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19K-M100S, 20MK10
SERVICE MANUAL
S38O119K-M100
COLOR TELEVISION
Chassis No. SN-80
19K-M100,CK19M10
MODELS 19K-M100S, 20MK10
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its
original condition and only parts identical to those specified should be used.
CONTENTS
Page
» ELECTRICAL SPECIFICATIONS ......................................................................................................... 1
» IMPORTANT SERVICE SAFETY PRECAUTION ................................................................................ 2
» LOCATION OF USER'S CONTROL ..................................................................................................... 6
» INSTALLATION AND SERVICE INSTRUCTIONS ............................................................................... 7
» CHASSIS LAYOUT ............................................................................................................................ 12
» BLOCK DIAGRAM ............................................................................................................................. 14
» SCHEMATIC DIAGRAMS .................................................................................................................. 15
» PRINTED WIRING BOARD ASSEMBLIES ........................................................................................ 21
» REPLACEMENT PARTS LIST ........................................................................................................... 29
» PACKING OF THE SET ..................................................................................................................... 43
ELECTRICAL SPECIFICATIONS
POWER INPUT ................................................... 120 V AC 60 Hz AUDIO POWER
POWER RATING OUTPUT RATING ................................. 0.9W (at 10% distortion)
19K-M100, CK19M10 ......................................................... 82 W SPEAKER
19K-M100S, 20MK10 ......................................................... 84 W SIZE ...................................................................... 8 cm (Round)
2
PICTURE SIZE ........................................... 1,194cm (185sq inch) VOICE COIL IMPEDANCE ............................... 8 ohm at 400 Hz
CONVERGENCE ............................................................. Magnetic ANTENNA INPUT IMPEDANCE
SWEEP DEFLECTION ..................................................... Magnetic VHF/UHF .................................................... 75 ohm Unbalanced
FOCUS ............................................... Hi-Bi-Potential Electrostatic TUNING RANGES
INTERMEDIATE FREQUENCIES VHF-Channels .............................................................. 2 thru 13
Picture IF Carrier Frequency ..................................... 45.75 MHz UHF-Channels ............................................................ 14 thru 69
Sound IF Carrier Frequency ...................................... 41.25 MHz CATV Channels .......................................................... 1 thru 125
Color Sub-Carrier Frequency ..................................... 42.17 MHz (EIA, Channel Plan U.S.A.)
(Nominal)
2
19K-M100, CK19M10
19K-M100S, 20MK10
BEFORE RETURNING THE RECEIVER • Connect the resistor connection to all exposed metal
parts having a return to the chassis (antenna, metal
(Fire & Shock Hazard) cabinet, screw heads, knobs and control shafts,
Before returning the receiver to the user, perform escutcheon, etc.) and measure the AC voltage drop
the following safety checks. across the resistor.
AII checks must be repeated with the AC ine cord
1. Inspect all lead dress to make certain that leads are plug connection reversed. (If necessary, a non-
not pinched or that hardware is not lodged between polarized adapter plug must be used only for the
the chassis and other metal parts in the receiver. purpose of completing these check.)
2. Inspect all protective devices such as non-metallic Any current measured must not exceed 0.5 milliamp.
control knobs, insulating materials, cabinet backs, Any measurements not within the limits outlined
adjustment and compartment covers or shields, above indicate of a potential shock hazard and
isolation resistor-capacity networks, mechanical corrective action must be taken before returning the
insulators, etc. instrument to the customer.
3. To be sure that no shock hazard exists, check for
leakage current in the following manner.
• Plug the AC cord directly into a 120 volt AC outlet,
(Do not use an isolation transformer for this test).
• Using two clip leads, connect a 1.5k ohm, 10 watt
resistor paralleled by a 0.15µF capacitor in series with
all exposed metal cabinet parts and a known earth
ground, such as electrical conduit or electrical ground
connected to earth ground.
