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Flatpack2 HE

Rectifier Module 48/2000


The most efficient rectifier in the industry!
The combination of innovative design, efficiency and reliability makes the Flatpack2 HE stand out. With an efficiency up to 96.5%, the losses have been reduced by 50% compared to the current industry standard. In a global perspective, considering the high energy consumption in the telecom industry, this technology breakthrough is not only reducing operational cost for the operators, but it can also have a significant environmental impact.

Applications
Wireless, fiber and fixed line communication Todays communications demand state of the art, cost effective and compact DC power systems. Flatpack2 HE delivers an industry leading power density and superb reliability at lowest lifetime cost. The HE rectifier also has an extremely high efficiency at low load, which historically has been a drawback with most modern soft switching technologies. Broadband and network access Increasing network speed demands flexible and expandable DC power solutions. The Flatpack2 HE rectifiers are your key building blocks for future needs. Small and large Due to the high power density, cost competitive design and a highly flexible system communication interface, Flatpack2 HE rectifiers are used in system solutions from 2kW to 192kW.

Product Features and Advantages


Flexibility and reliability Extensive use of digital controllers has enabled advanced functionality to meet most customers requirements. It also provides intelligent self-protective features like reduced output power at high temperatures or low mains. Plug and play Plug a new rectifier into the system, and it automatically logs on, gets an assigned ID, downloads the system set parameters from the control system and starts up with a minimum of installation time, and without interrupting the system or attached equipment. The HE rectifier is made fully compliant with the standard Flatpack2 rectifier which means it can be used in any FP2 system solutions, whether it is in new installations, site expansions or replacement programs. Global compliance Eltek Valere is among the market leaders in all regions in the world, and designs the core products to be compliant to all relevant standards and customer requirements. All Flatpack2 rectifiers are CE marked, UL recognized and NEBS compliant. Patents pending Flatpack2 HE is a result of intensive research over many years. Several unique technical solutions are introduced, protected by patent applications.

See reverse side for specifications

www.eltekvalere.com

Flatpack2 HE Rectifier Module 48/2000


Additional Technical Specifications
AC Input
Voltage Frequency Maximum Current Power Factor Input Protection 85-300 VAC (Nominal 185 275 VAC) 45 to 66Hz 12.5 Arms maximum at nominal input and full load > 0.99 at 50% load or more o Varistors for transient protection o Mains fuse in both lines o Disconnect above 300 VAC Isolation

Other Specifications
Efficiency Up to 96.5% >96% at 30-70% load 3.0 KVAC input and output 1.5 KVAC input earth 0.5 KVDC output earth o o o o o o o o o o o Low mains shutdown High temperature shutdown Rectifier Failure Overvoltage shutdown on output Fan failure Low voltage alarm at 43.5V CAN bus failure

Alarms:

Warnings:

DC Output
Voltage Output Power Maximum Current Current Sharing Static voltage regulation Dynamic voltage regulation Hold up time Ripple and Noise 53.5 VDC (adj. range: 43.5-57.6 VDC) 2000 W at nominal input 41.7 Amps at 48 VDC and nominal input 5% of maximum current from 10 to 100% load 0.5% from 10% to 100% load 5.0% for 10-90% or 90-10% load variation, regulation time < 50ms > 20ms; output voltage > 43.5 VDC at 1500W load o < 250 mV peak to peak, o 30 MHz bandwidth o < 2 mV rms psophometric o o o o Overvoltage shutdown Hot plug-in - Inrush current limiting Short circuit proof High temperature protection Visual indications Operating temp Storage temp Cooling Fan Speed MTBF Acoustic Noise Humidity Dimensions Weight

Low temperature shutdown Rectifier in power derate mode Remote battery current limit activated Input voltage out of range, flashing at overvoltage o Loss of CAN communication with control unit, stand alone mode o Green LED: ON, no faults o Red LED: rectifier failure o Yellow LED : rectifier warning -40 to +75C (-40 to +167F) -40 to +85C (-40 to +185F) Fan (front to back airflow) Temperature and current regulated > 350, 000 hours Telcordia SR-332 Issue I, method III (a) (Tambient : 25C) < 52dBA at nominal input and full load (Tambient < 30C) Operating: 5% to 95% RH non-condensing Storage: 0% to 99% RH non-condensing 109 x 41.5 x 327mm (wxhxd) (4.25 x 1.69 x 13) 1.950 kg (4.3lbs)

Output Protection

Applicable Standards
Electrical safety IEC 60950-1 UL 60950-1 CSA 22.2 ETSI EN 300 386 V.1.3.2 EN 61000-6-1 (immunity, light industry) EN 61000-6-2 (immunity, industry) EN 61000-6-3 (emission, light industry) EN 61000-6-4 (emission, industry) Telcordia NEBS GR1089 CORE EN 61000-3-2 ETSI EN 300 019-2-1 Class 1.2 ETSI EN 300 019-2-2 Class 2.3 ETSI EN 300 019-2-3 Class 3.2 ETSI EN 300 132-2 Telcordia NEBS GR63 CORE Zone 4 RoHS compliant

Efficiency
98,00% 97,00%
95,92%

96,54%

EMC

96,38% 95,91%

96,00% 95,00% 94,00% 93,00% 92,00% 10 20 30 40 50 60 70

95,35%

Mains Harmonics Environment

80

90

100

Load (% of rated load)

Specifications are subject to change without notice

241115.105.DS3 v6

Ordering Information

Part no.

Description

241115.105 Flatpack2 HE 48/2000

www.eltekvalere.com
Headquarters: Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Grterudv. 8, PB 2340 Strms, 3003 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Flatpack2
Rectifier Module 48/2000
Versatile and powerful solution for any application
The combination of cost-effective design, power density and reliability makes the Flatpack2 a product family that truly stands outs and provides unparalleled network availability. The versatility of the Flatpack2 rectifier means that it can be used in a wide variety of 48VDC and 24VDC applications across the globe.

