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1.) Determination of a suitable SMB Filling System 2.) GFA: 3.) GFG: 4.) GFK: 5.) GFP: 6.) GFS: 7.) GTP: 8.) GVP: 9.) PCT: 10.) PHP: 11.) PNP: 12.) SGT: 13.) SHP: 14.) SNP: Automatic Drum Filling Station Drum/Container Filling Station with articulated jib Coordinate Drum/Container Filling Portal Drum/Container Filling Drum/Container Filling Push- Palletizing of Drum/Container Vacuum Palletizing of Drum/Container Pallet/Container conveying High Performance Palletizing - Carton Low Performance Palletizing - Carton Bag and Drum/Container conveying High Performance Palletizing - Bag Low Performance Palletizing - Bag
Start
Drums on a pallet?
No
Yes
Linienabfllung
Pallet-Filling
automatic? No Yes No
automatic? Yes
manual/ semiautom.
fully automatic
manual/ semiautom.
fully automatic
GFS 40 l/h
GFA
GFG 40 l/h
GFS 0-berspiegel
GFG 0-berspiegel
GFS 300-Unterspund
GFG 300-Unterspund
GFS 960-Unterspiegel
GFG 960-Unterspiegel
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Zurck
Configuration
Type Performance (drum /hour) ( 200l / water / steel drum) Code Configuration frame drum roller conveyor drum chain sequencer drum centering station bunghole recognization unscrewer fine centering vacuum check of closed drums plug transport vacuum check of open drums N-2 -flushing of empty drums vacuum-/N-2 - combination spillage collection at filling station below bunghole filling under surface filling moving filling lance bunghole suction lid tilting drip tray weighing scale with drum lifting automatic drum closing station vacuum test for lid clincher clinch cap positioning rear housing bottom and roof housing sliding doors without seal doors with seal sluice for drums
SMB International GmbH
last position
before opening
after closing
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2/4
not available standard configuration optional standard configuration single device optional single device standard configuration single device/ optional double device
1 1 1/2
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300 mm 1000 mm
Accessory SGT 504 SGT 505 SGT 555 SGT 565 SGT 566 SGT 567 SGT 568 drum accumulation roller conveyor drum accumulation roller conveyor pneumatic drum positioning empty drum sequencer empty drum stopper filled drums sequencer filled drums stopper 60-135-drive includes 1.000mm extension 1.000mm doublesided single sided 4 pins 2 pins
for 25 palletes per hour for 40 palletes per hour for 40 palletes per hour for 40 palletes per hour
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GFA 1
GFA 3
GFA 6
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GFA 6
Aufschraubstation 2-fach mit Vakuumprfung Dual opening station with vacuum check
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GFA 6
Vakuumprfung
N2-Splen
(Kombilanze)
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GFA 6
berfllsicherung Spundabsaugung (demontiert) Produktschlauch beheizt Schleusentore, innen overfill control bunghole suction heated filling lance inside sluice
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GFA 6
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GFA 1
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GFA 3
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GFA 6
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GFG
Configuration
Type Performance (drum /hour) (200l / water) Code Configuration sationary column adjustment of filling base articulated jib moving filling lance weight dependent adjustment proportioning valve pallet roller conveyor / filling station weighing scale drip tray below weighing scale centering device for bunghole retain tube GFG-0 40 GFG 001 GFG-300 40 GFG 002 GFG-960 40 GFG 003
0 above surface
Accessory GFZ 001 GFZ 002 GFZ 004 GFZ 030 GFZ 042 GFZ 045 GFZ 055 GFZ 060 GFZ 061 GFZ 075 GFZ 095 GFZ 111 GFZ 121 PCT 002 additional filling lance NW40, above surface additional filling lance NW40, below bunghole additional filling lance NW40, below surface pneumatic overflow control tilting drip tray bunghole suction lid filling lance with hub (weight dependent for below surface) flushing feature for filling lance adapter for flushing with control earthing rod, hand with earthing monitor basic height adjustment stainless steel drip tray below weighing scale PTFE flexible hose with flanges (50x3000) pallet roller conveyor 1642-89-182-700-side drive shower head tube fastener with balancer flexible hose for filling lance operator platform
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GFG solo
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Configuration
Type Performance (drum /hour) (200l / water) Code Configuration frame adjustment of filling base (z-axle) x-/y-Axle mot. Joystick) x-/y-Axle pneum. autom.) x-/y-Axle mot. autom.) moving filling lance (z-axle) weight dependent adjustment proportioning valve opening/ closing combination N-2 -flushing of empty drums pallet roller conveyor / filling station weighing scale drip tray below weighing scale centering device for bunghole retain tube GFK-0 40 GFK 001 GFK-300 40 GFK 002 GFK-960 40 GFK 003
Accessory GFZ 001 GFZ 002 GFZ 004 GFZ 030 GFZ 042 GFZ 045 GFZ 055 GFZ 060 GFZ 061 GFZ 075 GFZ 096 GFZ 111 GFZ 121 PCT 002 additional filling lance, NW40, above surface additional filling lance NW40, below bunghole additional filling lance NW40, below surface pneumatic overflow control tilting drip tray bunghole suction lid filling lance with hub (weight dependent for below surface) flushing feature for filling lance adapter for flushing with control earthing rod, hand with earthing monitor basic height adjustment stainless drip tray below weighing scale PTFE flexible hose with flanges (50x3000) pallet roller conveyor 1642-89-182-700-side drive flexible hose for filling lance camera system for automatic bunghole recognition additional price for Eex Configuration, approx. 15%
