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Component Locations

Description

422E

428E

Accumulator Gp - Hydraulic

434E MECH

432E

442E

434E

444E

Machine
Location

Schematic
Location

149-0686

149-0686

149-0686

149-0686

149-0686

A-6

Accumulator Gp - Ride Control

345-3672

345-3672

345-3672

345-3672

345-3672

345-3672

345-3672

C-6

Cylinder Gp - Backhoe Bucket

320-5937

320-5937

320-5937

320-5937

320-5937

320-5937

320-5937

E-5

Cylinder Gp - Boom

320-5936

320-5936

320-5936

320-6520

320-6522

320-6520

320-6522

E-6

Cylinder Gp - E-Stick (OPT)

320-5935

320-5935

320-5935

320-5935

320-5935

320-5935

320-5935

E-4

Cylinder Gp - Lift

215-7298

320-5934

249-6711 RH
249-6710 LH

320-5934

320-5934

249-6711 RH
249-6710 LH

249-6713 RH
249-6712 LH

B-5

Cylinder Gp - Powered Sideshift

347-2223

347-2223

347-2223

347-2223

347-2223

347-2223

7A

F-3

Cylinder Gp - Powered Sideshift

347-2223

347-2223

347-2223

347-2223

347-2223

347-2223

7B

F-6

Cylinder Gp - Stabilizer, Left

320-5938

320-5938

320-5938

320-5938

320-5938

320-5938

320-5938

8A

E-3

Cylinder Gp - Stabilizer, Rightz

320-5938

320-5938

320-5938

320-5938

320-5938

320-5938

320-5938

8B

E-6

Cylinder Gp - Stick

320-5932

320-5932

320-5932

320-6521

320-6523

320-6521

320-6523

E-4

Cylinder Gp - Swing, Left Hand

269-0381

269-0381

269-0381

269-0381

269-0381

269-0381

269-0381

10

E-5

Cylinder Gp - Swing, Right Hand

297-5556

297-5556

297-5556

297-5556

297-5556

297-5556

297-5556

11

E-5

Cylinder Gp - Tilt

206-3553

333-5427

210-7101

333-5427

333-5427

210-7101

214-9372

12A

B-5

Cylinder Gp - Tilt

206-3553

333-5427

210-7101

333-5427

333-5427

210-7101

214-9372

12B

C-8

Filter Gp - Oil

325-6257

325-6257

325-6257

C-1

325-6257

325-6257

325-6257

325-6257

13

Manifold and Solenoid Gp - Control

300-4493

300-4493

300-4493

300-4493

14

B-6

Manifold Gp - Control

300-4491

300-4491

300-4491

300-4491

15

D-5

Manifold Gp - Ride Control

245-8780

245-8780

245-8780

245-8780

245-8780

245-8780

245-8780

16

C-6

Pump Gp - Implement

296-6714

296-6714

345-7494

345-7494

289-6370

289-6370

289-6370

17A

C-3
E-2

Pump Gp - Implement

296-6714

296-6714

345-7494

345-7494

289-6370

289-6370

289-6370

17B

Pump Gp - Metering (Steering Lines)

325-2011

325-2011

325-2011

325-2011

325-2011

325-2011

325-2011

18a

B-4

Sensor Gp - Temperature (Hydraulic Oil)

264-4297

264-4297

264-4297

264-4297

19

C-2

Switch As - Press., Hydraulic Oil Filter Bypass

134-0404

134-0404

134-0404

134-0404

20

C-2

131-9203

131-9203

131-9203

131-9203

131-9203

21

C-6

245-8777

245-8777

Switch As - Pressure, Ride Control (OPT)


Tank Gp -

131-9203
245-8777

245-8777

245-8777

245-8777

245-8777

22

A-3

340-7028(OPT)

