POWER PLANT LABORATORY SPECIFICATIONS

CUSSONS SCHEME 5KW STEAM POWER PLANT ( P7600-P7619) comprising P7600 BOILER FOR SCHEME 5 - OIL FIRED Fully automatic oil fired steam boiler capable of evaporation rate of 320 kg/hr from and at 100C and with a maximum working pressure of 10.3 bar (150 lb/in) gauge. The boiler comprises a tubeless annular steam raising pressure vessel with extended surface area. A centrally mounted semi-forced draught burner firing vertically downwards into a double pass combustion chamber and incorporating flame failure safety warning light and control. The boiler is fully lagged and protected by an enamelled steel jacket and is furnished with two safety valves, steam stop valve, pressure gauge, water level gauge and protector, blow down valve, two feedwater non-return valves, relief valve and feedwater pump. Interconnecting pipework is supplied to connect the various valves to the boiler, included in the pipework are plugged bosses for the additional instrumentation P7602. The water feed system consists of an electric feed pump controlled by an electronic water level probe system incorporating low water level alarm and lock out. The boiler mounted control panel contains the electrical circuitry for fully automatic onoff control of the feed pump, from the water level system, and for fully automatic control on-off control of the burner from a steam pressure control through an interlocked air, ignition, fuel and flame failure sequence controller. A boiler to flue connection comprising 90 condensation trap with clean out door, a 914mm straight section incorporating interconnecting points for instrument and flue gas sampling, and a section incorporating a draught stabiliser. SERVICES REQUIRED:Feed Water Supply:320 litres/hour of treated water at a positive head of 1 metre. Oil supply:25 litres/hour of 35 second fuel oil. Electrical Supply:Three phase, 380/415V, 50Hz rated at 1.7kW. Alternative 220V, 3 phase, 60Hz and 110V, 1 phase, 60HZ. Blowdown Ventilation:A blowdown pit or tank must be provided. Minimum boiler house air inlet vent size 1935 cm. Safety Valve Exhaust Flue:Two 25mm diameter pipes to atmosphere, 154mm flue to produce a standing draught of 0.24mm water gauge. Boiler Size:965mm diameter by 1829mm high. Overall Dimensions: 2.3m high by 1.27m wide x 1.5m deep. Dry Boiler Weight (approx.):-

1800kg. Boiler Water Content:291 litres. P7601 TANKS SET FOR SCHEME 5 - OIL FIRED Comprising - An open boiler feed water/condensate return tank of 35 litres capacity fitted with a lid and furnished with:- Sight gauge. - Ball float valve and supply isolating valve to control the make up water level at 200 litres capacity, allowing a condensate return of 150 litres. - Overflow connection. - Drain connection and valve. - Condensate return connection. - Water take off connection fitted with stop valve. A totally enclosed daily oil storage tank of 250 litres capacity fitted with a removable cleaning door and furnished with:- Sight gauge. - Vent pipe. - Fill connection. - Drain valve. - Take-off connection for boiler fitted with stop valve and strainer. - Oil return connection for boiler. - Take-off connection for superheater, with stop valve and strainer. P7602 ADDITIONAL BOILER INSTRUMENTATION FOR SCHEME 5 STEAM POWER PLANT - OIL FIRED This boiler instrumentation unit includes additional instrumentation required to enable a complete experimental investigation including a boiler trial to be conducted on the P7600 Oil Fired Boiler. Comprising:- Feed water meter. - Fuel flow transducer and totalising indicator. - Flue draught manometer. - Multi-point temperature indicator and thermocouple, for air, feed water, fuel, steam and flue temperature. - %CO2 absorption indicator. - Boiler oil pressure gauge. All mounted in a panel with suitable brackets for fixing to the tank set P7601, and completely internally wired.

P7603 SUPER HEATER FOR SCHEME 5 - OIL FIRED Fully automatic oil fired superheater rated to give a final steam temperature of 235C and designed for operation with P7600 Steam Boiler, Which has an equivalent evaporation rate of 320kg/hour steam and a maximum pressure of 10.3 bar gauge. Comprising:1. A continuous steam coil with inlet and outlet headers. 2. A semi-forced draught oil burner firing horizontally into a combustion chamber and complete with flame failure controls. The superheater is fully insulated and protected by a steel jacket and is furnished with a safety valve and a drain valve. The control panel contains the electrical circuitry for fully automatic on-off control of the oil burner interlocked through the temperature, pressure, steam coil over temperature and the flame failure detector. The controller incorporates pressure and temperature gauges. A superheater flue connection comprising a 914mm straight section incorporating connection points for instrument and flue gas sampling. Also a section incorporating a draught stabiliser. The superheater is supplied with all necessary controls and instruments for normal operational use. SERVICES REQUIRED:Oil Supply:- 8 litres/hour of 35 second fuel oil. Electrical supply:- 1 phase, 220/240V, 50Hz rated at 350kW. Alternatively 1 phase 110V, 60Hz. Blowdown:- A blowdown pit/tank must be provided (can be same) Safety Valve Exhaust:- 19mm dia. pipe to atmosphere Flue:- 127mm dia. flue BST "D". Overall Dimensions:- 0.9m wide x 1.0m deep x 1.9m high. Weight:- 650Kgs nett.

