Inlay Tools For Advanced and Modern Materials GB LR PDF

Content
CBN170
CBN170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2- 8
Jabro-Composite machining
JC840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 - 13
JC850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 - 16
JC860 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 - 19
JC870 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20 - 22
JC870 Uncoated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
JC871 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 - 25
JC871 Uncoated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
JC880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27 - 29
Jabro-Solid2
JS522 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30 - 34
Seco Feedmax Composite machining
SD205A, -C1, -C2 -geometry . . . . . . . . . . . . . . . . . . . . . . . . .
35 - 41
SD203A, -N -geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42 - 45
Tolerances / Seco material groups

Declaration of Conformity
Seco material groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
Classification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47- 51
................................................
52- 55
Secomax PCBN, CBN170

Grade description
CBN170
Solid and brazed tips (double sided)

For high speed continuous cuts in nickel based superalloys (ap <0,5 mm).
New unique whisker reinforced binder.
Nickel-based superalloys e.g. Inconel 718

Basic conditions:
Use CBN170/CBN10/CBN100.
Use coolant.
Optimal edge condition varies with operation.
Use E25 edge preparation.
D.O.C.
<0,5 mm
(Finishing)
Cutting speed, vc (m/min)
Cutting data recommendations
D.O.C.
0,5-3,0 mm
(Roughing)
Cutting speed, vc (m/min)
Feed, f (mm/rev)
Not applicable
Feed, f (mm/rev)
For more technical information for Secomax PCBN, please see MN 2009, Update 2010 and PCBN Technical Guide.
Secomax PCBN, CBN170
Secomax PCBN, Inserts

CNGA
Dimensions in mm
Tolerances:
d = 0,025
s = 0,13
r = 0,1
12,700
12,9
4,76
5,15
0,4-1,2
Size
12
Toolholders
Grades
CBN400C
CBN300P
CBN160C
CBN060K
[
[
[
CBN050C
CNGA 120404S-L1
120408S-L1
120412S-L1
CBN350
[
[
[
Coated
CBN300
CNGA 120404S-L0-B
120408S-L0-B
120412S-L0-B
CBN200
[
[
CBN170
CNGA 120404S-L0
120408S-L0
CBN150
Part No.
CBN100
Inserts
CBN10
Uncoated
External
Internal
DCLNR/L..12
PCLNR/L..12
..-PCLNR/L12
..-MCLNR/L12
CNGA
CNGA...-B
CNGA...-U
CNGA 120408E-L1-B
CNGA 120404S-01525-L1-B
120408S-01525-L1-B
120408S-02020-L1-B
120412S-01525-L1-B
S-01525 = Chamfered,
0,15 mm x 25 and honed
S25-02020 = Extra honed and
chamfered, 0,20 mm x 20
Tip sizes:
See Update 2010 page 13.
CNGA 120408S-01020-L1-WZ
[
[ [ [
[
[
[
E = Honed
CNGA 120408E25-L1-U
E25 = Honed 25 m
S = Chamfered and honed
B = Multicorner (single sided) CNGA 120408S-01525-L1-U
U = Multicorner (double sided)
120412S-01525-L1-U
WZ = Wiper geometry
WZN = Wiper negative
CNGA 120408S25-02020-L1-B
WZP = Wiper positive
[ [ [
[
[
[
[
CNGA 120408S-01525-L1-WZ-B
120412S-01525-L1-WZ-B
[ [ [
[
[
CNGA 120408S-01525-L1-WZ-U
120412S-01525-L1-WZ-U
[
[
CNGA 120408S-L1-WZN-B
120408S-L1-WZP-B
[ [
[ [
CNGA 120408S-L1-WZN-U
120408S-L1-WZP-U
[
[
[ Stock standard
Subject to change refer to current price and stock-list
3

DNGA
Dimensions in mm
Tolerances:
d = 0,025
s = 0,13
r = 0,1
Size
1504
1506
12,700
12,700
15,0
15,0
4,76
6,35
5,15
5,15
0,4-0,8
0,4-1,2
Toolholders
Grades
CBN400C
CBN300P
CBN160C
CBN060K
CBN050C
CBN350
Coated
CBN300
CBN200
[
[
CBN170
DNGA 150404S-L0-B
150408S-L0-B
CBN150
Part No.
CBN100
Inserts
CBN10
Uncoated
External
Internal
DDJNR/L..15*
DDHNR/L..15
DDNNN..15*
PDJNR/L..15
PDNNN..15
DDJNR/L..15
A32T-PDUNR/L15**
A40U-PDUNR/L15**
A50V-PDUNR/L15**
PDJNR/L..15
PDNNN..15
DDJNR/L..15
A32T-PDUNR/L15
A40U-PDUNR/L15
A50V-PDUNR/L15
S32U-PDUNR/L15
S40V-PDUNR/L15
S50W-PDUNR/L15
DNGA
DNGA...-B
DNGA 150404S-01525-L1-B
150408S-01525-L1-B
150408S-02020-L1-B
150412S-01525-L1-B
[
[ [ [
[
[
[
[
DNGA 150408S25-02020-L1-B
DNGA...-U
DNGA 150604S-L0
150608S-L0
[
[
DNGA 150604S-L0-B
150608S-L0-B
[
[
E25 = Honed 25 m
DNGA 150604S-L1
150608S-L1
B = Multicorner (single sided)
150612S-L1
U = Multicorner (double sided)
DNGA 150604S-01525-L1-B
150608S-01525-L1-B
150608S-02020-L1-B
150612S-01525-L1-B
DNGA 150608E25-L1-U
S25-02020 = Extra honed and
chamfered, 0,20 mm x 20
DNGA 150608S-01525-L1-U
150612S-01525-L1-U
Tip sizes:
[ Stock standard
4
DNGA 150408S-01525-L1-U
[
[
[
[
[ [ [
[
[
[
[
[
*Anvil DDN150616 for insert DN..1504.., to be ordered separately

**Anvil PDD150412 for insert DN..1504.., to be ordered separately

DNGN
Dimensions in mm
Tolerances:
d = 0,025
s = 0,13
r = 0,1
Size
11
9,525
11,6
3,18
0,8-1,2
Toolholders
Grades
CBN400C
CBN300P
CBN160C
CBN060K
CBN050C
CBN350
CBN300
Coated
CBN200
CBN170
CBN150
Part No.
CBN100
Inserts
CBN10
Uncoated
External
Internal
CDJNR/L..11
CDNNN..11
***
DNGN
DNGN 110308E25
DNGN 110308S-01020
110312S-01020
[
[
E25 = Honed 25 m
Solid
RNGN
Dimensions in mm
Tolerances:
D = 0,025
s = 0,13
Size
06
09
12
6,350
9,525
12,700
3,18
3,18
3,18
Toolholders
Grades
CBN400C
CBN300P
CBN160C
CBN060K
CBN050C
CBN350
Coated
CBN300
CBN200
CBN170
CBN150
Part No.
CBN100
Inserts
CBN10
Uncoated
External
Internal
CRSNR/L..06
CRDNN..06
..-CRSNR/L06
CRSNR/L..09
CRDNN..09
..-CRSNR/L09
CRSNR/L..12
CRDNN..12
***
RNGN
E = Honed
E25 = Honed 25 m
Solid
RNGN 060300E
RNGN 060300S
060300S-01020
060300S-01525
RNGN 090300E
090300E25
[
[
RNGN 090300S
090300S-01020
090300S-01525
RNGN 120300S-01020
[ Stock standard
[
[ [
[
[
[ [
***For information, contact your local Seco office

TNGN
Dimensions in mm
Tolerances:
d = 0,025
s = 0,13
r = 0,1
Size
11
16
6,350
9,525
11,0
16,5
3,18
3,18
0,4-1,2
0,4
Toolholders
Grades
CBN400C
CBN300P
CBN160C
CBN060K
CBN050C
CBN350
Coated
CBN300
CBN200
CBN170
CBN150
Part No.
CBN100
Inserts
CBN10
Uncoated
External
Internal
CTJNR/L..11
CTFNR/L..11
CTFNR/L..11-PL
CTGNR/L..11-PL
..-CTUNR/L11
CTJNR/L..16*
CTFNR/L..16*
CTFNR/L..16-PL
CTGNR/L..16-PL
***
TNGN
E = Honed
E25 = Honed 25 m
TNGN 110304E
110308E
110308E25
[
[
[
TNGN 110304S-01020
110304S-01525
110308S-01020
110308S-01525
110312S-01020
110312S-01525
TNGN 160304S-01020
Solid
[ Stock standard
6
[
[
[ [
[
[ [
*Anvil UTN160412 for insert TNGN1603.., to be ordered separately

***For information, contact your local Seco office
MDT, Secomax PCBN, Inserts

LCGN
Dimensions in mm
Tolerances:
ap = 0,025
l = 0,04
s = 0,05
r = 0,025
Size
ap
1603
1604
1605
1606
3,000
4,000
5,000
6,000
15,90
15,90
15,90
15,90
4,50
4,50
4,50
4,50
0,400
0,400
0,400
0,400
CBN200
Part No.
CBN170
Inserts
CBN10
Grades
LCGN-LF
E = Honed
E25 = Honed 25 m
LF = Complete top layer
Tip sizes:
LCGN 160304-0300E-LF
160304-0300E25-LF
LCGN 160304-0300S-LF
LCGN 160404-0400E-LF
160404-0400E25-LF
LCGN 160404-0400S-LF
LCGN 160504-0500E-LF
LCGN 160504-0500S-LF
LCGN 160604-0600E-LF
LCGN 160604-0600S-LF
[
[
[
[
[ Stock standard
7

LCGN
Dimensions in mm
Tolerances:
ap = 0,025
l = 0,04
s = 0,05
r = 0,025
Size
ap
1603
1604
1605
1606
3,000
4,000
5,000
6,000
16,60
16,60
17,20
17,20
4,40
4,35
4,30
4,20
1,500
2,000
2,500
3,000
LCGN 1603M0-0300E-LF
1603M0-0300E25-LF
[
[
LCGN 1603M0-0300S-LF
LCGN 1604M0-0400E25-LF
LCGN 1605M0-0500E25-LF
LCGN 1606M0-0600E25-LF
CBN200
Part No.
CBN170
Inserts
CBN10
Grades
LCGN...M0-LF
E = Honed
E25 = Honed 25 m
LF = Complete top layer
Tip sizes:
[ Stock standard
8
[
[
[
[
[
JABRO COMPOSITE MACHINING
JABRO COMPOSITE MACHINING
Tool selection based on workpiece materials

Tool selection based on workpiece materials
Name
JC840
JC850
JC860
JC870
JC871
JC870
JC871
JC880
dura
dura
dura
dura
dura
uncoated
uncoated
dura
4-9
5-11
6-12
3-12
6-16
Type of cutter
Coating
Cylindrical
Shank
Weldon
Number of flutes
Metric
Diameter
range
Inch
1/4-1/2
4
3-12
3-12
3-12
3-12
1/4-1/2
1/4-1/2
1/4-1/2
1/4-1/2
6-20
Lengths
Operation
GFRP
Seco material group

CFRP
CFRP
Stacked(Al)*
CFRP
Stacked(Ti)*
GRP
GRP
GRP
Stacked(Al)*
GRP
Stacked(Ti)*
Honeycomb
(non ferrous)
Preferred choice
Alternative
* Al and Ti top/bottom layers max. 1 mm thickness.
10
Honeycomb
(non ferrous)
PMC
JABRO COMPOSITE JC840 Cutting data

JC840
Seco
material
group
Slotting
Application
a p x Dc
ae x D c
vc
(m/min)
CFRP
1,00
1,00
100
(125-75)
CFRP/Al
(stacked)
1,00
1,00
100
(125-75)
CFRP/Ti
(stacked)
1,00
1,00
100
(125-75)
Honeycomb
(non ferrous)
X
(X-X)
GRP
0,80
1,00
50
(70-30)
GRP/Al
(stacked)
0,80
1,00
50
(70-30)
GRP/Ti
(stacked)
0,80
1,00
50
(70-30)
Honeycomb
(non ferrous)
X
(X-X)
CFRP
PMC
GRP
Seco
material
group
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
5310
0,018
380
5310
0,018
380
5310
0,018
380
X
X
X
2650
0,018
190
2650
0,018
190
2650
0,018
190
X
X
X
3980
0,024
575
3980
0,024
575
3980
0,024
575
X
X
X
1990
0,024
285
1990
0,024
285
1990
0,024
285
X
X
X
3180
0,030
670
3180
0,030
670
3180
0,030
670
X
X
X
1590
0,030
335
1590
0,030
335
1590
0,030
335
X
X
X
2650
0,036
860
2650
0,036
860
2650
0,036
860
X
X
X
1330
0,036
430
1330
0,036
430
1330
0,036
430
X
X
X
Side milling roughing