340-7028

340-7028

23

C-4

220-8226

220-8226

24A

D-2

220-8226

220-8226

24B

E-2

25

C-8

Valve As - All Wheel Steer

340-7028

Valve As - Brake, Boosted

220-8226

220-8226

220-8226

Valve As - Brake, Boosted

220-8226

220-8226

220-8226

Valve Gp - Bank 2, Mechanical

323-1085

Valve Gp - Bank 3, Mechanical

316-9785

316-9784

316-9784

321-9976

321-9976

321-9976

321-9976

26

C-7

Valve Gp - Bank 7, Mechanical

316-9782

316-9782

316-9782

321-9975

321-9975

321-9975

321-9975

27

D-6

Valve Gp - Brake Control, Unboosted

206-1769

206-1769

28

F-1

319-2155

29A

F-6

Valve Gp - Control, 8th Auxiliary

319-2155

319-2155

319-2155

Valve Gp - Control, 8th Auxiliary

319-2155

319-2155

319-2155

319-2155

29B

F-8

Valve Gp - Control, 9th Auxiliary

319-2158

319-2158

319-2158

319-2158

30

F-4

231-2615

231-2615

231-2615

231-2615

231-2615

231-2615

31

A-6

Valve Gp - Load Control, Boom

347-1126

347-1126

347-1128

347-1128

347-1128

347-1128

32A

A-3

Valve Gp - Load Control, Boom

347-1126

347-1126

347-1128

347-1128

347-1128

347-1128

32B

A-4

Valve Gp - Coupler

231-2615

Valve Gp - Load Control, Stabilizer

308-3437

308-3437

308-3437

308-3437

308-3437

308-3437

308-3437

33A

E-3

Valve Gp - Load Control, Stabilizer

308-3437

308-3437

308-3437

308-3437

308-3437

308-3437

308-3437

33B

E-6
A-3

Valve Gp - Load Control, Stick

347-1128

347-1128

347-1129

347-1129

347-1129

347-1129

34A

Valve Gp - Load Control, Stick

347-1128

347-1128

347-1129

347-1129

347-1129

347-1129

34B

A-5

Valve Gp - Pilot (Backhoe)

347-2208

347-2208

347-2208

347-2208

35

C-6

Valve Gp - Pilot (Loader)

267-2760

267-2760

267-2760

267-2760

36

B-8

Valve Gp - Pilot, 8th Auxiliary

319-2156

319-2156

319-2156

319-2156

37A

D-6

Valve Gp - Pilot, 8th Auxiliary

319-2156

319-2156

319-2156

319-2156

37B

D-7

Valve Gp - Pilot, 9th Auxiliary

244-6735

244-6735

244-6735

244-6735

38

D-4

Valve Gp - Pilot, Stabilizer

297-4394

297-4394

297-4394

297-4394

39

A-8

Valve Gp - Pilot, Stabilizer (Alarm)

297-4395

297-4395

297-4395

297-4395

40

A-8

41

C-1

320-7812

320-7812

320-7812

320-7812

320-7812

320-7812

42

E-5

351-1637

351-1637

351-1637

351-1637

351-1637

351-1637

43

D-3

Valve Gp - Press. Redc, PRV (Brake)


Valve Gp - Pressure Control
Valve Gp - Sol., Powered Sideshift

344-1353
320-7812

KENR8846-01
January 2011

Tap Locations
Pressure and Sampling
Tap
Number
AA

System Pressure

C-4

BB

Signal Pressure

C-3

CC

Hydraulic Supply

A-3

DD

Pilot Oil Pressure

A-6

Hydraulic Return Oil Sampling

C-2

SOS

FLUID POWER SYMBOLS

Schematic
Location

Description

BASIC COMPONENT SYMBOLS


MAIN

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

LINE RESTRICTION
(FIXED)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

PUMP
(2 - SECTION)