P7604 EXTRA SUPER HEATER INSTRUMENTATION FOR SCHEME 5 STEAM POWER PLANT This superheater instrumentation unit includes additional instrumentation required to enable a complete experimental investigation including a boiler trial to be conducted on the P7603 Superheater. Comprising:- Fuel flow transducer and totalising indicator. - Flue draught manometer. - Multi-point temperature indicator and thermocouples for air, steam inlet, steam outlet and flue temperatures. - %CO2 absorption indicator. - Superheater pressure gauge. All mounted in a panel with suitable brackets for fixing to the Tank Set P7601, and completely internally wired. P7605 BOILER FOR SCHEME 5 - GAS FIRED Fully automatic gas fired steam boiler capable of evaporation rate of 320 kg/hr from and at 100 C and with a maximum working pressure of 10.3 bar (150 lb/in) gauge. The boiler comprises a tubeless annular steam raising pressure vessel with extended surface area. A centrally mounted semi-forced draught burner firing vertically downwards into a double pass combustion chamber and incorporating flame failure safety warning light and control. The boiler is fully lagged and protected by an enamelled steel jacket and is furnished with two safety valves, steam stop valve, pressure gauge, water level gauge and protector, blow down valve, two feedwater non-return valves, relief valve and feedwater pump. Interconnecting pipework is supplied to connect the various valves to the boiler, included in the pipework are plugged bosses for the additional instrumentation P7607. The water feed system consists of an electric feed pump controlled by an electronic water level probe system incorporating low water level alarm and lock out. The boiler mounted control panel contains the electrical circuitry for fully automatic onoff control of the feed pump, from the water level system, and for fully automatic control on-off control of the burner from a steam pressure control through an interlocked air, ignition, fuel and flame failure sequence controller. A boiler to flue connection comprising 90 elbow, 300mm straight section incorporating instrument and flue gas sampling points, and a 600mm straight section incorporates a draught stabiliser.

P7606 TANKS SET FOR SCHEME 5 - GAS FIRED Comprising - An open boiler feed water/condensate return tank of 35 litres capacity fitted with a lid and furnished with:- Sight gauge. - Ball float valve and supply isolating valve to control the make up water level at 200 litres capacity, allowing a condensate return of 150 litres. - Overflow connection. - Drain connection and valve. - Condensate return connection. - Water take off connection fitted with stop valve. Tank mounted on a mild steel stand. P7607 ADDITIONAL BOILER INSTRUMENTATION FOR SCHEME 5 STEAM POWER PLANT - GAS FIRED This boiler instrumentation unit includes additional instrumentation required to enable a complete experimental investigation including a boiler trial to be conducted on the P7605 Gas Fired Boiler. Comprising:- Feed water meter. - Fuel flow transducer and totalising indicator. - Flue draught manometer. - Multi-point temperature indicator and thermocouple, for air, feed water, fuel, steam and flue temperature. - %CO2 absorption indicator. - Boiler gas pressure gauge. All mounted in a panel with suitable brackets for fixing to the tank set P7606, and completely internally wired. P7608 SUPER HEATER FOR SCHEME 5 - GAS FIRED Fully automatic gas fired superheater rated to give a final steam temperature of 235C and designed for operation with P7605 Steam Boiler, Which has an equivalent evaporation rate of 320kg/hour steam and a maximum pressure of 10.3 bar gauge. Comprising:1. A continuous steam coil with inlet and outlet headers. 2. A semi-forced draught oil burner firing horizontally into a combustion chamber and complete with flame failure controls. The superheater is fully insulated and protected by a steel jacket and is furnished with a safety valve and a drain valve. The control panel contains the electrical circuitry for fully automatic on-off control of the oil burner interlocked through the temperature, pressure, steam coil over temperature and the flame failure detector. The controller incorporates pressure and temperature gauges.

