Вы находитесь на странице: 1из 12

JC International Limited

RC. 413243

OFFSHORE CRANE INSPECTION REPORT


STATUTORY INSTRUMENTS 1998 NO. 2307 The Lifting Operations and Lifting Equipment Regulations 1998 STATUTORY INSTRUMENTS 1992 NO. 3073 The Supply of Machinery (Safety) Regulations 1992 STATUTORY INSTRUMENTS 1998 NO. 2306 The Provision and use of Work Equipment Regulations 1998

Name & Address of the Owner of the Crane TRANSOCEAN SUPPORT SERVICES Name & Address of the Maker of the Crane MARATHON LETOURNEAU COMPANY Type of Crane & Source of Power PEDESTAL CRANE & ELECTRICALLY POWERED Model No. PCM-120AS Pedestal Height from Main Deck

Requested By:

Date of Examination 08/06/2013

SANTHOSH
Date of manufacture of Crane

3-NOV-1982 Type of Derricking Interlock Place of Survey LATTICE BOOM Maker Serial Number HI 7 Owners distinguished Mark or No.

8.75m Date of last previous test of Crane DEC 2012 Type of inspection:

Relevant Standard As Per Customer Request

1406 Date of last previous thorough examination of Crane

DEC 2012
(i)
Boom Radius

(ii)
Boom Length (feet) SWL Test (Tonnes

(iii)
Proof Load Applied (Tonne)

FIVE YEARS LOAD TEST, MPI AND THROUGH VISUAL EXAMINATION

(feet)

Max Radius Test


Intermediate Radius Test

103 64

100 100

1.90 17.85

2.743 22.667

Min Radius Test In the case of a crane with a derrick jibs, the maximum angle at which the jib may be worked.

26 100 21.53 26.574 Defects noted and alterations and repairs required before the Crane is put into service ( if none enter NONE)

NOTE: The weight of the block 1.2tonnes was subtracted during the load test

Boom Hoist Wire Rope 8xK26WS- SPC (IWRC) 22.5mm (Construction, Size) X
6 x K36WS-IWRC, 39mm

(Parts of line) =

52.2tonnes

SWL

Pendant Line

(Construction, Size)
8 x K26WS-SPC (IWRC) 25.5mm

(Parts of line) =

49.6tonnes

SWL

Main Hoist Wire Rope

(Construction, Size) Load Measuring Device: LMI

(Parts of line) =

22.48tonnes

SWL

LOCATION OF CRANE:
CHINEDU OGBONNA INSPECTOR NAME/QUALIFICATTION:

BOW SIDE CRANE


SNT II MT, PT, LEEA, FID, Lifting Equipment Insp.
Page 1 of 12

A)

WIREROPE AND HOOK

Inspect, measure wire rope with Venier caliper And record: Construction, Diameter, Type End, Orientation. BOOM LINE a) b) Nominal diameter of Boom Line: Measured Diameter of Boom Line: 22.71mm 22.5mm

Worst percentage of Wear Reduction at Different Section of Boom Line: Maximum Allowable: 10% Defect which may impair continued use of this wire rope: Overall Assessment: c) d) Installed Date: Wire rope condition:

0.92%

6 June 2013 Good

LOAD LINE e) f) Nominal diameter of Load line: Measured diameter of Load line: 25.75mm 25.50mm

Worst percentage of Wear Reduction at different sections of Load line: Maximum Allowable 10% Defect which may impair continued use of this wire rope: Overall Assessment: Installed Date: g) Wire rope condition: 26 March 2012 Good 0.97%

AUX. LINE h) i) Nominal diameter of Aux. line: Measured diameter of Aux line: N/A

Worst percentage of Wear Reduction at different sections of Aux line:


Page 2 of 12

Maximum Allowable 10% = Defect which may impair continued use of this ire rope: Overall Assessment: j) Installed Date: N/A

k) l)

Wire rope condition: Pendant Line (R): Installed Date: Good 08/03/2013 Good 08/03/2013

m) Pendant Line (L): Installed Date:

B)

INSPECT HOOK FOR CRACKS AND DEFORMATION.

CONDITION

COMMENTS

a) Safety Latch:

Good

Restoring ability and proper operation of hook latch Properly installed

b) Wedge Sockets:

Good

c) Proper loop and end termination of dead ends:

Good

d) Swivel Condition: e) Pin Condition: f) Hook Throat Opening:

Good Good Good In good condition with no distorted safety latch, no wear on point c and no throat opening for sign of overload

g) Main Hoist Block Hook i) Manufacturer: ii) Rating:

Marathon Le Tourneau 50Tons

Page 3 0f 12

h) Sheaves bearings and Bushing:

Not Seen

Part Enclosed

i)

Broken Wires

a) Number of Broken wires in one strand: b) Number of Broken wires in one lay: c) Numbers of Broken wires at the end fitting:

None None None

C 1.