• Use an AC voltmeter having with 5000 ohm per volt,
or higher, sensitivity to measure the AC voltage drop
across the resistor.
1.5k ohm
10W
0.15µF
TEST PROBE
TO EXPOSED CONNECT TO
METAL PARTS KNOWN EARTH
GROUND
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SAFETY NOTICE
Many electrical and mechanical parts in television For continued protection, replacement parts must be
receivers have special safety-related characteristics. identical to those used in the original circuit. The use of
These characteristics are often not evident from visual substitute replacement parts which do not have the same
inspection, nor can protection afforded by them be safety characteristics as the factory recommended
necessarily increased by using replacement components replacement parts shown in this service manual, may
rated for higher voltage, wattage, etc. create shock, fire, X-radiation or other hazards.
Replacement parts which have these special safety
characteristics are identified in this manual; electrical
components having such features are identified by "å"
and shaded areas in the Replacement Parts Lists and
Schematic Diagrams.
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12345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678901212
3
19K-M100, CK19M10
19K-M100S, 20MK10
4
19K-M100, CK19M10
19K-M100S, 20MK10
VERIFICATIONS CONTRE L'INCEN-DIE ET • Toucher avec la sonde d'essai les pièces métalliques
LE CHOC ELECTRIQUE exposées qui présentent une voie de retour au
châssis (antenne, coffret métallique, tête des vis,
Avant de rendre le récepteur à l'utilisateur, effectuer arbres de commande et des boutons, écusson, etc.)
les vérifications suivantes. et mesurer la chute de tension CA en-travers de la
résistance. Toutes les vérifications doivent être
1. Inspecter tous les faisceaux de câbles pour s'assurer refaites après avoir inversé la fiche du cordon
que les fils ne soient pas pincés ou qu'un outil ne soit d'alimentation. (Si nécessaire, une prise d'adpatation
pas placé entre le châssis et les autres pièces non polarisée peut être utilisée dans le but de terminer
métalliques du récepteur. ces vérifications.)
2. Inspecter tous les dispositifs de protection comme Tous les courants mesurés ne doivent pas dépasser
les boutons de commande non-métalliques, les 0,5 mA.
isolants, le dos du coffret, les couvercles ou blindages Dans le cas contraire, il y a une possibilité de choc
de réglage et de compartiment, les réseaux de électrique qui doit être supprimée avant de rendre le
résistance-capacité, les isolateurs mécaniques, etc. récepteur au client.
3. S'assurer qu'il n'y ait pas de danger d'électrocution
en vérifiant la fuite de courant, de la facon suivante:
• Brancher le cordon d'alimentation directem-ent à une
prise de courant de 120V. (Ne pas utiliser de
transformateur d'isolation pour cet essai).
• A l'aide de deux fils à pinces, brancher une résistance
de 1,5 kΩ 10 watts en parallèle avec un condensateur
de 0,15µF en série avec toutes les pièces métalliques
exposées du coffret et une terre connue comme une AC CA
Voltmètre
conduite électrique ou une prise de terre branchée à VOLTMETER
la terre.
• Utiliser un voltmètre CA d'une sensibilité d'au moins 1.5k ohm
5000Ω/V pour mesurer la chute de tension en travers 10W
de la résistance.
0.15µF
SONDE D'ESSAI
TEST PROBE
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5
19K-M100, CK19M10
19K-M100S, 20MK10
6
19K-M100, CK19M10
19K-M100S, 20MK10
7
19K-M100, CK19M10
19K-M100S, 20MK10
For adjustments of this model, the bus data is converted to various analog signals by the D/A converter
circuit.
Note: There are still a few analog adjustments in this series such as focus and master screen voltage.
Follow the steps below whenever the service adjustment is required. See "Table-B" to determine, if serv-
ice adjustments are required.
DATA NUMBER
S01 55(085) 02
S01 D:00
Figure A.