Application
a p x Dc
ae x D c
vc
(m/min)
CFRP
1,00
0,4
150
(75-200)
CFRP/Al
(stacked)
1,00
0,4
150
(75-200)
CFRP/Ti
(stacked)
1,00
0,4
150
(75-200)
Honeycomb
(non ferrous)
X
(X-X)
GRP
1,00
0,4
75
(50-100)
GRP/Al
(stacked)
1,00
0,4
75
(50-100)
GRP/Ti
(stacked)
1,00
0,4
75
(50-100)
Honeycomb
(non ferrous)
CFRP
PMC
GRP
X
(X-X)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
7960
0,036
1145
7960
0,036
1145
7960
0,036
1145
X
X
X
3980
0,024
380
3980
0,024
380
3980
0,024
380
X
X
X
5970
0,048
1720
5970
0,048
1720
5970
0,048
1720
X
X
X
2980
0,032
570
2980
0,032
570
2980
0,032
570
X
X
X
4770
0,060
2005
4770
0,060
2005
4770
0,060
2005
X
X
X
2390
0,040
670
2390
0,040
670
2390
0,040
670
X
X
X
3980
0,072
2580
3980
0,072
2580
3980
0,072
2580
X
X
X
1990
0,048
860
1990
0,048
860
1990
0,048
860
X
X
X
CFRP=Carbon Fibre Reinforced Plastic

GRP=Glass Reinforced Plastic
PMC = Polyester Matrix Composite
All cutting data are target values.
11

JC840
Seco
material
group
Side milling finishing

Application
ap x D c
ae x Dc
vc
(m/min)
CFRP
1,00
0,02
200
(100-300)
CFRP/Al
(stacked)
1,00
0,02
200
(100-300)
CFRP/Ti
(stacked)
1,00
0,02
200
(100-300)
Honeycomb
(non ferrous)
X
(X-X)
GRP
1,00
0,02
100
(50-150)
GRP/Al
(stacked)
1,00
0,02
100
(50-150)
GRP/Ti
(stacked)
1,00
0,02
100
(50-150)
Honeycomb
(non ferrous)
X
(X-X)
CFRP
PMC
GRP

12
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
10610
0,048
2035
10610
0,048
2035
10610
0,048
2035
X
X
X
5310
0,036
765
5310
0,036
765
5310
0,036
765
X
X
X
7960
0,064
3055
7960
0,064
3055
7960
0,064
3055
X
X
X
3980
0,048
1145
3980
0,048
1145
3980
0,048
1145
X
X
X
6370
0,080
3565
6370
0,080
3565
6370
0,080
3565
X
X
X
3180
0,060
1335
3180
0,060
1335
3180
0,060
1335
X
X
X
5310
0,096
4590
5310
0,096
4590
5310
0,096
4590
X
X
X
2650
0,072
1715
2650
0,072
1715
2650
0,072
1715
X
X
X
JABRO COMPOSITE JC840

JC840 left / right helix to avoid delamination
JC840
Dimensions in mm/inch
Type
Part No.
JC840
mm
840060R050Z4.0-DURA
840080R050Z6.0-DURA
840100R050Z7.0-DURA
840120R050Z9.0-DURA
inch
8400250R015Z4.0-DURA
8400375R015Z7.0-DURA
8400500R015Z9.0-DURA
Dc
dmm
l2
ap
ap split
r1
zn
6
8
10
12
6
8
10
12
65
70
80
90
12
16
20
24
3
4
5
6
0,500
0,500
0,500
0,500
4
6
7
9
1/4
3/8
1/2
1/4
3/8
1/2
2
3
3 3/4
1/2
3/4
1
1/8
3/16
1/4
0,015
0,015
0,015
4
7
9
Cylindrical
Tolerances:
run-out <0,01 mm
dmm = h5
Dc = -0,02/-0,04 mm
r 1= 0,01 mm
[
[
[
[
[
[
[
[
13

JC850
Seco
material
group
Copy milling roughing

Application
ap x Dc
ae x Dc
vc
(m/min)
CFRP
0,20
0,20
250
(200-300)
CFRP/Al
(stacked)
0,20
0,20
250
(200-300)
CFRP/Ti
(stacked)
0,20
0,20
250
(200-300)
Honeycomb
(non ferrous)
X
(X-X)
GRP
0,20
0,20
200
(150-250)
GRP/Al
(stacked)
0,20
0,20
200
(150-250)
GRP/Ti
(stacked)
0,20
0,20
200
(150-250)
Honeycomb
(non ferrous)
X
(X-X)
CFRP
PMC
GRP
Seco
material
group
Application
ap x Dc
ae x Dc
CFRP
0,02
0,02
400
(300-500)
CFRP/Al (stacked)
0,02
0,02
400
(300-500)
CFRP/Ti (stacked)
0,02
0,02
400
(300-500)
Honeycomb
(non ferrous)
X
(X-X)
GRP
0,02
0,02
250
(200-400)
GRP/Al
(stacked)
0,02
0,02
250
(200-400)
GRP/Ti
(stacked)
0,02
0,02
250
(200-400)
Honeycomb
(non ferrous)
X
(X-X)
PMC
GRP

14
10
12
26530
0,030
3185
26530
0,030
3185
26530
0,030
3185
X
X
X
21220
0,024
2035
21220
0,024
2035
21220
0,024
2035
X
X
X
19890
0,040
3180
19890
0,040
3180
19890
0,040
3180
X
X
X
15920
0,032
2040
15920
0,032
2040
15920
0,032
2040
X
X
X
13260
0,060
3180
13260
0,060
3180
13260
0,060
3180
X
X
X
10610
0,048
2035
10610
0,048
2035
10610
0,048
2035
X
X
X
9950
0,080
3185
9950
0,080
3185
9950
0,080
3185
X
X
X
7960
0,064
2040
7960
0,064
2040
7960
0,064
2040
X
X
X
7960
0,100
3185
7960
0,100
3185
7960
0,100
3185
X
X
X
6370
0,080
2040
6370
0,080
2040
6370
0,080
2040
X
X
X
6630
0,120
3180
6630
0,120
3180
6630
0,120
3180
X
X
X
5310
0,096
2040
5310
0,096
2040
5310
0,096
2040
X
X
X
Copy milling finishing

vc
(m/min)
CFRP
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
42440
0,018
3055
42440
0,018
3055
42440
0,018
3055
X
X
X
26530
0,012
1275
26530
0,012
1275
26530
0,012
1275
X
X
X
31830
0,024
3055
31830
0,024
3055
31830
0,024
3055
X
X
X
19890
0,016
1275
19890
0,016
1275
19890
0,016
1275
X
X
X
21220
0,036
3055
21220
0,036
3055
21220
0,036
3055
X
X
X
13260
0,024
1275
13260
0,024
1275
13260
0,024
1275
X
X
X
15920
0,048
3055
15920
0,048
3055
15920
0,048
3055
X
X
X
9950
0,032
1275
9950
0,032
1275
9950
0,032
1275
X
X
X
12730
0,060
3055
12730
0,060
3055
12730
0,060
3055
X
X
X
7960
0,040
1275
7960
0,040
1275
7960
0,040
1275
X
X
X
10610
0,072
3055
10610
0,072
3055
10610
0,072
3055
X
X
X
6630
0,048
1275
6630
0,048
1275
6630
0,048
1275
X
X
X

JC850
Seco
material
group

Application
ap x Dc
ae x Dc
vc
(m/min)
CFRP
2,00
0,20
200
(100-300)
CFRP/Al (stacked)
2,00
0,20
200
(100-300)
CFRP/Ti (stacked)
2,00
0,20
200
(100-300)
Honeycomb
(non ferrous)
X
(X-X)
GRP
2,00
0,20
100
(50-150)
GRP/Al
(stacked)
2,00
0,20
100
(50-150)
GRP/Ti
(stacked)
2,00
0,20
100
(50-150)
Honeycomb
(non ferrous)
X
(X-X)
CFRP
PMC
GRP
Seco
material
group
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
21220
0,030
2545
21220
0,030
2545
21220
0,030
2545
X
X
X
10610
0,024
1020
10610
0,024
1020
10610
0,024
1020
X
X
X
15920
0,040
2545
15920
0,040
2545
15920
0,040
2545
X
X
X
7960
0,032
1020
7960
0,032
1020
7960
0,032
1020
X
X
X
10610
0,060
2545
10610
0,060
2545
10610
0,060
2545
X
X
X
5310
0,048
1020
5310
0,048
1020
5310
0,048
1020
X
X
X
7960
0,080
2545
7960
0,080
2545
7960
0,080
2545
X
X
X
3980
0,064
1020
3980
0,064
1020
3980
0,064
1020
X
X
X
6370
0,100
2550
6370
0,100
2550
6370
0,100
2550
X
X
X
3180
0,080
1020
3180
0,080
1020
3180
0,080
1020
X
X
X
5310
0,120
2550
5310
0,120
2550
5310
0,120
2550
X
X
X
2650
0,096
1020
2650
0,096
1020
2650
0,096
1020
X
X
X

Application
ap x Dc
ae x Dc
vc
(m/min)
CFRP
2,00
0,02
300
(200-400)
CFRP/Al
(stacked)
2,00
0,02
300
(200-400)
CFRP/Ti
(stacked)
2,00
0,02
300
(200-400)
Honeycomb
(non ferrous)
X
(X-X)
GRP
2,00
0,02
200
(100-300)
GRP/Al
(stacked)
2,00
0,02
200
(100-300)
GRP/Ti
(stacked)
2,00
0,02
200
(100-300)
Honeycomb
(non ferrous)
X
(X-X)
CFRP
PMC
GRP
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
31830
0,018
2290
31830
0,018
2290
31830
0,018
2290
X
X
X
21220
0,012
1020
21220
0,012
1020
21220
0,012
1020
X
X
X
23870
0,024
2290
23870
0,024
2290
23870
0,024
2290
X
X
X
15920
0,016
1020
15920
0,016
1020
15920
0,016
1020
X
X
X
15920
0,036
2290
15920
0,036
2290
15920
0,036
2290
X
X
X
10610
0,024
1020
10610
0,024
1020
10610
0,024
1020
X
X
X
11940
0,048
2290
11940
0,048
2290
11940
0,048
2290
X
X
X
7960
0,032
1020
7960
0,032
1020
7960
0,032
1020
X
X
X
9550
0,060
2290
9550
0,060
2290
9550
0,060
2290
X
X
X
6370
0,040
1020
6370
0,040
1020
6370
0,040
1020
X
X
X
7960
0,072
2290
7960
0,072
2290
7960
0,072
2290
X
X
X
5310
0,048
1020
5310
0,048
1020
5310
0,048
1020
X
X
X

15

JC850 Ball Nose
JC850
Dimensions in mm
Type
Part No.
Dc
dmm
l2
ap
zn
850030Z4.0-DURA
850040Z4.0-DURA
850060Z4.0-DURA
850080Z4.0-DURA
850100Z4.0-DURA
850120Z4.0-DURA
3
4
6
8
10
12
3
4
6
8
10
12
50
50
65
70
85
100
9
12
18
24
30
36
4
4
4
4
4
4
Cylindrical
Tolerances:
run-out <0,01 mm
dmm = h5
Dc = -0,02/-0,04 mm
radius = 0,02 mm
JC850
16
[
[
[
[
[
[

JC860
Seco
material
group
Slotting
Application
a p x Dc
ae x D c
vc
(m/min)
CFRP
0,50
1,00
100
(125-75)
CFRP/Al
(stacked)
0,50
1,00
100
(125-75)
CFRP/Ti
(stacked)
0,50
1,00
100
(125-75)
Honeycomb
(non ferrous)
1,00
1,00
150
(200-100)
GRP
0,50
1,00
50
(70-30)
GRP/Al
(stacked)
0,50
1,00
50
(70-30)
GRP/Ti
(stacked)
0,50
1,00
50
(70-30)
Honeycomb
(non ferrous)
1,00
1,00
150
(200-100)
CFRP
PMC
GRP
Seco
material
group
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
16
5310
0,012
320
5310
0,012
320
5310
0,012
320
7960
0,012
480
2650
0,012
160
2650
0,012
160
2650
0,012
160
7960
0,012
480
3980
0,016
380
3980
0,016
380
3980
0,016
380
5970
0,016
575
1990
0,016
190
1990
0,016
190
1990
0,016
190
5970
0,016
575
3180
0,020
510
3180
0,020
510
3180
0,020
510
4770
0,020
765
1590
0,020
255
1590
0,020
255
1590
0,020
255
4770
0,020
765
2650
0,024
570
2650
0,024
570
2650
0,024
570
3980
0,024
860
1330
0,024
285
1330
0,024
285
1330
0,024
285
3980
0,024
860
1990
0,032
700
1990
0,032
700
1990
0,032
700
2980
0,032
1050
990
0,032
350
990
0,032
350
990
0,032
350
2980
0,032
1050
Slotting (open)
Application
a p x Dc
ae x D c
vc
(m/min)
CFRP
1,00
1,00
100
(125-75)
CFRP/Al
(stacked)
1,00
1,00
100
(125-75)
CFRP/Ti
(stacked)
1,00
1,00
100
(125-75)
Honeycomb
(non ferrous)
1,00
1,00
150
(200-100)
GRP
1,00
1,00
50
(70-30)
GRP/Al
(stacked)
1,00
1,00
50
(70-30)
GRP/Ti
(stacked)
1,00
1,00
50
(70-30)
Honeycomb
(non ferrous)
1,00
1,00
150
(200-100)
CFRP
PMC
GRP
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
16
5310
0,12
320
5310
0,012
320
5310
0,012
320
7960
0,012
480
2650
0,012
160
2650
0,012
160
2650
0,012
160
7960
0,012
480
3980
0,016
380
3980
0,016
380
3980
0,016
380
5970
0,016
575
1990
0,016
190
1990
0,016
190
1990
0,016
190
5970
0,016
575
3180
0,020
510
3180
0,020
510
3180
0,020
510
4770
0,020
765
1590
0,020
255
1590
0,020
255
1590
0,020
255
4770
0,020
765
2650
0,024
570
2650
0,024
570
2650
0,024
570
3980
0,024
860
1330
0,024
285
1330
0,024
285
1330
0,024
285
3980
0,024
860
1990
0,032
700
1990
0,032
700
1990
0,032
700
2980
0,032
1050
990
0,032
350
990
0,032
350
990
0,032
350
2980
0,032
1050