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GFK
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Configuration
Type Performance (drum /hour) (200l / water) Code Configuration frame adjustment of filling base (z-axle) x-/y-Axle mot. manuell) x-/y-Axle mot. autom.) moving filling lance (z-axle) weight dependent adjustment proportioning valve opening/ closing combination N-2 -flushing of empty drums chain conveyor/ filling station x-Axle weighing scale drip tray below weighing scale centering device for bunghole retain tube GFP-0 40 GFP 001 GFP-300 40 GFP 002 GFP-960 40 GFP 003
Accessory GFZ 001 GFZ 002 GFZ 004 GFZ 030 GFZ 042 GFZ 045 GFZ 055 GFZ 060 GFZ 061 GFZ 075 GFZ 095 GFZ 111 GFZ 121 PCT 090 PCT 092 additional filling lance NW40, above surface additional filling lance NW40, below bunghole additional filling lance NW40, below surface pneumatic overflow control tilting drip tray bunghole suction lid filling lance with hub (weight dependent for below surface) flushing feature for filling lance adapter for flushing with control earthing rod, hand with earthing monitor basic height adjustment stainless steel drip tray below weighing scale PTFE flexible hose with flanges (50x3000) chain conveyor 2-1.0 2 lane incl. 1.000mm max. 5.000 extension 2-1.0 each 1.000mm
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Configuration
Type Performance (drum /hour) (200l / water) Code Configuration stationary column adjustment of filling base extension arm moving filling lance weight dependent adjustment proportioning valve container roller conveyor/ filling station weighing scale drip tray below weighing scale centering device for bunghole retain tube GFS-0 40 GFS 001 GFS-300 40 GFS 002 GFS-960 40 GFS 003
Accessory GFZ 001 GFZ 002 GFZ 004 GFZ 030 GFZ 042 GFZ 045 GFZ 055 GFZ 060 GFZ 061 GFZ 076 GFZ 095 GFZ 121 SGT 504 SGT 505 SGT 565 SGT 567 additional filling lance NW40, above surface additional filling lance NW40, below bunghole additional filling lance NW40, below surface pneumatic overflow control tilting drip tray bunghole suction lid filling lance with hub (weight dependent for below surface) flushing feature for filling lance adapter for flushing with control drum earthing with earthing monitor basic height adjustment PTFE flexible hose with flanges (50x2000) drum accumulation roller conveyor 60-135-drive includes 1.000mm drum accumulation roller conveyor extension 1.000mm empty drum sequencer filled drums sequencer
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Configuration
Type Performance (drum /hour) ( 4 layers ) Code Configuration frame container consolidating roller conveyor container pusher storage platform palletizing platform with roller conveyor safety guards GTP-R 40 GTP 001
Accessory
APZ 010 empty pallet magazine APZ 020 empty pallet feeder APZ 050 empty pallet magazine
1642-89-182-700-side drive
SGT 504 drum accumulation roller conveyor 60-135-drive includes 1.000mm SGT 505 drum accumulation roller conveyor extension 1.000mm
for 25 palletes per hour for 40 palletes per hour for 40 palletes per hour for 40 palletes per hour
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GTP-R
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GTP
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Configuration
Type Performance (drum /hour) ( 4 layers) Code Configuration frame container consolidated roller conveyor drum lifting suction device palletizing platform with roller conveyor safety guards GVP-R 60 GVP 007
Accessory
APZ 010 empty pallet magazine APZ 020 empty pallet feeder APZ 050 empty pallet magazine
1642-89-182-700-side drive
SGT 504 drum accumulation roller conveyor 60-135-drive includes 1.000mm SGT 505 drum accumulation roller conveyor extension 1.000mm
for 25 palletes per hour for 40 palletes per hour for 40 palletes per hour for 40 palletes per hour
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GVP
GVP
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GVP
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PCT
Configuration
PCT 001 PCT 002 PCT 003 PCT 005 PCT 006 PCT 007 pallet roller conveyor pallet roller conveyor pallet roller conveyor extension for pallet roller con. extension for pallet roller con. extension for pallet roller con. 1460-89-182-900-drive, side, 8 rolls 1642-89-182-900-drive, side, 9 rolls 1825-89-182-900-drive, side, 10 rolls extension 1460 (max.1x each drive) extension 1642 (max.1x each drive) extension 1825 (max.1x each drive) incl. roller conveyor 1460-89-182 incl. roller conveyor 1460-89-182 incl. roller conv. 1460-89-182 incl. 2 stop positions each 1.000mm incl. energy feeder
PCT 050 pallet rotation station PCT 055 pallet slewing station PCT 060 transportation shuttle PCT 062 running rails PCT 063 additional stop point PCT 080 pallet 90 transfer conveyor 2 PCT 085 pallet 90 transfer conveyor 3 PCT 090 PCT 092 PCT 095 PCT 097 PCT 099 PCT 100 PCT 110 PCT 116 chain conveyor 2-1.0 extension 2-1.0 chain conveyor 3-1.0 extension 3-1.0 skirting KF fork guiding device additional price for brake motor light barrier step platform between rollers
lifting roller conveyor for 2 lane chain conveyor lifting roller conveyor for 3 lane chain conveyor 2 lane incl. 1.000mm max. 5.000 each 1.000mm 3 lane incl. 1.000mm max. 5.000 each 1.000mm for 2 lane chain conveyor, middle, each 1000mm
incl. holder and reflector for RC and CC for maintenance access, per step platform
PCT 150 pallet vertical lifting conveyor lifting max. 3.000mm v = 0,2m/s incl.1.000mm PCT 151 add. price for moving device of lance each 1.000mm PCT 152 additional interface from 1.500mm required PCT 160 pal. vertical lifting conveyor 12.0lifting max. 12.000mm v = 0,6m/s incl. 3.000mm PCT 161 add. price for moving device of lance each 1.000mm PCT 162 additional interface required for each 6.000mm PCT 170 pal. vertical lifting conveyor 25.0lifting max. 24.000mm v = 1,5m/s incl. 6.000mm PCT 171 add. price for moving device of lance each 1.000mm basic control system incl. 20 drives extended vers. control system for each additional drive
