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: D-2-01-03-01-03

PRE-COMMISSIONING FORMATS FOR CIRCUIT BREAKER

I. GENERAL DETAILS
DETAILS Region: Eastern Feeder Name: 425 52 CB Make: Areva T&D india Ltd Sr. No.: 160418 Rating:3150A Operating Voltage: 420KV Date of Receipt at site: Date of energisation: Sub-Station: LOA No. : Year of Manufacture: 2010 Type:GL316 Rated Breaking Capacity(kA): 50 Control Voltage (DC) : 220V Date of Erection:

400/220kV

II.
SL .NO

PRE-COMMISSIONING CHECKS:
DESCRIPTION STATUS YES YES YES YES YES YES NO REMARKS

1 2 3 4 5 6 7 8 9 10 11 12 13

Equipment is free from dirt/dust foreign materials etc. Equipment is free from all visible defects on physical inspection Support structures, marshalling box has been provided with double earth All nuts and bolts are tightened correctly as per specified torque Equipment erection is complete in all respect & erection completion certificate along with list of outstanding activities reviewed (attach remaining activities, if any) Permanent pole leveling and identification is done Leveling and alignment of structure and base frame is checked Control box / marshalling kiosk is free from any physical defects Tightness of nuts bolts of terminal connectors are checked Auxiliary contacts and relays have been cleaned and free from rust / damage All spare wires to be kept with ferrules but not terminated at the terminal blocks Check all the valves in the sf6 pipe line are tightened, DILO coupling are tightened. Slow and power closing operation and opening done (wherever applicable)

YES YES YES YES YES YES YES YES

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III.

OPERATING SYSTEM
Closing Hydraulic Pneumatic Spring Others Opening Hydraulic Pneumatic Spring Others

yes

Yes

i. a)

Hydraulic system Accumulator

Y NA NA NA NA NA NA NA NA

Make Serial number Type Year of manufacture

NA NA NA NA

b)

Pump details
Make Serial number Type Year of manufacturer
NA NA NA NA

Volt Amperes Hp/ kW O/L setting (Thermal Over load)

NA NA NA NA

c)

Details of relays/contactors used

Schematic drawing no______________________

CIRCUIT REFERENCE MAKE NA NA NA NA NA NA NA SERIAL NO. NA NA NA NA NA NA NA NA NA NA NA NA NA NA TYPE NA NA NA NA NA NA NA NO+NC

Oil Pressure Monitor Closing Lockout Auto Reclosing Lockout General Lockout Anti Pumping Contactor Pole Discrepancy Timer Auxiliary

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Power Contactor Others

NA NA

NA NA

NA NA

NA NA

d)

Operation checks

Date of Hydraulic Oil filling_____________________ Type of Hydraulic Oil _____________________

1. Venting of Hydraulic system

SL .NO ITEM DESCRIPTION STATUS YES NA NA NA NA NA NA NA NA NO NA NA NA NA REMARKS

Pump Pilot Valve Accumulator Hydraulic Mechanism

2. Pressurising hydraulic system

SL.NO DESCRIPTION FACTORY TEST VALUE NA NA NA NA NA NA NA NA NA NA NA NA NA NA SITE TEST VALUE NA NA NA NA NA NA NA NA NA NA NA NA NA NA REMARK RECORD DEFICIENCIES,IF ANY

1 2 3 4

6 7 8 9 10

Pre-filling pressure of N2 in accumulator ( bar / deg. C) Pump running time for charging hydraulic system from initial pressure to working pressure Checking safety valve (open/close) Hydraulic pressure drop for 1 hr Breaker on position Breaker off position Oil pressure monitor Pump on / off bar Pump running time Auto reclosing lockout (oil) Pressure contact _____________ make/break Closing lockout (oil) pressure Contact __________make/break General lockout (oil) Pressure contact __________ make/break Checking anti pumping contactor Pressure contact __________make/break Checking loss of nitrogen Pressure contact __________make/break

Factory test report ref no: ________________________________

3. Oil pressure drop during operations and pump running time in seconds
SL.NO (i) DESCRIPTION

(ii)

Pressure before operation(Bar) Pressure after closing operation(Bar) Pump running time(Sec) Pressure before operation(Bar)

FACTORY TEST VALUE NA NA NA NA

SITE TEST VALUE NA NA NA NA

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(iii)

(iv)

Pressure after opening operation(Bar) Pump running time(Sec) Pressure before operation(Bar) Pressure after close/open operation (Bar) Pump running time in sec Pressure before operation(Bar) Pressure after open-close-open operation(Bar) Pump running time(Sec)

NA NA NA NA NA NA NA NA

NA NA NA NA NA NA NA NA

Factory test report ref no: ________________________________

ii.

