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Sl. No.
COMPONENT
P.O. NO. ITEMS : TUNDISH PREHEATING STATION TUNDISH DRYING STATION SEN PREHEATING OVEN CHARACTERSTICS TYPE/METHOD EXTEN REFERENCE TO BE CHECKED CATEGOR OF CHECK T OF DOCUMENT CHECK Y
NAME OF CLIENT : DANIELI INDIA LIMITED PROJECT : JINDAL STEEL & BSRM JOB POSITION AGENCY P W V REMARKS
ACCEPTANCE NORMS
FORMAT OF RECORD
RAW MATERIAL BOUGHT OUT ITEMS FOR PACKAGE UNITS. PHYSICAL & MAJOR 1 PLATE, ANGLE, CHANNEL, BEAM CHEMICAL PROPERTIES
MILL TC
2 ROUND BAR
100% 100%
DO DO DO DO DO DO DO
DO DO DO DO DO DO DO
2 2 2 2 2 2 2
1 1 1 1 1 1 1
5 THERMOCOUPLE MANUFACTURER'S TC MANUFACTURER'S 6 VALVES TC MANUFACTURER'S 7 HOSE TC 8 PLUMMER BLOCK MANUFACTURER'S WITH BEARING TC 9 AIR/GAS/RATIO REGULATOR 10 PR. GUAGE
MAJOR MAJOR MAJOR MAJOR MATERIAL & PR. TEST MATERIAL & PR. TEST MATERIAL
100% 100%
PREPARED BY:
LEGENDS:
P-PERFORM, W-WITNESS, V-VERIFICATION
APPROVED BY :
1- TPIA/DIL/CUSTOMER/CONSULTANT, 2-MANUFACTURER
Sl. No.
NAME OF CLIENT : DANIELI INDIA LIMITED PROJECT : JINDAL STEEL & BSRM JOB POSITION AGENCY REMARKS P W V
COMPONENT
FORMAT OF RECORD
RAW MATERIAL BOUGHT OUT ITEMS FOR PACKAGE UNITS. MANUFACTURER'S MAJOR 11 HYDRAULIC CYLINDER TC
MATERIAL, PR. TEST & B/O DETAILS ROUTINE TEST CERTIFICATE VISUAL DIMENSION & SIMULATION MATERIAL & PERFORMANCE TEST REPORT MATERIAL & PERFORMANCE TEST REPORT MATERIAL & PHYSICAL PROPERTIES CERTIFICATION MEASUREMENT
APPROVED MANUFACTURER'S MANUFACTURING TC DRG. DATA SHEET/ DAN STD. DO MANUFACTURER'S TC MANUFACTURER'S TC MANUFACTURER'S TC MANUFACTURER'S TC
12 POWER PACK
MANUFACTURER'S TC
MAJOR
MAJOR
100%
DO
DO
MAJOR
100%
DO
DO
15 BLOWER
MAJOR
100%
DO
DO
MANUFACTURER'S TC
MAJOR
100%
DO
DO
MANUFACTURER'S TC
IN-PROCESS INSPECTION OF PACKAGE UNITS MAJOR 16 STRUCTURAL STEEL & PIPING WPS, PQR, WPQ 17 STRUCTURAL STEEL & PIPING WELDING 18 ELECTRICAL PANEL MAJOR NDT MEGGER TEST, HV TEST MAJOR
2 2 2
1 1 1
MEASUREMENT
PREPARED BY:
LEGENDS:
P-PERFORM, W-WITNESS, V-VERIFICATION
APPROVED BY :
1- TPIA/DIL/CUSTOMER/CONSULTANT, 2-MANUFACTURER
Sl. No.
COMPONENT
TYPE/METHOD OF CHECK
EXTEN T OF CHECK
REFERENCE DOCUMENT
ACCEPTANCE NORMS
FORMAT OF RECORD
NAME OF CLIENT : DANIELI INDIA LIMITED PROJECT : JINDAL STEEL & BSRM JOB POSITION AGENCY REMARKS P W V 2 1 1 CALIBRATION CERTIFICATES OF MEASURING INSTRUMENTS ARE TO BE SUBMITTED
FINAL INSPECTION OF PACKAGE UNITS MAJOR 19 COMPLETE UNIT VISUAL, IN ASSEMBLED DIMENSIONAL, CONDITION WITH FUNCTIONAL ONBOARD TEST/ RUN TEST PIPING, (ONEUMATIC ONBOARD MOVEMENT ELECTRICALS & CHECK, COLD INTERCONNECTI TEST FOR NGS ELECTRICAL CIRCUIT, BURNER. IGNITION & REGULATION. (WITH FULL AUTOMATIC SCOPE OF TEMPERATURE SUPPLY) CONTROL IN PRESET MODE FUNCTIONAL DYNAMICS FUNCTIONAL & SAFETY INTERLOCKS) 20 ASSEMBLED UNIT MAJOR
MEASUREMENT
INSPECTION REPORT
INSPECTION
1 1
PREPARED BY:
LEGENDS:
P-PERFORM, W-WITNESS, V-VERIFICATION
APPROVED BY :
1- TPIA/DIL/CUSTOMER/CONSULTANT, 2-MANUFACTURER
PROCEDURE QUALIFICATION RECORDS (PQR) Construction Code : (ASME Sec IX) Company Name : M/s. Encon Thermal Engineers, Palwal PQR No: ETE/PQR/004 Date : 12/09/2013 Rev. No. WPS No: ETE/WPS/004, Date : 12/09/2013 Welding Process(es)/Type: Joints (QW-402 : Groove Design of Test Coupon:
Page 1 of 2
BASE METALS (QW-403) Material specification : IS:2062 to IS:2062 Type or Grade Gr. B TO Gr. B P-No: to P-No. : Thickness of Test Coupon : 12 mm Diameter of Test Coupon: Other:. FILLER METALS (QW-404) Buttweld SFA No. : AWS CLASS: F. No.: A. No.: Size of Filler Metals Deposited Weld Metal Thickness Range
POSITIONS (QW-405) 5.1 E-7018 4 1 2.50 / 3.15
POST WELD HEAT TREATMENT (QW407) Temperature Range :... Time range:. Other GAS(QW-408 Gases Mixture Shielding .. .. Trailing None None Backing None None Fillet