for 25 palletes per hour for 40 palletes per hour for 40 palletes per hour for 40 palletes per hour
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Zurck
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Winkelbergabe
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Palettenrollenbahn
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Klinkenmagazin
clincer
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Winkelbergabe
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Kettenfrderer
chain conveyor
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Gabelmagazin
fork interface
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Etagenfrderer
horizontal conveyor
elevator
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Drehstation
turning table
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Anlage 1
system 1
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Anlage 2
system 2
Anlage 3
system 3
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Configuration
Type Performance (cartons/ hour) ( 6 layers ) Code Configuration frame carton transfer conveyor carton turning station carton consolidating conveyor carton pusher A carton consolidating tray layer centering skirting, manual moving platform with roller con. PHP 1250 PHP 001
safety guards
Accessory APZ 004 APZ 010 APZ 020 APZ 050 PHP 103 PHP 105 PHP 106 PCT 002 maintenance platform 6,5m empty pallet magazin empty pallet feeder empty pallet magazine distance skirting E skirting B+D skirting C pallet roller conveyor incl. ascent step forklift assembly pallet pusher 1750 clinch assembly pneumatic stopper (required for each gap) motorized for variable stacking dimension motorized , opposite pusher 1642-89-182-700-side drive
SGT 500 drum accumulation roller conveyor 50-79,5-drive includes 1.000mm SGT 501 drum accumulation roller conveyor extension 1.000mm
for 25 palletes per hour for 40 palletes per hour for 40 palletes per hour for 40 palletes per hour
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PHP
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Configuration
Type Performance (cartons /hour) ( 5 / 6 layers ) Code Configuration frame carton transfer conveyor carton turning station carton consolidating conveyor carton pusher A carton consolidating intermediate platform carton storage platform layer centering skirting, manual lifting device for consolidating platform palettizing station PNP 1 600 PNP 001 PNP-Z 900 PNP 005
safety guards
Accessory APZ 004 APZ 010 APZ 020 APZ 050 PNP 103 PHP 105 PHP 106 PCT 002 maintenance platform 6,5m empty pallet magazine empty pallet feeder empty pallet magazine distance skirting E skirting B + D skirting C pallet roller conveyor incl. Ascent step forklift assembly pallet pusher 1750 clinch assembly pneumatic stopper (required for each gap) motorized, for variable stacking dimension motorized, opposite pusher 1642-89-182-700-side drive
SGT 500 drum accumulation roller conveyor 50-79,5-drive includes 1.000mm SGT 501 drum accumulation roller conveyor extension 1.000mm
for 25 palletes per hour for 40 palletes per hour for 40 palletes per hour for 40 palletes per hour
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PNP
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PNP-Z
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Anlage PNP-Z
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SGT 001 belt conveyor GFR 80-500GA Trommel 159mm/Gurtbreite 500mm auf Tragrollen SGT 013 GFR 80-500, extension 1.000mm / t=250 L(max.) = 10.000mm SGT 032 additional price for brake motor GFbelt conveyor SGT 100 belt conveyor GFS 500GA SGT 101 GFS 500, extension SGT 200 belt conveyor - angle 90 SGT 500 SGT 504 SGT 505 SGT 506 SGT 507 SGT 510 SGT 514 SGT 515 drum 159mm/belt width 500mm, sliding 1.000mm L(max.) = 10.000mm belt width 500mm
drum accumulation roller conveyor D=60 / t=79,5 / friction / side drive /1.000mm drum accumulation roller conveyor D=60 / t=135 / friction / side drive /1.000mm extension SGT 504 D=60 / t=135 / 1.000mm / without motor drum accumulation roller conveyor D=60 / t=182 / friction / side drive /1.000mm extension SGT 506 D=60 / t=182 / 1.000mm / without motor container roller conveyor D=60 / t=79,5 / firm / side drive /1.000mm container roller conveyor D=60 / t=135 / firm / side drive /1.000mm extension SGT 514 D=60 / t=135 / 1.000mm / without motor turning plastic rollers for counting, individual, steering, before GFA D=60 / t=135 / below drive / 2.000mm doublesided single sided 4 pins 2 pins
SGT 550 container deflector SGT 555 drum guidance SGT 560 accelaration roller conveyor
empty drum sequencer empty drum stopper filled drums sequencer filled drums stopper
SGT 580 limiter roller conveyor firm, at the end of the line SGT 585 step platform betw. rollers RB 135 for maintenance access, per step platform SGT 590 additional price for brake motor RBroller conveyor SGT 600 container roller conveyor angle 90with own drive container roller conveyor angle 90without own drive
SGT 700 container vertical lifting conv. 3.0 lifting max. 3.000mm v = 0,2m/s incl.1.000mm SGT 701 add. price for moving device of lance each 1.000mm
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Zurck
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Gurtfrderer
belt conveyor
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Gebindesenkrechtfrderer
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Gebinderollenbahnkurve
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Pressband
press belt
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Rttelband
vibrating belt
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Gebinderollenbahn