17

JC860
Seco
material
group
Side milling (semi) roughing

Application
ap x D c
ae x Dc
vc
(m/min)
CFRP
1,00
0,10
200
(100-300)
CFRP/Al
(stacked)
1,00
0,10
200
(100-300)
CFRP/Ti
(stacked)
1,00
0,10
200
(100-300)
Honeycomb
(non ferrous)
1,50
0,30
200
(150-250)
GRP
1,00
0,10
100
(50-150)
GRP/Al
(stacked)
1,00
0,10
100
(50-150)
GRP/Ti
(stacked)
1,00
0,10
100
(50-150)
Honeycomb
(non ferrous)
1,50
0,30
200
(150-250)
CFRP
PMC
GRP

18
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
16
10610
0,024
1275
10610
0,024
1275
10610
0,024
1275
10610
0,024
1275
5310
0,024
635
5310
0,024
635
5310
0,024
635
10610
0,024
1275
7960
0,032
1530
7960
0,032
1530
7960
0,032
1530
7960
0,032
1530
3980
0,032
765
3980
0,032
765
3980
0,032
765
7960
0,032
1530
6370
0,040
2040
6370
0,040
2040
6370
0,040
2040
6370
0,040
2040
3180
0,040
1020
3180
0,040
1020
3180
0,040
1020
6370
0,040
2040
5310
0,048
2295
5310
0,048
2295
5310
0,048
2295
5310
0,048
2295
2650
0,048
1145
2650
0,048
1145
2650
0,048
1145
5310
0,048
2295
3980
0,064
2800
3980
0,064
2800
3980
0,064
2800
3980
0,064
2800
1990
0,064
1400
1990
0,064
1400
1990
0,064
1400
3980
0,064
2800

JC860 Honeycomb router
JC860
Dimensions in mm
Type
Part No.
Dc
dmm
l2
ap
frontal
zn
zn
860060Z5.0-DURA
860080Z6.0-DURA
860100Z8.0-DURA
860120Z9.0-DURA
860160Z11.0-DURA
6
8
10
12
16
6
8
10
12
16
70
80
90
110
125
18
24
30
36
48
2
2
2
2
2
5
6
8
9
11
Cylindrical
Tolerances:
dmm = h5
Dc = -0,02/-0,04 mm
JC860
[
[
[
[
[
19

JC870
Seco
material
group
Slotting
Application
CFRP
vc
ap x Dc ae x Dc (m/min)
0,50
CFRP/Al
(stacked)
0,50
CFRP/Ti
(stacked)
0,50
1,00
100
(125-75)
1,00
100
(125-75)
CFRP
Honeycomb
(non ferrous)
1,00
1,00
100
(125-75)
1,00
150
(200-100)
1,00
50
(70-30)
PMC
GRP
GRP/Al
(stacked)
0,50
0,50
1,00
50
(70-30)
1,00
50
(70-30)
1,00
150
(200-100)
GRP
GRP/Ti
(stacked)
Honeycomb
(non ferrous)
Seco
material
group
0,50
1,00
Application
CFRP/Al
(stacked)
10
12
7960
6370
5310
3980
3180
2650
vf (mm/min)
n(rev/min)
225
10610
225
7960
320
6370
380
5310
445
3980
510
3180
570
2650
vf (mm/min)
n(rev/min)
225
10610
255
7960
320
6370
380
5310
445
3980
510
3180
570
2650
vf (mm/min)
n(rev/min)
225
15920
255
11940
320
9550
380
7960
445
5970
510
4770
570
3980
vf (mm/min)
n(rev/min)
335
5310
380
3980
480
3180
575
2650
670
1990
765
1590
860
1330
vf (mm/min)
n(rev/min)
110
5310
125
3980
160
3180
190
2650
225
1990
255
1590
285
1330
vf (mm/min)
n(rev/min)
110
5310
125
3980
160
3180
190
2650
225
1990
255
1590
285
1330
vf (mm/min)
n(rev/min)
110
15920
125
11940
160
9550
190
7960
225
5970
255
4770
285
3980
vf (mm/min)
335
380
480
575
670
765
860
vc
1,00
1,00
1,00
100
(125-75)
1,00
100
(125-75)
1,00
100
(125-75)
1,00
150
(200-100)
1,00
50
(70-30)
1,00
50
(70-30)
CFRP
CFRP/Ti
(stacked)
Honeycomb
(non ferrous)
1,00
1,00
PMC
GRP
1,00
GRP/Al
(stacked)
1,00
GRP/Ti
(stacked)
1,00
GRP
Honeycomb
(non ferrous)
20
10610
Slotting (open)
CFRP
3
n(rev/min)
1,00
1,00
50
(70-30)
1,00
150
(200-100)
10
12
n(rev/min)
10610
7960
6370
5310
3980
3180
2650
vf (mm/min)
n(rev/min)
445
10610
510
7960
635
6370
765
5310
890
3980
1020
3180
1145
2650
vf (mm/min)
n(rev/min)
445
10610
510
7960
635
6370
765
5310
890
3980
1020
3180
1145
2650
vf (mm/min)
n(rev/min)
445
15920
510
11940
635
9550
765
7960
890
5970
1020
4770
1145
3980
vf (mm/min)
n(rev/min)
670
5310
765
3980
955
3180
1145
2650
1335
1990
1525
1590
1720
1330
vf (mm/min)
n(rev/min)
225
5310
255
3980
320
3180
380
2650
445
1990
510
1590
575
1330
vf (mm/min)
n(rev/min)
225
5310
255
3980
320
3180
380
2650
445
1990
510
1590
575
1330
vf (mm/min)
n(rev/min)
225
15920
255
11940
320
9550
380
2650
445
5970
510
4770
575
3980
vf (mm/min)
670
765
955
1145
1335
1525
1720

JC870
Seco
material
group

Application
CFRP
a p x Dc
2,00
CFRP/Al
(stacked)
2,00
CFRP/Ti
(stacked)
2,00
vc
ae x Dc (m/min)
0,35
200
(100-300)
0,35
200
(100-300)
CFRP
Honeycomb
(non ferrous)
2,00
0,35
200
(100-300)
0,35
200
(150-250)
0,35
100
(50-150)
PMC
GRP
GRP/Al
(stacked)
2,00
2,00
0,35
100
(50-150)
0,35
100
(70-150)
0,35
200
(150-250)
GRP
GRP/Ti
(stacked)
Honeycomb
(non ferrous)
2,00
2,00
10
12
n(rev/min)
21220
15920
12730
10610
7960
6370
5310
vf (mm/min)
n(rev/min)
1335
21220
1530
15920
1910
12730
2290
10610
2675
7960
3060
6370
3440
5310
vf (mm/min)
n(rev/min)
1335
21220
1530
15920
1910
12730
2290
10610
2675
7960
3060
6370
3440
5310
vf (mm/min)
n(rev/min)
1335
21220
1530
15920
1910
12730
2290
10610
2675
7960
3060
6370
3440
5310
vf (mm/min)
n(rev/min)
1335
10610
1530
7960
1910
6370
2290
5310
2675
3980
3060
3180
3440
2650
vf (mm/min)
n(rev/min)
670
10610
765
7960
955
6370
1145
5310
1335
3980
1525
3180
1715
2650
vf (mm/min)
n(rev/min)
670
10610
765
7960
955
6370
1145
5310
1335
3980
1525
3180
1715
2650
vf (mm/min)
n(rev/min)
670
21220
765
15920
955
12730
1145
10610
1335
7960
1525
6370
1715
5310
vf (mm/min)
1335
1530
1910
2290
2675
3060
3440

21

JC870 router (downcut*)
JC870
Type
Part No.
JC870
mm
870030.0-DURA
870040.0-DURA
870050.0-DURA
870060.0-DURA
870080.0-DURA
870100.0-DURA
870120.0-DURA
inch
8700250.0-DURA
8700375.0-DURA
8700500.0-DURA
Cylindrical
Tolerances:
dmm = h5
Dc = -0,02/-0,08 mm
Dc
dmm
l2
ap
3
4
5
6
8
10
12
3
4
5
6
8
10
12
50
50
50
65
75
85
100
9
12
15
18
24
30
36
[
[
[
[
[
[
[
1/4
3/8
1/2
1/4
3/8
1/2
2 1/4
3 1/2
4
3/4
1 1/4
1 1/2
[
[
[
* downcut indicates flute geometries that are combined to create small down forces that assist with maintaining component clamping, particularly where vacuum clamping
is employed.
22
JABRO COMPOSITE JC870 Uncoated

JC870 router uncoated (downcut*)
JC870
Type
Part No.
JC870
mm
870030.0
870040.0
870050.0
870060.0
870080.0
870100.0
870120.0
inch
8700250.0
8700375.0
8700500.0
Cylindrical
Tolerances:
dmm = h5
Dc = -0,02/-0,08 mm
Dc
dmm
l2
ap
3
4
5
6
8
10
12
3
4
5
6
8
10
12
50
50
50
65
75
85
100
9
12
15
18
24
30
36
[
[
[
[
[
[
[
1/4
3/8
1/2
1/4
3/8
1/2
2 1/4
3 1/2
4
3/4
1 1/4
1 1/2
[
[
[
is employed.
23

JC871
Seco
material
group
Slotting (open)
Application
CFRP
vc
1,00
CFRP/Al
(stacked)
1,00
CFRP/Ti
(stacked)
1,00
1,00
100
(125-75)
1,00
100
(125-75)
CFRP
Honeycomb
(non ferrous)
1,00
1,00
100
(125-75)
1,00
150
(200-100)
1,00
50
(70-30)
PMC
GRP
GRP/Al
(stacked)
1,00
1,00
1,00
50
(70-30)
1,00
50
(70-30)
1,00
150
(200-100)
GRP
GRP/Ti
(stacked)
Honeycomb
(non ferrous)
Seco
material
group
1,00
1,00
Application
CFRP/Al
(stacked)
10
12
7960
6370
5310
3980
3180
2650
vf (mm/min)
n(rev/min)
445
10610
510
7960
635
6370
765
5310
890
3980
1020
3180
1145
2650
vf (mm/min)
n(rev/min)
445
10610
510
7960
635
6370
765
5310
890
3980
1020
3180
1145
2650
vf (mm/min)
n(rev/min)
445
15920
510
11940
635
9550
765
7960
890
5970
1020
4770
1145
3980
vf (mm/min)
n(rev/min)
670
5310
765
3980
955
3180
1145
2650
1335
1990
1525
1590
1720
1330
vf (mm/min)
n(rev/min)
225
5310
255
3980
320
3180
380
2650
445
1990
510
1590
575
1330
vf (mm/min)
n(rev/min)
225
5310
255
3980
320
3180
380
2650
445
1990
510
1590
575
1330
vf (mm/min)
n(rev/min)
225
15920
255
11940
320
9550
380
7960
445
5970
510
4770
575
3980
vf (mm/min)
670
765
955
1145
1335
1525
1720
ap x Dc
2,00
2,00
vc
ae x Dc (m/min)
0,35
200
(100-300)
0,35
200
(100-300)
0,35
200
(100-300)
0,35
200
(150-250)
0,35
100
(50-150)
0,35
100
(50-150)
CFRP
CFRP/Ti
(stacked)
Honeycomb
(non ferrous)
2,00
2,00
PMC
GRP
2,00
GRP/Al
(stacked)
2,00
GRP/Ti
(stacked)
2,00
GRP
Honeycomb
(non ferrous)
24
10610
CFRP
3
n(rev/min)
2,00
0,35
100
(70-150)
0,35
200
(150-250)
10
12
n(rev/min)
21220
15920
12730
10610
7960
6370
5310
vf (mm/min)
n(rev/min)
1335
21220
1530
15920
1910
12730
2290
10610
2675
7960
3060
6370
3440
5310
vf (mm/min)
n(rev/min)
1335
21220
1530
15920
1910
12730
2290
10610
2675
7960
3060
6370
3440
5310
vf (mm/min)
n(rev/min)
1335
21220
1530
15920
1910
12730
2290
10610
2675
7960
3060
6370
3440
5310
vf (mm/min)
n(rev/min)
1335
10610
1530
7960
1910
6370
2290
5310
2675
3980
3060
3180
3440
2650
vf (mm/min)
n(rev/min)
670
10610
765
7960
955
6370
1145
5310
1335
3980
1525
3180
1715
2650
vf (mm/min)
n(rev/min)
670
10610
765
7960
955
6370
1145
5310
1335
3980
1525
3180
1715
2650
vf (mm/min)
n(rev/min)
670
21220
765
15920
955
12730
1145
10610
1335
7960
1525
6370
1715
5310
vf (mm/min)
1335
1530
1910
2290
2675
3060
3440