Pneumatic System
R- Y- NA NA NA NA NA NA NA NA B

a) Operating system details

Remarks

Air receiver no Control block no Pneumatic drive no Magnetic ventil no b) Motor details Make Serial number Type Year of manufacturer c) ICU Details

NA NA NA NA

NA NA NA NA

Volt Amperes Hp/ kW O/L setting (Thermal Over load)

NA NA NA NA

Make Serial number Type Discharge Capacity Year of manufacturer

NA NA NA NA NA NA

d) Details of Relays / Contactors used Schematic drawing no______________________

CIRCUIT REFERENCE MAKE NA NA NA NA NA NA SERIAL NO. NA NA NA NA NA NA NA NA NA NA NA NA TYPE NA NA NA NA NA NA NO+NC

Air Pressure Monitor Closing Lockout Auto Reclosing Lockout General Lockout Pole Discrepancy Timer Auxiliary

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Power Contactor in ICU Others e)

NA NA

NA NA

NA NA

NA NA

Pressure Switch setting

FACTORY SETTING VALUE BLOCK DEBLOCK SITE SETTING VALUE BLOCK DEBLOCK NA NA NA NA NA NA NA NA NA REMARKS MAKE

CIRCUIT REFERENCE

NA NA NA NA Operation lockout -1 NA NA NA NA Operation lockout -2 NA NA NA NA Closing lockout NA NA NA NA Auto reclosing ckt NA NA NA NA Low/high pressure NA NA NA NA Alarm circuit NA NA NA NA ICU auto setting NA NA NA NA ICU safety valve NA NA NA NA Operations Factory test report ref no: ________________________________

f)
SL NO A B C D E

Pressure drop during operation : ( in kg/ sq.cm -bar )

DESCRIPTION FACTORY SETTING VALUE NA NA NA NA NA NA NA NA NA NA SITE SETTING VALUE

Tripping through TC-I Tripping through TC- II Closing circuit Close-open operation Open - close - open

Factory test report ref no: ________________________________ g) Number of operation from local Tank pressure ___________ kg/sq.cm or bar
BREAKER INITIALLY CLOSE : NA FACTORY TEST : SITE TEST : BREAKER INITIALLY OPEN : NA FACTORY TEST : SITE TEST : C-ONA C-OPLEASE KEEP INLET PNEUMATIC VALVE CLOSED IN THESE OPERATION O-CNA O-CPLEASE KEEP INLET PNEUMATIC VALVE CLOSED IN THESE OPERATION

h) Air pressure drop in 24 hrs

DROP IN PRESSURE IN KG/SQ.CM OR BAR NA NA BREAKER OFF

BREAKER ON

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iii.

SPRING OPERATING
NA NA NA NA NA

SYSTEM
NA NA NA NA

a) Motor details Make Sl no Type Year of Manufacture Dc current taken by motor for charging the spring ( amp) Volt Amperes Hp/kw Setting (thermal overload)

b) Details of relays/contactors used : schematic drawing no

CIRCUIT REFERENCE

MAKE NA NA NA NA NA NA NA NA NA NA NA NA NA NA

SERIAL NO.

Closing lockout Auto reclosing lockout General lockout Pole descrepancy timer Auxillary Power contactor Others

TYPE NA NA NA NA NA NA NA

NO+NC NA NA NA NA NA NA NA

c)

Spring operating time

DETAILS R-PHASE FACTORY SITE Y-PHASE FACTORY SITE B-PHASE FACTORY SITE

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CHARGING TIME
Factory test report ref no

3.5s

3.6s

4.25s

4.0s

3.6s

3.9s

IV.