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Configuration
Type Performance (bag /hour) ( 5 layers ) Code Configuration frame accumulation belt conveyor 1 accumulation belt conveyor 2 bag turning device 1 bag turning device 2 accumulation belt conveyor deflecting conveyor bagrow forming conveyor bagrow pusher bag consolidation platform pusher baglayer stripping plate layer centering skirting, motorized moving platform with roller conv. safety guards SHP 10 1000 SHP 001 SHP 13 1300 SHP 002 SHP 15 1500 SHP 011 SHP18 1800 SHP 012
Accessory APZ 004 APZ 010 APZ 020 APZ 050 APZ 061 APZ 062 APZ 072 PCT 002 SGT 105 SGT 106 SPZ 001 SPZ 003 SPZ 003 SPZ 019 maintenance platform 6,5m empty pallet magazine empty pallet feeder empty pallet magazine intermediate sheet positionner sheet positionner adhesive coating at transfer con. pallet roller conveyor basic belt conveyor extension for belt conveyor vibrating platform/ table pressing belt 1750/2250 pressbelt/ vibrating platform distributing conveyor 2250 stretch coiler 25 satellite stretcher 40 stretch cover shrink cover pallet press incl. ascent step forklift assembly pallet pusher 1750 clinch assembly between the layers directly on the pallet single nozzle 1642-89-182-700-side drive includes 1000mm( max. length 6.000mm ) each 1000mm manual
for 25 palletes per hour for 40 palletes per hour for 40 palletes per hour for 40 palletes per hour
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SHP Kautschuk
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SHP - Anlage
SHP
Sack-Hochleistungspalettierer Palettenpresse Palettenrollenbahnen Winkelbergaben Paletten-Kettenfrderer high performance bag paletizing palet pressbelt pallet roler conveyor angle transfer pallet chain conveyor
SHP System
SHP
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SHP 13
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SHP 15
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SHP-Anlage
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Configuration
Type Performance (bag /hour) ( 5 layers ) Code Configuration frame bag turning device N bagrow forming conveyor bagrow pusher bag consolidation intermediate platform bag consolidation platform layer centering skirting, manual moving platform with roller con. safety guards SNP 5 500 SNP 001 SNP 7 700 SNP 002 SNP 9 900 SNP 005
Accessory APZ 004 APZ 010 APZ 020 APZ 050 APZ 061 APZ 062 APZ 072 PCT 002 SGT 105 SGT 106 SNP 103 SNP 106 SPZ 001 SPZ 003 SPZ 003 SPZ 019 maintenance platform 6,5m incl. ascent step empty pallet magazine forklift assembly empty pallet feeder pallet pusher 1750 empty pallet magazine clinch assembly intermediate sheet positionner between the layers sheet positionner directly on the pallet adhesive coating at transfer con. single nozzle pallet roller conveyor 1642-89-182-700-side drive basic belt conveyor includes 1000m ( max. length 6.000mm ) extension for belt conveyor each 1000mm skirting B + D motorized, for variable stacking dimension skirting C motorized, opposite pusher vibrating platform/ table pressing belt 1750/2250 manual pressbelt/ vibrating platform distributing conveyor 2250 stretch coiler 25 for 25 palletes per hour satellite stretcher 40 for 40 palletes per hour stretch cover for 40 palletes per hour shrink cover for 40 palletes per hour pallet press
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SNP
bag palletizer with layer central skirting pressbelt roller conveyor with palletizing position
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SNP 5
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SNP 9
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detailed Description Gfa105 * Leak Test (full drum) - Vacuum suction bell for 2"-screw, pneumatic lifting and lowering - Vacuum production by ejector - Electronic evaluation unit with signal when vacuum is not achieved
Gfz001
* Proportioning Valve, absorbing - for above surface level filling, NW 40 - product-contacting parts made of 1.4571 - product-contacting gaskets made of PTFE - connection for product feeding: outside thread muff R 2"
Gfz002
* Proportioning valve, press open - for below bunghole filling, NW 40 - filling tube 300 mm length - product-contacting parts made of 1.4571 - product-contacting gaskets made of PTFE - connection for product feeding: outside thread muff R 2"
Gfz004
* Proportioning Valve, press open - for below surface level filling, NW 40 - filling tube length 1000 mm - product-contacting parts made of 1.4571 - product-contacting gaskets made of PTFE - connection for product feeding: outside thread muff R 2"
Gfz008
* Filling Valve with Inerting - double-coat filling tube - technical execution as described before
Gfz030
* Retain Tube against Overcharge - tube welded into filling tube - retain tube outlet above filling level - sensor-controlled evaluation
Gfz042
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Gfz045
* Gas Suction Hut - made of special steel - with connection muff for suction from customer's side - with filling tube stripper - tilting-type cup as drip collector
Gfz055
* Valve Hoist via Weight Evaluation - for below surface level filling - with analog test of position for weight dependent lifting of the proportioning valve
Gfz060
* Cleansing for Proportioning Valve - for rinsing of proportioning valve at filling station - Manual attachable rinsing adapter with rinsing pot in special steel - with connection muff for drain (customer side) - clamp with clamping lever * Function
The operator lowers the valve by pushing the button "lower valve" and clamps the rinsing adapter at the valve head. By pushing the button "rinse" the proportioning valve is opened. The valve remains open as long as the button is pushed. At the end of the rinsing the adapter is taken off and by pushing the button "valve lifting" the proportioning valve is driven back to its home position.