A superheater flue connection comprising a 914mm straight section incorporating connection points for instrument and flue gas sampling. Also a section incorporating a draught stabiliser. The superheater is supplied with all necessary controls and instruments for normal operational use. P7609 EXTRA SUPER HEATER INSTRUMENTATION FOR SCHEME 5 STEAM POWER PLANT - GAS FIRED This superheater instrumentation unit includes additional instrumentation required to enable a complete experimental investigation including a boiler trial to be conducted on the P7608 Gas Fired Superheater. Comprising:- Fuel flow transducer and totalising indicator. - Flue draught manometer. - Multi-point temperature indicator and thermocouples for air, steam inlet, steam outlet and flue temperatures. - %CO2 absorption indicator. - Superheater pressure gauge. All mounted in a panel with suitable brackets for fixing to the Tank Set P7606, and completely internally wired. P7610 BOILER FLUE FOR SCHEME 5 STEAM POWER PLANT A 254mm diameter stainless steel flue supplied in sections to provide a variety of possible installations comprising:2 - 45 elbows 5 - Straight lengths of 1m. 1 - Cowl. 3 - Wall supports. Exclusions: - roof sealing plates and seals. - wall sealing plates and seals. - tie wires and brackets. - floor to flue supports. P7611 SUPER HEATER FLUE FOR SCHEME 5 STEAM POWER PLANT A 152mm diameter stainless steel flue supplied in sections to provide a variety of possible installations comprising:2 - 45 elbows 5 - Straight lengths of 1m. 1 - Cowl. 3 - Wall supports. Exclusions: roof sealing plates and seals - wall sealing plates and seals. tie wires and brackets - floor to flue supports.

P7612 BLOWDOWN TANK FOR SCHEME 5 STEAM POWER PLANT One blowdown tank consisting of a welded pressure vessel with legs and complete with vent, inlet and overflow connections. Suitable for a maximum working pressure of 10.3 bar gauge. P7613 WATER TREATMENT SET FOR SCHEME 5 STEAM POWER PLANT Comprising:A base exchange water softener, sized to treat water of 200 ppm hardness continuously for 8 hours or water of 400 ppm hardness continuously for 4 hours between regeneration, and arranged for manual control of the regeneration cycle comprising:- Softener vessel. - Salt storage tank. - Water meter. - isolating valves. - Bypass valve. - Water sampling point. A feed water additive dosing plant sized to inject up to 3.5 litres/hour comprising:- 25 litre drum of DM 4-1 concentrate. - Pump adjustable from zero to maximum flow rate. - Chemical storage tank of 100 litres. The water softener and dosing plant are mounted on a common stand and includes all interconnecting pipework. A water test set is included and comprises an aero fibre lockable case containing the apparatus and tablets required to carry out the following tests:- DM valve (tannin index). - Alkalinity P1 (to phenolphthalein). - Chloride. - pH by indicator paper. - Alkalinity P2 (to phenolphthalein in the presence of BaCl2). P7614 STEAM TURBINE AND CONDENSER SET FOR SCHEME 5 STEAM POWER PLANT Comprises three main sub-assemblies, a turbine and condenser baseplate, condensate collecting tank and overhead control panel. The turbine baseplate sub-assembly consists of a mild steel fabricated baseplate, a turbine dynamometer, surface condenser, condenser vacuum pump, condensate tank drain pump and all interconnecting pipework. The turbine is a single stage impulse type fitted with stainless steel blades. A constant speed control governor and overspeed trip are also fitted to the turbine.

The dynamometer is mounted in trunnions with the torque being measured by a load cell system. Dynamometer field control is by variable supply from the over head control unit, the dynamometer output being dissipated in a load bank. The condensate is extracted from the condenser by the electrically operated condenser vacuum pump. A small electrically driven condensate tank drain pump is used to drain condensate from the condensate tank. Control valves and safety valves are provided in the pipework as follows:1. Steam inlet drain valve. 2. Steam exhaust drain valve. 3. Turbine gland, one isolating valve and two control valves. 4. Exhaust isolating valve. 5. Turbine gland sentinel relief valve. 6. Exhaust casting relief valve. 7. Condenser cooling water outlet control valve. 8. Condenser shell relief valve. 9. Condenser drain valve. 10. Vacuum pump isolating valve. 11. Vacuum pump water supply valve. 12. 3-way condensate discharge valve. A pressure reducing valve is supplied to fit into the incoming steam main. The valve, range 10.34 bar to 8.6 bar gauge maintains a constant steam inlet pressure. The condensate collecting tank is designed to stand at the end of the turbine base frame and contains baffles to damp out any turbulence. Fitted to the overhead framing and two control panels. One control panel contains the dynamometer control system and electrical indicators, the other panel contains pressure gauges for the system. Fitted to the electrical instrumentation are the following instruments:1. 6-way temperature indicator. 2. Analogue tachometer. 3. Dynamometer output voltmeter. 4. Dynamometer field voltmeter. 5. Condensate timer. 6. Torque meter. 7. Dynamometer output ammeter. Fitted to the pressure gauge panel are pressure gauges for monitoring the following:1. Steam supply pressure. 2. Nozzle steam pressure. 3. Exhaust vacuum. 4. Gland ceiling pressure. 5. Condenser vacuum. All connections from the turbine baseplate to the control and instrument panel are made by plugs and sockets or union connections.

