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Remarks
Page 1
Printed: 6/2/2013 at 11:38:27 AM
Page 2
Printed: 6/2/2013 at 11:38:28 AM
Application Options
Calculation mode
Design
Hot Side
Program
Application
Cold Side
Program
Process Data
Hot Side
31->32
Fluid name
In
Mass flow rate (total)
Temperature
Vapor mass fraction
Operating pressure (absolute)
Heat exchanged
psi
Fouling resistance
In
1044
Out
1085
397
135.9
97.32
337
0.02
15.7
29.7
BTU/h
Out
lb/h
F
Cold Side
29->30
Heat load
psi
psi
ft h F/BTU
Heat load
0.15
0.15
0.15
0.1
Ideal
Pressures
psi
15.7
15.7
Vapor-Liquid-Liquid
Page 3
Printed: 6/2/2013 at 11:38:28 AM
Specific
enthalpy
Vapor mass
fraction
F
139.99
BTU/lb
0
166.61
14.9
192.42
29.8
217.47
44.6
241.82
59.5
265.51
74.4
288.59
89.3
311.1
104.2
333.07
119.1
354.52
133.9
375.49
148.8
396
163.7
Page 4
Printed: 6/2/2013 at 11:38:28 AM
Specific
enthalpy
Vapor mass
fraction
F
139.99
BTU/lb
0
166.61
14.9
192.42
29.8
217.47
44.6
241.82
59.5
265.51
74.4
288.59
89.3
311.1
104.2
333.07
119.1
354.52
133.9
375.49
148.8
396
163.7
Page 5
Printed: 6/2/2013 at 11:38:28 AM
Page 6
Liquid
density
Liquid surface
tension
Liquid
weight
F
139.99
BTU/(lb F)
0.5501
BTU/(ft h F)
0.113
cp
9.7597
lb/ft
68.062
lbf/ft
0.00289
140.23
166.61
0.5679
0.114
6.9595
67.312
0.00281
140.23
192.42
0.5854
0.114
5.1148
66.573
0.00272
140.23
217.47
0.6027
0.113
3.497
65.845
0.00263
140.23
241.82
0.6197
0.113
2.5281
65.125
0.00255
140.23
265.51
0.6365
0.113
1.9089
64.411
0.00247
140.23
288.59
0.6531
0.112
1.4927
63.703
0.00239
140.23
140.23
311.1
0.6694
0.111
1.2077
62.999
0.00231
333.07
0.6857
0.11
0.9909
62.298
0.00223
140.23
354.52
0.7017
0.109
0.8247
61.597
0.00216
140.23
375.49
0.7177
0.108
0.6969
60.897
0.00208
140.23
396
0.7335
0.107
0.5966
60.201
0.00201
140.23
Page 7
Liquid
density
Liquid surface
tension
Liquid
weight
F
139.99
BTU/(lb F)
0.5501
BTU/(ft h F)
0.113
cp
9.7597
lb/ft
68.062
lbf/ft
0.00289
140.23
166.61
0.5679
0.114
6.9595
67.312
0.00281
140.23
192.42
0.5854
0.114
5.1148
66.573
0.00272
140.23
217.47
0.6027
0.113
3.497
65.845
0.00263
140.23
241.82
0.6197
0.113
2.5281
65.125
0.00255
140.23
265.51
0.6365
0.113
1.9089
64.411
0.00247
140.23
288.59
0.6531
0.112
1.4927
63.703
0.00239
140.23
140.23
311.1
0.6694
0.111
1.2077
62.999
0.00231
333.07
0.6857
0.11
0.9909
62.298
0.00223
140.23
354.52
0.7017
0.109
0.8247
61.597
0.00216
140.23
375.49
0.7177
0.108
0.6969
60.897
0.00208
140.23
396
0.7335
0.107
0.5966
60.201
0.00201
140.23
BTU/(lb F)
BTU/(ft h F)
cp
Page 8
lb/ft
Vapor
weight
BTU/(lb F)
BTU/(ft h F)
cp
Page 9
lb/ft
Vapor
weight
Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
F
139.99
BTU/(lb F)
BTU/(ft h F)
cp
lb/ft
lbf/ft
166.61
192.42
217.47
241.82
265.51
288.59
311.1
333.07
354.52
375.49
396
Page 10
Liquid 2
weight
Page 11
Printed: 6/2/2013 at 11:38:30 AM
Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
F
139.99
BTU/(lb F)
BTU/(ft h F)
cp
lb/ft
lbf/ft
Liquid 2
weight
166.61
192.42
217.47
241.82
265.51
288.59
311.1
333.07
354.52
375.49
396
Ideal
Pressures
psi
15.7
15.7
Vapor-Liquid-Liquid
Page 12
Printed: 6/2/2013 at 11:38:30 AM
Specific
enthalpy
Vapor mass
