[EKC 361]

RANGKA KURSUS (COURSE OUTLINE)

EKC 361 DINAMIK DAN KAWALAN PROSES (PROCESS DYNAMICS AND CONTROL) SEMESTER I, SIDANG AKADEMIK 2013/2014 (DR. SUHAIRI ABDUL SATA & PROF. MADYA DR. SYAMSUL RIZAL ABD SHUKOR) Kod dan Tajuk Kursus (Code and Course Title) Nilai Unit (Credit Unit) Komponen Kerja Kursus (%) (CW Component) Komponen Peperiksaan (%) (EW Component) Asas-asas Menilai Kerja Kursus (CW Assesment) Prasyarat (Prerequisite) Semester Diajar (Semester Taught) Objektif Kursus (Course Objective) EKC 361 Dinamik dan Kawalan Proses (Process Dynamics and Control) 4 40% 60% Assignment 10%, Project Paper 10%, Test 10%, Quiz 5%, Presentation 5% Semester I, 2013/2014 This course provides the knowledge of process dynamics and control in chemical engineering processes. It covers the concept of theoretical model, dynamic behavior of processes, empirical model, feedback controller, PID controller tuning procedures and frequency response analysis. This course also introduces enhanced single loop control strategies and basic process instrumentation.

Silibus Kursus (Course Syllabus)

Introduction to Process Dynamics and Control. Theoretical Models of Chemical Process. Dynamic Behaviour of Processes. Empirical Model. Process instrumentations. Feedback Controller Dynamic Behaviour and Stability of Closed Loop Control System PID Controller Design, Tuning and Troubleshooting. Control System Design Based on Frequency Response Analysis. Feedforward and Ratio Control. Cascade Control. Statistical Process Control Overview of DCS.

-1-

[EKC 361]

Perancangan Mengajar (Teaching Planning) 1. Introduction to Process Dynamics and Control.

Tajuk/Kandungan Kursus (Topic/Course Contents) Process control problems. Classification of process control strategies. Hierarchy of process control activities. The rationale for dynamic process model. General modelling principles Degrees of freedom analysis Laplace transforms review. Transfer functions Development and properties. Response of first-order processes Response of integrating processes. Response of second-order processes. Processes with time delays. Interacting and non-interacting process. Poles and zeroes Approximation of higher order transfer function Fitting first and second order models using step tests Basic principles of measurement. Characteristics of measurement systems. Measurement of important process variables. - Temperature, Pressure, Flow, Level and Composition Basic control modes. Features of PID controllers. On-Off controllers. Response of feedback control systems. Block diagram representation.

Jumlah Kuliah (No. Of Lecture) 3

2. Theoretical Model

3. Dynamic Behaviour of Processes.

15

4. Empirical Models

5. Process Instrumentation

6. Feedback Controller

7. Dynamic Behaviour and Stability of Closed Loop Control System

Closed-loop transfer functions. Closed-loop responses of simple systems. Stability of control systems stability criterion, characteristic equation, Routh stability analysis. Ziegler Nichols continuous cycling method. Step test method. Direct Synthesis method. Trouble shooting in controller tuning. Plot for Bode Diagram. System identification. Stability analysis. Closed loop Frequency response. Phase margin, gain margain.

8. PID controller Design, Tuning and Troubleshooting.

9. Control System Design Based on Frequency Response Analysis.

-2-

[EKC 361]

Perancangan Mengajar (Teaching Planning) 10. Feedforward and ratio Control.

Tajuk/Kandungan Kursus (Topic/Course Contents) Feedforward control. Feedforward plus feedback control. Ratio control. Cascade control. Basic and application of the SPC

Jumlah Kuliah (No. Of Lecture) 2

11. Cascade Control. 12. Statistical Process Control 13. DCS systems. Ujian Diadakan (Test Held) Kuiz (Jika ada) Quiz (If any) Rujukan

1 3

Introduction to Distributed Process Control. Minggu ke-6 dan minggu ke-11 (Week 6 and week 11) Boleh diberi pada bila-bila masa (Will be given as surprise or at any time) Senarai Buku Teks/Rujukan : (a) Senarai Rujukan Sedia Ada :

Text Books Seborg, D.E., Edgar, T.F., Mellichamp, D.A. and Doyle III, F.J., Process Dynamics and Control, 3rd Edition, John Wiley and Sons, 2011. Bequette, B.W., Process Control, Modeling, Design and Simulation, Prentice Hall International, 2003. References Books Coughanour, D.R. and LeBlanc, S., Process Systems Analysis and Control, 3rd Edition, McGraw Hill, 2009. Smith, C.A. and Corripio, A., Principles and Practise of Automatic Process Control, 3rd Edition, John Wiley, 2006. Riggs, J.B. and Karim, M.N., Chemical and Bio-Process Control, 3rd Edition, Pearson, 2006. Marlin, T.E., Process Control Designing Processes and Control Systems for Dynamic Performance, 2nd Edition, Mc Graw Hill, 2000. (b) Senarai rujukan terkini yang perlu diperolehi: (Sila rujuk laman web jika perlu)

Nota penting : Kehadiran pelajar ke kuliah/tutorial/kelas amali adalah wajib. Jika tidak hadir tanpa sebab, pelajar boleh dihalang daripada menduduki peperiksaan akhir.

-3-