SF6 DENSITY MONITOR DETAILS

i.
R-PHASE Y-PHASE WIKAI 280HNYH 280HNY B-PHASE WIKAI

Make Model Sl.no Year of manufacture Quantity of SF6 gas filled actual As per Specification ii. SF6 density monitor settings

WIKAI 280HNYI

7.8bar

7.8bar

7.8bar

DETAILS PHASE

BLOCKING FACTORY SITE 6.4 6.4 6.4

DEBLOCKING FACTORY 6.7 6.7 6.7 SITE 6.7 6.7 6.7

R PHASE Y PHASE B PHASE

REFILL ALARM OPERATION BLOCK REFILL ALARM OPERATION BLOCK REFILL ALARM OPERATION BLOCK : Measurement of dew point of sf6 gas

6.4 6.4 6.4

Factory test report ref no

iii. SL. NO Rph Yph Bph MEASURED VALUE -38C -37C -38C

PERMISSIBLE LIMITS TO BE DECIDED AS PER GRAPH

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Dew point measurement of SF6 gas needs to be done pole wise in close loop method without any wastage of SF6 gas
NOTE:

iv.
SL.NO

Leakage check
UNIT

INTERVALS

A B C D

Initial filling of sf6 gas at ____deg c (As per temp. Correction chart ) Drop in sf6 gas pressure in 24 hrs : Final sf6 pressure at __24______deg. C After all testing Additional leakage test by covering individual joint with polythene

BAR BAR BAR YES

7.8 7.8 7.8 NO

V.

COIL RESISTANCE MEASUREMENT

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SL NO

PHASE

COIL TRIP COIL - I

UNIT

MEASURED VALUE

SERIES RESISTOR

TOTAL

TRIP COIL - II CLOSE COIL TRIP COIL - I

TRIP COIL - II CLOSE COIL TRIP COIL - I

TRIP COIL - II CLOSE COIL

145 144 145 144 145 144 146 145 145

NA NA NA NA NA NA NA NA NA

145 144 145 144 145 144 146 145 145

VI.
SL NO

CIRCUITRY / OPERATIONAL CHECKS

CIRCUITARY CHECK CIRCUIT REFERENCE LOCAL REMOTE OK OK OK OK OK OK OK OK OK OK OK LOCAL OK OK OK OK OK OK OK OK OK OK OK REMOTE OK OK OK OK OK OK OK OK OK OK OK OPERATIONAL CHECK

A B C D E F G H I J

TRIPPING THROUGH TC-I TRIPPING THROUGH TC-II CLOSING CIRCUIT ANTI-HUNTING FEATURE (CLOSE OPEN OPERATION ) POLE DISCREPANCY FEATURE BREAKER POSITION INDICATION HEATER IN SWITCH CUBICLE HEATER IN CONTROL CUBICLE ILLUM. IN SWITCH CUBICLE ILLUM. IN CONTROL CUBICLE

OK OK OK OK OK OK OK OK OK OK OK

Note: In case wiring for remote operation is not ready, please indicate terminal number along with wire ferrule number in switch cubicle where remote cables shall be terminated. Remote operation can be checked from these terminals

VII.

OPERATING TIME ( IN MILLI-SECONDS )

CLOSE (Max 150 ms) 106.3 118.0 T R I P (Max 25 ms 400kV,35 ms 220kV, 40 ms 132 kV) TRIP - I TRIP - II 22.5 16.4 22.5 16.4 21.8 16.3 21.8 16.3 22.6 16.5 22.6 16.5 21.8 16.2 21.7 16.2 CLOSE TRIP (Min. 35 ms) TRIP I 50.3 156.9 50.3 156.9 48.5 155.8 48.5 155.8 TRIP - II 50.5 157.4 50.5 157.4 49.5 155.8 49.5 157.2

PHASE

BREAK

R - ph main contact R - PH PIR ( 12 4 ms) Auxiliary contact R - ph main contact R - PH PIR ( 12 4 ms) Auxiliary contact Y - ph main contact Y - PH PIR ( 12 4 ms) Auxiliary contact Y - ph main contact Y - PH PIR ( 12 4 ms) Auxiliary contact

BREAK 1

BREAK 2

106.3 118.0

BREAK 1

106.1 116.5

BREAK 2

106.1 116.5

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B - ph main contact B - PH PIR ( 12 4 ms) Auxiliary contact B - ph main contact B - PH PIR ( 12 4 ms) Auxiliary contact