fraction
F
97.32
BTU/lb
0
121.02
13.4
144.1
26.8
166.6
40.1
188.55
53.5
209.97
66.9
230.88
80.3
251.3
93.6
271.23
107
290.61
120.4
309.22
133.8
326.29
147.1
Page 13
Printed: 6/2/2013 at 11:38:30 AM
Specific
enthalpy
Vapor mass
fraction
F
97.32
BTU/lb
-0.1
122.67
14.3
147.31
28.6
171.27
42.9
194.6
57.2
217.32
71.5
239.42
85.9
260.84
100.2
281.28
114.5
299.38
128.8
313.47
143.1
0.01
326.29
157.5
0.02
Page 14
Printed: 6/2/2013 at 11:38:30 AM
Page 15
Liquid
density
Liquid surface
tension
Liquid
weight
F
97.32
BTU/(lb F)
0.5567
BTU/(ft h F)
0.116
cp
16.0157
lb/ft
69.208
lbf/ft
0.00308
111.87
121.02
0.5718
0.117
11.2705
68.523
0.003
111.86
144.1
0.5868
0.117
8.4114
67.846
0.00292
111.86
166.6
0.6016
0.118
6.4036
67.176
0.00285
111.86
188.55
0.6164
0.118
4.5496
66.513
0.00277
111.86
209.97
0.631
0.118
3.3826
65.855
0.0027
111.88
230.88
0.6455
0.118
2.61
65.203
0.00263
111.89
251.3
0.6599
0.118
2.0774
64.556
0.00255
111.93
271.23
0.6742
0.118
1.6984
63.915
0.00248
112
290.61
0.6881
0.117
1.4246
63.282
0.00241
112.14
309.22
0.7015
0.117
1.2404
62.665
0.00235
112.46
326.29
0.7131
0.116
1.0957
62.099
0.00228
113.37
Page 16
Liquid
density
Liquid surface
tension
Liquid
weight
F
97.32
BTU/(lb F)
0.5567
BTU/(ft h F)
0.116
cp
16.0342
lb/ft
69.208
lbf/ft
0.00308
111.9
122.67
0.5729
0.117
11.0331
68.475
0.003
111.9
147.31
0.5889
0.118
8.1103
67.752
0.00292
111.91
171.27
0.6048
0.118
5.9417
67.038
0.00283
111.92
194.6
0.6205
0.118
4.1774
66.331
0.00275
111.94
217.32
0.6361
0.118
3.0834
65.631
0.00267
111.97
239.42
0.6515
0.118
2.3703
64.939
0.0026
112.04
260.84
0.6665
0.118
1.8858
64.257
0.00252
112.19
281.28
0.6808
0.118
1.5506
63.598
0.00245
112.56
299.38
0.6923
0.117
1.3315
63.016
0.00238
113.83
313.47
0.6983
0.116
1.2268
62.586
0.00233
116.97
326.29
0.7025
0.114
1.0902
62.21
0.00228
120.95
Page 17
Printed: 6/2/2013 at 11:38:32 AM
Vapor
weight
F
97.32
BTU/(lb F)
0.4622
BTU/(ft h F)
0.018
cp
0.0119
lb/ft
0.101
20.23
121.02
0.4647
0.019
0.0124
0.098
20.43
144.1
0.4672
0.02
0.0128
0.095
20.61
166.6
0.4694
0.021
0.0132
0.092
20.78
188.55
0.4709
0.021
0.0135
0.09
20.93
209.97
0.4716
0.022
0.0137
0.087
21.06
230.88
0.4711
0.022
0.0138
0.085
21.18
251.3
0.4694
0.022
0.0138
0.083
21.26
271.23
0.4669
0.021
0.0136
0.081
21.29
290.61
0.4642
0.021
0.0134
0.079
21.24
309.22
0.4633
0.02
0.013
0.076
21.04
326.29
0.4666
0.019
0.0127
0.074
20.73
Page 18
Printed: 6/2/2013 at 11:38:32 AM
Vapor
weight
F
97.32
BTU/(lb F)
0.443
BTU/(ft h F)
0.018
cp
0.012
lb/ft
0.07
21.3
122.67
0.4452
0.019
0.0125
0.068
21.53
147.31
0.4475
0.02
0.0129
0.066
21.73
171.27
0.4494
0.02
0.0132
0.064
21.87
194.6
0.4506
0.02
0.0134
0.062
21.96
217.32
0.451
0.021
0.0134
0.06
21.96
239.42
0.4507
0.02
0.0133
0.058
21.85
260.84
0.4505
0.02
0.0129
0.055
21.55
281.28
0.4525
0.019
0.0124
0.052
21
299.38
0.459
0.018
0.012
0.049
20.31
313.47
0.4659
0.017
0.012
0.048
20.17
326.29
0.4717
0.017
0.0123
0.048
20.58
Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
F
97.32
BTU/(lb F)
BTU/(ft h F)
cp
lb/ft
lbf/ft
121.02
144.1
166.6
188.55
209.97
230.88
251.3
271.23
290.61
309.22
326.29
Page 19
Liquid 2
weight
Liquid 2
heat
Liquid 2
cond.