Performance:Maximum operating speed - 3000 r.p.m. Maximum output - 5kW when turbine is supplied with steam at 8.6 bar and final superheated steam temperature of 235C and exhaust conditions of -0.69 bar. SERVICES REQUIRED: Steam Supply:276 kg/hr at 8.6 bar gauge and final temperature of 235C. Electrical Supply:3 phase, 380/415V, 50Hz and single phase 220/240V, 50Hz. Alternatively:- 220V, 3 phase, 60Hz and 110V, single phase, 60HZ. Water Supply:17,000 litres/hour at a maximum temperature of 21C. Dimensions:2.2m long by 1.4m wide by 1.7m high. Approx. nett weight 1300 kgs. P7615 COOLING TOWER FOR SCHEME 5 STEAM POWER PLANT Glass fibre re-inforced cooling tower designed to be compatible with P7614 Steam Turbine and Condenser Unit, when working in an ambient temperature of 15C, water on to the tower 31C, water off 21C. Cooling tower consists of honey combed fill with induced draught meter, inlet air grilles and all bosses for pipework connections. A cooling water recirculating pump capable of passing the volume of water required by the condenser/cooling tower system is also supplied. P7616 LABORATORY DESIGN - SCHEME 5 STEAM POWER PLANT The complete design of an integrated laboratory layout for the 5kW Steam Plant, consisting of the following items:P7600/5 Boilers. P7601/6 Tanks. P7602/7 Add. Boiler Instrumentation. P7603/7 Superheater. P7604/9 Add. Superheater Instrumentation. P7610 Boiler Flue. P7611 Superheater Flue. P7612 Blowdown Tank. P7613 Water Treatment Set. P7614 Steam Turbine and Condenser Set. P7615 Cooling Tower. P7660 Separating and Throttling Calorimeter. The laboratory will be designed to accommodate the physical features of the building, and our extensive experience will be used to produce a compact arrangement whilst still

providing satisfactory student accessibility and practical working arrangement of pipework. Two copies of drawings indicating:- Trench arrangement. - Electrical power requirement. - Service requirement, i.e. water supplies, drains etc. will be supplied to enable all site run services to be made available before arrival of the equipment. The supply of this item will enable the plant to be installed with the minimum of time and labour. P7617 INSTALLATION MATERIALS FOR SCHEME 5 STEAM POWER PLANT This comprises the supply of all installation materials for 5 kW Steam Plant consisting of the following items: consisting of the following items:P7600/5 Boilers. P7601/6 Tanks. P7602/7 Add. Boiler Instrumentation. P7603/7 Superheater. P7604/9 Add. Superheater Instrumentation. P7610 Boiler Flue. P7611 Superheater Flue. P7612 Blowdown Tank. P7613 Water Treatment Set. P7614 Steam Turbine and Condenser Set. P7615 Cooling Tower. P7660 Separating and Throttling Calorimeter. PIPEWORK ETC The supply of all Pre-fabricated interconnecting pipework consists of steam, exhaust, blowdown water, drains and fuel complete with all necessary flanges, unions, valves, steam traps, brackets and supports, and all connecting points for the additional instrumentation. All individual sections of pipework will be numbered and cross referenced to the laboratory layout drawing and parts lists to facilitate a minimum installation time. LAGGING A complete set of insulating material and aluminium cladding, including fitting instructions to enable the steam main as supplied as part P7616 to be suitably lagged. The pre-formed insulation consists of 1 metre lengths and is complete with aluminium cladding, which is supplied in fabricated lengths and bends and marked to suit each individual pipework layout. Aluminium valve boxes and flange boxes with quick release catches are provided for the steam valves and flanges. A tool kit comprising tin snips, screwdrive, belts, tape measure and hand drill with 1/8" drills is supplied to assist in the assembly.

P7618 INSTALLATION BY CUSSONS ENGINEERS OF SCHEME 5 STEAM PLANT The provision of two service engineers to install and connect all the pipework supplied to are ref: P7616 with 5kW Steam Plant. The engineers will be responsible for:1. Supervising the final positioning of the equipment within the laboratory, labour, Handling and lifting equipment to be provided for by the client. Unpacking and positioning the equipment in their appropriate final positions is the responsibility of the client and must be completed prior to the arrival of our engineers. 2. Connecting and running all pre-fabricated pipework between equipment. 3. Connecting and running pipework to water supply points provided by the client in the required position, as indicated on our drawings. 4. Positioning and erecting boiler and superheater flues, our ref: P7610 and P7611 providing these items are part of the contract and have been supplied by G. Cussons Ltd. Lifting and handling the equipment must be provided for by the client. 5. Connect and run electrical wiring from isolators provided by the client in the positions shown on our drawing. 6. Positioning and fixing all pipe supports. Modification to supports, if due to building discrepancies other than those shown on the drawings provided to us, will be the responsibility of the client. The price includes air fares and travel expenses, hotels and meals, and out of pocket expenses for the two engineers.