Gfz061
* Rinsing Adapter - rinsing pot in special steel - with connection muff for drain (customer side) - clamp with clamping lever
Gfz075
* Drum Earthing with Earthing Tongs - for locking of filling start if there is no earthing - with evaluation device and earthing tongs - make ELTEX
Gfz076
* Drum Earthing with Earthing Control - for locking of filling start if there is no earthing - knife edges at hoist station - electronic evaluation device with signals - make ELTEX
Gfz095
* Basic Height Adjustment - for different drum heights, in connection with gas suction bell
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Gfz111
* Drip Pan on balancer - solid drip pan made of sheet steel construction (1.4571) - with connection muff for individual drain, DN 25
Gfz121
* Product Hose - composite-chemical hose - inner and outer spiral special steel wire - inner tube PTFE - conductive - pressed in special steel hose connection with collar made of 1.4571 - with special steel loose flange DN 50 PN 10/16 made of 1.4571 - length 2000 mm
Pct001 Pallet-Roller-Conveyor Consisting of: * Structure - Canted steel - Height adjustable trestles * Support Rollers - Precision ball-bearing, lifetime lubricated - Continuous axle * Motor - Gear motor - Chain-driven from roller to roller * Safety Guards - Chain case at motor side Technical Data Working width: Length: Idler Spacing: Idler : Transportation height: Hauling speed: Drive motor:
mm mm mm mm mm m/sec kW
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Pct002 Pallet-Roller-Conveyor Consisting of: * Structure - Canted steel - Height adjustable trestles * Support Rollers - Precision ball-bearing, lifetime lubricated - Continuous axle * Motor - Gear motor - Chain-driven from roller to roller * Safety Guards - Chain case at motor side Technical Data Working width: Length: Idler Spacing: Idler : Transportation height: Hauling speed: Drive motor:
mm mm mm mm mm m/sec kW
Pct003 Pallet-Roller-Conveyor Consisting of: * Structure - Canted steel - Height adjustable trestles * Support Rollers - Precision ball-bearing, lifetime lubricated - Continuous axle * Motor - Gear motor - Chain-driven from roller to roller * Safety Guards - Chain case at motor side Technical Data Working width: Length: Idler Spacing: Idler : Transportation height: Hauling speed: Drive motor:
mm mm mm mm mm m/sec kW
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Pct005 Pallet-Roller-Conveyor Consisting of: * Structure - Canted steel - Height adjustable trestles * Support Rollers - Precision ball-bearing, lifetime lubricated - Continuous axle * Motor - Driven by take over of preceding/following roller conveyor - Chain-driven from roller to roller * Safety Guards - Chain case at motor side Technical Data Working width: Length: Idler Spacing: Idler : Transportation height: Hauling speed: Drive motor:
mm mm mm mm mm m/sec kW
Pct006 Pallet-Roller-Conveyor Consisting of: * Structure - Canted steel - Height adjustable trestles * Support Rollers - Precision ball-bearing, lifetime lubricated - Continuous axle * Motor - Driven by take over of preceding/following roller conveyor - Chain-driven from roller to roller * Safety Guards - Chain case at motor side Technical Data Working width: Length: Idler Spacing: Idler : Transportation height: Hauling speed: Drive motor:
mm mm mm mm mm m/sec kW
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Pct007 Pallet-Roller-Conveyor Consisting of: * Structure - Canted steel - Height adjustable trestles * Support Rollers - Precision ball-bearing, lifetime lubricated - Continuous axle * Motor - Driven by take over of preceding/following roller conveyor - Chain-driven from roller to roller
* Safety Guards - Chain case at motor side Technical Data Working width: Length: Idler Spacing: Idler : Transportation height: Hauling speed: Drive motor:
mm mm mm mm mm m/sec kW
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Pct050 Pallet Rotary Station Consisting of : * Structure - made of canted steel * Carrying Rollers - Precision ball-bearing, lifetime lubricated - Continuous axle * Motor - Gear brake motor - Chain-driven from roller to roller * Rotary Frame - Structural section - Height adjustable trestles - Live ring * Rotary Drive - gear brake motor - Roller chain * Support Rollers - at transfer area * Safety Guards - chain case at motor side of roller conveyor - radius of rotary with safety ring Technical Data Working width : Roller conveyor length : Idler spacing : Idler : Transport height : Hauling speed : Rotary speed :
mm mm mm mm mm m/sec sec/90
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Pct055Pallet Swivelling Station consisting of : * Structure - made of canted steel * Carrying Rollers - precision ball-bearing, lifetime lubricated - continuous axle * Motor - gearbrake motor - chain-driven from roller to roller * Swivelling Frame - structural section - heightadjustable trestles - plastic support rollers
* Swivelling Drive - gearbrake motor - roller chain * Safety Guards - chain case at motor side of roller conveyor - radius of swivelling with safety ring Technical Data Working width : Roller conveyor length : Idler spacing : Idler : Transport height : Hauling speed : Rotary speed :
mm mm mm mm mm m/sec sec/90
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Pct060Pallet Shifting Cart consisting of : * Frame - tilted up steel profile * Idlers - precision ball bearings, lifetime lubrication - continuous axis * Actuation - gearbrake motor - chain power from roll to roll * Shifting Cart - section steel construction - steel running roller, precision ball bearings * Motor - gearbrake motor - roller chain to travelling axis - energy chain made of plastic * Rails - steel rails with height adjustable fixing * Protective Arrangements - chain cover at the motor side of the roller conveyor - guardrail along travel way Technical Data Width : Length roller conveyor : Idler spacing : Idler diameter : Transport height : Hauling speed : Shifting way max : Shifting speed : Number of stops :