Liquid 2
viscosity
Liquid
density
Liquid 2
tension
F
97.32
BTU/(lb F)
BTU/(ft h F)
cp
lb/ft
lbf/ft
Liquid 2
weight
122.67
147.31
171.27
194.6
217.32
239.42
260.84
281.28
299.38
313.47
326.29
Exchanger Configuration
Number of exchangers
Double banking option
Hot Side
Number of passes
Inlet port point
Outlet port point
Page 20
Cold Side
Plate Details
Plate data / manufacturer
Plate name
Chevron angle (to horizontal)
Other chevron angle (mixed Plates)
Horizontal port centers distance
Vertical port centers distance
Plate thickness
Compressed plate pitch
Port diameter
Plate width
Area of plate(s)
Number of plates for area
Degrees
Degrees
in
in
in
in
in
in
ft
Symmetric
Yes
in
in
Materials
Plate material
User input thermal conductivity
SS-304
BTU/(ft h F)
Design Options
Percent fouling margin
Cold Side
1
1
1
1
1
1
Page 21
BTU/(h ft F)
BTU/(h ft F)
BTU/(h ft F)
General
Correlations to be used
Flow maldistribution calculation
Plate performance analysis method
Reynolds number
Colburn j factor
Friction factor
Reynolds number
Colburn j factor
Friction factor
Page 22
Page 23
Printed: 6/2/2013 at 11:38:33 AM
Input for Pressure Drop, 0.1 psi is beyond the expected range, from 0.15 psi to 11.88 psi
1828
Physical properties data for Stream 1 have been supplied at two identical, or near identical
pressures. Only the first set of data, at pressure 14.5 psi, has been accepted.
1864
The specified hot stream heat load 174020 BTU/h and the cold stream heat load 169163 BTU/h
each differ from the balanced mean load 171592 BTU/h by 1.41514 percent The program uses
the mean heat load, and adjusts individual stream enthalpies to give the specified inlet and outlet
conditions.
1855
For stream 2 at pressure 0 psi, the specified temperature 337 F and quality 1.700039E-02 are
inconsistent. The quality has been reset to 6.985062E-03.
1860
The consolidated process conditions for Stream 1, prior to the main calculations, give a heat
load of -174020 BTU/h, for a flow of 1044 lb/h, with outlet temperature 135.9 F and quality (vapor
mass fraction) 0.
1860
The consolidated process conditions for Stream 2, prior to the main calculations, give a heat
load of 169163 BTU/h, for a flow of 1085 lb/h, with outlet temperature 337 F and quality (vapor
mass fraction) 6.985062E-03.
1028
Stream temperature above 185 c (365 f) which is beyond upper limit for most gasket materials.
Page 24
Printed: 6/2/2013 at 11:38:33 AM
Optimization Path
Passes
Item Hot side
Channels
Plate Details
Hot Side DP
Cold Side DP
Cold
side
Hot side
Cold
side
Area ratio
59
59
1.02
Risk of
Total area Chevron Plate area
Port
Horz. port Vert. port
maldistribution
angle
diameter distance distance
ft
Degrees
ft
in
in
in
Yes
127.6
30
1.091
1.4764
6.0531
20.0707
Plate
Port
Plate
Port
psi
0
psi
0
psi
0.01
psi
0.01
39
39
1.01
No
109.2
30
1.418
1.4764
6.0531
26.0919
0.01
0.02
0.01
26
26
1.02
No
94
30
1.843
1.4764
6.0531
33.9195
0.01
0.04
0.01
83
83
Yes
180
45
1.091
1.4764
6.0531
20.0707
0.01
57
57
1.01
Yes
160.2
45
1.418
1.4764
6.0531
26.0919
0.01
0.01
39
39
1.02
Yes
141.9
45
1.843
1.4764
6.0531
33.9195
0.01
0.01
140
140
Yes
304.3
60
1.091
1.4764
6.0531
20.0707
0.01
95
95
Yes
268
60
1.418
1.4764
6.0531
26.0919
0.01
65
65
1.01