8
19K-M100, CK19M10
19K-M100S, 20MK10
SERVICE DATA
ADJUSTMENT ITEM ADJUSTMENT CONTENTS
NUMBER RANGE
INITIAL VALUE
S01 PICTURE 55 00-7F
S02 TINT 46 00-7F
S03 COLOR 32 00-7F
S04 BRIGHTNESS 40 00-7F
S05 SHARPNESS 28 00-3F Must be set to "24"
S06 VERTICAL PHASE 00 00-07 Must be set to "00" ~ "03"
S07 HORIZONTAL PHASE 12 00-1F
S08 RF-AGC 2A 00-3F
S09 VERTICAL AMP 20 00-3F
S10 VCO 2C 00-7F
S11 R CUT-OFF 00 00-FF
S12 G CUT -OFF 00 00-FF
S13 B CUT-OFF 00 00-FF
S14 G GAIN 7F 00-FF
S15 B GAIN 7F 00-FF
S16 TRAP(3.58MHz) 00 00 or 01 Must be set to "00"
S17 BALANCE 20 00-3F Must be set to "20"
S18 C.C.POSITION 18 00-7F
S19 Y-MUTE 00 00,01,03 "00" = NORMAL, "01" = No Y, "03" = No VERTICAL
Table - A
Holding down both the CH-up/down buttons on the TV set at service mode for more than 2 seconds will automatically
write the above initial values into IC2101.
ADJUSTMENT
PART REPLACED NOTES
NECESSARY UNNECESSARY
Table - B
9
19K-M100, CK19M10
19K-M100S, 20MK10
SERVICE ADJUSTMENT
VCO Adjustment White Balance Adjustment
1. Connect a digital voltmeter between pin (44) of IC201 1. Receive a good local channel.
and ground. 2. Enter the service mode and select the service
2. Receive a good local channel. adjustment "S03" and set to "00" (minimum
3. Enter the service mode and select the service color)(Record original data code under adjustment
adjustment "S10". "S03" before changing). "S03" does not have to be
4. Adjust the data so that digital voltmeter reads 2.2V. adjusted, if you selected a B/W picture or monoscope
5. Adjustment is completed, remove the voltmeter, pattern.
return to "normal" mode. 3. Alternately adjust the service adjustment data of "S14"
and "S15" until a good grey scale with normal whites
RF AGC Adjustment is obtained.
4. Select the service adjustment "S03" and adjust data
1. Receive a good local channel. to obtain normal color level.
2. Enter the service mode and select the service
adjustment "S08".
Sub-Picture Adjustment
3. Set the data value to point where no noise or beat
appears. 1. Receive a good local channel.
4. Select another channel to confirm that no noise or 2. Make sure the customer picture control is set to
beat appears. maximum.
Note 1 : You will have to come out of the service 3. Enter the service mode and select the service
mode to select another channel. adjustment "S01".
Note 2 : Setting the data to "00" will produce a black 4. Adjust the data value to achieve normal contrast
raster. range.
10
19K-M100, CK19M10
19K-M100S, 20MK10
Figure B.