ELECTRICAL CHARACTERISTICS (QW-409)
Current : (AC or DC): DC Polarity : (SP or RP): RP Amps. See table Volts: See table Tungsten Electrode Size and Type: NA
Other :
12mm
Positions of groove: 3G Welding Progression: Uphill Other PREHEAT (QW-406) Preheat Temperature, Minimum: N.A Inter pass Temperature, Maximum : 250 to 300 C Other : Filler Metal Weld Process Layer(s) F-No. A-No. SFA No. AWS No. Root 1st & 2nd Layer 3rd + n Layer Back side 1st Layer SMAW SMAW SMAW SMAW 1 1 1 1 5.1 5.1 5.1 5.1 E-7018 E-7018 E-7018 E-7018
Oscillation: Side to Side Multiple or Single Pass (per side) : Multiple Multiple or Single Electrodes : Single Method of back Gouging: Grinding Peening : NA Other : Trav. Speed Size Type Other Amp. Volt. Range Range 6-8 in./Min. 2.5mm Solid 80/100A 20/32V 3.15mm 3.15mm 3.15mm Solid Solid Solid 90/120A 90/120A 90/120A 20/35V 20/35V 20/35V 6-8 in./Min. 6-8 in./Min. 6-8 in./Min.
Page 2 of 2 PQR No: ETE/PQR/004 Date : 12/09/2013 Rev No: Rev. Date:
Type of Failure and Location Broken from Parent Metal Broken from Parent Metal
Guided -Bend Test (QW-160) Specimen No. RB-1 RB-2 FB-1 FB-2 Type and Figure No. ROOT BEND TEST AT 180 DEG. ROOT BEND TEST AT 180 DEG. FACE BEND TEST AT 180 DEG. FACE BEND TEST AT 180 DEG. Toughness Tests (QW-170)
Test Report N0: STH/2013/TC/I-006-2, Dt. 10/09/2013 Result SATISFACTORY SATISFACTORY SATISFACTORY SATISFACTORY Test Report No:
Specimen Size
Comments: NDE Result : NA Result: NA Fillet Weld Tests (QW-180):-Result ----Macro - Results: NA Other Tests Visual Inspection Appearance : SATISFACTORY N.A. Test Report No.: Test Report No:--
Welder Name & Welder ID Number: Mr. Sanjay Singh - W6 Tests Conducted by: SARRC Test House, Faridabad. We certify that the statements in this record are correct and that the test welds/coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE.
Backing: - No Backing Material(Type) : N/A BASE METALS(QW-403) P-No. 8 Group No. 1 To P-No. 8 Group No. 1 Or Spec.Type & Grade to spec: Type & Grade : A240 Gr. 304 to A240 Gr. 304 Thickness Range: Base metal 4 to 10 mm plate Fillet All Pipe Dia. (mm); Max Thick per pass(mm) Other: FILLER METALS (QW-404) Butt Weld Fillet F. No: 5 A. No: 8 SFA No: 5.4 AWS CLASS: E-308 (L) -16 Size of filler Metals 2.50 & 3.15 Deposited Weld Metal Thickness Range: 5 mm Thickness Range(Groove) Upto 10 mm Thickness Range(filler) All Electrode Flux(Class) N.A. Flux Trade Name Consumable Insert other; POSITIONS(QW-405) Positions of groove: 1G Welding Progression: Uphill Position(s) of Fillet :All Weld Layers(s) Root 1st Layer 2nd + n Layer Process SMAW SMAW SMAW F-No. A-No. 8 8 8
N.A. N.A. N.A.
Preheat maintenance: N. A. POST WELD HEAT TREATMENT (QW407) Temprature Range: N. A. Time Range: N. A. GAS(QW-408) Gases Mixture Flow rate . Shielding None None Trailing None Backing None None None ELECTRICAL CHARACTERISTCS(QW-409): Current :(AC or DC): DC Polarity:(SP or RP): RP Metal Transfer Mode for GMAW/FCAW:-N.A. Tungsten Electrode Size and Type : None Electrode Wire Feed Speed Range: N. A. TECHNIQUE(QW-410)
String or Weave Bead: -Root stringe,sub runs weave Bead -Max. 3 times of rod dia.
Filler Metal SFA NO. 5.1 5.1 5.1 AWS NO. E-308(L)- 16 E-308(L)- 16 E-308(L)- 16
Orifice or Gas Cup Size: N. A. Initial & interpass: Cleaning(Brushing, Grinding etc.): Brushing and Grinding Method of Back Gouging: Grinding Oscillation: Side to Side Contact Tube to Work Distance: N. A. Multiple or Single Pass(per side): Multiple Layer Multiple or Single Electrodes: Single Teravel Speed (range): See Table Trav. Speed Size Type Other Amp. Volt Range Range 40-50 2.5mm Solid 60/80A 17/18V mm/Min. 40-50 3.15mm Solid 60/110A 18/25V mm/Min. 40-50 3.15mm Solid 60/110A 18/25V mm/Min.