BREAK 1 BREAK 2

104.9 114.5 104.9 114.5

21.5 16.4 21.5 16.4

21.5 16.3 21.5 16.3

49.0 156.6 49.0 156.6

48..9 156.9 48..9 156.8

NOTE: for 765 kV, take measurements for four breaks VIII. IR VALUE OF CONTROL CIRCUIT(USING 500 VOLT MEGGER)
COIL DETAILS
R PHASE TRIP COIL - I R PHASE TRIP COIL - II R PHASE CLOSE COIL Y PHASE TRIP COIL - I Y PHASE TRIP COIL - II Y PHASE CLOSE COIL B PHASE TRIP COIL - I B PHASE TRIP COIL - II B PHASE CLOSE COIL

UNIT
M M M M M M M M M

MEASUREMENT VALUE >1000 >1000 >1000 >1000 >1000 >1000 >1000 >1000 >1000

CAUTION: Isolate necessary dc for trip coil i and trip coil ii ,closing coil before meggaring. MINIMUM VALUE 2 MOHM
IX. IR VALUE WITH BREAKER OPEN(USING 5000 VOLT MEGGER)
ACROSS OPEN CONTACT R - PHASE BREAK 1 R - PHASE BREAK-2 Y - PHASE BREAK 1 Y - PHASE BREAK-2 B - PHASE BREAK 1 B - PHASE BREAK-2 UNIT G G G G G G MEASUREMENT VALUE

436 486 500 550 475 450

MINIMUM VALUE 2 MOHM

X. IR VALUE WITH RESPECT TO EARTH WITH BREAKER CLOSED, EARTH SWITCH AND ISOLATOR OPEN

BETWEEN R PHASE AND EARTH G

UNIT

MEASUREMENT VALUE

436

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Y PHASE AND EARTH B PHASE AND EARTH

G G

500 450

XI.

MINIMUM PICKUP VOLTAGE OF COILS

COIL DETAILS UNIT
V V V V V V V V V

MEASUREMENT VALUE 109 113 101 105 103 106 109 108 103

R PHASE TRIP COIL - I R PHASE TRIP COIL - II R PHASE CLOSE COIL Y PHASE TRIP COIL - I Y PHASE TRIP COIL - II Y PHASE CLOSE COIL B PHASE TRIP COIL - I B PHASE TRIP COIL - II B PHASE CLOSE COIL

XII.
i.

GRADING CAPACITOR - NA
DETAILS INTERRUPTER 1 R NA NA NA NA NA NA NA NA NA NA Y NA NA NA NA NA B NA NA NA NA NA R NA NA NA NA NA INTERRUPTER 2 Y NA NA NA NA NA B

DETAILS MAKE SERIAL NO. CAPACITANCE VALUE FACTORY VALUE YEAR OF MANUFAC. ii.

CAPACITANCE AND TAN DELTA MEASUREMENT (TO BE DONE IN UST MODE) INTERRUPTER 1 R NA NA NA NA NA NA NA NA NA NA NA NA NA NA Y NA NA NA NA NA NA NA B NA NA NA NA NA NA NA R NA NA NA NA NA NA NA INTERRUPTER 2 Y NA NA NA NA NA NA NA B

CAPACITANCE SITE -FACTORY % DEVIATION TAN DELTA SITE -FACTORY % DEVIATION

Permissible Limits a) Tan delta of grading capacitors 0.007 (max.) b) Rate of rise in Tan Delta 0.001 per year (max) c) Capacitance of grading capacitors within 5% of the rated value Note: a) Since temperature correction factor for Tan-Delta depends on make, type and also aging conditions, the correction
factors for different types / makes are different. Hence, no standard temperature correction factors can be applied.

b) In case of violation of Tan-Delta the test results with temperature are to be referred to CC/OS

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XIII. CONTACT RESISTANCE MEASUREMENT Eqipment detail:- CRM 100 &Sr No:-2300.06X60 Calib date 29/12/2011 All Values In Micro-Ohm
SL.NO A B C PHASE R-PHASE Y-PHASE B-PHASE ACROSS EACH POLE FACTORY 75.1 73.5 73.8 82 81 80 SITE ACROSS INTERRUPTR 1 FACTORY NA NA NA 38 39 38 SITE ACROSS INTERRUPTR 2 FACTORY NA NA NA 39 40 40 SITE