JC871 router (downcut*)
JC871
Type
Part No.
JC871
mm
871030.0-DURA
871040.0-DURA
871050.0-DURA
871060.0-DURA
871080.0-DURA
871100.0-DURA
871120.0-DURA
inch
8710250.0-DURA
8710375.0-DURA
8710500.0-DURA
Cylindrical
Tolerances:
dmm = h5
Dc = -0,02/-0,08 mm
Dc
dmm
l2
ap
3
4
5
6
8
10
12
3
4
5
6
8
10
12
50
50
50
65
75
85
100
9
12
15
18
24
30
36
[
[
[
[
[
[
[
1/4
3/8
1/2
1/4
3/8
1/2
2 1/4
3 1/2
4
3/4
1 1/4
1 1/2
[
[
[
is employed.
25

JC871 router uncoated (downcut*)
JC871
Type
Part No.
JC871
mm
871030.0
871040.0
871050.0
871060.0
871080.0
871100.0
871120.0
inch
8710250.0
8710375.0
8710500.0
Cylindrical
Tolerances:
dmm = h5
Dc = -0,02/-0,08 mm
Dc
dmm
l2
ap
3
4
5
6
8
10
12
3
4
5
6
8
10
12
50
50
50
65
75
85
100
9
12
15
18
24
30
36
[
[
[
[
[
[
[
1/4
3/8
1/2
1/4
3/8
1/2
2 1/4
3 1/2
4
3/4
1 1/4
1 1/2
[
[
[
is employed.
26

JC880
Seco
material
group
Slotting
Application
ap x Dc
ae x Dc
vc
(m/min)
CFRP
1,00
1,00
100
(125-75)
CFRP/Al
(stacked)
1,00
1,00
100
(125-75
CFRP/Ti
(stacked)
1,00
1,00
100
(125-75
Honeycomb
(non ferrous)
X
(X-X)
GRP
0,70
1,00
50
(70-30)
GRP/Al
(stacked)
0,70
1,00
50
(70-30)
GRP/Ti
(stacked)
0,70
1,00
50
(70-30)
Honeycomb
(non ferrous)
X
(X-X)
CFRP
PMC
GRP
Seco
material
group
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
16
20
5310
0,036
765
5310
0,036
765
5310
0,036
765
X
X
X
2650
0,024
255
2650
0,024
255
2650
0,024
255
X
X
X
3980
0,048
765
3980
0,048
765
3980
0,048
765
X
X
X
1990
0,032
255
1990
0,032
255
1990
0,032
255
X
X
X
3180
0,060
765
3180
0,060
765
3180
0,060
765
X
X
X
1590
0,040
255
1590
0,040
255
1590
0,040
255
X
X
X
2650
0,072
765
2650
0,072
765
2650
0,072
765
X
X
X
1330
0,048
255
1330
0,048
255
1330
0,048
255
X
X
X
1990
0,096
765
1990
0,096
765
1990
0,096
765
X
X
X
990
0,064
255
990
0,064
255
990
0,064
255
X
X
X
1590
0,120
765
1590
0,120
765
1590
0,120
765
X
X
X
800
0,080
255
800
0,080
255
800
0,080
255
X
X
X

Application
ap x Dc
ae x Dc
vc
(m/min)
CFRP
2,00
0,40
200
(100-300)
CFRP/Al
(stacked)
2,00
0,40
200
(100-300)
CFRP/Ti
(stacked)
2,00
0,40
200
(100-300)
Honeycomb
(non ferrous)
X
(X-X)
GRP
2,00
0,30
100
(50-150)
GRP/Al
(stacked)
2,00
0,30
100
(50-150)
GRP/Ti
(stacked)
2,00
0,30
100
(50-150)
Honeycomb
(non ferrous)
X
(X-X)
CFRP
PMC
GRP
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
16
20
10610
0,036
1530
10610
0,036
1530
10610
0,036
1530
X
X
X
5310
0,024
510
5310
0,024
510
5310
0,024
510
X
X
X
7960
0,048
1530
7960
0,048
1530
7960
0,048
1530
X
X
X
3980
0,032
510
3980
0,032
510
3980
0,032
510
X
X
X
6370
0,060
1530
6370
0,060
1530
6370
0,060
1530
X
X
X
3180
0,040
510
3180
0,040
510
3180
0,040
510
X
X
X
5310
0,072
1530
5310
0,072
1530
5310
0,072
1530
X
X
X
2650
0,048
510
2650
0,048
510
2650
0,048
510
X
X
X
3980
0,096
1530
3980
0,096
1530
3980
0,096
1530
X
X
X
1990
0,064
510
1990
0,064
510
1990
0,064
510
X
X
X
3180
0,120
1525
3180
0,120
1525
3180
0,120
1525
X
X
X
1590
0,080
510
1590
0,080
510
1590
0,080
510
X
X
X

27

JC880
Seco
material
group

Application
ap x Dc
ae x Dc
vc
(m/min)
CFRP
2,00
0,10
200
(100-300)
CFRP/Al
(stacked)
2,00
0,10
200
(100-300)
CFRP/Ti
(stacked)
2,00
0,10
200
(100-300)
Honeycomb
(non ferrous)
X
(X-X)
GRP
2,00
0,10
100
(50-150)
GRP/Al
(stacked)
2,00
0,10
100
(50-150)
GRP/Ti
(stacked)
2,00
0,10
100
(50-150)
Honeycomb
(non ferrous)
X
(X-X)
CFRP
PMC
GRP

28
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
n(rev/min)
fz (mm)
vf (mm/min)
10
12
16
20
10610
0,030
1275
10610
0,030
1275
10610
0,030
1275
X
X
X
5310
0,018
380
5310
0,018
380
5310
0,018
380
X
X
X
7960
0,040
1275
7960
0,040
1275
7960
0,040
1275
X
X
X
3980
0,024
380
3980
0,024
380
3980
0,024
380
X
X
X
6370
0,050
1275
6370
0,050
1275
6370
0,050
1275
X
X
X
3180
0,030
380
3180
0,030
380
3180
0,030
380
X
X
X
5310
0,060
1275
5310
0,060
1275
5310
0,060
1275
X
X
X
2650
0,036
380
2650
0,036
380
2650
0,036
380
X
X
X
3980
0,080
1275
3980
0,080
1275
3980
0,080
1275
X
X
X
1990
0,048
380
1990
0,048
380
1990
0,048
380
X
X
X
3180
0,100
1270
3180
0,100
1270
3180
0,100
1270
X
X
X
1590
0,060
380
1590
0,060
380
1590
0,060
380
X
X
X

JC880 Low helix end mill
JC880
Dimensions in mm
Type
Part No.
Dc
dmm
l2
ap
r1
zn
880060R020Z4.0-DURA
880080R020Z4.0-DURA
880100R020Z4.0-DURA
880120R020Z4.0-DURA
880160R020Z4.0-DURA
880200R020Z4.0-DURA
6
8
10
12
16
20
6
8
10
12
16
20
65
70
80
100
110
130
18
24
30
36
48
60
0,2
0,2
0,2
0,2
0,2
0,2
4
4
4
4
4
4
Cylindrical
Tolerances:
run-out <0,01 mm
dmm = h5
Dc = -0,02/-0,04 mm
r 1 = 0,01 mm
JC880
[
[
[
[
[
[
29
JABRO SOLID2 JS522
JABRO SOLID
30
2 JS522
Tool selection based on workpiece material
Name
JS522
Type of cutter
Shank
Coating
MEGA-64
Cylindrical
Weldon
Number of flutes
Diameter range
6 - 32
Lengths
Operation
Seco material group

1-2
Steel<450 N/mm2
3-4
450<700 N/mm2
5-6
700<1200 N/mm2
Hardened steel
8-9
Stainless steel
10-11
Stainless steel
12-13
Cast iron
14-15
Cast iron
16
Aluminium < 16%Si
17
Aluminium > 16%Si
20
Superalloys < 30HRc
21
Superalloys > 30HRc
22
Titanium
Preferred choice
Alternative
Tool selection based on workpiece material
31
JABRO-SOLID2 JS522
Seco
material
group

a p x Dc
ae x Dc
E
1-2
0,02
E
3-4
0,02
160
(120-200)
E
5-6
0,02
160
(120-200)
E
8-9
0,02
100
80-120)
E
10-11
0,02
80
(60-100)
E
12-13
0,02
120
(90-150)
E
14-15
0,02
100
(80-120)
E
16
0,02
800
(600-1000)
E
17
0,02
800
(600-1000)
E
20
0,02
50
(40-60)
E
21
0,02
40
(30-50)
E
22
0,02
100
(80-120)
E=emulsion A=air D=dry M=mist spray

JABRO-SOLID
32
vc
(m/min)
2 JS522
160
(120-200)
n (rev/min)
fz (mm)
vf (mm/min)
n (rev/min)
fz (mm)
vf (mm/min)
n (rev/min)
fz (mm)
vf (mm/min)
n (rev/min)
fz (mm)
vf (mm/min)
n (rev/min)
fz (mm)
vf (mm/min)
n (rev/min)
fz (mm)
vf (mm/min)
n (rev/min)
fz (mm)
vf (mm/min)
n (rev/min)
fz (mm)
vf (mm/min)
n (rev/min)
fz (mm)
vf (mm/min)
n (rev/min)
fz (mm)
vf (mm/min)
n (rev/min)
fz (mm)
vf (mm/min)
n (rev/min)
fz (mm)
vf (mm/min)
10
12
16
20
25
32
8490
0,060
1020
8490
0,060
1020
8490
0,060
1020
5310
0,060
635
4240
0,060
510
6370
0,060
765
5310
0,060
635
42440
0,060
5095
42440
0,060
5095
2650
0,042
225
2120
0,042
180
5310
0,060
635
6370
0,080
1020
6370
0,080
1020
6370
0,080
1020
3980
0,080
635
3180
0,080
510
4770
0,080
765
3980
0,080
635
31830
0,080
5095
31830
0,080
5095
1990
0,056
225
1590
0,056
180
3980
0,080
635
5090
0,100
1020
5090
0,100
1020
5090
0,100
1020
3180
0,100
635
2550
0,100
510
3820
0,100
765
3180
0,100
635
24460
0,100
5090
25460
0,100
5090
1590
0,070
225
1270
0,070
180
3180
0,100
635
4240
0,120
1020
4240
0,120
1020
4240
0,120
1020
2650
0,120
635
2120
0,120
510
3180
0,120
765
2650
0,120
635
21220
0,120
5095
21220
0,120
5095
1330
0,084
225
1060
0,084
180
2650
0,120
635
3180
0,160
1020
3180
0,160
1020
3180
0,160
1020
1990
0,160
635
1590
0,160
510
2390
0,160
765
1990
0,160
635
15920
0,160
5095
15920
0,160
5095
990
0,112
220
800
0,112
180
1990
0,160
635
2550
0,200
1020
2550
0,200
1020
2550
0,200
1020
1590
0,200
635
1270
0,200
510
1910
0,200
765
1590
0,200
635
12730
0,200
5090
12730
0,200
5090
800
0,140
225
640
0,140
180
1590
0,200
635
2040
0,250
1020
2040
0,250
1020
2040
0,250
1020
1270
0,250
635
1020
0,250
510
1530
0,250
765
1270
0,250
635
10190
0,250
5095
10190
0,250
5095
640
0,175
225
510
0,175
180
1270
0,250
635
1590
0,320
1020
1590
0,320
1020
1590
0,320
1020
990
0,320
635
800
0,320
510
1190
0,320
760
990
0,320
635
7960
0,320
5095
7960
0,320
5095
500
0,224
225
400
0,224
180
990
0,320
635
JABRO-SOLID2 JS522
Seco
material
group
Side milling (semi) finishing