Applications
Wireless, fiber and fixed line communication Todays communications demand state of the art, cost effective and compact DC power systems. Flatpack2 delivers an industry leading power density and superb reliability at lowest lifetime cost Broadband and network access Increasing network speed demands flexible and expandable DC power solutions. The Flatpack2 rectifiers are your key building blocks for future needs. Small and large Due to the high power density, cost competitive design and a highly flexible system communication interface, Flatpack2 rectifiers are used in system solutions from 5kW to 96kW.

Key Features
Highest efficiency in minimum space Resonant topology makes the module efficiency industry leading and contributes to the rectifiers ultra compact dimensions. Digital controllers Primary and secondary controls are digitalized, enabling excellent monitoring and regulation characteristics. Thus, the number of component has been reduced by 40% - for highly reliable, long life, trouble free DC power systems. Heat management Front-to-back air flow with chassis-integrated heat sinks gives the module the most suitable working environment and no limitations in the scalability of the desired system solution. Unique connection A true plug-and-play connection system: time-to-install and cost-reducing solution. Global approvals Flatpack2 is CE marked, UL recognized and NEBS certified for worldwide installation.

Product Description
The Flatpack2 is a battery charger and rectifier for standalone use or for working in parallel as part of a DC power system controlled and monitored by the Smartpack. Flatpack2 is optimized for a wide range of system sizes. Digital communication over CAN bus with Smartpack simplifies system design and enhances flexibility. Realization of Flatpack2 systems is possible by fitting 4 rectifiers across a 23 or 19 shelf.

See reverse side for specifications

www.eltekvalere.com

Flatpack2 Rectifier Module 48/2000


Additional Technical Specifications
AC Input
Voltage Frequency Maximum Current Power Factor Input Protection 85-300 VAC (Nominal 185 275 VAC) 45 to 66Hz 12.5 Arms maximum at nominal input and full load > 0.99 at 20% load or more o Varistors for transient protection o Mains fuse in both lines o Disconnect above 300 VAC Alarms:

Other Specifications
Efficiency Isolation Typical 92%, min. 91% at 40-90% load 3.0 KVAC input and output 1.5 KVAC input earth 0.5 KVDC output earth o o o o o o o o o o o Low mains shutdown High temperature shutdown Rectifier Failure Overvoltage shutdown on output Fan failure, one or two fans. Low voltage alarm at 43.5V CAN bus failure

Warnings:

DC Output
Voltage Output Power Maximum Current Current Sharing Static voltage regulation Dynamic voltage regulation Hold up time Ripple and Noise 53.5 VDC (adj. range: 43.5-57.6 VDC) 2000 W at nominal input 41.7 Amps at 48 VDC and nominal input 3% from true average current between modules 0.5% from 10% to 100% load 5.0% for 10-90% or 90-10% load variation, regulation time < 50ms > 20ms; output voltage > 43.5 VDC at 1500W load o < 100 mV peak to peak, o 30 MHz bandwidth o < 0.96 mV rms psophometric o o o o Overvoltage shutdown Blocking diode Short circuit proof High temperature protection Visual indications Operating temp Storage temp Cooling Fan Speed MTBF Acoustic Noise Humidity Dimensions Weight

Low temperature shutdown Rectifier in power derate mode Remote battery current limit activated Input voltage out of range, flashing at overvoltage o Loss of CAN communication with control unit, stand alone mode o Green LED: ON, no faults o Red LED: rectifier failure o Yellow LED : rectifier warning -40 to +75C (-40 to +158F) -40 to +85C (-40 to +185F) 2 fans (front to back airflow) Temperature and current regulated > 350, 000 hours Telcordia SR-332 Issue I, method III (a) (Tambient : 25C) < 55dBA at nominal input and full load (Tambient < 30C) Operating: 5% to 95% RH non-condensing Storage: 0% to 99% RH non-condensing 109 x 41.5 x 327mm (wxhxd) (4.25 x 1.69 x 13) 1.9 kg (4.19lbs)

Output Protection

Applicable Standards
Electrical safety IEC 60950-1 UL 60950-1 CSA 22.2 ETSI EN 300 386 V.1.3.2 (telecommunication network) EN 61000-6-1 (immunity, light industry) EN 61000-6-2 (immunity, industry) EN 61000-6-3 (emission, light industry) EN 61000-6-4 (emission, industry) Telcordia NEBS GR1089 CORE EN 61000-3-2 ETSI EN 300 019-2 (-1, -2, -3) ETSI EN 300 132-2 Telcordia NEBS GR63 CORE Zone 4 RoHS compliant (pending)
241115.100.DS3 v3

EMC

Mains Harmonics Environment

Specifications are subject to change without notice

Ordering Information

Part no.

Description

241115.100 Flatpack2 Rectifier Module 48/2000

www.eltekvalere.com
Headquarters: Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Grterudv. 8, PB 2340 Strms, 3003 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Flatpack2 24/2000
Switch Mode Power Supply 24VDC

Product Description
The Flatpack2 is a battery charger and rectifier for stand-alone use or for working in parallel as part of a DC power system controlled and monitored by the Smartpack. Flatpack2 is optimized for a wide range of system sizes. Digital communication over CAN bus with Smartpack simplifies system design and enhances flexibility. Realization of Flatpack2 systems is possible by fitting 4 rectifiers across a 19 shelf.

Key Features
Highest efficiency in minimum space Resonant topology makes the module efficiency industry leading and contributes to the rectifiers ultra compact dimensions. Digital controllers Primary and secondary controls are digitalized, enabling excellent monitoring and regulation characteristics. Thus, the number of component has been reduced by 40% - for highly reliable, long life, trouble free DC power systems. Heat management Front-to-back air flow with chassis-integrated heat sinks gives the module the most suitable working environment and no limitations in the scalability of the desired system solution. Unique connection A true plug-and-play connection system: time-to-install and cost-reducing solution. Global approvals Flatpack2 is CE marked, UL recognized and NEBS certified for world wide installation.

Applications
Wireless, fiber and fixed line communication Todays communications demand state of the art, cost efficient and compact DC power systems. Flatpack2 delivers the industry leading power density of 22W/in3 and superb reliability at lowest lifetime cost. Broadband and network access Increasing network speed demands flexible and expandable DC power solutions. Flatpack2 is your key building block for future needs.