WIRE ROPE WINCH DRUMS Main Line Hoist Drum

CONDITION

COMMENTS

a) Rope Properly Reeved:

Yes

Reeving conform to manufacturers Specification. see picture

b) Main Hoist Rope Reeving: Number of parts:

c) Main Hoist Dead End Anchor Condition:

Good

Magnetic Particle Inspection Carried out. see picture

d) Wedge Socket:

Good

2.

Aux line Hoist Drum: a) Rope properly reeved:

b) Aux Hoist Rope Reeving: Number of parts:

N/A

c)

Aux Hoist Dead End Anchors Condition:

d) Wedge Socket:

3.

Boom Line Hoist Drum: a) Rope properly Reeved: Yes Reeving confirm to manufacturers Specification. see picture
Page 4 0f 12

b) Boom Hoist Rope Reeving: Number of parts:

c) Boom Hoist Dead End Anchor Condition:

Good

Magnetic Particle Inspection carried out. see picture

e) Wedge Socket:

Good

D.

BOOM AND SHEAVES

CONDITION

COMMENTS

a) Anti two Block Device:

Good

Working Properly

b) Boom Structural Components:

Good

c) Boom Length:

100ft

d) Condition of Pins/keeper/Bolts:

Good

No sign of pitted and corrosion and properly secured.

e) Boom Stop:

Good

f)

Number of Sections:

g) Hose/Cable Condition:

Good

h) Number of Sheaves on Boom Line:

i)

Inspect Chords and Lacings:

Good

j)

Knuckle Boom Structure condition:

k) Knuckle Boom correction pins: l) Knuckle Boom Cylinder:

N/A

m) Boom Rest Welds/ Condition: Good


Page 5 0f 12

m)

Sheave condition:

Good

No contour on sheave, no flange damage on sheave, free rotation of sheave and properly secured.

E.

UPPER REVOLVING MACHINERY

CRANE ELECTRIC MOTOR HOUSING

CONDITION

COMMENTS

a) Housing condition:

Good

b) Door (Locks, Access, Operations & Latches).

N/A

c) Walkways (Non-slip surface,Platforms & Railings).

Good

d) Access (Steps, handholds & ladders).

Good

Handrails, midrail, the board and floor are all structurally good

e) Roof (Non-slip guards, Leaks).

Good

f)

Housekeeping.

Good

F.

CONDITION OF CONTROLS a) Main Hoist control identified Good Proper markings and operations controllers labeled to indicate their functions

Page 6 0f 12

b)

Boom Hoist control identified

Good

Proper markings and operating properly

c)

Aux. Hoist control identified

N/A

d)

Slewing control type: Hydraulic Motor:

Good

Working properly

e)

Slewing Brake operating properly:

Yes

f)

Boom upper limit switch:

26ft

Good

Tested for proper operation and ability to engage at proper boom angle

g)

Boom lower limit switch:

103ft

Good

Tested for proper operation and ability to engage at proper boom angle

G a)

BRAKES Main Hydraulic hoist brake system: Good Functioning Properly

b)

Aux Hydraulic hoist brake system:

N/A

c)

Boom Hydraulic hoist brake system:

Good

d)

Swing Hydraulic hoist brake system

Good

e)

Swing Ring: Slewing ring condition: Slew ring motor: Good Good

Page 7 0f 12

OPERATORS CAB

CONDITION

COMMENTS

a) Operators manual:

Good

b) Rated Capacity Chart:

Good

c) Hand Signal Chart:

Good

d) Boom Angle Indicator:

Good

e) Control identification:

Good

f)

Engine emergency stop:

Good

g) Audible Warning Device:

Good

h) Fire Extinguisher: i) Load Indicator

Good Bad NEED TO BE CALIBRATED

PEDESTAL VISUAL INSPECTION

CONDITION

COMMENT

a)

Condition of Pedestal / Weld:

Good

Magnetic Particle inspection carried out and no crack was found see pictures

b)

Access ladders/step:

Good

Page 8 of 12

JC International Limited
RC. 413243

Pictures Showing 100% MPI carried out the pedestal weld

Pictures Showing 100% MPI carried out on slew mechanism

Pictures Showing 100% MPI carried out on the internal slew mechanism

Pictures Showing 100% MPI carried on the crane heel


Page 9 of 12

JC International Limited
RC. 413243

Pictures Showing 100% MPI carried out on the gantry anchor

Picture Showing 100% MPI carried out on the welded base of boom hoist dead end anchor

Picture Showing 100% MPI carried out on the pedestal column welded to the main deck
Page 10 of 12

JC International Limited
RC. 413243

Pictures Showing 100% MPI carried out on the pendant termination anchor point

Picture Showing 100% MPI carried out on the Main Hoist Dead End

Picture Showing 100% MPI carried out on the Crane Hook


Page 11 of 12

JC International Limited
RC. 413243

Pictures Showing the Proof Load at Max Radius

Picture Showing Intermediate Radius

Picture Showing Min Radius

Picture Showing Proof Load Test

Picture Showing Main Hoist Rope Properly Reeved

Picture Showing Boom Hoist Rope Properly Reeved

Page 12 of 12

Вам также может понравиться