11
19K-M100, CK19M10
19K-M100S, 20MK10
PWB-A
1 2 3 4 5 6
12
19K-M100, CK19M10
19K-M100S, 20MK10
PWB-A
1 2 3 4 5 6
13
19K-M100, CK19M10
19K-M100S, 20MK10
BLOCK DIAGRAM
H
1 2 3 4 5 6
14
19K-M100, CK19M10 19K-M100, CK19M10
19K-M100S, 20MK10 19K-M100S, 20MK10
E E
WAVE FORMS
(19K-M100S, 20MK10)
D D
C C
B B
A A
1 2 3 4 5 6 7 1 8 2 9 3 10 4 115 6
12
15 16
19K-M100, CK19M10 19K-M100, CK19M10
19K-M100S, 20MK10 19K-M100S, 20MK10
1 2 3 4 5 6 7 8 9 10 11 12
17 18
19K-M100, CK19M10 19K-M100, CK19M10
19K-M100S, 20MK10 19K-M100S, 20MK10
1 2 3 4 5 6 7 8 9 10 11 12
19 20
19K-M100, CK19M10 19K-M100, CK19M10
19K-M100S, 20MK10 19K-M100S, 20MK10
21 22
19K-M100, CK19M10 19K-M100, CK19M10
19K-M100S, 20MK10 19K-M100S, 20MK10
1 2 3 4 5 6 7 8 9 10 11 12
23 24
19K-M100, CK19M10 19K-M100, CK19M10
19K-M100S, 20MK10 19K-M100S, 20MK10
25 26
19K-M100, CK19M10 19K-M100, CK19M10
19K-M100S, 20MK10 19K-M100S, 20MK10
1 2 3 4 5 6 7 8 9 10 11 12
27 28
19K-M100, CK19M10 19K-M100, CK19M10
19K-M100S, 20MK10 19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
29 30
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
31
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
32
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
33
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
34
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
35
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
36
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
37
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
38
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
PWB-A : DUNTK9532WEV0(19K-M100S)
PWB-B : DUNTK9530WEV1
PWB-A : DUNTK9532WEV1(20MK10)
CRT UNIT (19K-M100, CK19M10)
MAIN UNIT (Continued)
MISCELLANEOUS PARTS TRANSISTORS
å RY701 RRLYU0036CEZZ J Relay AM Q852 VS2SC2229O/1E J 2SC2229 (O) AD
å F701 QFS-B4023CEZZ J Fuse, 4A (125V) AC Q854 VS2SC2229O/1E J 2SC2229 (O) AD
or Q856 VS2SC2229O/1E J 2SC2229 (O) AD
QFS-B4021GEZZ Q881 VS2SA1266-Y-1 J 2SA1266 (Y) AA
FB602 RBLN-0037CEZZ J Ferrite Bead AB or
FB603 RBLN-0037CEZZ J Ferrite Bead AB VS2SA1015Y/1E
FH701 QFSHD1013CEZZ J Fuse Holder AC
FH702 QFSHD1014CEZZ J Fuse Holder AC DIODES
J903 QJAKE0159CEZZ J Jack, Audio IN AF You can substitute "RH-DX0446CEZZ" for "VHD1SS119//-1" and "RH-
J905 QJAKE0158CEZZ J Jack, Video IN AF DX0045GEZZ".
P302 QPLGN0261CEZZ J Plug 2-pin (S) AB D881 VHD1SS119//-1 J Diode AB
