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Model : KET 6.

002

KOLSITE HIGH SPEED PVC COMPOUNDING MIXER COOLER : KMC 200 / 400 R
KOLSITE High Speed Mixer-Cooler suitable for the mixing of PVC resin and additives for making PVC Compound for Rigid PVC Pipe. It consisit of , 1.0 Heating Mixer 2.0 Cooling Mixer 3.0 Fabricated structure with Plateform & ladder 4.0 Electric control Panel 5.0 Manual operation of Mixer cooler TECHNICAL SPECIFICATION HEATING MIXER Gross Volume of Vessel Drive Motor Power transmission Vessel construction Type of tooling Material of Tooling Lid opening Discharge gate open / close COOLING MIXER Gross Volume of Vessel Drive Motor Power transmission Vessel construction Lid opening Discharge gate open / close PRODUCT SPECIFICATION Product Material Average Batch size Average No.of Batches / Hr. Average Hourly Production : : : : : Rigid PVC Pipe compound PVC resin & Additives 60 Kg / batch (depends on the recipe) 45 (depends on recipe & loading efficiency ) 240 300 Kg / Hr. (depends on recipe & loading efficiency : : : : : : 400 Ltrs. 3.7 Kw AC Motor Worm reduction Gear Box Inner shell of SS 304 & outer shell of MS Horizontal manualy Pneumatic cylinder : : : : : : : : 200 Ltrs. 26 / 31 Kw 2 speed AC Motor V Belt & Pulley Inner shell of SS 304 & outer shell of MS 2 tier type of tool structure HCHC (High Carbon High Chromium Steel) Hardened & Tempered to 290 - 350 BHN Vertical by pneumatic cylinder Pneumatic cylinder

KET 6.002 / 101021

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Model : KET 6.002 1.0 HEATING MIXER 1.1 MIXING VESSEL The Mixing Vessel is made of double wall construction having outer jacket from M.S. plate and inner jacket from highly corrosion resistance stainless steel. Internal surface is polished to avoid depositing of material. The temperature probe is mounted in the lower part of the mixing vessel through the outer sidewall. The probe is continuously in contact with the product to monitor its temperature. 1.2 BEARING HOUSING A solid CI housing with vertical shaft supported on set of radial & thrust bearing and mounted directly below the vessel. A special designed sealing system in the bearing housing do not allow leakage of powder into bearings. 1.3 POWER TRANSMISSION Power is transmitted from 2 spped AC motor to drive shaft through V-Belt drive. 2 speeds of the motor enables starting mixer at lower speed to provide slow initial temperature rise and thereafter switch over mixing operation at high speed. 1.4 BLADES 2 tier blades of special mixing type made of special alloy steel, hardened and hard chrome plated for longer life. The specially designed shape and angle of the blades provide accurate vortex for quick and proper mixing of PVC resin with additives. These blades are mounted one above the other on main shaft driven by a AC motor. Arrangement to vary distance between blades provided. 1.5 DEFLECTOR Stainless steel deflctor is provided to have rapid & better dispersion. Its angular position can be adjusted to process different formulations. Delfctor ensures optimum material circulation. 1.6 LID Aluminium lid with suitable clamping arrangement & suitable gasket between lid and the vessel is provided to avoid leakage of material during mixing operation. The lid is opened vertically by pneumatic operated cylinder. The safety limit switch is provided which ensures the starting of the mixer motor only when lid is closed. 1.7 DISCHARGE GATE The discharge gate is pnematically opearated through hand lever valve for emtying the vessel. The gate plug is matched with vessel profile to prevent material deposit. 1.8 AIR VENTILATOR Air ventilator is provided for quick discharge and escape of volatile gases.