ap x D c
ae x Dc
E
1-2
0,05
E
3-4
0,05
E
5-6
0,05
E
8-9
0,05
E
10-11
0,05
E
12-13
0,05
E
14-15
0,05
E
16
0,05
E
17
0,05
E
20
0,03
E
21
0,03
E
22
0,05
vc
(m/min)
n (rev/min)
140
fz (mm)
(110-170)
vf (mm/min)
n (rev/min)
120
(90-150)
fz (mm)
vf (mm/min)
n (rev/min)
100
(80-120)
fz (mm)
vf (mm/min)
n (rev/min)
90
fz (mm)
70-110)
vf (mm/min)
n (rev/min)
80
fz (mm)
(60-100)
vf (mm/min)
n (rev/min)
120
fz (mm)
(90-150)
vf (mm/min)
n (rev/min)
100
fz (mm)
(80-120)
vf (mm/min)
n (rev/min)
400
fz (mm)
(200-600)
vf (mm/min)
n (rev/min)
300
fz (mm)
(200-400)
vf (mm/min)
n (rev/min)
50
fz (mm)
(40-60)
vf (mm/min)
n (rev/min)
40
fz (mm)
(30-50)
vf (mm/min)
n (rev/min)
100
fz (mm)
(80-120)
vf (mm/min)
10
12
16
20
25
32
7430
0,042
625
6370
0,042
535
5310
0,042
445
4770
0,042
400
4240
0,042
355
6370
0,042
535
5310
0,042
445
21220
0,042
1780
15920
0,042
1335
2650
0,030
160
2120
0,030
125
5310
0,042
445
5570
0,056
625
4770
0,056
535
3980
0,056
445
3580
0,056
400
3180
0,056
355
4770
0,056
535
3980
0,056
445
15920
0,056
1785
11940
0,056
1335
1990
0,040
160
1590
0,040
125
3980
0,056
445
4460
0,070
625
3820
0,070
535
3180
0,070
445
2860
0,070
400
2550
0,070
355
3820
0,070
535
3180
0,070
445
12730
0,070
1780
9550
0,070
1335
1590
0,050
160
1270
0,050
125
3180
0,070
445
3710
0,084
625
3180
0,084
535
2650
0,084
445
2390
0,084
400
2120
0,084
355
3180
0,084
535
2650
0,084
445
10610
0,084
1780
7960
0,084
1335
1330
0,060
160
1060
0,060
125
2650
0,084
445
2790
0,112
625
2390
0,112
535
1990
0,112
445
1790
0,112
400
1590
0,112
355
2390
0,112
535
1990
0,112
445
7960
0,112
1785
5970
0,112
1335
990
0,080
160
800
0,080
130
1990
0,112
445
2230
0,140
625
1910
0,140
535
1590
0,140
445
1430
0,140
400
1270
0,140
355
1910
0,140
535
1590
0,140
445
6370
0,140
1785
4770
0,140
1335
800
0,100
160
640
0,100
130
1590
0,140
445
1780
0,175
625
1530
0,175
535
1270
0,175
445
1150
0,175
405
1020
0,175
355
1530
0,175
535
1270
0,175
445
5090
0,175
1780
3820
0,175
1335
640
0,125
160
510
0,125
130
1270
0,175
445
1390
0,224
625
1190
0,224
535
990
0,224
445
900
0,224
405
800
0,320
360
1190
0,224
535
990
0,224
445
3980
0,224
1785
2980
0,224
1335
500
0,160
160
400
0,160
130
990
0,224
445
E=emulsion A=air D=dry M=mist spray

33
JABRO-SOLID2 JS522
JS522
Long flute finisher polished coating
2
JABRO-SOLID
JS522
JS522
Dimensions in mm
Type
Part No.
Dc
dmm
l2
ap
r1
zn
522060R010Z2.0-MEGA-64
522080R010Z2.0-MEGA-64
522100R010Z2.0-MEGA-64
522120R010Z2.0-MEGA-64
522160R050Z2.0-MEGA-64
522160R310Z2.0-MEGA-64
522200R050Z2.0-MEGA-64
522200R310Z2.0-MEGA-64
522250R050Z2.0-MEGA-64
522250R310Z2.0-MEGA-64
522250R400Z2.0-MEGA-64
522320R050Z2.0-MEGA-64
522320R400Z2.0-MEGA-64
6
8
10
12
16
16
20
20
25
25
25
32
32
6
8
10
12
16
16
20
20
25
25
25
32
32
80
85
100
115
150
150
175
175
205
205
205
245
245
30
40
50
60
80
80
100
100
125
125
125
160
160
0,1
0,1
0,1
0,1
0,5
3,1
0,5
3,1
0,5
3,1
4
0,5
4
2
2
2
2
2
2
2
2
2
2
2
2
2
Cylindrical
Tolerances:
run-out (6 - 8)< 0,01, (10 - 12) < 0,015, 16 - 32) < 0,02
dmm = h5,
Dc = -0,02/ - 0,04 mm
r1 = (0 - 0,1) 0/+0,1 mm, (0,5 - 1) 0,03 mm, (3,1 - 4) 0,05 mm
JS522
34
[
[
[
[
[
[
[
[
[
[
[
[
[
35
Seco Feedmax Product Features -C1, -C2 and -N

-C1 for exiting in CFRP
Features
- Sharp optimized double point
geometry
- Wear resistant micrograin
substrate
- Diamond coating for improved
wear resistance
-C2 for exiting in Ti or Al when

drilling stacks with CFRP
Features
- Sharp,strong point geometry
- Optimized chip breaking
- Wear resistant micrograin
substrate
- Diamond coating for even
more wear resistance
Benefits:
- Hole quality
- Minimized delamination at
hole entry / exit
- Excellent chip breaking with
enhanced chip evacuation for
better surface finish
- Long tool life
- Increased productivity
-N for Aluminium
Features:
- Sharp cutting edge
- Large front clearence
- Thin land margins
- Large back taper
Seco Feedmax Product Features -C1, -C2 and -N
36
Benefits:
Cost reduction through
- Application security
- Enhanced productivity
- Less deburring
When hole quality is in focus

With issues like entrance/exit delamination and splintering, the
focus has been clear. Design tools, optimized for composite
applications, both exiting in composite material as well as in
sandwich material (exiting in Al. Or Ti).
- No push-up delamination (entrance)
- No pull-down delamination (exit)
The Dura diamond coating ensures good dimensional tolerance
throughout the long tool life.
Application example
Plain CFRP/GFRP (exit in composite material)
C1 geometry
Sandwich material (exit in Al/Ti)
C2 geometry
CFRP
CFRP
Al/Ti
37
Seco Feedmax SD205A, -C1 geometry

Drilling depth ~ 5 x D
Cylindrical shank DIN 6537A
A=Internal through coolant.

For cutting and machining data see page 40-41.
Dura diamond coating
C1 Geometry
Drill
dia. Dc
(mm)
Drill
dia. Dc
(inch)
3,20
4,10
3/16
6,00
1/4
5/16
3/8
7/16
1/2
Expected
hole
tolerance
Manufacturing
tolerance
drill
Max
drilling
depth l4
(mm)
3,15/3,25
4,05/4,15
4,755/4,805
5,95/6,05
6,35/6,401
7,938/7,988
9,525/9,576
11,112/11,163
12,70/12,751
3,20 m7
4,10 m7
4,78 m7
6,00 m7
6,376 m7
7,963 m7
9,551 m7
11,138 m7
12,726 m7
20
26
31
31
34
40
46
53
53
Dimensions in mm
Part No.*
SD205A-3.2-20-6R1-C1
SD205A-4.1-26-6R1-C1
SD205A-4.78-31-6R1-C1
SD205A-6.0-31-6R1-C1
SD205A-6.38-34-8R1-C1
SD205A-7.963-40-8R1-C1
SD205A-9.55-46-10R1-C1
SD205A-11.138-53-12R1-C1
SD205A-12.726-53-14R1-C1
l2
l1
lc
l6
dmm h6
66
74
82
82
91
91
103
118
124
30
38
46
46
55
55
63
73
79
36
36
36
36
36
36
40
45
45
26
37
44
44
53
53
61
71
77
6
6
6
6
8
8
10
12
14
C1 Geometry Chamfer drills
Drill
dia. Dc
(mm)
Drill
dia. Dc
(inch)
Expected
hole
tolerance
Manufacturing
tolerance
drill
Max
drilling
depth l4
(mm)
3/16
4,755/4,805
5,95/6,05
6,35/6,401
7,938/7,988
9,525/9,576
11,112/11,163
12,70/12,751
4,78 m7
6,00 m7
6,376 m7
7,963 m7
9,551 m7
11,138 m7
12,726 m7
31
31
34
40
46
53
53
6,00
1/4
5/16
3/8
7/16
1/2
*For intermediate diameters see the Custom Design software.
38
Dimensions in mm
Part No.*
SD205A-C50-4.78-31-10R1-C1
SD205A-C50-6.0-31-12R1-C1
SD205A-C50-6.376-34-12R1-C1
SD205A-C50-7.963-40-14R1-C1
SD205A-C50-9.551-46-18R1-C1
SD205A-C50-11.138-53-20R1-C1
SD205A-C50-12.726-53-22R1-C1
l2
l1
lc
l6
dmm h6
89
94
103
103
115
127
133
49
49
58
58
67
77
83
40
45
45
45
48
50
50
47
47
56
56
65
75
81
10
12
12
14
18
20
22
0,9
0,9
0,9
1,15
1,15
1,4
1,4


Dura diamond coating
C2 Geometry
Drill
dia. Dc
(mm)
Drill
dia. Dc
(inch)
3,20
4,10
3/16
6,00
1/4
5/16
3/8
7/16
1/2
Expected
hole
tolerance
Manufacturing
tolerance
drill
Max
drilling
depth l4
(mm)
3,15/3,25
4,00/4,20
4,755/4,805
5,95/6,05
6,35/6,401
7,938/7,988
9,525/9,576
11,112/11,163
12,70/12,751
3,20 m7
4,10 m7
4,78 m7
6,00 m7
6,376 m7
7,963 m7
9,551 m7
11,138 m7
12,726 m7
21
27
32
32
35
42
48
56
56
Dimensions in mm
Part No.*
SD205A-3.2-21-6R1-C2
SD205A-4.1-27-6R1-C2
SD205A-4.78-32-6R1-C2
SD205A-6.0-32-6R1-C2
SD205A-6.38-35-8R1-C2
SD205A-7.963-42-8R1-C2
SD205A-9.55-48-10R1-C2
SD205A-11.138-56-12R1-C2
SD205A-12.726-56-14R1-C2
l2
l1
lc
l6
dmm h6
66
74
82
82
91
91
103
118
124
30
38
46
46
55
55
63
73
79
36
36
36
36
36
36
40
45
45
26
37
44
44
53
53
61
71
77
6
6
6
6
8
8
10
12
14
C2 Geometry Chamfer drills
Drill
dia. Dc
(mm)
Drill
dia. Dc
(inch)
Expected
hole
tolerance
Manufacturing
tolerance
drill
Max
drilling
depth l4
(mm)
3/16
4,755/4,805
5,95/6,05
6,35/6,401
7,938/7,988
9,525/9,576
11,112/11,163
12,70/12,751
4,78 m7
6,00 m7
6,376 m7
7,963 m7
9,551 m7
11,138 m7
12,726 m7
32
32
35
42
48
56
56
6,00
1/4
5/16
3/8
7/16
1/2
Dimensions in mm
Part No.*
SD205A-C50-4.78-32-10R1-C2
SD205A-C50-6.0-32-12R1-C2
SD205A-C50-6.376-35-12R1-C2
SD205A-C50-7.963-42-14R1-C2
SD205A-C50-9.551-48-18R1-C2
SD205A-C50-11.138-56-20R1-C2
SD205A-C50-12.726-56-22R1-C2
l2
l1
lc
l6
dmm h6
89
94
103
103
115
127
133
49
49
58
58
67
77
83
40
45
45
45
48
50
50
47
47
56
56
65
75
81
10
12
12
14
18
20
22
0,9
0,9
0,9
1,15
1,15
1,4
1,4
39
Seco Feedmax Cutting data

SD205A for C1 and C2 geometries
The recommended start values for general applications are marked bold.
Reduce the values in case of poor stability in the application, high hardness of the
workpiece or low coolant pressure in combination with drilling deep holes (> 5 x D).
Seco
material
group No.
Recommended feed f, (mm/rev)
Application
Tool geometry
Recommended
cutting speed
vc (m/min)
10
12
CFRP
C1
50-65-150
0,03-0,06,0,08
0,03-0,06-0,08
0,04-0,06-0,09
0,03-0,07-0,10
CFRP\Al (stacked)
C2*
50-65-150
0,08-0,10,0,12
0,08-0,10-0,12
0,10-0,13-0,15
0,10-0,13-0,15
CFRP\Ti (stacked)
C2*
30-40-50
0,05-0,06-0,07
0,05-0,07-0,08
0,08-0,10-0,12
0,10-0,12-0,15
GRP
C1
40-50-100
0,03-0,06-0,08
0,03-0,06-0,08
0,04-0,06-0,09
0,03-0,07-0,10
GRP\Al (stacked)
C2*
40-50-100
0,08-0,10-0,12
0,08-0,10-0,12
0,10-0,13-0,15
0,10-0,13-0,15
GRP\Ti (stacked)
C2*
30-40-50
0,05-0,06-0,07
0,05-0,07-0,08
0,08-0,10-0,12
0,10-0,12-0,15
CFRP
PMC
Honeycomb
(non ferrous)
GRP
Honeycomb
(non ferrous)
* C2 geometry to be used when the exit layer is Alu or Ti. If the exit layer is composite use C1 geometry.
Seco Feedmax Cutting data
40
Seco Feedmax Troubleshooting