P7619 COMMISSIONING BY CUSSONS ENGINEERS OF SCHEME 5 STEAM PLANT The provision of a commissioning engineer to check and start up the 5kW Steam Plant, Consisting of the following items:P7600/05 Steam Boiler. P7601/06 Tanks Set. P7602/07 Add. Boiler Instrumentation. P7603/08 Superheater. P7604/09 Add. Superheater Instrumentation. P7613 Water Treatment Set. P7614 Steam Turbine and Condenser Unit. P7615 Cooling Tower. P7660 Separating and Throttling Calorimeter.

The engineers will be responsible for:1. Checking over the equipment to ensure all connections, i.e. electrical and pipework are correct. 2. Starting up of the equipment and carrying out the initial adjustments for correct operation. 3. Instruct the laboratory technicians in the operational and maintenance procedure of the equipment. 4. Run a trial test on the equipment, collect sample readings and complete calculations as determined by our laboratory sheets. 5. Advise lecturers on test procedures. The price includes air fare and travel expenses, hotel and meals, and out of pocket expenses for the engineer. Before are commissioning engineer arrives on site, we require a signed certificate from an independent organisation i.e. Lloyds Insurance, British Embassy etc., advising that the equipment has been installed to our drawings and that all service connections i.e. water, electrics have been completed and are available. This certificate is not required if our installation engineers ref: P7618 P7660 SEPARATING & THROTTLING CALORIMETER [1] Designed to allow measurement of dryness traction of steam. [2] Separating Calorimeter is efficiently insulated and completely encased in metal sheet with water gauge and drain cock. [3] Throttling Calorimeter is effectively insulated and completely encased in metal sheet with thermometer and manometer. [4] Condenser complete with cooling water inlet and outlet connections and condensate drain. [5] Range of interconnecting pipework between steam header/separating calorimeter/throttling calorimeter/condenser. [6] Panel contains schematic diagram of calorimeters. [7] One length of flexible steam tubing with fittings. [8] Instruments: Steam Pressure Gauge. Manometer Two Temperature Thermocouples. P7668 STEAM PROCESS PLANT BENCH P7671 PRESSURE/TEMPERATURE VESSEL BENCH [1] A mild steel pressure vessel welded in accordance with BS 2633 (1973) designed for a working pressure of 10.31 bar and a maximum steam temperature of 235C and fitted with a type K thermocouple driving a 0-250C analogue temperature indicator. [2] A pressure measuring point coupled to a 0- 16 bar Bourdon type pressure gauge, a 0-250C mercury in steel type V temperature sensor.

[3] A pressure measuring point coupled to a circular mechanically driven 2-pen chart recorder. [4] A blowdown line complete with a combined isolating and control Valve connected to the bench blowdown line. [5] Steam supply to the pressure vessel is to be from a fully insulated steam header with supply branch fitted with a combined isolating and control valve. [6] Installed on a sturdy frame and panels of all steel construction complete with service facilities relating to water supply, blowdown and drainage. [7] The bench shall be designed to interconnect with all other steam benches to form a comprehensive steam bench system and to be supplied complete with an interconnecting back panel, student work surface, a set of four stainless steel flexible hoses, a section of aluminium clad lagging for the flexible steam hose and a supply of chart recorder pens (10-off) and charts (100-off). P7672 SEPARATING & THROTTLING CALORIMETER BENCH [1] Series connected mild steel separating and throttling calorimeters, each welded in accordance with BS 2633 (1973), designed for a maximum working pressure of 10.34 bar and a maximum steam pressure of 235C, and lagged with fibreglass insulation enclosed within a mild steel cover. [2] The separating calorimeter to be fitted with a graduated level gauge, protected by a clear perspex tubular shield, and a drain line with isolating valve. [3] The throttling calorimeter to be fitted with brass orifice block, a temperature measuring point, a pressure measuring point connected to a mercury manometer via an isolating valve, and a steam outlet line to a steam condenser with cooling water supplied from the service line, via an isolating valve, and connected to a drain via a combined sight glass and check valve. [4] Steam to be supplied to the separating calorimeter from a fully insulated steam header via a steam control valve, the steam supply line having temperature and pressure measuring point fittings. [5] Steam supply pressure is to be indicated on a 0-16 bar Bourdon type pressure gauge and analogue indications of temperature to be provided by a 0-250C meter connected via a toggle switch to measuring points. [6] Installed on a sturdy frame and panels of all steel construction complete with service facilities relating to water supply, blowdown and drainage. [7] Enables the unit to be integrated into a steam bench system, it is to be supplied with an inter-connecting back panel, Student work surface, a set of 4 stainless steel flexible inter-connecting hoses and a section of aluminium-clad lagging for the flexible steam hose. [8] A 3 litre glass beaker to be supplied to collect condensate from the condenser, or separating calorimeter, and a 250 ml glass cylinder for measuring condensate. [9] A spare level gauge tube and associated gland bushes (2 off) to be included with the unit. P7673 LAGGING EFFICIENCY BENCH [1] Four experimental tubes each fitted with a different type of finish or insulation material as follows: paint finish; chromium plated finish; pre-formed 19mm thick canvas covered fibre glass insulation jacket with isogenic cladding; glass fibre webbing tape. [2] Each tube to be of mild steel construction, welded in accordance with BS2633 (1973), designed for a maximum working pressure of 10.34 bar and a maximum steam temperature of 235C and fitted with a condensate level sight glass complete with a 020cm scale and protective cover glass.