109 mm
109.00

327.22

327 mm 41,5 mm

Flatpack2 Switch Mode Power Supply 24VDC

(coming up)
www.eltekenergy.com I www.flatpack2.com

41.50

Flatpack2
Additional Technical Specifications
AC Input
Voltage Frequency Maximum Current Power Factor Input Protection 85-290 VAC (Nominal 176 275 VAC) 44 to 66Hz 13.4 Arms maximum at nominal input and full load > 0.99 at 50% load or more Varistors for transient protection Mains fuse in both lines Disconnect above 290 VAC Alarms:

Other Specifications
Efficiency Isolation Typical 89% 3.0 KVAC input and output 1.5 KVAC input earth 0.5 KVDC output earth Low mains shutdown High temperature shutdown Rectifier Failure Overvoltage shutdown on output Fan failure, one or two fans. Low voltage alarm at 21.5V CAN bus failure Rectifier in power derate mode Remote battery current limit activated Input voltage out of range, flashing at overvoltage Loss of CAN communication with control unit, stand alone mode Green LED: ON, no faults Red LED: rectifier failure Yellow LED : rectifier warning -40 to +75C (-40 to +167F) -40 to +85C (-40 to +185F) 2 fans (front to back airflow) Temperature and load regulated > 200, 000 hours Telcordia SR-332 Issue I, method III (a) < 65dBA at nominal input and 70% load (Tambient < 30C) Operating: 5% to 95% RH non-condensing Storage: 0% to 99% RH non-condensing 109 x 41.5 x 327mm (wxhxd) (4.25 x 1.69 x 13) 1.9 kg (3.97 lbs)

DC Output
Voltage Output Power Maximum Current Current Sharing Static voltage regulation Dynamic voltage regulation Hold up time Ripple and Noise 26.7 VDC (adj. range: 21.0-29.0 VDC) 2000 W at nominal input 84.0 Amps at 24 VDC and nominal input 5% from true average current between modules 0.5% from 10% to 100% load 5.0% for 10-90% or 90-10% load variation, regulation time < 50ms > 20ms; output voltage > 21 VDC at 1000W load < 100 mV peak to peak < 0.96 mV rms psophometric

Warnings:

Visual indications Operating temp Storage temp Cooling Fan Speed MTBF Acoustic Noise Humidity Dimensions Weight

Output Protection

Overvoltage shutdown Blocking diode Short circuit proof High temperature protection

Applicable standards
Electrical safety IEC 60950-1 UL 60950-1 CSA 22.2 ETSI EN 300 386 V.1.3.2 (telecommunication network) EN 61000-6-4 (emission, industry) EN 61000-6-3 (emission, light industry) EN 61000-6-2 (immunity, industry) EN 61000-6-1 (immunity, light industry) Telcordia NEBS GR1089 CORE (pending) EN 61000-3-2 ETSI EN 300 019-2 ETSI EN 300 132-2 Telcordia NEBS GR63 CORE Zone 4 (pending) RoHS compliant (pending)

EMC

Harmonics Environment

Specifications are subject to change without notice.

ORDERING INFORMATION Part no. 241115.200 Description Flatpack2 24/2000

Document Rev. No.: 241115.200.DS3 v.01

Location Europe Americas Asia/Pacific China Middle East

Company Eltek Energy AS Eltek Energy, LLC Eltek Energy Pte Ltd. Eltek Energy Ltd. Eltek Middle East

Telephone +47 32 20 32 00 +1 815 459 9100 +65 6 7732326 +852 28982689 +971 4 887 1176

Fax +47 32 20 32 10 +1 815 459 9118 +65 6 7753602 +852 28983189 +971 4 887 1175

www.eltekenergy.com

I www.flatpack2.com

Smartpack Controller
Monitoring and Control Unit
Powerful and cost effective control module
The Smartpack controller is a monitoring and control unit used as the vital nerve center of the DC power plant. You operate the system from the elegant front panel, using three front keys and the LCD-display. They represent the main interface between you and the system.

Applications
CAN bus communication Smartpack utilizes a digital interface architecture (CAN bus communication). It allows the unit to support dedicated communication channel with each rectifier, providing for increased number of functions and greater flexibility. Modular design The Smartpack is extremely flexible in its expandability. Additional units connected to the CAN bus can be added to provide extended functionality and increased number of measuring points. Accordingly, system components can be set up and upgraded to meet the demand of any tailor-made power solution.

Key Features
9 9 Front panel LCD and buttons for on-site service without PC. (Not on Basic Slave model) USB- or RS-232 interface for PC connection locally or remote monitoring and control via modem, Ethernet, web or SNMP. 6 user programmable relay outputs for traditional remote monitoring 6 user programmable inputs for monitoring of other equipment on site Battery monitoring and testing without site attendance Temperature compensated charging for increased battery lifetime Battery lifetime indication Password protected operator access levels Alarm/event log with time and date Windows-based PC communication software

9 9 9 9 9 9 9 9

Product Description
The Smartpack controller is a powerful and cost-effective module, developed for monitoring and controlling a wide range of Eltek Valeres DC power supply systems, such as Powerpack, Flatpack2 and Minipack DC power systems. You can also operate the system locally via a PC using the PowerSuite PC application, or remotely via modem, Ethernet and the Web. The module then utilizes the USB- or RS-232 ports to interface with a local PC, SNMP or Web adapters.