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

ATTACHMENT

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVES

VALVE ENVELOPES

BB

RESTRICTION

AUX

VALVE PORTS

AA
ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

CONTROL VALVES
AB

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SPRING
LOADED

SHUTTLE

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

PRESSURIZED

VENTED

422E, 428E, 432E, 434E, 442E, and


444E Backhoe Loader
Hydraulic System
422E:
MAW1-UP

428E:
DPH1-UP

432E:
JBA1-UP

434E:
SEF1-UP
SJL1-UP

442E:
EME1-UP

444E:
NBA1-UP

RETURN ABOVE FLUID LEVEL

ROTATING SHAFTS

MEASUREMENT

PRESSURE

TEMPERATURE

FLOW

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

BIDIRECTIONAL

SOLENOID &
PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

GENERAL MANUAL

EXTERNAL RETURN

INTERNAL RETURN

GAS CHARGED

FIXED
DISPLACEMENT

2011 Caterpillar, All Rights Reserved

FIXED
DISPLACEMENT

SINGLE ACTING

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

LINES JOINING

UNIDIRECTIONAL

Volume 1 of 2: Implement and Steering Circuits

COMPLETE

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

LINES CROSSING

HYDRAULIC PUMPS

SOS

PEDAL

CROSSING & JOINING LINES

ACCUMULATORS

SPRING LOADED

PUSH BUTTON

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

IMPLEMENT PUMP AND FILTER


(VIEWED FROM BOTTOM)

UNIDIRECTIONAL

COMBINATION CONTROLS

PUSH - PULL LEVER

CC

RETURN BELOW FLUID LEVEL

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

29A

30

17A 24B

8A 33A 7B 42 37B 38

15 14

35

19

13

20 17B 28

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

18

TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

12A

12B

31

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE
SWITCH

TEMPERATURE
SWITCH

LEVEL
SWITCH

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS AG
WIRE
CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

CIRCUIT NUMBER
IDENTIFICATION

WIRE
COLOR

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE

WIRE COLOR

325-PK-14

CIRCUIT NUMBER
IDENTIFICATION

DD
34A 32A

VALVE GP-BANK 7
(VIEWED FROM ABOVE)

34B 32B

11

10

7A 33B 8B

27

41

40 39 23 25 26

7B
COMPONENT LOCATIONS

36

21

16

22

WIRE GAUGE

(EXAMPLE VALVE)

(Dimensions: 39 inches x 28 inches)

37A

24A

30 Page,

7A

43

KENR8846-01 VOL 1 of 2

29B

422E/428E
(SPOOL CONTROL LAYOUT)
STAB

BOOM

SWING

BUCKET

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

STICK

E-STICK

POWERED SIDESHIFT CIRCUIT


MAIN PUMP OUTPUT
LOAD SENSE CIRCUIT
BUCKET CONTROL CIRCUIT
LIFT CONTROL CIRCUIT
STEERING CIRCUIT
SUPPLY LINE
E-STICK CONTROL CIRCUIT
BRAKE CONTROL CIRCUIT
BOOM CONTROL CIRCUIT
STICK CONTROL CIRCUIT
DRAIN / RETURN LINE
RIGHT STABILIZER CONTROL CIRCUIT
8TH AUXILIARY CONTROL CIRCUIT
9TH AUXILIARY CONTROL CIRCUIT
LEFT STABILIZER CONTROL CIRCUIT
TILT CONTROL CIRCUIT
SWING CONTROL CIRCUIT
COUPLER CONTROL CIRCUIT
PILOT CONTROL CIRCUIT

STAB

(4) CYLINDER GP - BOOM


422E, 428E, 434E MECH: 320-5936
432E, 434E: 320-6520
442E: 320-6522, 444E: 321-9975

(11) CYLINDER GP
SWING, RIGHT HAND
297-5556

(8B) CYLINDER GP STABILIZER, RIGHT


320-5938

422/428E
(NO FLUSHING VALVE)

(42) VALVE GP PRESSURE CONTROL


320-7812

D
P8
B

P2

B1

B2

B3

SIDESHIFT LOCK
PISTON PUMP
(422E, 428E, 434E MECH)

A
A1

G
A3

SWING

BOOM

STAB

LS

(9) CYLINDER GP - STICK


422E, 428E, 434E MECH: 320-5932
432E, 434E: 320-6521
442E, 444E: 320-6523

Ls

E
A2

(8A) CYLINDER GP STABILIZER, LEFT


320-5938

(5) CYLINDER GP - E-STICK


(OPT)
320-5935

(10) CYLINDER GP
SWING, LEFT HAND
269-0381

(33B) VALVE GP LOAD CONTROL


308-3437

A1

(3) CYLINDER GP BACKHOE BUCKET


320-5937

B4

A4

B5

A5

B6

B
A6

B7

E-STICK

STICK

BUCKET

(33A) VALVE GP LOAD CONTROL


308-3437
A
A7

(17B) PUMP GP - IMPLEMENT


422E, 428E: 296-6714
434E MECH: 345-7494

STAB
Pd

Ls8

T8
T

T3

T2

a2

T1

Sc

Cd

a5

B1

B
D

D
(15) MANIFOLD GP - CONTROL
432E, 442E, 434E, 444E: 300-4491

(12B) CYLINDER GP - TILT


422E: 206-3553
428E, 432E, 442E: 333-5427
434E MECH, 434E: 210-7101
444E: 214-9372

(Dimensions: 39 inches x 28 inches)