Yes
237.8
60
1.843
1.4764
6.0531
33.9195
0.01
26
26
1.02
No
94
30
1.843
1.4764
6.0531
33.9195
0.01
0.04
0.01
Recap of Designs
A
Passes, HS
Passes, CS
Total channels, HS
52
26
26
26
Total channels, CS
52
26
26
26
Chevron angle
Plate area
Degrees
ft
30
30
30
30
1.045
1.843
1.843
1.843
Port diameter
in
0.9843
1.4764
1.4764
1.4764
in
4.0354
6.0531
6.0531
6.0531
in 28.8412
33.9195
33.9195
33.9195
0.01
0.01
0.01
psi
0.01
Dp for ports, HS
psi
0.01
Dp for plates, CS
psi
0.03
0.04
0.04
0.04
Dp for ports, CS
psi
0.05
0.01
0.01
0.01
1.02
1.02
1.02
1.02
Yes
No
No
No
Design
Design
Design
Design
Page 25
Printed: 6/2/2013 at 11:38:34 AM
Hot Side
Cold Side
1044
lb/h
lb/h
lb/h
1044
1044
1085
1077
0.01
397
135.9
97.32
337
-237.37
1263.1
29.7
29.65
Pressure (abs)
Heat transfer coeff. (mean)
Fouling resistance
BTU/(h ft F)
psi
psi
15.68
52.1
149.67
ft h F/BTU
ft/s
Residence volume
Residence time
15.7
psi
Velocity (Port/Plate)
0.41
0.03
2.86
0.21
0
0.15
0.02
0.1
0.452
99.6
ft
Seconds
171592
BTU/h
BTU/(h ft F)
1085
38.34
38.34
Exchangers
0.05
0.452
22.91
Plates
53
1
26
ft
94
26
Effective MTD
48.5
35.6912
7.8248
in
0.1388
0.0236
in
1.02
1.02
No
Port diameter
Chevron angle
1.4764
30
in
Degrees
Page 26
Printed: 6/2/2013 at 11:38:34 AM
Page 27
Printed: 6/2/2013 at 11:38:34 AM
Clean
Dirty
92.3
92.3
1.02
1.02
BTU/(h ft F)
38.34
38.34
ft h F/BTU
0.0261
0.0261
ft h F/BTU
0.0
0.0
Required area
ft
Resistance Distribution
Hot side coefficent
52.1
ft h F/BTU
0.0192
73.6
%
73.6
Wall
4891.09
0.0002
0.78
0.78
0.0067
25.62
25.62
BTU/(h ft F)
Hot Side
52.1
In
149.67
Out
Vapor
Liquid
Reynolds numbers
Cold Side
9.82
120.06
Vapor Nominal
Liquid Nominal
73.49
4.23
In
0.72
0.78
185.74
15.25
1.31
25.2
2.82
44.31
Hot Side
Out
Cold Side
BTU/h
% total
BTU/h
171592
100
2-Phase liquid
166181
96.85
Latent heat
5293
3.08
2-Phase vapor
118
0.07
Vapor only
171592
100
171592
100
Liquid only
Total
% total
Page 28
Printed: 6/2/2013 at 11:38:34 AM
Hot Side
Cold Side
0.15
0.1
0.02
0.05
0.01
0.01
0.04
psi
1
1
2
2
3
3
4
4
5
5
ft/s
psi
%dp
ft/s
0
0.01
%dp
psi
0.01
0.04
Hot Side
Cold Side
No
No
No
No
No
No
Plate Method
Plate Method
Page 29
Printed: 6/2/2013 at 11:38:34 AM
Mechanical Details
Exchanger Details
Number of exchangers
53
lb
122
ft
94
Exchanger Configuration
No
Plate material
SS-304
Thermal conductivity
Hot Side
BTU/(ft h F)
Cold Side
Number of passes
Number of channels
26
26
ft
0.163
0.163
26
26
9.377
Page 30
Printed: 6/2/2013 at 11:38:34 AM
Plate Details
Effective chevron angle
Degrees
30
in
6.0531
Degrees
in
33.9195
Degrees
Port diameter
in
1.4764
Plate length
in
35.6912
Plate width
in
7.8248
Plate width
in
7.8248
Plate pitch
in
0.1388
Plate thickness
in
0.0236
Plate Area
ft
1.843
Page 31
Printed: 6/2/2013 at 11:38:35 AM
7 warnings
53 Plates
7.2165 in
Horizontal
Port Centres
6.0531 in
Stream 1
397.00004 F
337.0001 F
Stream 2
Vertical
Port
Centres
33.9195 in
Stream 1
135.89996 F
97.32344 F
Stream 2
7.8248 in
Plate Flow Width
97.687 ft2
1/1
26 / 26
1
Plate thickness
Compressed plate pitch
Area of each plate
Chevron angle (to horizontal)
Material type
Port diameter
0.0236 in
0.1388 in
1.843 ft2
30
SS-304
1.4764 in
Page 32
Printed: 6/2/2013 at 11:38:35 AM
lb
122
178.4
Cost
Dollar(US)
1925
1925