P401 QPLGN0561CEZZ J Plug 5-pin (GBN) AB D882 VHD1SS119//-1 J Diode AB
å P601 QPLGN0603CEZZ J Plug 6-pin (K) AB D885 VHD1SS119//-1 J Diode AB
P651 QPLGN0361CEZZ J Plug 3-pin AB
P701 QPLGN0207CEZZ J Plug 2-pin(M) AA COIL
P751 QPLGN0461CEZZ J Plug 4-pin(YBN) AB L851 VP-DF151K0000 J Peaking 150µH AB
P2001 QPLGN0561CEZZ J Plug 5-pin AB
RMC2601 RRMCU0227CEZZ J Remote Receiver AK CAPACITORS
or [EL.··· Electrolytic]
RRMCU0222CEZZ C851 VCCCCY1HH271J J 270p 50V Ceramic AA
RDA501 PRDAR0218PEFW R Heat Sink, IC501 AD C852 VCCCCY1HH271J J 270p 50V Ceramic AA
RDA602 PRDAR0216PEFW R Heat Sink, Q602 AE C853 VCCCCY1HH271J J 270p 50V Ceramic AA
RDA701 PRDAR0238PEFW R Heat Sink, IC701 AN C854 RC-KZ0016CEZZ J 0.01 1.4kV Ceramic AC
TP701 QLUGP0102PEZZ R Lug AA C881 VCEA0A1CW106M J 10 16V Electrolytic AB
PZETM0016CEZZ J Insulator AB C883 VCEA0A1CW336M J 33 16V Electrolytic AB
LHLDW1002PEZZ R Holder AB
LX-BZ3049GEFD J Screw AA RESISTORS
[M-Ox.··· Metal Oxide, M-Film··· Metal Film]
R851 VRN-MD2AL470J J 47 1/10W M-Film AA
R852 VRD-RA2BE221J J 220 1/8W Carbon AA
R853 VRN-MD2AL121J J 120 1/10W M-Film AA
å R857 VRS-VV3AB123J J 12k 1W M-Ox. AA
R858 VRD-RM2HD332J J 3.3k 1/2W Carbon AA
R859 VRN-MD2AL470J J 47 1/10W M-Film AA
R860 VRD-RA2BE221J J 220 1/8W Carbon AA
R861 VRN-MD2AL121J J 120 1/10W M-Film AA
å R865 VRS-VV3AB123J J 12k 1W M-Ox. AA
R866 VRD-RM2HD332J J 3.3k 1/2W Carbon AA
R867 VRD-RA2BE470J J 47 1/8W Carbon AA
R868 VRN-MD2AL221J J 220 1/10W M-Film AA
R869 VRN-MD2AL121J J 120 1/10W M-Film AA
å R873 VRS-VV3AB123J J 12k 1W M-Ox. AA
R874 VRD-RM2HD332J J 3.3k 1/2W Carbon AA
R881 VRN-MD2AL561J J 560 1/10W M-Film AA
R882 VRN-MD2AL391J J 390 1/10W M-Film AA
R883 VRD-RA2BE561J J 560 1/8W Carbon AA
R884 VRN-MD2AL152J J 1.5k 1/10W M-Film AA
R886 VRN-MD2AL431J J 430 1/10W M-Film AA
R887 VRN-MD2AL470J J 47 1/10W Metal.Film AA
39
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
PWB-B : DUNTK9530WEV1
PWB-B : DUNTK9533WEV0
CRT UNIT (19K-M100, CK19M10)
CRT UNIT (19K-M100S, 20MK10)
(Continued)
MISCELLANEOUS PARTS TRANSISTORS
P851 QPLGN0561CEZZ J Plug 5-pin (GBN) AB Q852 VS2SC2229O/1E J 2SC2229 (O) AD
P852 QPLGN0461CEZZ J Plug 4-pin (YBN) AB Q854 VS2SC2229O/1E J 2SC2229 (O) AD
SC851 QSOCV0840CEZZ J Socket AK Q856 VS2SC2229O/1E J 2SC2229 (O) AD
or Q881 VS2SA1266-Y-1 J 2SA1266 (Y) AA
QSOCV0826CEZZ or
VS2SA1015Y/1E
DIODES
You can substitute "RH-DX0446CEZZ" for "VHD1SS119//-1" and "RH-
DX0045GEZZ".