See reverse side for specifications

www.eltekvalere.com

Smartpack Controller
Additional Technical Specifications
Remote Monitoring and Control
9 From a PC running PowerSuite a Windows-based communication program installed on a remote computer, the system can be monitored and controlled via modem or Ethernet network 9 From an NMS via Ethernet (SNMP) With an SNMP agent connected to the Smartpack, the system can be monitored and controlled from a Network Management System (NMS) through Ethernet on Simple Network Management Protocol (SNMP) Using alarm relays (voltage free contacts) 6 internal failsafe alarm relays provide voltage free contacts that can be connected to equipment used for traditional alarm monitoring 9

Local Monitoring and Control


9 From a PC running PowerSuite a Windows-based communication software, can also communicate with the Smartpack through an USB serial or RS-232 cable LCD and three keypads for local operations If any alarm (major or minor) is activated, a (red or yellow) LED is lit in the front panel, the alarm text appears in the LCD and the corresponding alarm relay is activated In normal operation, the front LCD will display the output voltage, battery current, load current and charge mode. (Not on Basic Slave version)

Features
System o Output Voltage Measurement o Total Load Current Measurement o Load/Battery Disconnect o Alarm Level Settings (major / minor) o Alarm Log (up to 1000 events) o Real Time Clock with Battery Backup o Site Text/ID o Test of Relay Outputs o Voltage Level setup o Data logging (up to 7000 data points) Battery o Battery Current Measurement o Battery Temperature Measurement (optional) o Battery Testing (acc. to discharge table or set time limit) o Battery Test Information (10 latest tests) o Setup of Battery Data o Battery shunt setup o Battery quality indication o Battery Boost Charging o Battery Cable Voltage Drop Compensation o Temperature Compensated Charging o Protection against Temperature Probe Failure Rectifier o Available information about each rectifier, e.g. serial o number, version, internal temperature o Individual Rectifier Current Measurement o Individual Rectifier Input Voltage o Efficiency Management

Available Alarms
All alarms can be set up with monitoring of minor, major, average and peak levels.

System o Mains Failure (individual phases) o Digital Inputs (programmable names) o Load Disconnect (voltage or timer) o Load Fuse o Load Current Battery o High Battery voltage o Low Battery voltage o High Battery temperature o Low Battery temperature o Battery Capacity o Battery Disconnect o Battery Fuse o Symmetry Failure o Battery quality indication Battery discharge current Rectifier o Rectifier Failure o Critical Rectifier Failure (> 1, programmable) o Rectifier Capacity w. programmable level o Rectifier Current Limit o Rectifier Overvoltage Protection o Rectifier Current

Specifications
Input Voltage Dimensions (WxHxD) 24/48/60 VDC nominal system voltages 109 x 44 (1U) x 140mm 4.3 x 1.7 x 5.5

Specifications are subject to change without notice 242100.100.DS3 v6

Ordering Information

Part no.
242100.110 242100.111 242100.112 242100.113 242100.000 www.eltekvalere.com
Headquarters: Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101

Description
Smartpack Extended Smartpack RS-232 front Smartpack RS-232 rear Smartpack WEB/SNMP Smartpack Basic Slave (without display, buttons & internal power for distributed systems)

Eltek Valere Grterudv. 8, PB 2340 Strms, 3003 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Flatpack2 | 2U Integrated
Modular Power Supply Unit

Product Description
The Flatpack2 2U Integrated has been specifically designed to meet the demand for higher density and more compact power solutions. It is suitable for applications needing an expandable, easily serviceable and reliable power supply, fitting within a minimal space. The Flatpack2 2U Integrated is a compact power system containing a Monitoring and Control Unit (Smartpack), LVD, battery and load MCBs. It can house up to 4 Flatpack2 rectifier modules. Switch mode technology with resonant topology and high switching frequency is used to minimize volume and weight and to obtain high reliability. The system accepts large variations on the input voltage (85-290 VAC) and draws sinusoidal current with a soft start power-up.

Key Features
Highest efficiency in minimum space Resonant topology makes the module efficiency industry leading and contributes to the rectifiers ultra compact dimensions. Digital controllers Primary and secondary controls are digitalized, enabling excellent monitoring and regulation characteristics. Thus, the number of component has been reduced by 40% - for highly reliable, long life, trouble free DC power systems. Heat management Front-to-back air flow with chassis-integrated heat sinks gives the module the most suitable working environment and no limitations in the scalability of the desired system solution. Unique connection A true plug-and-play connection system: time-to-install and cost-reducing solution. Global approvals Flatpack2 is CE marked, UL recognized and NEBS certified for world wide installation.

Applications
Wireless, fiber and fixed line communication Todays communications demand state of the art, cost efficient and compact DC power systems. Flatpack2 delivers the industry leading power density of 21W/in3 and superb reliability at lowest lifetime cost. Broadband and network access Increasing network speed demands flexible and expandable DC power solutions. Flatpack2 is your key building block for future needs.

www.eltekenergy.com

Flatpack2 | 2U Integrated
Additional Technical Specifications
Maximum number of rectifiers - 4

AC Input
Voltage xxxxxx.DS3 v.01 Frequency Maximum Current Protection 1 phase 230 VAC (single, dual or individual feed) 45 to 66Hz See Flatpack2 48VDC datasheet Soft start Surge protection (varistors) Internal fuses (L & N) Disconnect above 290 VAC

DC Distribution Options
No. of Load breakers No. of Battery fuses Programmable LVD 6 x breakers (2-32A)

1 or 2 (max. 100A each)

Optional: 1 LVBD (150A) Optional: 1 LVLD (150A)

Connections
Battery connections Battery cable, M6 bolts Negative distribution from row connector (max 10mm2). Rear access row connector (2,5mm2) Load MCB connections Alarm connections

Monitoring
Monitoring unit Local operation Remote operation See Smartpack datasheet Menu driven software via keypads and LCD or PC (PowerSuite) PowerSuite via modem or Monitoring via WebPower (WEB Interface and SNMP protocol) 6 relays Green LED System ON Yellow LED Minor alarm(s) Red LED Major alarm(s) LCD system status 6 (for monitoring of external equipment) Battery current Rectifier current Load fuse alarm Battery fuse alarm LVD operated Low output voltage alarms (2 individual alarm levels) High output voltage alarms (2 individual alarm levels) Battery capacity Temperature alarm Symmetry alarm

Other Specifications
Isolation Operating temp. Storage temp. Dimensions 3.0 KVAC input and output 1.5 KVAC input earth 0.5 KVDC output earth -40 to +65C (-40 to +145F) -40 to +85C (-40 to +185F) 482 x 370 x 89mm (2U) (wxdxh) (19 x 14.6 x 3.5) recommended cabinet depth is min 400 mm (15.7) Approx. 5kg (11lbs) excl. rectifiers

Alarm relays Visual indications

Digital inputs Current measurements Alarms

Weight

Applicable Standards
Electrical safety EMC IEC 60950-1 UL 60950 ETSI EN 300 386 V.1.3.1 (telecommunication network) EN 61000-6-3 (emission, light industry) EN 61000-6-2 (immunity, industry) ETSI EN 300 019-2 ETSI EN 300 132-2

DC Output
Voltage Current 48 VDC Max 150A Environment

Specifications are subject to change without notice.