Delamination
Hole exit
Spalling
Uncut fibres
Uncut resin
Problem:
Solution:
Delamination
(push down)
Spalling
Uncut fibres
Uncut resin
Peal up
- Use tool with more
negative geometry
- Reduce feed/rev.
- Use tool with more

positive geometry
- Reduce feed/rev.
- Use tool with a

sharper geometry
- Reduce feed/rev.
- Use tool with a

sharper geometry
- Reduce feed/rev.
- Reduce cutting speed
Push down
- Reduce feed/rev.
Problem:
Solution:
Melted resin
Too much heat
- Reduce cutting
speed
Poor tool life

- Reduce cutting
speed
Seco Feedmax Troubleshooting
41
Seco Feedmax SD203A, -N geometry


DLC Coated
Hole tolerance: IT 8-9.
Drill
dia. Dc
(mm)
Drill
dia. Dc
(inch)
2,5
3,0
3,3
3,5
4,0
4,1
4,5
5,0
5,2
5,5
6,0
6,35
6,5
6,746
6,8
7,0
7,1
7,145
7,5
7,938
8,0
8,5
9,0
9,5
9,525
10,0
10,2
10,32
10,5
11,0
11,113
11,5
12,0
12,5
12,7
13,0
13,492
13,5
14,0
1/4
17/64
9/32
5/16
3/8
13/32
7/16
1/2
17/32
-
Max
drilling
depth l4
(mm)
8
14
14
15
17
17
18
20
20
21
21
23
23
25
25
25
25
25
25
27
27
27
29
29
31
31
31
31
31
33
33
33
36
36
36
36
37
37
37
Dimensions in mm
Part No.*
SD203A-2.5-8-4R1-N
SD203A-3.0-14-6R1-N
SD203A-3.3-14-6R1-N
SD203A-3.5-15-6R1-N
SD203A-4.0-17-6R1-N
SD203A-4.1-17-6R1-N
SD203A-4.5-18-6R1-N
SD203A-5.0-20-6R1-N
SD203A-5.2-20-6R1-N
SD203A-5.5-20-6R1-N
SD203A-6.0-21-6R1-N
SD203A-02500-091-0315R1-N
SD203A-6.5-23-8R1-N
SD203A-02656-098-0315R1-N
SD203A-6.8-25-8R1-N
SD203A-7.0-25-8R1-N
SD203A-7.1-25-8R1-N
SD203A-02813-098-0315R1-N
SD203A-7.5-25-8R1-N
SD203A-03125-106-0315R1N
SD203A-8.0-27-8R1-N
SD203A-8.5-27-10R1-N
SD203A-9.0-29-10R1-N
SD203A-9.5-29-10R1-N
SD203A-03750-122-0394R1-N
SD203A-10.0-31-10R1-N
SD203A-10.2-31-12R1-N
SD203A-04063-122-0472R1-N
SD203A-10.5-31-12R1-N
SD203A-11.0-33-12R1-N
SD203A-04375-130-0472R1-N
SD203A-11.5-33-12R1-N
SD203A-12.0-36-12R1-N
SD203A-12.5-36-14R1-N
SD203A-05000-142-0551R1-N
SD203A-13.0-36-14R1-N
SD203A-05312-146-0551R1-N
SD203A-13.5-37-14R1-N
SD203A-14.0-37-14R1-N
42
l2
l1
lc
l6
dmm h6
44
62
62
62
66
66
66
66
66
66
66
79
79
79
79
79
79
79
79
79
79
89
89
89
89
89
102
102
102
102
102
102
102
107
107
107
107
107
107
16
26
26
26
30
30
30
30
30
30
30
43
43
43
43
43
43
43
43
43
43
49
49
49
49
49
57
57
57
57
57
57
57
62
62
62
62
62
62
28
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
40
40
40
40
40
45
45
45
45
45
45
45
45
45
45
45
45
45
13
20
20
20
24
24
24
28
28
28
28
34
34
34
34
34
34
41
41
41
41
47
47
47
47
47
55
55
55
55
55
55
55
60
60
60
60
60
60
4
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
10
10
10
10
10
12
12
12
12
12
12
12
14
14
14
14
14
14

Intermediate diameters drilling depth ~ 3 x D

DLC Coated
Hole tolerance: IT 8-9.
Drill
dia. Dc
(mm)
Max
drilling
depth l4
(mm)
2,00-2,20
2,21-2,60
2,61-2,99
3,00-3,40
3,41-3,75
3,76-4,20
4,21-4,50
4,51-4,75
4,76-5,20
5,21-6,10
6,00-6,60
6,61-7,00
7,01-7,50
7,51-8,10
8,00-8,60
8,61-9,50
9,51-10,10
10,00-10,50
10,51-11,80
11,81-12,10
12,00-13,00
13,00-14,10
14,00-15,00
15,01-16,10
16,00-17,00
17,01-18,10
18,00-20,10
7
8
9
14
15
17
18
18
20
21
23
25
25
27
27
29
31
31
33
36
36
37
38
39
40
41
49
Dimensions in mm
Part No.**
SD203A-x.xx-7-4R1-N
SD203A-x.xx-8-4R1-N
SD203A-x.xx-9-4R1-N
SD203A-x.xx-14-6R1-N
SD203A-x.xx-27-10R1-N
SD203A-x.xx-29-10R1-N
SD203A-x.xx-31-10R1-N
SD203A-xx.xx-31-12R1-N
l2
l1
lc
l6
dmm h6
41
44
44
62
62
66
66
66
66
66
79
79
79
79
89
89
89
102
102
102
107
107
115
115
123
123
131
13
16
16
26
26
30
30
30
30
30
43
43
43
43
49
49
49
57
57
57
62
62
67
67
75
75
81
28
28
28
36
36
36
36
36
36
36
36
36
36
36
40
40
40
45
45
45
45
45
48
48
48
48
50
11
13
15
20
20
24
24
26
28
28
34
34
41
41
47
47
47
55
55
55
60
60
65
65
73
73
79
4
4
4
6
6
6
6
6
6
6
8
8
8
8
10
10
10
12
12
12
14
14
16
16
18
18
20
The drills are available in increments of 0,01 mm. Fill in required cutting instead of -xx.xx- according to the ordering example.
Cutting tolerance is equal to m7 unless otherwise specified. Ordering example for 11,3 mm: SD203-11.3-33-12R1-N.
** Also available for intermediate diameters in the Custom Design software.
43
Seco Feedmax Cutting data for aluminium

The recommended start values for general applications are marked bold.
Reduce the values in case of poor stability in the application, high hardness of the
workpiece or low coolant pressure in combination with drilling deep holes (> 3 x D).
Seco
material
group
No.
Geometry

3
10
100-80-60
0,06-0,08-0,10
0,08-0,10-0,13
0,09-0,12-0,15
0,12-0,16-0,20
0,14-0,19-0,24
10
80-70-50
0,04-0,07-0,08
0,05-0,07-0,09
0,06-0,11-0,13
0,08-0,14-0,17
0,10-0,16-0,19
11
70-60-30
0,03-0,05-0,06
0,04-0,06-0,07
0,05-0,08-0,10
0,07-0,11-0,13
0,08-0,13-0,16
16
400-250-60
0,13-0,16-0,20
0,19-0,24-0,30
0,22-0,28-0,35
0,25-0,32-0,40
0,31-0,38-0,48
17
250-200-60
0,13-0,16-0,20
0,19-0,24-0,30
0,22-0,28-0,35
0,25-0,32-0,40
0,31-0,38-0,48
Seco
material
group
No.
Geometry
12
14
16
18
20
0,16-0,21-0,26
0,18-0,24-0,29
0,19-0,26-0,31
0,21-0,27-0,32
0,22-0,27-0,33
10
0,11-0,18-0,21
0,12-0,21-0,24
0,13-0,23-0,26
0,15-0,24-0,27
0,15-0,25-0,28
11
0,09-0,15-0,17
0,10-0,17-0,19
0,11-0,18-0,20
0,12-0,19-0,21
0,12-0,20-0,22
16
0,33-0,42-0,52
0,38-0,48-0,58
0,41-0,51-0,61
0,43-0,53-0,64
0,44-0,54-0,65
17
0,33-0,42-0,52
0,38-0,48-0,58
0,41-0,51-0,61
0,43-0,53-0,64
0,44-0,54-0,65
Seco Feedmax Cutting data for aluminium
44
Recommended
cutting speed
vc (m/min)
Seco Feedmax Regrinding instructions

Regrinding instructions for Solid carbide drills with -N geometry
1. Conical flank
2. Web thinning
Chisel edge length L
Lip height distance (axial run-out) to be within 0,01 mm
3. Grinding of flat X
4. Edge preparation
X = 0,08 x drill diameter Dc
bn=0,01-0,02
Drill dia. Dc (mm)
L (mm)
310
0,10,3
1020
0,20,4
Max. allowed flank wear before regrinding is 0,10,3 mm measured at the largest point.
Specifications
Proposed specification of diamond wheels:
Conical clearance: Wheel shape12A2 Grit size D54
Gashing: Wheel shape 1A1 or 1V1 Grit size D64-D46
Corner chamfer: Wheel shape 1A1 or 12A2
Edge treatment: grinding K-land or brushing
Important:
The cutting edges must be uniform and have the same size of edge preparation.
The edge preparation must be applied on the whole length of the cutting edges.
Seco Feedmax Regrinding instructions
45
Workpiece materials Seco material groups

Steel
Rm (N/mm2)
kc1.1
(N/mm2)
mc
<450
1350
0,21
Very soft low-carbon steel.

Purely ferritic steel.
Free-cutting steel.
400 <700
1500
0,22
Structural steels. Ordinary carbon steel with

low to medium carbon content (<0,5%C).
450 <550
1500
0,25
Carbon steel with high carbon content (>0,5%C).

Medium hard steel for toughening. Ordinary low-alloy steel.
Ferritic and martensitic stainless steel.
550 <700
1700
0,24
Normal tool steel.

Harder steel for toughening.
Martensitic stainless steel.
700 <900
1900
0,24
Difficult tool steel.

High-alloy steels with high hardness.
900 <1200
2000
0,24
Difficult high-strength steel with 42- 56 HRc hardness.

Hardened steel from material group 36.
>1200
2900
0,22
Stainless steel
8
Easy austenitic stainless steel.

Free-cutting stainless steel. Calcium-treated stainless steel.
1750
0,22
Moderately difficult stainless steel.

Austenitic and duplex stainless steel.
1900
0,20
10
Difficult stainless steel.

2050
0,20
11
Very difficult stainless steel.

2150
0,20
12
Medium hard cast iron.

Grey iron.
1150
0,22
13
Low-alloy cast iron.

Malleable cast iron. Nodular cast iron.
1225
0,25
14
Moderately difficult alloy cast iron.

Moderately difficult malleable cast iron. Nodular cast iron.
1350
0,28
15
Difficult high-alloy cast iron.

Difficult malleable cast iron. Nodular cast iron.
1470
0,30
Cast iron
Other materials
16
Free-cutting non-ferrous materials.

Aluminium with <10% Si.
Brass, Zinc, Magnesium.
700
0,25
17
Non-ferrous materials.
Aluminium with >10% Si.
Bronze, Cupro-nickel.
700
0,27
20
Nickel-, Cobalt- and Iron-based superalloys with hardness <30 HRc.

Incoloy 800, Inconel 601, 617, 625. Monel 400.
2600
0,24
21
Nickel-, Cobalt- and Iron-based superalloys with hardness >30 HRc.