D881 VHD1SS119//-1 J Diode AB
D882 VHD1SS119//-1 J Diode AB
D885 VHD1SS119//-1 J Diode AB
COIL
L851 VP-DF151K0000 J Peaking 150µH AB
CAPACITORS
[EL.··· Electrolytic]
C851 VCCCCY1HH271J J 270p 50V Ceramic AA
C852 VCCCCY1HH271J J 270p 50V Ceramic AA
C853 VCCCCY1HH271J J 270p 50V Ceramic AA
C854 RC-KZ0016CEZZ J 0.01 1.4kV Ceramic AC
C881 VCEA0A1CW106M J 10 16V EL. AB
C883 VCEA0A1CW336M J 33 16V EL. AB
RESISTORS
[M-Ox.··· Metal Oxide, M-Film··· Metal Film]
R851 VRN-MD2AL470J J 47 1/10W M-Film AA
R852 VRD-RA2BE221J J 220 1/8W Carbon AA
R853 VRN-MD2AL121J J 120 1/10W M-Film AA
å R857 VRS-VV3AB123J J 12k 1W M-Ox. AA
R858 VRD-RM2HD332J J 3.3k 1/2W Carbon AA
R859 VRD-RA2BE470J J 47 1/8W Carbon AA
R860 VRN-MD2AL221J J 220 1/10W M-Film AA
R861 VRN-MD2AL121J J 120 1/10W M-Film AA
å R865 VRS-VV3AB123J J 12k 1W M-Ox. AA
R866 VRD-RM2HD332J J 3.3k 1/2W Carbon AA
R867 VRN-MD2AL470J J 47 1/10W M-Film AA
R868 VRD-RA2BE221J J 220 1/8W Carbon AA
R869 VRN-MD2AL121J J 120 1/10W M-Film AA
å R873 VRS-VV3AB123J J 12k 1W M-Ox. AA
R874 VRD-RM2HD332J J 3.3k 1/2W Carbon AA
R881 VRN-MD2AL561J J 560 1/10W M-Film AA
R882 VRN-MD2AL391J J 390 1/10W M-Film AA
R883 VRD-RA2BE561J J 560 1/8W Carbon AA
R884 VRN-MD2AL152J J 1.5k 1/10W M-Film AA
R886 VRN-MD2AL431J J 430 1/10W M-Film AA
R887 VRN-MD2AL470J J 47 1/10W M-Film AA
40
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
PWB-B : DUNTK9533WEV0
CRT UNIT (19K-M100S, 20MK10) MISCELLANEOUS PARTS
(Continued)
MISCELLANEOUS PARTS å ACC701 QACCD3053CESA M AC Cord AH
P851 QPLGN0561CEZZ J Plug 5-pin (GBN) AB or
P852 QPLGN0461CEZZ J Plug 4-pin (YBN) AB QACCD3014CESA
SC851 QSOCV0929CEZZ J Socket AM QCNW-2110PEZZ R Connecting Cord AG
or (CK19M10)
QSOCV0933CEZZ QCNW-2111PEZZ R Connecting Cord AF
QCNW-2112PEZZ R Connecting Cord AF
QCNW-2160PEZZ R Connecting Cord
(19K-M100S)
SP1 VSP0080PBK98A M Speaker AG
or
VSP0080P-E98S
SUPPLIED ACCESORRIES
TGAN-1006MEZZ M Guarantee Card AA
(19K-M100/100S)
TiNS-6354MEZZ M Operation Manual AC
(CK19M10)
TiNS-6366MEZZ M Operation Manual AC
(20MK10)
TiNS-6463MEZZ M Operation Manual AC
(19K-M100/100S)
RRMCG1324CESA M Infrared R/C Unit AT
(19K-M100/100S, CK19M10)
RRMCG1339CESA M Infrared R/C Unit
(20MK10)
PACKING PARTS
(NOT REPLACEMENT ITEM)
SPAKC0594MEZZ – Packing Case —
(19K-M100/100S, CK19M10)
SPAKC0597MEZZ – Packing Case —
(20MK10)
SPAKP0088PEZZ – Polystyrene Cover —
SPAKX0163MEZZ – Buffer Material —
SSAKA0004MEZZ – Polyethylene Bag —
41
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
1-3
1-2 1-4
42
19K-M100, CK19M10
19K-M100S, 20MK10
★ Polyethylene Bag
Operation manual
Guarantee Card
and batteries
★ Polystyrene Cover
★ Buffer Material
Use tapes to
fix the packing
case.
REAR
43
19K-M100, CK19M10
19K-M100S, 20MK10
Ref. No. Part No. ★ Description Code Ref. No. Part No. ★ Description Code
SHARP CORPORATION
TQ0424-S AV Systems Group
Mar. 1998 Printed in Japan Quality & Reliability Control Center
YO. KG Yaita, Tochigi 329-2193, Japan
44