ORDERING INFORMATION Part no. 241115.001 M20402.000 900210-xxxxx Description Flatpack2 48V Rectifier Module Flatpack2 2U Integrated - 1ph 7,2kW 2x100A Battery Breakers, 150A LVBD, 6 I/O, 1.5m temp probe Flatpack2 2U Integrated Sales configured system

Document Rev. No.: 200010.DS3 v.02

Location Europe Americas Asia/Pacific China Middle East

Company Eltek Energy AS Eltek Energy, LLC Eltek Energy Pte Ltd. Eltek Energy Ltd. Eltek Middle East

Telephone +47 32 20 32 00 +1 815 459 9100 +65 6 7732326 +86 769 22651108 +971 4 887 1176

Fax +47 32 20 32 10 +1 815 459 9118 +65 6 7753602 +86 769 22296797 +971 4 887 1175

Flatpack2, Integrated
Power Supply System 150A 600A
Versatile and powerful solution for any application
The combination of cost-effective design, power density and reliability makes the Flatpack2 a product family that truly stands outs and provides unparalleled network availability. The versatility of the Flatpack2 rectifier means that it can be used in a wide variety of 48VDC and 24VDC applications across the globe.

The Flatpack2 Integrated is a compact power system containing a Monitoring and Control Unit (Smartpack), LVD, battery and load MCBs. It contains of a 4U distribution unit and 1 to 4U of PR (power rack) which can house 4 Flatpack2 rectifier modules each. Switch mode technology with resonant topology and high switching frequency is used to minimize volume and weight and to obtain high reliability. The system accepts large variations on the input voltage (85-290 VAC) and draws sinusoidal current with a soft start power-up.

Applications
Wireless, fiber and fixed line communication Todays communications demand state of the art, cost effective and compact DC power systems. Flatpack2 delivers an industry leading power density and superb reliability at lowest lifetime cost Broadband and network access Increasing network speed demands flexible and expandable DC power solutions. The Flatpack2 rectifiers are your key building blocks for future needs. Small and large Due to the high power density, cost competitive design and a highly flexible system communication interface, Flatpack2 rectifiers are used in system solutions from 5kW to 96kW.

Key Features
Highest efficiency in minimum space Resonant topology makes the module efficiency industry leading and contributes to the rectifiers ultra compact dimensions. Digital controllers Primary and secondary controls are digitalized, enabling excellent monitoring and regulation characteristics. Thus, the number of component has been reduced by 40% - for highly reliable, long life, trouble free DC power systems. Heat management Front-to-back air flow with chassis-integrated heat sinks gives the module the most suitable working environment and no limitations in the scalability of the desired system solution. Unique connection A true plug-and-play connection system: time-to-install and cost-reducing solution. Global approvals Flatpack2 is CE marked, UL recognized and NEBS certified for worldwide installation.

Product Description
The Flatpack2 Integrated has been specifically designed to meet the demand for higher density and more compact power solutions. It is suitable for applications needing an expandable, easily serviceable and reliable power supply, fitting within a minimal space.

See reverse side for specifications

www.eltekvalere.com

Flatpack2 PS System 150A 600A, Integrated


Additional Technical Specifications
AC Input
Voltage 1 phase 230 VAC 3 phase 230 VAC ( ) 3 phase 400 VAC+N ( Y ) 45 to 66Hz See Flatpack2 48VDC datasheet o o o o Soft start Surge protection (varistors) Internal fuses (L & N) Disconnect above 290 VAC Programmable LVD

DC Distribution Options
Load breakers and fuses No. of Battery fuses o 18 x (2-63A) o 9 x (2-63A) + 6 x (80-125A) o 6 (max. 100A each) o 3 (max. 200A each) o 2 (max. 250A each) o 1 LVBD (150, 300, 500 or 600A) o 1 LVLD (150, 300, 500 or 600A)

Frequency Maximum Current Input Protection

Monitoring
Monitoring Unit Local Operation Remote Operation See Smartpack datasheet Menu driven software via keypads and LCD or PC (PowerSuite) PowerSuite via modem or Monitoring via WebPower (WEB Interface and SNMP protocol) 6 relays o o o o Green LED System ON Yellow LED Minor alarm(s) Red LED Major alarm(s) LCD system status

Connections
Battery connections Load MCB connections Alarm connections Battery cable, M8 bolts Negative distribution directly from CBs. Common positive bus bars Plug-in wire connectors front or rear access

Alarm Relays Visual Indications

Other Specifications
Isolation Operating temp. Storage temp. Dimensions o 3.0 KVAC input and output o 1.5 KVAC input earth o 0.5 KVDC output earth -40 to +60C (-40 to +140F) -40 to +85C (-40 to +185F) 482 x 380 x 267mm (6U) (wxdxh) (19 x 14.9 x 10.5) recommended cabinet depth is min 400 mm (15.7) Approx. 5kg (11lbs) excl. rectifiers

Digital Inputs Current Measurements Alarms

6 (for monitoring of external equipment) o Battery current o Rectifier current o o o o o o o o o o Load fuse alarm Battery fuse alarm LVD operated Low output voltage alarms (2 individual alarm levels) High output voltage alarms (2 individual alarm levels) Battery capacity Temperature alarm Symmetry alarm