(25) VALVE GP - BANK 2


MECHANICAL
422E: 323-1085

30 Page,

KENR8846-01 VOL 1 of 2

(27) VALVE GP - BANK 7


MECHANICAL
422E, 428E, 434E MECH: 316-9782
432E, 442E, 434E, 444E: 321-9975

(19) SENSOR GP - TEMPERATURE


HYDRAULIC OIL
432E, 442E, 434E, 444E: 264-4297
422E, 428E, 434E MECH: NOT USED

422E
(SPOOL CONTROL LAYOUT)
TILT
C

b2

(26) VALVE GP - BANK 3


MECHANICAL
422E: 316-9785
428E, 434E MECH: 316-9784
432E, 442E, 434E, 444E: 321-9976

422E ONLY
(Ls CHECK)
T

DLS

BB
Ls

PS

422E ONLY
(LOADER Ls RELIEF)

(2) ACCUMULATOR GP - RIDE CONTROL


345-3672

Ls

(20) SWITCH AS - PRESSURE


HYDRAULIC OIL FILTER BYPASS
432E, 442E, 434E, 444E: 134-0404
422E, 428E, 434E MECH: NOT USED

Pd
Pd

R1

LIFT
B1

A1
(21) SWITCH AS - PRESSURE
RIDE CONTROL (OPT)
131-9203
422E: NOT USED

(6) CYLINDER GP - LIFT


422E: 215-7298
428E, 432E, 442E: 320-5934
434E MECH, 434E (RH): 249-6711
434E MECH, 434E (LH): 249-6710
444E (RH): 249-6713
444E (LH): 249-6712

R2
F1

F2

TILT

FRONT STEER CYL.


Q
B2
A2

(12A) CYLINDER GP - TILT


422E: 206-3553
428E, 432E, 442E: 333-5427
434E MECH, 434E: 210-7101
444E: 214-9372

(18) PUMP GP - METERING


STEERING LINES
325-2011

(31) VALVE GP - COUPLER


231-2615

B2

Ls

LIFT

TILT

SOS

AA

Ls

(23) VALVE AS - ALL WHEEL STEER


434E MECH, 434E, 444E: 340-7028
442E: 340-7208(OPT)
422E, 428E, 432E: NOT USED

ACC

PS

(17A) PUMP GP - IMPLEMENT


432E, 442E, 434E, 444E: 289-6370

(16) MANIFOLD GP - RIDE CONTROL


245-8780

428E
(SPOOL CONTROL LAYOUT)

PISTON PUMP
(432E, 442E, 434E, 444E)

REAR STEER CYLINDER

AWS ELECTRICAL
PRESSURE SWITCH

a2

(13) FILTER GP - OIL


325-6257

Sc

Cd

Sc

Cd
LINE PATTERNS

CC

AUX

Pressure Line
Pilot / Load Sensing Pressure

A2

AUX

Drain / Return Lines

B3

Component Group
Attachment Group

A3

LS

CALLOUTS

P
Callout Number
(Machine Location from
Component LocationsTable)

(22) TANK GP
245-8777

Taps (Pressure, Sampling, Sensor - by letter)

YY

(52) VALVE GP - CONTROL


138-1234
Part Number

Component
Name

THIS SCHEMATIC IS FOR THE 422E, 428E, 432E, 434E, 442E, AND 444E BACKHOE
VOLUME 1 of 2: IMPLEMENT AND STEERING CIRCUITS
PART NUMBER: 339-3400, CHANGE: 00, VERSION: S

COUPLER CYLINDER

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Component Locations
Description