Incoloy 925, Inconel 718, 750-X, Monel K-500.
3300
0,24
22
Titanium based alloys,

Ti-6Al-4V.
1450
0,23
kc1.1-values with 0 degree effective cutting rake angle. For other rake angles, reduce the kc1.1-value by 1% for every degree increase in the cutting rake
angle and vice versa, mc is the exponent used for calculating power demand. Bear in mind that the Rm-value is only an aid in the selection of the
material group when the material has been worked by rolling, drawing, heat treatment or other methods that increase the strength of the material.
Workpiece materials Seco material groups
46
Workpiece materials Classification

Steels
Seco
mat. For power
group calculation
kc1.1 mc
No.
Workpiece materials into material groups

AISI
W-stoff
DIN
BS
AFNOR
1350 0,21 1106

1010
A27 65-35
A570 36
A573-81 65
A515 65
1015
1022
A36
A573-81
1025
1.0201
1.1121
1.1121
1.0443
1.0416
1.0038
1.0116
1.0345
1.0401
1.1133
1.0144
1.0425
1.1158
St 36
Ck 10
St 37-1
GS-45
GS-38
RSt 37-2
St 37-3
HI
C 15
GS-20Mn 5
St 44-2
St 44-3
StE 320-3Z
H II
Ck 25
045 M 10
4360 40 A
A1
4360 40 C
4360 40 B
1501 161
080 M 15
120 M 19
4360 43 A
4360 43 C
1501 160
050 A 20
Fd 5
XC 10
1500 0,22 1213

(12L13)
(12L14)
(12L13)
1140
1151
1.0715
1.0718
1.0723
1.0737
1.0718
1.0726
1.0727
9 SMn 28
9 SMnPb 28
15 S 20
9 SMnPb 36
9 SMnPb 28
35 S 20
45 S 20
230 M 07
210 A 15
212 M 36
212 M 44
S 250
S 250 Pb
S 300
S 300 Pb
35 MF 4
45 MF 4
1500 0,25 1015

A27 70-36
1035
1035
A148 80-40
1043
1055
1042
A537 1
A662 C
A738
A572-60
A572-60
1.1141
1.0551
1.0501
1.1181
1.0553
1.0503
1.0535
1.1191
1.0473
1.0436
1.0577
1.0570
1.8900
Ck 15
GS-52
C 35
CK 35
GS-60
C 45
C 55
Ck 45
19 Mn 6
ASt 45
ASt 52
St 52-3
17 MnV 6
StE 380
080 M 15
A2
060 A 35
080 A 32
A3
080 M 46
070 M 55
080 A 47
1501 224
1501 224
1501 224
4360 50 B
4360 55 E
4360 55 E
XC 18
280-480 M
AF 55 C 35
XC 38
320-560 M
AF 65 C 45
XC 45
A 52 CP
A 48 FP
A 52 FP
E 36-3
NFA 35-501 E 36
SS
1160
1265
1300
E 23-45 M
1305
1306
230-400 M
1311
E 24-2 Ne
1312
E 24-U
1330
A 37 CP
1350
CC 12
1410
20 M 5
NFA 35-501 E 28 1411
1412
E 28-3
1421
1432
A 42 CP
1450
XC 25
U.N.E./
I.H.A.
JIS
UNI
F.1510
F.221
F.1110
F.1110
F.1515
F.1120
S 10 C
S 10 C
SGV 410, 450, 480, 490

S 15 C
SMnC 420
SMH 400 A, B, C
SGV 410, 450, 480

S 25 C
C10
Fe37-3
C15:C16
G22Mn3
1912
1914
1922
1926
1940
1957
1973
SUM 22
SUM 22 L
SUM 32
(SUM 32 L)
CF9SMn28
CF9SMnPb28
CF9SMnPb36
CF9SMnPb28
1370
1505
1550
1572
1606
1650
1655
1660
2101
2103
2107
2132
2142
2145
F.1511
F.1130
F.1135
F.5110
F.1150
F.1140
F.1518
S 15 CK
S 35 C
S 35 C
S 45 C
S 55 C
S 45 C
SGV 410, 450, 480
SM 490 A, B, C
C16
C35
C35
C45
C45
C55
C45
Fe52BFN/Fe52CFN
FeE390KG
47

Steels
Seco
mat. For power
group calculation
kc1.1 mc
No.
48

AISI
W-stoff
1.1730
1.1191
1.1221
1.1231
1.1248
1.1274
1.0904
1.1167
1.0841
1.7337
1.7380
1.7218
1.8159
1.2330
1.8515
1.2332
1.7225
1.7045
1.7176
1.3505
1.6523
1.7131
1.5415
1.8509
1.4000
1.4001
(1.4006)
1.2341
1.4724
1.4016
1.4113
1.4005
1.4104
1.4512
1.4510
1700 0,24
1045
1042
1064
1070
1080
1095
9254
1335
5120
A387 12-2
A182 F-22
4130
6150
4135
4142
4140
5140
5155
52100
8620
5115
A204A
A355A
403
(410S)
410
P4
405
430
434
416
430F
409
430Ti
1900 0,24
W1
420
L3
P20 + 1
O1
6 F7
4340
S1
420
(420)
(420)
431
440B
1.1545
1.4021
1.2108
1.2210
1.2312
1.2510
1.2767
1.6582
1.6746
1.2542
1.4021
1.4028
1.4031
1.4923
1.4057
1.4112
DIN
C 45W
Ck 45
Ck 60
Ck 67
Ck 75
Ck 101
55 Si 7
36 Mn 5
St 52-3
16 CrMo 4 4
10 CrMo 9 10
25 CrMo 4
50 CrV 4
35 CrMo 4
31 CrMo 12
47 CrMo 4
42 CrMo 4
42 Cr 41
55 Cr 31
100 Cr 6
21 NiCrMo 2
16 MnCr 5
15 Mo 3
42 CrAlMo 7
X6 Cr 13
X7 Cr 14
G-X 10 Cr 13
X6 CrMo 4
X6 CrAl 13
X6 Cr 17
X6 CrMo 17
X12 CrS 13
X12 CrMoS 17
X5 CrTi 12
X6 CrTi 17
C105W1
X42 Cr 13
90 CrSi 5
115 CrV 3
40 CrMnMoS 8 6
100 MnCrW 4
X45 NiCrMo 6 7
31 NiCrMo 13 4
34 CrNiMo 6
32 NiCrMo 14 5
45 WCrV 7
X20 Cr 13
X30 Cr 13
X40 Cr 13
X22 CrMoV 12 1
X20 CrNi 17 2
X90 CrMoV 18
BS
En 43 B
080 M 46
060 A 62
070 A 72
060 A 78
060 A 96
250 A 53
150 M 36
150 M 19
1501 620
1501 622
CDS 110
735 A 50
708 A 37
722 M 24
708 M 40
708 M 40
530 A 40
527 A 60
534 A 99
805 H 20
527 M 17
1501 240
905 M 39
403 S 17
(403 S17)
410 S21
405 S 17
430 S 17
434 S 17
416 S 21
420 S 37
409 S 19
BW1A
420 S 37
BL 3
BO1
En 30 B
830 M 31
817 M 40
830 M 31
BS1
420 S 37
420 S 45
431 S 29
AFNOR
XC 65
XC 68
XC 75
XC 100
55 S 7
40 M 5
20 MC 5
15 CD 4.5
12 CD 9.10
25 CD 4
50 CV 4
34 CD 4
30 CD 12
42 CD 4
42 CD 4
42 C 4 TS
55 C 3
100 C 6
20 NCD 2
16 MC 5
15 D 3
40 CAD 6.12
Z 8 C 13
Z 8 C 13
Z 10 C 13 M
Z 8 CA 12
Z 8 C 17
Z 11 CF 13
Z 13 CF 17
Z 6 CT 12
Z 4 CT 17
Y 105
Z 20 C 13
Y 100 C 6
8 Mo 8
35 NCD 6
35 NCD 14
55 WC 20
Z 20 C 13
Z 30 C 13
Z 40 C 14
Z 15 CN 16-02
SS
1672
1672
1678
1770
1774
1870
2090
2120
2172
2216
2218
2225
2230
2234
2240
2244
2244
2245
2253
2258
2506
2511
2912
2940
2301
2301
2302
2320
2325
2380
2383
1880
(2314)
2092
(2140)
2140
2534
2541
2710
2303
(2304)
(2304)
2321
U.N.E./
I.H.A.
F.114
F.1150
F.5103
F.5107
F.5117
F.144
F.411
F.431
F.155
F.1251
F.143
F.1250
F.1712
F.1252
F.1207
F.5230
F.1522
F.1516
F.1740
F.3110
F.3401
F.3113
F.3411
F.3117
F.5118
F.3402
F.5230
F.520L
X210CrW12
F.5220
F.1270
F.1280
F.1260
F.5241
F.5261
F.5263
F.3404
F.313
JIS
S 45 C
S 58 C
SUP 4
SMn 438(H)
SCM 420
SUP 10
SCM 432
SCM 440
SCM 440
SCr 440
SUP 9(A)
SUJ 2, SUJ 4
SNCM 220(H)
SUS 403
SUS 410 S
SUS 410
SUS 405
SUS 430
SUS 434
SUS 430 F
SUH 409
SUS 420 J1
SNCM 447
SUS 420 J 1
(SUS 420 J 1)
(SUS 420 J 1)
SUS 431
SUS 440 B
UNI
C45
C60
C70
5SSi8
Fe52
12CrMo910/
G14CrMo910
25CrMo4
50CrV4
30CrMo12
42CrMo4
55Cr31
100Cr6
20NiCrMo2
16MnCr5
16Mo3
41CrAlMo7
X6Cr13
X6Cr13
X12Cr13
X10CrAl12
X8Cr17
X8CrMo17
X12CrS13
X10CrS17
X6CrTi12
X6CrTi17
C38KU
X20Cr13
C100KU
95MnWCr5KU
35NiCrMo6KB
45WCrV8KU
X20Cr13
X30Cr13/XG40Cr13
X40Cr14
X16CrNi16

Steels
Seco
mat. For power
group calculation
kc1.1 mc
No.

AISI
W-stoff
DIN
BS
2000 0,24 P3
P20
H13
A2
D2
D4 (D6)
L6
M2
M 35
M7
446
422
429
440C
1.2080
1.2311
1.2344
1.2363
1.2379
1.2436
1.2713
1.2721
1.7321
1.3343
1.3243
1.3348
1.4749
1.4935
1.4125
X210 Cr 12
40 CrMnMo 7
X40CrMoV 5 1
X100 CrMoV 5 1
X155 CrMoV 12 1
X210 CrW 12
55NiCrMoV 6
50 NiCr 13
20 MoCr 4
S6/5/2
S6/5/2/5
S2/9/2
X18 CrN 28
X20 CrMoWV 12 1
X10 CrNi 15
X105 CrMo 17
BD3
BH11
BA2
BD2
BD6
BM2
2900 0,22 A128 75
1.3401
G-X120 Mn 12
BW10
AFNOR
Z 200 C 12
Z 38 CDV 5
Z 100 CDV 5
Z 160 CDV 12
Z 200 CD 12
55 NCV 6
Z 85 WDCV
6-5-2-5
Z 100 CD 17
Z 120 M 12
U.N.E./
I.H.A.
SS
JIS
UNI
2710
2242
2260
2310
2312
2550
2625
2722
2723
2782
F.5212
F.5263
F.5318
F.5227
F.5211
F.5213
F.520.S
F.528
F.1523
F.5603
F.5613
SKD 1
SKD 61
SKD 12
SKD 2
SKT 4
SKH 9
SKH 55
SUH 446
SUS 440 C
X40CrMoV511KU
X100CrMoV51KU
X155CrVMo121KU
X215CrW121K
30CrMo4
HS6-5-2-2
HS6-5-5
HS2-9-2
X16Cr26
2183
SCMnH 1
49

Stainless steels
Seco
mat. For power
group calculation
kc1.1 mc
No.

AISI
W-stoff
DIN
BS
AFNOR
SS
U.N.E./
I.H.A.
JIS
UNI
1750 0,20 304

304H
303
304L
305
302
301
CF-8
1.4301
1.4948
1.4305
1.4306
1.4312
1.4310
1.4308
X5 CrNi 18 10
X6 CrNi 18 11
X10 CrNiS 18 9
X2 CrNi 18 10
X8 CrNi 18 12
X12 CrNi 18 9
X12 CrNi 17 7
X6 CrNi 18 9
304 S 10
304 S 51
303 S 31
304 S 11
305 S 19
302 S 31
301 S 21
304 C 15
Z 5 CN 18-09
Z 5 CN 18-09
Z 8 CNF 18-09
Z 3 CN 19-11
Z 10 CN 18-09
Z 11 CN 17-08
Z 6 CN 18-10M
2333
2333
2346
2352
2330
2331
2333
F.3504
F.3504
F.3508
F.3504
F.3503
F.3507
F.3517
SUS 304
SUS 304 H
SUS 303
SUS 304 L
SUS 305
SUS 302
SUS 301
SCS 13
X5CrNi1810
X10CrNis1809
X2CrNi1811
X8CrNi1910
X10CrNi1809
X12CrNi1707
1900 0,20 321

347
316
316Ti
316
316L
316Ti
316L
317
310S
317L
304LN
309S
CF-8M
1.4541
1.4550
1.4436
1.4571
1.4401
1.4404
1.4571
1.4435
1.4449)
1.4845
1.4428
1.4418
1.4311
1.4833
1.4408
X6 CrNiTi 18 10
X6 CrNiNb 1810
X5 CrNiMo 17 13 3
X8 CrNiMoTi 17 12 2
X5 CrNiMo 17 12 2
X2 CrNiMo 17 13 2
X6 CrNiMoTi 17 12 2
X2 CrNiMo 18 14 3
X5 CrNiMo 17 13
X12 CrNi 25 20
X2 CrNiMo 18 16 4
X4 CrNiMo 16 5
X2 CrNiN 18 10
X6 CrNi 22 13
X6 CrNiMo 18 10
321 S 31
347 S 31
316 S 33
320 S 31
316 S 31
316 S 11
320 S 31
316 S 13
317 S 16
310 S 16
317 S 12
304 S 61
309 S 13
304 C 15
Z 6 CNT 18-10
Z 6 CNNb 18-10
Z 6 CND 19-12-03
Z 7 CND 17-11-02
Z 3 CND 17-12-02
Z 6 CNDT 17-12-02
Z 3 CND 18-14-03
Z 12 CN 25-20
Z 2 CND 19-15-04
Z 6 CND 16-04-01
Z 2 CN 18-10 AZ
Z 15 CN 24-13
2337
2338
2343
2347
2348
2350
2353
2361
2367
2387
2371
2343
F.3523
F.3524
F.3534
F.3533
F.3535
F.3533
F.3539
F.3541
SUS 321
SUS 347
SUS 316
SUS 316
SUS 316 L
SUS 316 L
SUS 317
SUH 310
SUS 317 L
SUS 304 LN
SUS 309 S
SCS 14
X6CrNiTi1811
X6CrNiNb1811
X5CrNiMo1713
X6CrNiTi1811
X5CrNiMo1712
X2CrNiMo1712
X6CrNiMoTi1712
X2CrNiMo1713
X6CrNi2520
X2CrNiMo1816
X2CrNiN1811
X6CrNi2314
10
2050 0,20 S44400