Weight

Applicable Standards
Electrical safety EMC IEC 60950 UL 60950 ETSI EN 300 386 V.1.3.1 (telecommunication network) EN 61000-6-3 (emission, light industry) EN 61000-6-2 (immunity, industry) ETSI EN 300 019-2 ETSI EN 300 132-2
200000.DS3 v4

DC Output
Voltage Current 48 VDC o o o o 5U 6U 7U 8U Max. 150A Max. 300A Max. 450A Max. 600A Environment

Specifications are subject to change without notice

Ordering Information

Part no.
241115.001 M20405.000 M20806.000 M21207.000 900240-xxxxx

Description
Flatpack2 48V Rectifier Module Flatpack2 5U Integrated 19 3ph Y 7,2kW 2x200A Battery Breakers, 150A LVBD, 6 I/O, 1.5m TP Flatpack2 6U Integrated 19 3ph Y 14kW 3x200A Battery Breakers, 300A LVBD, 150A LVLD, 6 I/O, 1.5m TP Flatpack2 7U Integrated 19 3ph Y 22kW 3x200A Battery Breakers, 500A LVBD, 300A LVLD, 6 I/O, 1.5m TP Flatpack2 Integrated Sales configured system (CTO)

www.eltekvalere.com
Headquarters: Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Grterudv. 8, PB 2340 Strms, 3003 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Flatpack2, Cabinetized
Power Supply System 32kW
Versatile and powerful solution for any application
The combination of cost-effective design, power density and reliability makes the Flatpack2 a product family that truly stands outs and provides unparalleled network availability. The versatility of the Flatpack2 rectifier means that it can be used in a wide variety of 48VDC and 24VDC applications across the globe.

Product Description
The Flatpack2 Cabinetized 48 VDC/ 32kW system proves that Flatpack2 is the ultimate building block in any telecom application. The Flatpack2 Cabinetized 32kW has been specifically designed to meet the demand for higher capacity and very compact power solutions. The Flatpack2 Cabinetized 32kW is a compact power system, controlled by the Smartpack Monitoring and Control Unit. It can house up to 16 Flatpack2 2000 rectifier modules (32kW). With a compact power and distribution design, the system provides a maximum flexibility with a variety of included load distribution possibilities

Key Features
Highest efficiency in minimum space Resonant topology makes the module efficiency industry leading and contributes to the rectifiers ultra compact dimensions. Digital controllers Primary and secondary controls are digitalized, enabling excellent monitoring and regulation characteristics. Thus, the number of component has been reduced by 40% - for highly reliable, long life, trouble free DC power systems. Heat management Front-to-back air flow with chassis-integrated heat sinks gives the module the most suitable working environment and no limitations in the scalability of the desired system solution. Unique connection A true plug-and-play connection system: time-to-install and cost-reducing solution. Global approvals Flatpack2 is CE marked, UL recognized and NEBS certified for worldwide installation.
See reverse side for specifications

Applications
Wireless, fiber and fixed line communication Todays communications demand state of the art, cost effective and compact DC power systems. Flatpack2 delivers an industry leading power density and superb reliability at lowest lifetime cost Broadband and network access Increasing network speed demands flexible and expandable DC power solutions. The Flatpack2 rectifiers are your key building blocks for future needs. Small and large Due to the high power density, cost competitive design and a highly flexible system communication interface, Flatpack2 rectifiers are used in system solutions from 5kW to 96kW.

www.eltekvalere.com

Flatpack2 PS System 32kW, Cabinetized


Additional Technical Specifications
AC Input
Voltage 3 phase 400 VAC+N ( Y ) including AC breaker 63A (3+N) and surge protection 45 to 66Hz See Flatpack2 48VDC datasheet (241115.001.DS3) o o o o Soft start Surge protection (varistors) Internal fuses (L & N) Disconnect above 290 VAC No. of Battery fuses Programmable LVD

DC Distribution Options
Load breakers and fuses o 2x (200A) Load fuse NH1 o 8x (160A) Load fuse NH00 o 4x 40A and 4x 10A Load breakers MCB ; Options: additional 10xMCB (2-63A) 2x 630A Battery fuse NH3 1 LVBD (800A)

Frequency Maximum Current Input Protection

Monitoring
Monitoring Unit Local Operation Remote Operation Alarm Relays Visual Indications See Smartpack (242100.100.DS3) datasheet Menu driven software via keypads and LCD or PC (PowerSuite) PowerSuite via modem or Web NMS via SNMP-agent 6 relays are standard o o o o Green LED System ON Yellow LED Minor alarm(s) Red LED Major alarm(s) LCD system status

Connections
Battery connections Load MCB connections Alarm connections Load NH connections Battery cable, M10 bolts Negative distribution directly from CBs. Common positive bus bars Plug-in wire connectors front or rear access M10 bolts (NH1), M8 bolt (NH00)

Other Specifications
Isolation Operating temp. Storage temp. Dimensions (Ref. ETSI std) Weight /2.0m o 3.0 KVAC input and output o 1.5 KVAC input earth o 0.5 KVDC output earth -40 to +60C (-40 to +140F) -40 to +85C (-40 to +185F) 600 x 600 x 1800mm (wxdxh) (23.6 x 23.6 x 70.9) Approx. 90kg (199lbs) excl. rectifiers

Digital Inputs Current Measurements Alarms

6 (for monitoring of external equipment) o Battery current o Rectifier current o o o o o o o o o o Load fuse alarm Battery fuse alarm LVD operated Low output voltage alarms (2 individual alarm levels) High output voltage alarms (2 individual alarm levels) Battery capacity Temperature alarm Symmetry alarm

Applicable Standards
Electrical safety EMC IEC 60950, UL 60950 ETSI EN 300 386 V.1.3.2 (telecommunication network) EN 61000-6-3 (emission, light industry) EN 61000-6-2 (immunity, industry) ETSI EN 300 019-2 ETSI EN 300 132-2 RoHS compliant

DC Output
Voltage Current 48 VDC From 1U PR (150A) up to 4U PR (670A) Environment

Specifications are subject to change without notice C22038.000.DS3 v2

Ordering Information

Part no.