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Pct080Pallet Angle Discharge for double-strand chain conveyor consisting of : * Structure - made of canted steel * Carrying Rollers - precision ball-bearing, lifetime lubricated - continuous axle
* Motor - gearbrake motor - chain-driven from roller to roller * Lifting Device - solid section steel frame - shafts with exenter * Lifting Drive - gearbrake motor - chain at motor between shafts for parallel lift * Safety Guards - chain case at motor side of roller conveyor Technical Data Working width : Length : Idler spacing : Idler : Transport height : Hauling speed : Driving motor :
mm mm mm mm mm m/sec kW
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Pct085Pallet Angle Discharge for three-strand chain conveyor consisting of : * Structure - made of canted steel * Carrying Rollers - precision ball-bearing, lifetime lubricated - continuous axle * Motor - gearbrake motor - chain-driven from roller to roller * Lifting Device - solid section steel frame - shafts with exenter * Lifting Drive - gearbrake motor - chain at motor between shafts for parallel lift * Safety Guards - chain case at motor side of roller conveyor Technical Data Working width: Length: Idler spacing: Idler : Transport height: Hauling speed: Driving motor :
mm mm mm mm mm m/sec kW
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Pct090Drum Chain Conveyor consisting of : * Frame - tilted up steel profiles - heightadjustable trestles * Carrying Chain ( 2x ) - 1" roller chain - taken off on abrasionproof plastic profiles * Carrying Chain Reverser - abrasionproof plastic profile * Driver - slip-on gear motor * Tension Device - self-cocking via pressure spring - manually adjustable via cocking spindles Technical Data Gauge : Length : Transport Height inlet/outlet : Hauling Speed : Driving motor :
mm mm mm m/sec kW
Pct095Pallet Chain Conveyor consisting of : * Structure - made of canted steel - heightadjustable trestles * Carrying Chain ( 3x ) - 1" roller chain - run on abrasionproof plastic * Carrying Chain Reverser - abrasionproof plastic * Motor - slip-on gear motor * Tensioning Device - manually adjustable via cocking spindles Technical Data Wheel gauge: Length: Transport height: Hauling speed: Driving motor :
mm mm mm m/sec kW
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Pct100Colliding Protection consisting of : * Frame - welded steel-sheets Technical Data Width : Height :
1.200 720
mm mm
Pct130Footboard consisting of : * Tear drop sheet sections - in the empty areas between the carrying idlers Technical Data Width :
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Pct150Pallet Rack Conveyor consisting of : * Structure - 4 self-supporting steel posts, for pit lining at customer's site - with take-up for the lifting cart guide rails * Lifting Motor - steel construction for motor travelling, to rest on pit at customer's site - gearbrake motor, frequency controlled (slip-on gear, maintenance-free) - rope drum with special carrying rope * Lifting Cart (Travel Cart) - non-warping steel construction with adjustable Vulkollan running wheels - driven roller conveyor, mounted * Safety Guards - protection grid at frame construction, wire netting 40 mm - protection grid on both sides of pallet in- and outlet * Entrance Security - mechanical door, opened by travel cart - secured with limit switch * Electric Equipment ( detailed information in I., item 3.0 ) Technical Data Lifting height : Number of racks : Number of stops : Lifting speed : Lifting motor : Carrying capacity : Hauling capacity : Roller conveyor length : Roller conveyor width : Roller conveyor speed : Load height incl. pallet :
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Apz010 Pallet dispenser with forks for empty pallets Consisting of: * Structure - Solid structural section * Lateral Guide - Two-sided track guide for the empty pallet stack * Hoisting Device - Shift-able on ball bearing precision form profile - Motor-driven hoisting and lowering, driven by gear brake motor * Forks - Sectional steel made - Shift-able on precision ball-bearing running wheels - Motor-driven retraction and extension by gear brake motor * Safety Guards Scanner to ensure that the pallet stack remains in its position when spacing an empty pallet Defective or improperly positioned pallets will be recognized
Technical Data Carrying capacity: Pallet stack height: Suitable for pallets acc. to: * Function
kg mm 15146
Performs hoisting of an empty pallet stack, automatically spacing an empty pallet and recognizes the availability of an empty pallet. When dispenser is empty, an acoustic (cabinet) and optic signal (yellow beacon at dispenser) gives advance warning at third from last pallet.
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Apz020 Empty Pallet Feeder Consisting of: * Roller Conveyor - Double tracked, not driven - Double sided guide bars, manually adjustable * Pallet Pusher - operating in the center of the roller conveyor - driven by gear brake motor Technical Data Length: Idler Diameter: Idler Spacing: Transport speed: * Function
Performs feeding and positioning of empty pallets on the palletizing roller conveyor, and aligns the palletizer during conveying.
1.750 89 182 0, 25
mm mm mm m/sec.