422E

428E

Accumulator Gp - Hydraulic

434E MECH

432E

442E

434E

444E

Machine
Location

Schematic
Location

149-0686

149-0686

149-0686

149-0686

149-0686

A-6

Accumulator Gp - Ride Control

345-3672

345-3672

345-3672

345-3672

345-3672

345-3672

345-3672

C-6

Cylinder Gp - Backhoe Bucket

320-5937

320-5937

320-5937

320-5937

320-5937

320-5937

320-5937

E-5

Cylinder Gp - Boom

320-5936

320-5936

320-5936

320-6520

320-6522

320-6520

320-6522

E-6

Cylinder Gp - E-Stick (OPT)

320-5935

320-5935

320-5935

320-5935

320-5935

320-5935

320-5935

E-4

Cylinder Gp - Lift

215-7298

320-5934

249-6711 RH
249-6710 LH

320-5934

320-5934

249-6711 RH
249-6710 LH

249-6713 RH
249-6712 LH

B-5

Cylinder Gp - Powered Sideshift

347-2223

347-2223

347-2223

347-2223

347-2223

347-2223

7A

F-3

Cylinder Gp - Powered Sideshift

347-2223

347-2223

347-2223

347-2223

347-2223

347-2223

7B

F-6

Cylinder Gp - Stabilizer, Left

320-5938

320-5938

320-5938

320-5938

320-5938

320-5938

320-5938

8A

E-3

Cylinder Gp - Stabilizer, Rightz

320-5938

320-5938

320-5938

320-5938

320-5938

320-5938

320-5938

8B

E-6

Cylinder Gp - Stick

320-5932

320-5932

320-5932

320-6521

320-6523

320-6521

320-6523

E-4

Cylinder Gp - Swing, Left Hand

269-0381

269-0381

269-0381

269-0381

269-0381

269-0381

269-0381

10

E-5

Cylinder Gp - Swing, Right Hand

297-5556

297-5556

297-5556

297-5556

297-5556

297-5556

297-5556

11

E-5

Cylinder Gp - Tilt

206-3553

333-5427

210-7101

333-5427

333-5427

210-7101

214-9372

12A

B-5

Cylinder Gp - Tilt

206-3553

333-5427

210-7101

333-5427

333-5427

210-7101

214-9372

12B

C-8

Filter Gp - Oil

325-6257

325-6257

325-6257

C-1

325-6257

325-6257

325-6257

325-6257

13

Manifold and Solenoid Gp - Control

300-4493

300-4493

300-4493

300-4493

14

B-6

Manifold Gp - Control

300-4491

300-4491

300-4491

300-4491

15

D-5

Manifold Gp - Ride Control

245-8780

245-8780

245-8780

245-8780

245-8780

245-8780

245-8780

16

C-6

Pump Gp - Implement

296-6714

296-6714

345-7494

345-7494

289-6370

289-6370

289-6370

17A

C-3
E-2

Pump Gp - Implement

296-6714

296-6714

345-7494

345-7494

289-6370

289-6370

289-6370

17B

Pump Gp - Metering (Steering Lines)

325-2011

325-2011

325-2011

325-2011

325-2011

325-2011

325-2011

18a

B-4

Sensor Gp - Temperature (Hydraulic Oil)

264-4297

264-4297

264-4297

264-4297

19

C-2

Switch As - Press., Hydraulic Oil Filter Bypass

134-0404

134-0404

134-0404

134-0404

20

C-2

131-9203

131-9203

131-9203

131-9203

131-9203

21

C-6

245-8777

245-8777

Switch As - Pressure, Ride Control (OPT)


Tank Gp -

131-9203
245-8777

245-8777

Valve As - All Wheel Steer

340-7028

245-8777

245-8777

245-8777

22

A-3

340-7028(OPT)