Description

C22038.000 Flatpack2 32kW Power system (including USB cable (4m) and temp. sensor (30m))

www.eltekvalere.com
Headquarters: Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Grterudv. 8, PB 2340 Strms, 3003 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Flatpack2, Cabinetized
Power Supply System 96kW
Versatile and powerful solution for any application
The combination of cost-effective design, power density and reliability makes the Flatpack2 a product family that truly stands outs and provides unparalleled network availability. The versatility of the Flatpack2 rectifier means that it can be used in a wide variety of 48VDC and 24VDC applications across the globe.

Product Description
The Flatpack2 48V, 96kW system proves that Flatpack2 is the ultimate building block in any telecom application. The system includes a complete power system with up to 2000A rectifier capacity, controller and flexible distribution options, all in a single cabinet.

Key Features
Basic configuration is with six power shelves with the possibility to expand up to 12 (in steps of three). Standard distribution modules are available with the variety of knife fuses and MCBs. A high degree of flexibility makes it easy to meet most customer requirements fast and cost efficient. Highest efficiency in minimum space Resonant topology makes the module efficiency industry leading and contributes to the rectifiers ultra compact dimensions. Digital controllers Primary and secondary controls are digitalized, enabling excellent monitoring and regulation characteristics. Thus, the number of component has been reduced by 40% - for highly reliable, long life, trouble free DC power systems. Heat management Front-to-back air flow with chassis-integrated heat sinks gives the module the most suitable working environment and no limitations in the scalability of the desired system solution. Unique connection A true plug-and-play connection system: time-to-install and cost-reducing solution. Global approvals Flatpack2 is CE marked, UL recognized and NEBS certified for worldwide installation.

Applications
The Flatpack2 Cabinetized 2000A system is ideal for the application needing a higher power requirement. It has a wide application range in both mobile and fixed networks. Wireless, fiber and fixed line communication Todays communications demand state of the art, cost effective and compact DC power systems. Flatpack2 delivers an industry leading power density and superb reliability at lowest lifetime cost Broadband and network access Increasing network speed demands flexible and expandable DC power solutions. The Flatpack2 rectifiers are your key building blocks for future needs. Small and large Due to the high power density, cost competitive design and a highly flexible system communication interface, Flatpack2 rectifiers are used in system solutions from 5kW to 96kW.

See reverse side for specifications

www.eltekvalere.com

Flatpack2 PS System 96kW, Cabinetized


Additional Technical Specifications
AC Input
Voltage 230 VAC, single phase 230 VAC, 3-phase IT network 230/400 VAC, 3-phase TN network 45 to 66Hz See Flatpack2 48VDC datasheet (241115.001.DS3) o o o o Soft start Surge protection (varistors) Internal fuses (L & N) Disconnect above 290 VAC Bulk load distribution unit (Isolated knife fuse holders) Battery distribution unit (Isolated knife fuse holders)

DC Distribution Options
MCB load distribution unit o 30 x MCBs (DIN rail mounted, 2-63A) o Options: LVLD (300A) o Connection: Directly in MCB, max 16mm2 o 4 outputs, max 630A each o Options: - Additional 4 outputs, max.630A - LVLD (1200A) o Connection: M10 bolt o Alt 1: 4 outputs, max.630A each o Alt 2: 2 outputs, max 1600A each o Options - LVBD contactor, 1200A or 1800A o Connection: M10 bolt

Frequency Maximum Current Input Protection

Monitoring
Monitoring Unit Local Operation Remote Operation Alarm Relays Visual Indications See Smartpack (242100.100.DS3) datasheet Menu driven software via keypads and LCD or PC (PowerSuite) PowerSuite via modem or Web NMS via SNMP-agent 6 relays are standard o o o o Green LED System ON Yellow LED Minor alarm(s) Red LED Major alarm(s) LCD system status

Other Specifications
Isolation Operating temp. Storage temp. Dimensions (Ref. ETSI std) Weight /2.0m o 3.0 KVAC input and output o 1.5 KVAC input earth o 0.5 KVDC output earth -40 to +60C (-40 to +140F) -40 to +85C (-40 to +185F) 600 x 600 x 2000mm (wxdxh) (23.6 x 23.6 x 78.74) Appr. 150kg (330.7lbs) excl. rectifiers

Digital Inputs Current Measurements Alarms

6 (for monitoring of external equipment) Battery current Rectifier current o o o o o o o o o o Load fuse alarm Battery fuse alarm LVD operated Low output voltage alarms (2 individual alarm levels) High output voltage alarms (2 individual alarm levels) Battery capacity Temperature alarm Symmetry alarm

Applicable Standards
Electrical safety EMC IEC 60950, UL 60950 ETSI EN 300 386 V.1.3.1 (telecommunication network) EN 61000-6-3 (emission, light industry) EN 61000-6-2 (immunity, industry) Storage: ETS 300 019-2-1 Transport: ETS 300 019-2-2 Operation: ETS 300 019-2-3

DC Output
Voltage Current 48 VDC From 1U PR (150A) up to 12U PR (2000A) Environment

Specifications are subject to change without notice 211977.000.DS3 v2

Ordering Information

Part no.

Description

241115.100 Flatpack2 48VDC/2000 211977.xxxxx Flatpack2 48VDC/ 96kW Power Rack Sales configured system (CTO)

www.eltekvalere.com
Headquarters: Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Grterudv. 8, PB 2340 Strms, 3003 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

Flatpack2 Stand-alone Box, Maritime


Power Supply 2000 W
Cost-effective, powerful solution for compact applications
The combination of cost-effective design, power density and reliability makes the Flatpack2 Stand-alone Box, Maritime a product family that truly stands outs and provides a smart solution for ultra compact applications. The versatility of the Flatpack2 rectifier range means that Flatpack2 Stand-alone Box, Maritime can be used in a wide variety of 48VDC and 24VDC applications across the globe.

