the unit or contaminating the filling valve (Hansen valve B2H16-BS) on the unit. SF6 gas to IEC 60376 must always be used. Note: Ensure all SF6 gas handling equipment is in good condition and moisture free.

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9 Ring Switch Remote Actuator Option


The following installation procedures apply to both left hand and right hand remote actuator unit options.

9.1

PCB & Loom Installation


2. Plug the connector loom onto the pcb as shown. LH Actuator

1. Using the supplied screws, fit the PCB inside the marshalling box as shown.

RH Actuator

3. Attach the switch labels as shown.

4. For connecting the Gemini umbilical cable into the marshalling box terminals, please refer to Lucy document no:DOC00041 - Gemini V1.2 To Lucy RMU Actuator Wiring Schedule..

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9.2

Remote Actuator Unit Installation


2. Insert the two location stud assemblies through the remote actuator mounting plate as shown.

1. Slide the 'Ring Switch Selector' to the 'Main Switch' position as shown.

3. Ensure the actuator units location collar has the slot in the same orientation as the ring switch. The collar can be adjusted to the correct position by pulling out and rotating.

4. Locate the actuator unit into the ring switch aperture and screw in the two location studs by hand.

5. Using a suitable screwdriver, tighten the location studs as shown.

6. Secure the actuator unit with the two M12 nuts and washers, using the box spanner supplied.

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7. Plug the actuator unit lead into the Sabre units socket on the left hand side of actuator unit and screw in collar as shown.

8. The remote actuator is now ready for operation.

Note: For the actuator to operate remotely the following conditions must apply:1.The actuator unit shutter must be in the ACTUATOR position.

2.The ring switch selector must be in the MAIN SWITCH position..

3.The actuator unit plug must be connected.

9.3

Manual Operation

With the remote actuator fitted, the ring switch can be operated manually by following this procedure.

1. Slide down the shutter to the Manual position.

2. Remove the Disengage boss from the top of the remote actuator unit and insert as shown.

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3. Firmly push the boss inwards to disengage the unit from the ring switch.

4. Remove the Disengage boss and insert the operating handle.

5. The ring switch can now be operated manually. After manual operation, the remote actuator unit will automatically re-engage when remote operation is again required.

9.4

Earth Operation

A ring switch can only be switched to the earth position manually. The following procedure describes how to switch to the earth position when a remote actuator unit is fitted. 1. Firstly follow the previous procedure (Section 9.3 Manual Operation on page 42) to disengage the remote actuator unit from the ring switch. 2. Once the unit has been disengaged loosen both mounting nuts and washers using the box spanner supplied. 3. Pull the remote actuator unit away from the ring switch.

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4. Slide the Ring Switch Selector to the Earthing Switch position.

5. Refit the remote actuator unit and tighten the 2 M12 nuts using the box spanner.

6. Insert into the remote actuator unit the operating handle and rotate from the OFF to EARTH ON position.

9.5

Box Spanner Storage

The supplied box spanner is to be (when not needed) stored using the clip mounted on the inside of the main door as shown.

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10 Circuit Breaker Remote Actuator Option


The circuit breaker remote actuator is located (if fitted) on the right hand side of the unit as shown.

10.1 Remote Operation Conditions


The operation of the circuit breaker remote actuator can only be permitted when:i) the disconnector is in the SERVICE position (Section 7.3.6 Operate CB/T-Off from 'ISOLATE' to 'ON' on page 30). ii) the circuit breaker and disconnector operation shutters are closed (See Section 7.3.1 Padlocking to prevent operation on page 26 and Section 7.3.7 Close CB to SERVICE on page 31).

10.2 Manual Operation


With the remote actuator fitted, the circuit breaker can be operated manually by opening the circuit breaker shutter and inserting the operating handle. The circuit breaker can now be operated manually. After manual operation, the remote actuator unit will automatically reset when remote operation is again required.

10.3 Remote Actuator Disengage


If a power failure occurs during a circuit breaker OFF & RESET to ON remote operation, it can be continued manually by opening the circuit breaker shutter and inserting the operating handle. If a power failure occurs during a circuit breaker ON to OFF & RESET remote operation, it can be continued manually by: 1. Open the remote actuator unit cover by undoing the captive 2. Firmly push in the actuator boss to disengage the actuator screw. gearbox.

Captive Screw

3. The circuit breaker operation can now continue manually by opening the circuit breaker shutter and inserting the operating handle. When power is re-applied the remote actuator will automatically re-engage when remote operation is again required. Remote Actuator Unit Cover Padlock Access to the circuit breaker remote actuator unit can be prevented by using a padlock on the cover as shown.

=Sabre VRN2a - IOM

May 2010

LIOM01-001 - Issue 9

45

=Sabre VRN2a - IOM

May 2010

LIOM01-001 - Issue 9

46

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