Apz050 Empty Pallet Dispenser with catches Consisting of: * Structure - Solid structural section * Lateral Guide - Two-sided track guide for the empty pallet stack * Hoisting Device - Shift-able on ball-bearing precision form profile - Motor-driven hoisting and lowering, driven by gear brake motor - hoisting of the catches
* Catches - Motor-driven retraction and extension by gear brake motor Technical Data Carrying capacity: Empty Pallet stack height: Suitable for pallets acc. to: * Function
Performs hoisting of an empty pallet stack, automatically spacing of an empty pallet and recognizes the availability of an empty pallet. When the dispenser is empty, an acoustic (cabinet) and optic signal (yellow beacon at dispenser) gives advance warning at third from last pallet.
kg mm 15146
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Apz061 Sheet Feeder Consisting of: * Structure - With pneumatic arm * Suction Device - With parallel rod - Sucker with hose and ejectors * Sheet Dispenser - For paper stack pick up on pallet * Protective Covering - made of corrugated wire Technical Data: Dispenser capacity: Approximate sheet size: Sheet type: Sheet thickness, approx.: * Function
Lifting of a sheet stack, automatic spacing and transport to an empty pallet respective to the last layer. The operator's manual allows choice on which palletized layer the sheet has to be laid down (several sheet layers are possible). When the dispenser is almost empty (adjustable), an acoustic (cabinet) and optic (yellow beacon at dispenser) signal gives advance warning. When disoperation (dispenser is empty, sheet gets jammed/is not sucked up) error message is sent out.
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Apz062 Cover Sheet Feeder (via empty pallet feeder) Consisting of: * Structure - Solid structural section * Foil Reel Holding Device - Open shell bedding for foil reel plug-in axle - foil reel plug-in axle with tensioning cones * Foil Cutting Device - By knife, with exchangeable blade - Motor-driven - Pull-off device with motor-driven rubberized roller - Ionization unit * Reel Changing Unit - Electro chain hoist with roller crosshead - Track above structure Technical Data foil reel max.: Width foils reel max.: Foil thickness min.: Foil thickness max.: * Function
Performs automatic reel off and cutting of foil sheet. During reel off, the foil sheet is placed automatically onto the empty pallet. Length of foil sheet is negligible. For change of reel (manually), the tensioning cone is taken off, the axle placed into the new foil reel, tensioned and then put into the bedding. The foil reel is inserted with the reel changing unit.
mm mm
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Apz072 Anti Slipping Device (above inlet) Consisting of: * Structure - Solid structural section * Glue Nozzle - With hose pipe for glue and control air * Spraying - With diaphragm pump - With lifting tube - With alert when empty (horn) - Float switch inside the lifting tube * Glue Dispenser (PE-Disposable-Drum) - With glue connection (quick acting closure) - Rechargeable when exchanging Technical Data Receptacle size: Air pressure min.: Amount of glue per application: * Function
The palletizer units are sprinkled on top with glue along the automatic passage. Application length, width and amount of glue per application are adjustable. The last layer will not be sprinkled with glue.
Php103
* Distance Bar - pneumatically driven stopper - between the rollers of the accumulation roller conveyor
Pnp103
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Sgt001Belt Conveyor consisting of: * Frame - canted sheet steel profile - heightadjustable trestles / suspensions * Support Rollers - axle with internal screw thread, precision ball-bearing, life time lubrication * Drive Unit - driving pulley, crowned, with fixed axle, in flange bearings - slip-on gear motor with torque converter bearing - snub pulley, inner belt cleaner * Reversing Station - tail pulley, crowned, with fixed axle, in flange bearings - snub pulley * Belt Tensioning Station (final tensioning) - tail pulley with spindle tensioning device, spindle made of special steel * Belt - synthetic belt, flat, endlessly bonded * Safety Guards - hand protection at driving pulley - both-sided protection against falling down of transported goods Technical Data Belt width : Distance between centers : Roller spacing carrying : Roller spacing return : Roller diameter : Driving pulley diameter : Tail pulley diameter : Tensioning pulley : Transport height inlet/outlet : Hauling speed : Motor :
0,43
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Sgt100Belt Conveyor consisting of: * Frame - canted sheet steel profile - heightadjustable trestles / suspensions * Sliding Table - canted sheet steel profile, with rollers for ventilation * Drive Unit - driving pulley, crowned, with fixed axle, in flange bearings - slip-on gear motor with torque converter bearing - snub pulley, inner belt cleaner * Reversing Station - tail pulley, crowned, with fixed axle, in flange bearings - snub pulley * Belt Tensioning Station (final tensioning) - tail pulley with spindle tensioning device, spindle made of special steel * Belt - synthetic belt, flat, endlessly bonded * Safety Guards - hand protection at driving pulley - both-sided protection against falling down of transported goods Technical Data Belt width : Distance between centers : Driving pulley diameter : Tail pulley diameter : Tensioning pulley : Transport height inlet/outlet : Hauling speed : Motor :
159 159
0,43
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Sgt200Transport Curve consisting of : * Frame - solid structural section - heightadjustable trestles / suspensions * Drive Unit - drive pulley, made of several plastic chain wheels, dimensions being larger to the outside - continuous shaft, in flange bearings - gear motor with chain drive * Tensioning Station - tension pulley, made of several plastic chain wheels, dimensions being larger to the outside - continuous shaft, in flange bearings * Conveying Element - abrasionproof hinge plastic apron conveyor - connectors in special steel Technical Data Belt thickness : Belt width : Conveying angle : Inner radius : Transport height : Hauling speed : Motor :
0,43
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Sgt500Drum Accumulation Roller Conveyor consisting of : * Frame - canted sheet metal profiles - heightadjustable trestles * Support Rollers - galvanized, precision ball-bearing, lifetime lubrication - continuous axle with internal screw thread, galvanized - friction bush made of polyamide - double chain wheel made of steel, galvanized * Drive Unit - driven by gearmotor via single high power roller chain - chain drive from roll to roll * Safety Guard - chain protection at motor side - two-sided protection against falling down of goods Technical Data Width : Length : Transport height : Roller spacing : Roller diameter : Wall thickness . Axle diameter : Internal screw thread : Hauling speed : Motor :
60 3 17 M 10 0,12 0,25
mm mm mm mm mm mm mm m/sec kW
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Sgt510Drum Roller Conveyor consisting of : * Frame - canted sheet steel profiles - heightadjustable trestles * Support Rollers - galvanized, precision ball-bearing, lifetime lubrication - continious axle with internal screw thread, galvanized - double chain wheel made of steel, galvanized * Drive Unit - driven by gearmotor via single high power roller chain - chain drive from roll to roll * Safety Guards - chain protection at motor side - two-sided protection against falling down of goods Technical Data Width : Length : Transport height : Roller spacing : Roller diameter : Wall thickness : Axle diameter : Internal screw thread : Hauling speed : Motor :
60 3 17 M 10 0,12 0,25
mm mm mm mm mm mm mm m/sec kW
Sgt550Drum Reverser, angular for one conveying direction consisting of : * Castor Wheel - plastic roller, run on holding cogs Technical Data: Castor wheel, diameter:
200
mm
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Sgt555Drum Outfeed consisting of : * Diverting Profile - steel plate construction with lateral shift - diversion curve with plastic cover * Diverting Roller - plastic roller, placed on holding pivots * Drive - pneumatic cylinder Technical Data Diverting Roll Diameter: * Function
The diverting profile is diverted by the control system to change the hauling direction of the drums.