Applications
Due to the rectifiers high power density, cost competitive design and a highly flexible system communication interface, the Flatpack2 Stand-alone Box, Maritime may be used in 48VDC and 24VDC system solutions up to 2000W. The output power is easily increased by parallelconnecting several Flatpack2 Stand-alone Boxes. The box is to be fixed with 6 suitable screws to any surface, as long as the front panel does not face upwards or downwards. In UL recognized systems, the box is to be fixed inside a cabinet. Telecom Applications The Flatpack2 Stand-alone Box, Maritime can be used in Telecom applications, using either the Flatpack2 24V or 48V, 2kW rectifiers or the Flatpack2 HE 48V, 2kW rectifier. The Flatpack2 HE rectifier delivers an industry leading power density with an outstanding efficiency of 96.5%. Maritime Applications The Flatpack2 Stand-alone Box, Maritime is also suitable for maritime applications when using the Flatpack2 24V or 48V, 2kW rectifiers. The system then complies with Det Norske Veritas (DNV) Rules for Classification of Ships, High Speed & Light Craft and Det Norske Veritas (DNV) Offshore Standards.

Product Description
The Flatpack2 Stand-alone Box, Maritime is a compact power system containing 1 rectifier from the Flatpack2 product range and a connection back board. This board incorporates AC input and DC output terminals, as well as alarm relay outputs, CAN bus connection and AC input filter for maritime applications. The Flatpack2 Stand-alone Box, Maritime has been specifically designed to meet the demand for higher density and ultra compact power solutions. It is suitable for applications needing an easily serviceable, reliable and expandable power supply, fitting within a minimal space. Switch mode technology with resonant topology and high switching frequency is used to minimize volume and weight and to obtain high reliability. The system accepts large variations on the input voltage (85-290 VAC) and draws sinusoidal current with a soft start power-up.

Key Features
Highest Efficiency in Minimum Space Resonant topology makes the Flatpack2 Stand-alone Box, Maritimes efficiency industry leading and contributes to the rectifiers ultra compact dimensions. Digital Controllers Primary and secondary controls are digitalized, enabling excellent monitoring and regulation characteristics. Thus, the number of components has been reduced by 40% - for highly reliable, long life, trouble free DC power systems. Heat Management Front-to-back air flow with chassis-integrated heat sinks gives the system the most suitable working environment. Global Compliance Flatpack2 Stand-alone Box, Maritime is CE marked and UL recognized for worldwide installation.
See reverse side for specifications

www.eltekvalere.com

Flatpack2 Stand-alone Box, Maritime


Additional Technical Specifications
Flatpack2 Rectifier Options
The Flatpack2 Stand-alone Box, Maritime may house any one of the following rectifiers: o o o Flatpack2 HE Rectifier 48V, 2000W (Part 241115.105) ...... (Telecom) Flatpack2 Rectifier 48V, 2000W (Part 241115.100) ............ (Telecom & Maritime) Flatpack2 Rectifier 24V, 2000W (Part 241115.200) ............ (Telecom & Maritime) Ordering Information

Part no.

Description

M20101.000 Flatpack2 Stand-alone Box, Maritime

*** Note:
For technical specification about each rectifier option, read the actual rectifiers data sheet or the User Guide Flatpack2 Rectifier Module, Doc. No. 350002.013

AC Input
Input Protection Other Parameters AC input filter for maritime applications (DNV) Read note ***

Other Specifications
Efficiency Isolation Read note *** o 3.0 KVAC input and output o 1.5 KVAC input earth o 0.5 KVDC output earth -40 to +75C (-40 to +167F) -40 to +85C (-40 to +185F) Read note *** Temperature and current regulated Read note *** Read note *** o Operating: 5% to 95% RH non-condensing o Storage: 0% to 99% RH non-condensing 138.6 x44.2 x 445.0 mm (wxhxd) (5.46 x 1.74 x 17.52) 2.0 kg (4.41 lbs)

DC Output
Output Parameters Read note ***

Operating temp Storage temp Cooling Fan Speed MTBF 2relays: RL1=Alarms; RL2=Warnings Rectifier, Temperature, Fan, Mains, Output and CAN Failures. For detailed info, read note *** o Green LED System ON o Yellow LED Minor alarm(s) o Red LED Major alarm(s) Acoustic Noise Humidity

Monitoring
Alarm Relays Alarms and Warnings Visual Indications

Dimensions Weight

Applicable Telecom Standards


Electrical safety EMC o IEC 60950-1, UL 60950-1 and CSA 22.2

Front Panel Display


Warning
LED Lamp (yellow)

Power o o o o o ETSI EN 300 386 V.1.3.2 (Telecommunication Network) EN 61000-6-4 (emission, industry) EN 61000-6-3 (emission, light industry) EN 61000-6-2 (immunity, industry) EN 61000-6-1 (immunity, light industry)
LED Lamp (green)

Alarm
LED Lamp (red)

Mains Harmonics Environment

o EN 61000-3-2 o ETSI EN 300 019-2 and ETSI EN 300 132-2 o RoHS compliant
Flatpack2 rectifier Power LED is OFF (mains unavailable), Flashing (controller accessing information) or ON (powered). Warning LED is ON (derating or similar minor warning), Flashing (over-voltage mode) or OFF (OK) Alarm LED is ON (shutdown or similar major alarm) or OFF (OK, no alarm)

Applicable Maritime Standards


EMC o EN60533

Installation
RL2, Warning AC Mains Input

Flatpack2 Stand-alone Box


Alarm Relays, RL1&2

L N PE NO NC 1 2 3 4 1 2 3 4

X1

(Rear, top view)

X3:pin4

X4 L N PE AC Mains, X1 X2 CAN port 1&2


Electrically identical X4:pin1 (Rear view)

RL1, Alarms

CAN port 1 RJ45

X3

Alarm Relays X3 & X4

+
DC Output, X2
For cable fastening Fastening holes (x2) for rear connections cover Fastening holes (x6) for Flatpack2 Stand-alone Box

NO NC

CAN port 2 RJ45

Relay contacts shown when relay coils are de-energized (alarm mode).

Specifications are subject to change without notice

DC Output

M20101.000.DS3 2v0

www.eltekvalere.com
Headquarters: Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Grterudv. 8, PB 2340 Strms, 3003 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

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