202
S30815
CA6-NM
660
(S31726)
330
309
310
1.4521
1.4371
1.4893
1.4313
1.4980
1.4439
1.4864
1.4841
X1CrMoTi 18 2
X3 CrMnNiN 18 8 7
X8 CrNiNb 11
(G-)X4 CrNi 13 4
X5 NiCrTi 25 15
X2 CrNiMoN 17 13 5
X12 NiCrSi 16
X15 CrNi 23 13
X15 CrNiSi 25 20
284 S 16
(425 C 11)
NA 17
309 S 24
314 S 31
Z 8 CMN 18-08-05
Z 4 CND 13-04 M
Z 8 NCTV 25-15 B FF
Z 3 CND 18-14-06 AZ
Z 12 NCS 35-16
Z 15 CNS 20-12
Z 15 CNS 25-20
2326
2368
2385
2570
F.3123
F.3313
F.3312
F.3310
SUS 444
SUS 202
SCS 5
SUH 330
(G)X6CrNi304
X16CrNiSi2520
11
2150 0,20 (329)

S32304
SS30415
316LN
316LN
S31500
S31803
CN-7M
No8904
S31254
S31753
S32750
S17400
(1.4460)
1.4362
1.4891
1.4406
1.4429
1.4417
1.4462
1.4539
1.4539
1.4410
1.4542
X4 CrNiMo 27 5 2
X2 CrNiN 23 4
X5 CrNiNb 18 10
X2 CrNiMoN 17 13 2
X2 CrNiMoN 17 13 2
X2 CrNoMoSi 15
X2 CrNiMoN 22 5 3
(G-)X1 NiCrMoCu 25 20 5
X2 NiCrMoCu 25 20 5
X1 CrNiMoN 20 18 7
X2 CrNiMoN 18 13 4
X2 CrNiMoN 25 22 7
X3 CrNiMoN 25 7 4
X5 NiCrN 35 25
X5 CrNiCuNb 17 4
316 S 61
316 S 63
318 S 13
904 S 13
Z 5 CND 27-05 AZ
Z 2 CN 23-04 AZ
2372
Z2 CND 17-12 Az
Z2 CND 17-13 AZ
2376
Z3 CND 22-05 Az
Z1 NCDU 25-02 M
Z1 NCDU 25-20
2324
2327
2375
2375
2377
2564
2562
2378
2328
F.3543
SUS 329 J 1
SUS 316 LN
SUS 316 LN
SCS 24
50

Cast iron
Seco
mat. For power
group calculation
kc1.1 mc
No.

AISI
W-stoff
DIN
BS
AFNOR
U.N.E./
I.H.A.
JIS
0115-00
0717-02
0717-15
0717-15
0852-00
0854-00
FG 15
FGE 38-17
FC 150
FCD 400
FCMP 440/490
FCMP 540
G15
GS 370-17
GMN 45
GMN 55
SS
UNI
12
1150 0,22 A48-25B

60/40/18
60/40/18
A220-40010
A220-50005
0.6015
0.7040
0.7043
0.7033
0.8145
0.8155
GG-15
GGG-40
GGG-40.3
GGG-35.3
GTS-45-06
GTS-55-04
Grade 150
400/17
370/17
350/22L40
P440/7
P510/4
13
1225 0,25 A48-30B

A48-40B
A436 Type 2
65/45/12
80/55/06
A220-50005
A220-70003
0.6020
0.6025
0.6660
0.7050
0.7060
0.7652
0.8155
0.8165
GG-20
GG-25
GGL-NiCr 20 2
GGG-50
GGG-60
GGG-NiMn 13 7
GTS-55-04
GTS-65-02
Grade 200
Grade 260
L-NiCuCr202
500/7
600/3
S-NiMn 137
P510/4
P570/3
Ft 20 D
Ft 25 D
L-NC 202
FGS 500/7
FGS 600/3
S-Mn 137
Mn 550-4
Mn 650-3
0120-00
0125-00
0523-00
0727-02
0727-03
0772-00
0854-00
0856-00
FG 20
FG 25
FGE 50-7
FGE 60-2
FC 200
FC 250
FCD 500
FCD 600
FCMP 540
FCMP 590
G 20
G 25
GS 500-7
GS 600-2
GMN 55
GMN 65
14
1350 0,28 A48-45B

100/70/03
A43D2
A220-70003
A220-80002
A220-90001
0.6030
0.7070
0.7660
0.8165
0.8170
0.8170
GG-30
GGG-70
GGG-NiCr 20 2
GTS-65-02
GTS-70-02
GTS-70-02
Grade 300
700/2
Grade S6
P570/3
P690/2
Ft 30 D
FGS 700/2
S-NC 202
Mn 650-3
Mn 700-2
0130-00
0737-01
0776-00
0856-00
0862-00
0864-00
FG 30
FGE 70-2
FC 300
FCD 700
FCMP 590
FCMP 690
G 30
GS 700-2
GMN 65
GMN 70
GMN 70
15
1470 0,30 A48-50B

A48-60B
A220-90001
0.6035
0.6040
0.8170
GG-35
GG-40
GTS-70-02
Grade 350
Grade 400
Ft 35 D
Ft 40 D
Mn 700-2
0135-00
0140-00
0864-00
FG 35
FC 35
FC 40
FCMP 690
G 35
GMN 70
Ft 15 D
FGS 370/17
FGS 370/17
FGS 370/17
Mn 450-6
Mn 550-4
51
Cemented carbide inserts and insert carriers
Cemented carbide inserts and cemented carbide insert carriers from Seco Tools are not included in the product range intended for
the following requirements. Nevertheless Seco Tools can make the following declaration.
These product meet all requirements in RoHS (Restriction of the use of certain Hazardous Substances in electrical and electronic
equipment), WEEE (Waste Electrical & Electronic Equipment) and ELV (End of Life Vehicles) requirements.
Products do not contain mercury, lead, hexavalent chromium, cadmium, CFC, HCFC, flame retardants or solvents in concentrations
that exceed specifications in the regulations.
Regrinding:
Wet or dry grinding can produce potentially hazardous dusts or mists that can irritate skin, eyes, nose, throat and result in lung
damage or disease. To avoid injury use proper safety precautions and protective equipment.
Disposal:
Seco Tools will buy back used inserts and solid carbide tools for recycling. Inserts and solid carbide tools should be separated from
other metal waste (steel, aluminium, copper etc).
All packing material is fully recyclable.
CBN and PCD inserts

Inserts from Seco Tools are not included in the product range intended for the following requirements. Nevertheless Seco Tools can
make the following declaration.
This product meets all requirements in RoHS (Restriction of the use of certain Hazardous Substances in electrical and electronic
Regrinding:
Disposal:
Seco Tools will buy back used CBN- or PCD-tipped inserts for recycling. Inserts should be separated from other metal waste (steel,
aluminium, copper etc). Solid CBN-inserts may be discarded as landfill waste.
52
Black oxide insert carriers
Insert carriers from Seco Tools are not included in the product range intended for the following requirements. Nevertheless Seco
Tools can make the following declaration.
Disposal:
Used insert carriers may be sent for recycling together with ordinary steel waste (swarf and discarded steel scrap) for recycling.
Cermet inserts
Inserts from Seco Tools are not included in the product range intended for the following requirements. Nevertheless Seco Tools can
make the following declaration.
Inserts do contain Nickel and will leach Nickel when in contact with the skin. Amount of leaching is higher than specified in norm
SS-EN 1811 Reference test method for release of nickel from products intended to come into direct and prolonged contact with the
skin. These norms are intended for products that are in direct and prolonged contact with the skin and are therefore not directly
applicable for cermet inserts. Persons with known allergic reactions to nickel are advised to wear protective gloves when handling
cermet inserts.
Regrinding:
Disposal:
Used inserts may be recycled. Inserts should be separated from other metal waste (steel, aluminium, copper, etc) including cemented carbide inserts.
53
Nickel coated insert carriers
Insert carriers from Seco Tools are not included in the product range intended for the following requirements. Nevertheless Seco
Tools can make the following declaration.
Insert carriers do contain Nickel and will leach Nickel when in contact with the skin. Amount of leaching is higher then norm SS-EN
1811 Reference test method for release of nickel from products intended to come into direct and prolonged contact with the skin.
These norms are intended for products that are in direct and prolonged contact with the skin and are therefore not directly applicable
for insert carriers. Persons with known allergic reactions to nickel are advised to wear protective gloves when handling Nickel coated
insert carriers.
As Ni leaching is regarded as the highest priority within our environmental portfolio, Seco Tools will continue to focus on solving this
issue and we expect to implement a new process during 2009 that will meet the demand according to SS-EN 1811.
Disposal:
Used tools maybe sent for recycling together with ordinary steel waste (swarf and discarded steel scrap) for recycling.
54
Intentionally added alloying elements
Cemented carbide
Grade
CM
CMP
CP200
CP250
CP300
CP500
CP600
C15M
DP2000
F15M
F25M
F30M
F40M
HX
H15
H25
KX
MH1000
MK1500
MK2000
MK3000
MP1500
MP2500
MP3000
MS2500
TK1000
TK2000
TM2000
TM4000
TP1000
TP1500
TP200
TP2000
TP2500
TP3000
TP40
TS2000
TS2500
T1000D
T150M
T200M
T2000D
T25M
T250M
T250D
T3000D
T350M
T400D
T60M
883
890
Ti
Ta
Nb
Co
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[
Cr
Coating
Ni
Mo
[
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Ti
Al
[
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[
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[
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55

Inlay Tools For Advanced and Modern Materials GB LR PDF

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Inlay Tools For Advanced and Modern Materials GB LR PDF

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Доступные форматы

Content

Seco Feedmax Composite machining

SD205A, -C1, -C2 -geometry . . . . . . . . . . . . . . . . . . . . . . . . .

Tolerances / Seco material groups

Seco material groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Secomax PCBN, CBN170

Solid and brazed tips (double sided)

Nickel-based superalloys e.g. Inconel 718

Cutting speed, vc (m/min)

Cutting data recommendations

Cutting speed, vc (m/min)

Secomax PCBN, CBN170

Secomax PCBN, Inserts

Secomax PCBN, Inserts

*Anvil DDN150616 for insert DN..1504.., to be ordered separately

Secomax PCBN, Inserts

***For information, contact your local Seco office

Secomax PCBN, Inserts

*Anvil UTN160412 for insert TNGN1603.., to be ordered separately

MDT, Secomax PCBN, Inserts

MDT, Secomax PCBN, Inserts

JABRO COMPOSITE MACHINING

JABRO COMPOSITE MACHINING

Tool selection based on workpiece materials

Seco material group

JABRO COMPOSITE JC840 Cutting data

Side milling roughing

CFRP=Carbon Fibre Reinforced Plastic

JABRO COMPOSITE JC840 Cutting data

JABRO COMPOSITE JC840 Cutting data

Side milling finishing

CFRP=Carbon Fibre Reinforced Plastic

JABRO COMPOSITE JC840

JABRO COMPOSITE JC850 Cutting data

Copy milling roughing

CFRP=Carbon Fibre Reinforced Plastic

Copy milling finishing

JABRO COMPOSITE JC850 Cutting data

JABRO COMPOSITE JC850 Cutting data

Side milling roughing

Side milling finishing

CFRP=Carbon Fibre Reinforced Plastic

JABRO COMPOSITE JC850

JABRO COMPOSITE JC860 Cutting data

CFRP=Carbon Fibre Reinforced Plastic

JABRO COMPOSITE JC860 Cutting data

JABRO COMPOSITE JC860 Cutting data

Side milling (semi) roughing

CFRP=Carbon Fibre Reinforced Plastic

JABRO COMPOSITE JC860

JABRO COMPOSITE JC870 Cutting data

JABRO COMPOSITE JC870 Cutting data

JABRO COMPOSITE JC870 Cutting data

Side milling roughing

CFRP=Carbon Fibre Reinforced Plastic

JABRO COMPOSITE JC870

JABRO COMPOSITE JC870 Uncoated

JABRO COMPOSITE JC871 Cutting data

Side milling roughing

JABRO COMPOSITE JC871 Cutting data

JABRO COMPOSITE JC871

JABRO COMPOSITE JC871 Uncoated

JABRO COMPOSITE JC880 Cutting data