340-7028

340-7028

23

C-4

Valve As - Brake, Boosted

220-8226

220-8226

220-8226

220-8226

220-8226

24A

D-2

Valve As - Brake, Boosted

220-8226

220-8226

220-8226

220-8226

220-8226

24B

E-2

25

C-8

Valve Gp - Bank 2, Mechanical

323-1085

Valve Gp - Bank 3, Mechanical

316-9785

316-9784

316-9784

321-9976

321-9976

321-9976

321-9976

26

C-7

Valve Gp - Bank 7, Mechanical

316-9782

316-9782

316-9782

321-9975

321-9975

321-9975

321-9975

27

D-6

Valve Gp - Brake Control, Unboosted

206-1769

206-1769

28

F-1

319-2155

29A

F-6

Valve Gp - Control, 8th Auxiliary

319-2155

319-2155

319-2155

Valve Gp - Control, 8th Auxiliary

319-2155

319-2155

319-2155

319-2155

29B

Valve Gp - Control, 9th Auxiliary

319-2158

319-2158

319-2158

319-2158

30

231-2615

231-2615

231-2615

231-2615

231-2615

231-2615

31

A-6

347-1126

347-1128

347-1128

347-1128

347-1128

32A

A-3

Valve Gp - Load Control, Boom

347-1126

347-1126

347-1128

347-1128

347-1128

347-1128

32B

A-4

Valve Gp - Load Control, Stabilizer

308-3437

308-3437

308-3437

308-3437

308-3437

308-3437

308-3437

33A

E-3

Valve Gp - Load Control, Stabilizer

308-3437

308-3437

308-3437

308-3437

308-3437

308-3437

308-3437

33B

E-6
A-3

Valve Gp - Load Control, Stick

347-1128

347-1128

347-1129

347-1129

347-1129

347-1129

34A

Valve Gp - Load Control, Stick

347-1128

347-1128

347-1129

347-1129

347-1129

347-1129

34B

A-5

Valve Gp - Pilot (Backhoe)

347-2208

347-2208

347-2208

347-2208

35

C-6

Valve Gp - Pilot (Loader)

267-2760

267-2760

267-2760

267-2760

36

B-8

Valve Gp - Pilot, 8th Auxiliary

319-2156

319-2156

319-2156

319-2156

37A

D-6

Valve Gp - Pilot, 8th Auxiliary

319-2156

319-2156

319-2156

319-2156

37B

D-7

Valve Gp - Pilot, 9th Auxiliary

244-6735

244-6735

244-6735

244-6735

38

D-4

Valve Gp - Pilot, Stabilizer

297-4394

297-4394

297-4394

297-4394

39

A-8

Valve Gp - Pilot, Stabilizer (Alarm)

297-4395

297-4395

297-4395

297-4395

40

A-8

41

C-1

Valve Gp - Press. Redc, PRV (Brake)


Valve Gp - Pressure Control
Valve Gp - Sol., Powered Sideshift

344-1353
320-7812

AA

Description
System Pressure

C-4

BB

Signal Pressure

C-3

CC

Hydraulic Supply

A-3

DD

Pilot Oil Pressure

A-6

Hydraulic Return Oil Sampling

C-2

SOS

320-7812

320-7812

320-7812

320-7812

320-7812

320-7812

42

E-5

351-1637

351-1637

351-1637

351-1637

351-1637

351-1637

43

D-3

FLUID POWER SYMBOLS

Schematic
Location

BASIC COMPONENT SYMBOLS


MAIN

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

BB

AA

ONE POSITION

RESTRICTION

LINE RESTRICTION
(FIXED)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

TWO POSITION

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

ATTACHMENT

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

CONTROL VALVES
AB

AUX

PUMP
(2 - SECTION)