[3] Surface temperatures of each tube and of the outer surfaces of the insulating materials to be measured by type K thermocouples and displayed on a 0-250C analogue temperature indicator via multi-point selection switch. [4] Steam supply to the tubes is to be from a fully insulated steam header fitted with type K thermocouple, a pressure measuring point coupled to a 0-16 bar Bourdon type pressure gauge and four steam branches each fitted with a combined isolating and control valve. [5] Each tube to incorporate a blowdown line fitted with combined isolating and control valve. P7674 EJECTOR BENCH [1] Mild steel header assembly welded in accordance with BS2633 (1973) enclosed within a header box and fully insulated with mineral wool. [2] A Penberthy Size 1 ejector fitted with steam supply line, suction line and delivery line, each fitted with a combined isolating and control valve, a temperature measuring point complete with a type K thermocouple and a pressure measuring point. [3] 3 pressure gauges scaled 0-16 bar, -1 to 3 bar and 0-4 bar respectively for steam pressure, ejector suction and ejector delivery. [4] A 0-250C analogue temperature meter and multi-position selection switch for temperature display. [5] Mild steel suction a delivery tanks each with a working capacity of 48 litres and fitted with a sight gauge, 0-50cm scale, overflow facility and drainage facility with isolating valves enabling re-circulation to the suction tank and system drainage. [6] A water supply line complete with control valve and flowmeter scaled 2-22 litres/min. P7675 CONDENSER BENCH [1] Multi-tube surface condenser with steam body and copper tubes, to be fitted with a relief valve set to vent to atmosphere at 1 bar and a steam discharge line including an isolating valve and pressure and temperature measuring points. [2] A mild steel fabricated condensate tank fitted with a sight level gauge, a 0-50cm graduated scale, an overflow pipe and drain line including an isolating valve. [3] Steam feed pipework, including an isolating valve, and a steam pressure reducing valve, complete with a padlock, and fitted with pressure and temperature measuring points; condenser cooling water supply and drain pipework, with an isolating valve and flowmeter in the supply line and a control valve in the drain line, both lines being fitted with temperature measuring points. [4] A fully insulated steam header line, to be fitted with a 0-16 bar Bourdon type pressure gauge and temperature measuring point supplies steam to the feed line. [5] A type K thermocouple is to be fitted at each temperature measuring point and connected to a 0-250C analogue temperature meter via a 5-position selector switch. [6] Condenser steam inlet and outlet pressures to be indicated on separate -1 to 3 bar Bourdon type pressure gauges. [7] Installed on a sturdy frame complete with panels of all-steel construction and service facilities relating to water supply, blowdown and drainage. [8] Enables the unit to be integrated into a steam bench system, to be supplied with an inter-connecting back panel, student work surface, a set of 4 inter-connecting hoses a selection of aluminium-clad lagging for steam header.