KET - 6.002 / 101021/120823

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Model : KET 6.002 2.0 COOLING MIXER 2.1 COOLING VESSEL Circular shape special double wall construction having outer jacket fabricated from M.S. plate and inside chamber of stainless steel plate. The top cover lid is of aluminium alloy having opening to fit discharge spout of high speed mixer. Water circulation arrangement is provided for faster cooling of PVC compound discharged from mixer. Temperature probe is monted in the lower part of the vessel . The probe is continuously in contact with the product being m to monitor the temperature. 2.2 BEARING HOUSING Main drive shaft is mounted in the bearing housing fitted on cooler stand. A special designed sealing system in the bearing housing do not allow leakage of powder into bearings.and additional labyrinth construction of vessel and blade. 2.3 BLADE Made of stainless steel and designed to shape and angle to give proper movement to the compound. 2.4 POWER TRANSMISSION Power is transmitted from motor to drive shaft through worm reduction Gear Box. 2.5 LID Aluminium lid with suitable clamping arrangement & suitable gasket between lid and the vessel is provided to avoid leakage of material during cooling operation. 2.6 DISCHARGE GATE The discharge gate is pnematically opearated through hand lever valve for emtying the vessel. The gate plug is matched with vessel profile to prevent matearial deposit. 2.7 AIR VENTILATOR The Cooler Mixer is located next to High Speed Mixer and at a lower level to receive direct discharge of the compound from the mixer. Air ventilator is provided for effective air escape during the discharge process. 3.0 MACHINE FRAME Machine frame is made of robust fabricated structure for mounting Mixer housing, mixer vessel , Cooler Housing, Cooler Vessel and motor.Necessary platform and ladder are included for loading of material in High Speed Mixer & for maitenece purpose.

KET 6.002 / 101021

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Model : KET 6.002 4.0 ELECTRIC CONTROL PANEL Electric control panel made from powder coated fabrictaed cabinet with lock & key doors. Control panel is designed for housing all the neceesray electic componenets like swithces, ammeters , voltmeters , Isolators , contactors , MCB , MPCB , Push buttons , Temerature indicators , etc for safe operation of Mixer & cooler. components are wired with ferrul numbers for easy identitification & traceability of the complete wiring system. The standard cables of 6 meter length are included from the machine to the control panel. Customer to provide 3 Phase Electric power supply to the Electric control panel. 5.0 MANUAL OPERATION OF MIXER COOLER Mixer lid open / close through hand lever pneumatic valve Mixer motor SLOW through push button Mixer motor FAST throgh push button Mixer motor stop through push button Mixer gate open / close through hand lever pneumatic valve Cooler motor start through push button Cooler gate open / close through hand lever pneumatic valve PRICE (SALES TAX & DUTIES EXTRA AS APPLICABLE) Rs 9,15,000/(RUPEES NINE LACS FIFTEEN THOUSAND ONLY) : Rs 1,55,000/: Rs. : Rs. 85,000/30,000/-

OPTIONAL 1.0 Single speed AC Motor 30 Kw with AC Drive instead of 2 speed motor for Mixer 2.0 Spiral spring conveyor with ground hopper & DOL Starter 3.0 Semi automatic operation of Mixer gate open/close and Cooler gate open/close. Note It is recommended that the Soft Starter Panel to be kept in AC room to prevent undue breakdown. Air conditioner capacity : 1.5 T - 2 Nos. UTILITY SERVICES Total Machine space Total floor space recomemended Electricity supply Total conected load Compressed air Cooling water requirement for cooler vassel

4.8M L x 3.0M W x 3.3M H 6.5M L x 4.5M W x 4.0M H 415 +/- 5% VAC, 3 phase, 50 Hz 34 Kw 5 CFM at working pressure of 75psi Heat Transfer : 10000 Kcal/hr Flow Rate : 2000 litre/hr at 1bar Water Inlet : 20C Water Outlet : 25C 4/5

KET- 6.002 / 101021

Model : KET 6.002

OPTIONAL EQUIPMENT
1.0 AC FREQUENCY VARIABLE DRIVE FOR MIXER MOTOR : Avoids the sudden jerk created due to tremendous change in motor torque and maximum demand of power when switching over from low to high speed. It maintains low voltage at low frequency and thereby reduce the required current at the same time provides the required torque to motor. The machine starting is smooth which increases both life and effeiciency of michine & otor The machine can run with GENERATOR of equivalent current capacity. The speed of the Heater Mixer Tool speed can be adjusted as per the formulation for better optimization in process. Compact and maintenance free. Electric protection over short circuit and overload. 2.0 SPIRAL SPRING CONVEYOR Flexible conveying system for batch of PVC, Calcium carbonate & Additives from ground hopper to Mixer. Ground Hopper : Ground hopper of suitable capacity mounted on fabricated structure & castor wheel. Agitator shaft with blade driven manually is provided. Conveyor : Conveyor pipe with 75mm OD HDPE pipe 6 mtr long in two pieces. Conveyor spring of carbon steel. Conveyor motor 3 HP with DOL starter. 3.0 SEMI AUTOMATIC OPERATION FOR MIXER & COOLER DISCHARGE GATE : Semi automatic operation includes : Mixer discharge gate open after set temperature & close after set time. Cooler discharge gate open after set temperature & close after set time. KET- 6.002 / 101021 5/5