VALVES

VALVE ENVELOPES

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SPRING
LOADED

SHUTTLE

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

PRESSURIZED

VENTED

422E, 428E, 432E, 434E, 442E, and


444E Backhoe Loader
Hydraulic System
422E:
MAW1-UP

428E:
DPH1-UP

432E:
JBA1-UP

F-8

347-1126

231-2615

Tap
Number

F-4

Valve Gp - Load Control, Boom

Valve Gp - Coupler

KENR8846-01
January 2011

Tap Locations
Pressure and Sampling

434E:
SEF1-UP
SJL1-UP

442E:
EME1-UP

444E:
NBA1-UP

RETURN ABOVE FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

BIDIRECTIONAL

SOLENOID &
PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

GENERAL MANUAL

MANUAL SHUTOFF

EXTERNAL RETURN

INTERNAL RETURN

GAS CHARGED

SOS

2011 Caterpillar, All Rights Reserved

FIXED
DISPLACEMENT

SINGLE ACTING

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

LINES JOINING

UNIDIRECTIONAL

Volume 2 of 2: Auxiliary Circuits, Brake Control, and Pilot Control

COMPLETE

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

LINES CROSSING

HYDRAULIC PUMPS
FIXED
DISPLACEMENT

PEDAL

CROSSING & JOINING LINES

ACCUMULATORS

SPRING LOADED

PUSH BUTTON

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

IMPLEMENT PUMP AND FILTER


(VIEWED FROM BOTTOM)

UNIDIRECTIONAL

COMBINATION CONTROLS

PUSH - PULL LEVER

CC

RETURN BELOW FLUID LEVEL

INFINITE
POSITIONING

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

29A

7B

37A

30

17A 24B

8A 33A 42 37B 38 15 14

35

19

13

20 17B 28

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

18

TRANSDUCER
(FLUID)

TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

12A

12B

31

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE
SWITCH

TEMPERATURE
SWITCH

LEVEL
SWITCH

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS AG
WIRE
CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

CIRCUIT NUMBER
IDENTIFICATION

WIRE
COLOR

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD
WIRE

WIRE COLOR

325-PK-14

CIRCUIT NUMBER
IDENTIFICATION

DD
34A 32A

VALVE GP-BANK 7
(VIEWED FROM ABOVE)

34B 32B

11

10

7A 33B 8B

27

41

40 39 23 25 26

7B
COMPONENT LOCATIONS

36

21

16

22

WIRE GAUGE

(EXAMPLE VALVE)

(Dimensions: 39 inches x 28 inches)

24A

30 Page,

43

KENR8846-01 VOL 2 of 2

7A

29B

8TH AUXILIARY
432E, 434E, 442E, 444E

8TH AUXILIARY AND POWERED SIDESHIFT


432E, 434E, 442E, 444E

(29B) VALVE GP - CONTROL


8TH, AUXILIARY
432E, 442E, 434E, 444E: 319-2155

F
T8 Ls8

LS

B1

P2

A1

B2

LS2

Ls8

BRAKES

(7A) CYLINDER GP - POWERED SIDESHIFT


347-2223
422:NOT USED

LEFT BRAKE PEDAL

TO REAR AXLE
LEFT WHEEL
BRAKE
TO REAR AXLE
RIGHT WHEEL
BRAKE

RIGHT BRAKE PEDAL


B2
LS

P8

T8

(28) VALVE GP - BRAKE CONTROL


UNBOOSTED
422E, 428E:206-1769

(30) VALVE GP - CONTROL


9TH, AUXILIARY
432E, 442E, 434E, 444E: 319-2158

(29A) VALVE GP - CONTROL


8TH, AUXILIARY
432E, 442E, 434E, 444E: 319-2155

POWERED SIDESHIFT

A2

8TH AUX

PSS

9TH AUXILIARY
432E, 434E, 442E, 444E
(ADDED AS AN ADDITONAL
SLICE TO 8TH AND POWERED
SIDESHIFT VALVE)

(7B) CYLINDER GP - POWERED SIDESHIFT


432E, 442E, 434E, 444E: 347-2223

P8

P2

A1

B1

A2

B2

A2

9TH AUX

8TH AUX

PSS

LS2

(24B) VALVE GP - BRAKE


BOOSTED
432E, 442E, 434E, 444E: 220-8226

Ls8

T2

LS

C1

C2

a5

a5

TO REAR AXLE
LEFT WHEEL
BRAKE

LEFT BRAKE PEDAL

T2

TO REAR AXLE
RIGHT WHEEL BRAKE

RIGHT BRAKE PEDAL


a5

T8

a5

a5

(37B) VALVE GP - PILOT


8TH, AUXILIARY
432E, 442E, 434E, 444E: 319-2156

C2

C1

T
BS

P8
P

(24A) VALVE GP - BRAKE


BOOSTED
434E MECH: 220-8226

(38) VALVE GP - PILOT


9TH, AUXILIARY
432E, 442E, 434E, 444E: 244-6735

(37A) VALVE GP - PILOT


8TH, AUXILIARY
432E, 442E, 434E, 444E: 319-2156

(43) VALVE GP - SOLENOID


POWERED SIDESHIFT
351-1637
422E: NOT USED

TO REAR AXLE
RIGHT WHEEL BRAKE

RIGHT BRAKE PEDAL

(Dimensions: 39 inches x 28 inches)