P7676 STEAM ENGINE BENCH [1] Single cylinder, double acting steam engine to be fitted with two cylinder drain valves, inlet and outlet measuring points complete with type K thermocouples; flexible steel braided inlet and outlet hoses; lubrication from displacement lubricator. [2] Engine vertically mounted on vibration isolators. [3] A belt driven dynamometer mounted on adjustable pivoted support bracket and a water cooled, coiled tube exhaust steam condenser to be fitted with an inlet pressure measuring point connected to a -1 to 3 bar Bourdon type pressure gauge. [4] The condenser cooling water is to be supplied from the water mains line via an isolating valve and flap type flow indicator, and temperature measuring points complete with type K thermocouples, is to be fitted in the cooling water outlet and condensate lines. [5] The steam engine is to be supplied with steam from a fully insulated steam header line via a Vee-reg steam control valve, a 10.3 to 5.5 pressure reducing valve, a pressure release valve set to vent to atmosphere 6.9 bar, and overspeed trip solenoid valve and pressure measuring point connected to a 0-16 bar Bourdon type pressure gauge. [6] Electrical control circuits to be connected to the clients supply voltage and housed in a mild steel cubicle which will be surmounted by resistive load elements in a ventilated enclosure, fitted with a power on/off switch, three engine control push buttons, a rotary control for varying the load, a meter 0-20 rps (for engine speed) and 0-141.2 rps (for dynamometer speed), a 0-250C analogue temperature indicator to be used in conjunction with a multi-position switch, a 0-60V dc voltmeter and a 0-50A dc ammeter. [7] A protective guard is to be fitted over the belt drive and clear perspex protective cover is to be fitted in front of the engine. [8] Installed on a sturdy frame and panels of all steel construction complete with service facilities relating to water supply, blowdown and drainage. [9] The unit to be supplied with an inter-connecting back panel, student work surface and a set of 4 stainless steel flexible inter-connecting hoses to be integrated into a steam bench system. P7677 WATER TREATMENT STUDIES BENCH [1] Five interchangeable clear PVC filter columns each of which can be filled with either filter sand or one of three ion exchange media which are supplied loose. [2] Any two columns can be included in a system of UPVC inter-connecting pipework, including one 2-position and five 3-position selection valves and a pressure relief valve set at 3.5 bar, and fitted with filter inlet and outlet pressure measuring points driving corresponding 0-2.5 bar Bourdon type pressure gauges via 3-position selection valves. [3] The raw or untreated water supply system to comprise a portable 25 litre plastic sample tank fitted with a low level flow switch, a centrifugal feedwater pump driven by a 110V or 240V ac motor, and UPVC inter-connecting pipework including a strainer/drain, a non-return valve, a pump delivery isolating valve, a pressure reducer valve set at 1 bar, a flowmeter with a 10-120 litre/hr graduated scale and incorporating a needle valve, a water service line branch, including an isolating valve. [4] A dosing pump with variable delivery control, and driven by a 110V or 240V ac motor to be supplied to inject chemical additive from a portable 10 litre vessel, with lid, to the sample tank via flexible plastic tubing. [5] Controls, including a function selection switch, two pump control switches and two indicator lamps to be provided on a control box which also contains fuses for 110V

and 240V ac supplies, pump control circuits and plug connection to the Steam Boiler Bench electrical control panel. [6] Apart from the chemical additive mixing vessel, installed on a sturdy frame and panels of all steel construction complete with service facilities relating to water supply, blowdown and drainage. [7] Enables the unit to be connected to a Steam Boiler Bench P7670 and be integrated into a steam bench system it is to be supplied with an inter-connecting back panel, work surface, a set of 3 stainless steel flexible interconnecting hoses, a length of clear PVC flexible inter-connecting tube and a length of flexible nylon tubing complete with a dosing injector assembly. [8] Supplied with the unit: a Boiler Test Set Kit in a portable case, a Yes/No Water Hardness Test Set Kit, three portable 25 litre plastic storage tanks, a 9 litre container of DM-4 concentrate for the dosing system, two 25 litre bags of IR 120 base exchange resin, a 50 litre bag of IRC 84 de-alkalisation resin, a 50 litre bag of MB11 mixed bed colour change resin, a 50 kg bag of filter sand and a 250 ml graduated cylinder. P7678 STEAM PROCESS PLANT BENCH [1] Low pressure steam feed line, including a Vee-Reg isolating valve, a 1 to 3 bar pressure reducing valve, a pressure release valve set at 3.5 bar and temperature and pressure measuring points. [2] A process fluid circuit constructed from high strength borosilicate glass components, including a reboiler equipped with a temperature measuring point, a separator with a rubber filler stopper and outlet baffle plate, a condenser a drain valve, joint couplings and PTFE joint gaskets. [3] Reboiler blowdown pipework to be fitted with a flexible stainless steel braided hose complete with boiler joint adapter flange and including a Vee-Reg isolating valve, steam trap and non-return valve. [4] Condenser cooling water feed line complete with control valve and pressure measuring point and cooling water drain line with non-return valve and pressure safety valve, set to vent at 2.5 bar. [5] Fully insulated steam header line, to be fitted with pressure and temperature measuring points, supplies steam to the steam heating line. [6] Instrumentation to comprise: three pressure gauges, 0-16 bar for steam supply, 04 bar for steam to heater and fitted with an overload protection valve and 0-4 bar for cooling water, with a red 2.5 bar marker line on the scale; a 0-250C analogue temperature meter connected via a three position selector switch to type K thermocouples fitted at the temperature measuring points; a paddle type flow indicator in the process circuit. [7] Installed on a sturdy frame complete with panels of all steel construction and service facilities relating to water supply, blowdown and drainage. [8] Enables the unit to be integrated into a steam bench system, it is to be supplied with an inter-connecting back panel, student work surface, a set of 4 stainless steel flexible inter-connecting hoses and a section of aluminium -clad lagging for the flexible steam header. [9] A 400ml glass beaker for process condensate supplied loose.