400kV 150 * a) Contact Resistance of CB (in Micro-Ohm)

220kV 100

132kV 100

* 75 (Micro-Ohm) per break b) Contact Resistance of CB terminal connector 10 Micro-Ohm per connector

Factory test report ref no :______________________

XIV. BREAKER OPERATION COUNTER READING
COUNTER TYPE ELECTRICAL MECHANICAL PUT MARK

SL.NO A B C

PHASE R-PHASE Y-PHASE B-PHASE

READING 183 226 213

DATE 04/12/12 04/12/12 04/12/12

XV.

CHECK FOR ANNUNCIATION IN CONTROL ROOM AS PER THE FOLLOWING FORMATS AND RECORD THE READING
WINDOW SOURCE OF INITIATION DESCRIPTION OK RESULT REMARK NOTOK

SL NO

DESCRIPTION OF TEST

A B

Switch off the dc switch in Control cubicle Switch off the ac Switch in control

Control cubicle dc Switch on/off Control cubicle

Source I/II dc fail / ac fail Source I/II dc

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C D E F

Cubicle Short the alarm contacts of sf6 Gas density monitor (R-phase) Short the alarm contacts of sf6 Gas density monitor (Y-phase) Short the alarm contacts of sf6 Gas density monitor (B-phase) Remove the cable connected to density monitor (R-phase) Remove the cable connected to density monitor (Y-phase)

ac Switch on/off Density monitor Density monitor Density monitor Density monitor Density monitor

fail / ac fail Sf6 gas density low Sf6 gas density low Sf6 gas density low Operation/closi ng lockout Operation/closi ng lockout Operation/closi ng lock out Breaker pole discrepancy Breaker pole discrepancy Breaker pole discrepancy

G Remove the cable connected to density monitor (B-phase) H Give tripping command to R-ph only and check the operation of pole discrepancy relay Give tripping command to Y-ph Only and check the operation of pole discrepancy relay Give tripping Command to B-ph only and check the operation of pole discrepancy relay Check other alarms as per plant Circuit diagram Close the breaker and trip through Protection which are applicable

Density monitor Pole discrepancy relay at breaker Cubicle Pole discrepancy relay at breaker Cubicle pole discrepancy relay at breaker cubicle

J K

L M protection relay as per scheme Breaker auto trip

: The tripping details are to be checked as per the Scheme approved by engineering.
NOTE

XVI.
PHASE R

DYNAMIC CONTACT RESISTANCE & TRAVEL MEASUREMENT

FACTORY SITE REMARKS APPROVAL FROM CC/OS OBTAINED

Enclosed
Y B

XVII. OPERATION TIME MEASUREMENT OF POLE DISCREPANCY RELAY

Close/Trip time pole discrepancy at rated operating pressure a) Phase to Phase (Max) - close operation b) Phase to Phase (Max) - open operation

Permissible Limits 5.0ms 3.33ms

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c) Break to Break (Max) of same pole

2.5 ms

Note- 2.5 Sec for CBs with Auto Reclose Function & 0.5 Sec for CBs without Auto Reclose Function.

XVIII. MECHANICAL CLOSE INTERLOCK CHECKED (WHEREVER APPLICABLE) XIX. FINAL DOCUMENTATION REVIEW

Yes Yes

No

Yes Yes

No

i. ii.

Factory test results are available Final documents of Pre- Commissioning checks reviewed and approved
Yes Yes No

iii.

Document regarding spares equipment, O&M manuals etc available at sit

Yes Yes

No

for O&M purpose iv. After modification, if any, As built Drawings are available at site
Yes Yes No

v.

CC-OS approved dcrm signatures available

Yes Yes

No

Signature: Name: Designation: Organization: (Supplier Representative) (Wherever Applicable)

Signature: Name: Designation: (Erection Agency)

Signature: Name: Designation: (POWERGRID Site I/C)

Signature: Name: Designation: (POWERGRID Commissioning. Team) Members: 1. 2. 3. 4.

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