PILOT CONTROL VALVES

30 Page,

KENR8846-01 VOL 2 of 2

TO REAR AXLE
LEFT WHEEL BRAKE

LEFT BRAKE PEDAL

(41) VALVE GP - PRESSURE REDUCER


PRV (BRAKE)
434E MECH: 344-1353

P1

P3

P2

LEFT JOYSTICK

STICK

(35) VALVE GP - PILOT


BACKHOE
432E, 442E, 434E, 444E: 347-2208

PS

RIGHT JOYSTICK

BOOM

SWING

BUCKET

BURST CHECK VALVES


432E, 434E, 442E, 444E

428E HOSE BURST CHECK VALVES

(36) VALVE GP - PILOT


LOADER
432E, 442E, 434E, 444E: 267-2760

LOADER JOYSTICK

BOOM

STICK

LIFT

TILT

(14) MANIFOLD AND SOLENOID GP


CONTROL
432E, 442E, 434E, 444E: 300-4493

BOOM

STICK

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


A4

B2

POWERED SIDESHIFT CIRCUIT


MAIN PUMP OUTPUT
LOAD SENSE CIRCUIT
BUCKET CONTROL CIRCUIT
LIFT CONTROL CIRCUIT
STEERING CIRCUIT
SUPPLY LINE
E-STICK CONTROL CIRCUIT
BRAKE CONTROL CIRCUIT
BOOM CONTROL CIRCUIT
STICK CONTROL CIRCUIT
DRAIN / RETURN LINE
RIGHT STABILIZER CONTROL CIRCUIT
8TH AUXILIARY CONTROL CIRCUIT
9TH AUXILIARY CONTROL CIRCUIT
LEFT STABILIZER CONTROL CIRCUIT
TILT CONTROL CIRCUIT
SWING CONTROL CIRCUIT
COUPLER CONTROL CIRCUIT
PILOT CONTROL CIRCUIT

B
C2
C2

A2

P3

C2

C2

P2

B1

P2

PIL

T
T

BL

V2

BL
V2

LEFT

Pil

V2

BOOM (PILOT)
STICK (PILOT)

RIGHT
P1

(39) VALVE GP - PILOT


STABILIZER
432E, 442E, 434E, 444E: 297-4394

V2

BL

DD

STABILIZER JOYSTICK

Pil

A1

P1

LINE PATTERNS

BOOM (MECH)

STICK (MECH)

Pressure Line
Pilot / Load Sensing Pressure

BS

Drain / Return Lines


Component Group

ACC

Attachment Group

(40) VALVE GP - PILOT


STABILIZER ALARM
432E, 442E, 434E, 444E: 297-4395

(1) ACCUMULATOR GP - HYDRAULIC


434E MECH,432E, 442E, 434E, 444E: 149-0686

CALLOUTS
(34B) VALVE GP - LOAD CONTROL
STICK
428E, 434E MECH: 347-1128

T2
IN

T1

(32B) VALVE GP - LOAD CONTROL


BOOM
428E, 434E MECH: 347-1126

(34A) VALVE GP - LOAD CONTROL


STICK
432E, 442E, 434E, 444E: 347-1129

(32A) VALVE GP - LOAD CONTROL


BOOM
432E, 442E, 434E, 444E: 347-1128

Taps (Pressure, Sampling, Sensor - by letter)

YY

Callout Number
(Machine Location from
Component LocationsTable)

(52) VALVE GP - CONTROL


138-1234
Part Number

Component
Name

PS

THIS SCHEMATIC IS FOR THE 422E, 428E, 432E, 434E, 442E, AND 444E BACKHOE
VOLUME 2 of 2: PILOT, AUXILIARY, AND BRAKE
PART NUMBER: 339-3400, CHANGE: 00, VERSION: S
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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