P7681 NOZZLE RIG BENCH [1] Steam chest constructed of mild steel with flanges welded to BS806 (1975) type 6 and branches welded to BS2633 (1973). The chest to include an inlet chamber fitted with a drain line, a throttling facility with a combined isolating and control valve, a restrictor assembly and type K thermocouple, a temperature measuring point with type K thermocouple and a pressure measuring point coupled to a 0-16 bar Bourdon type pressure gauge. [2] Exhaust chamber to be fitted with a type K thermocouple, a pressure measuring point coupled to a -1 to 15 bar Bourdon type pressure gauge and a exhaust line connected via a combined isolating and control valve to a water cooled surface condenser with a capacity of 31 kg/hr and a pressure release valve set at 1 bar. [3] Traversing nozzle pressure measuring assembly including a stainless steel measuring probe, a Budenburg -1 to 12 bar calibrated pressure test gauge and a distance indicator with a replica nozzle profile and a -10 to 85mm graduated scale. [4] Inlet/exhaust chambers to be designed for a working pressure of 10.34 bar and a maximum steam temperature of 235C and the steam chest is to be fully insulated with 100mm thick fibre glass. [5] Steam supply to the inlet chamber to be from a fully insulated steam header unit via a branch incorporating a combined isolating and control valve, a pressure measuring point coupled to a 0-16 bar Bourdon type pressure gauge and a steam separator with a drain line including a steam trap and non-return valve. [6] The type K thermocouples to be connected to a 0-250C analogue temperature indicator via a multi-point selection switch. P7683 DOUBLE EFFECT EVAPORATOR BENCH [1] Determines the performance of a double effect evaporator. [2] Compares the relative efficiencies of a single and double effect evaporator. [3] Comprises two evaporator vessels with copper tubed steam coils, together with interconnecting pipework and isolating valves. [4] Shelled tube heat exchanger to sub cool the condensate discharge from the steam trap on each evaporator vessel. [5] Fully insulated steam header line, to be fitted with a 0-16 bar Bourdon type pressure gauge and temperature measuring point supplies steam to the feed line. [6] Type K thermocouple to be fitted at each temperature measuring point and connected to a 0-250C analogue temperature meter via a 7-position selector switch. [7] Steam inlet and vapour pressures to be indicated on separate Bourdon type pressure gauges. [8] Installed on sturdy frame complete with panels of all-steel construction and service facilities relating to water supply, blowdown and drainage. [9] Enables the unit to be integrated into a steam bench system, it is to be supplied with an interconnecting back panel, student work surface, a set of 4 stainless steel flexible interconnecting hoses and a section of aluminium-clad lagging for the flexible steam header. P7682 PIPE CLOSURE UNIT [1] Complete assembly of pipework, comprising connections, valves and steam trap to enable the steam header to be discharged of condensate into the blowdown line.

P8385 COMBUSTION AND FLUE GAS EMISSIONS ANALYSER [1] Portable unit designed to allow the measurement of following parameters in boiler and superheater flues. [2] Measurement of gas temperature at inlet and in stack for improved accuracy and calculation of nett temperature. [3] Measurement of over 70 pre-programmed fuel types. [4] Measurement of excess air to assess heat loss. [5] Measurement of O2,CO, CO2 and efficiency. [6] Unit comprises of a carrying case which houses the various sensors, a heavy duty water trap, particulate and sulphur filters, an integral printer , gas and pressure connectors and a rechargeable battery and battery charger. [7] A strong lid is supplied to provide maximum protection to the printer etc. and allows operation when the lid is closed. [8] Provision is made within the case for the remote hand set, which features a 4 line backlit display for use in badly lit areas, instrument display showing date, time, battery life and sensor status together with 1.5 and 10m extension leads and a flue gas probe, plus 2 printer rolls. [9] Maximum probe temperature + 600C P7665 BOILER CONTROL DEMONSTRATION UNIT [1] Clear acrylic tank representing the boiler drum containing level sensors and indicator, glass reinforced plastic feedwater tank, feedwater pump and interconnecting pipework. [2] Control console with mimic diagram of the unit incorporating light emitting diodes to indicate system conditions and voltage test points for fault diagnosis. [3] Small recessed compartment (fitted with lockable door), containing switches to simulate upto 13 individual faults when the demonstration unit is used for fault diagnosis training. [4] To be mounted on a mobile steel frame. P7667 DATA ACQUISITION SOFTWARE, INTERFACE PCB & PC P2295 SECTIONED STEAM TRAP P2296 SECTIONED STEAM SEPARATOR P2297 SECTIONED STEAM EJECTOR P2298 SECTIONED PRESSURE RELIEF VALVE (STEAM) P2299 SECTIONED CONDENSER P2300 SECTIONED STEAM ENGINE P2301 SECTIONED STEAM INJECTOR