200
mm
Sgt560Unmatching Roller Conveyor consisting of : * Frame - canted sheet metal profiles * Support Rollers - galvanized, precision ball-bearing, lifetime lubrication - continuous axle with internal screw thread, galvanized - double chain wheel made of steel, galvanized * Drive Unit - driven by gearmotor via single high power roller chain - chain drive from roll to roll * Safety Guards - chain protection at drive side - both-sided protection against falling down of goods Technical Data Width : Length : Transport height : Roller spacing : Roller diameter : Wall thickness : Axle diameter : Internal screw thread : Hauling speed : * Function
For the functions counting, stop, reverse it is necessary to increase the speed to achieve larger gaps between the drums.
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Sgt565Unmatching Side Stop consisting of : * Holding Arms - section steel with lateral shift * Swivelling Axis - ball-bearing - with turning lever * Drive - pneumatic cylinder * Function When opening the first drum is released, the others kept back.
Sgt566Side Stop consisting of : * Holding Arms - section steel with lateral shift * Swivelling Axis - ball-bearing - with turning lever * Drive - by pneumatic cylinder * Function When opening the drums are released.
Sgt567Unmatching Stop consisting of : * Holding Arms - section steel with lateral shift * Tipping Axle - ball-bearing - with tipping lever * Drive - pneumatic cylinder * Function When opening the first drum is released, the others kept back.
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Sgt568Stopper consisting of : * Holding Bar - made of section steel, shifting under the conveyor * Tipping Axle - ball-bearing - with tipping lever * Drive - by pneumatic cylinder * Function The drums are released by opening.
Sgt580
Sgt585Footboard consisting of : Tear drop sheet sections - in the empty areas between the carrying idlers Technical Data Width :
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Sgt600Drum Accumulation Roller Conveyor Curve consisting of : * Frame - canted sheet metal profiles - heightadjustable trestles * Conical Support Rollers - galvanized, precision ball-bearing, lifetime lubrication - continuous axle with internal screw thread, galvanized - double chain wheel of steel, galvanized * Drive Unit - gear motor via single high power roller chain - chain tensioning from roll to roll * Safety Guard - chain protection at motor side - two-sided protection against falling down of goods Technical Data Width : Conveying angle : Inner radius : Outer radius : Transport height : Roller diameter : Wall thickness . Axle diameter : Internal screw thread : Hauling speed : Motor :
mm mm mm mm mm mm mm m/sec kW
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Sgt700Empty Drum Elevator consisting of : * Frame - self-supporting section steel frame - with captures for guidance rails of lift cart * Lifting Drive - steel construction for drive shifting, to lay on the frame - gearbrake motor, pole-changeable, with countershaft and chain drive - two continuous liftchains with tension unit * Lift Cart - non-warping steel construction, shifting with precision ball-bearing running wheels - powered roller conveyor mounted on * Safety Guards - protection grid at frame construction made of hurdle wire 40 mm - protection grid at both sides of pallet in/out with self-controlling light barrier Technical Data Lift height: Number of storeys: Number of stops: Lift drive: Lift speed: Carrying capacity: Elevating capacity: Roller conveyor length: Roller conveyor width: Roller conveyor speed:
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Spz001Bag Preparation with Vibrating Table consisting of : * Belt Conveyor - feeding belt driven by gearbrake motor - sliding table conveyor with herringbone belt - manually adjustable lateral guidance bars * Vibrating Table - welded steel sheet table - two unbalance motors - oscillation amplitude adustable manually - shiftable on rubber-metal bumpers * Pressure Plate - plastic plate with parallelogram linkage - pressure adjustable through counterweights Technical Data Drive Pulley : Tension / Return Pulley : Belt Width : Axle Distance : Belt Speed : * Function
Feeding of bags according to the requirements of the palletiser. During conveying the bag contents will be distributed equally inside the bags due to directed oscillations. The pressure plate improves the equalizing.
mm mm mm mm m/sec
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Spz003Bag Preparation with Pressure Belt consisting of : * Belt Conveyor - feeding belt driven by gearbrake motor - herringbone belt, rolling taken off - manually adjustable lateral guidance bars * Pressure Belt - upper belt, driven by gearbrake motor - herring bone belt, rolling taken off - suspended in damped parallel motion - height adjustable by spindles, height adjustment manually * Safety Guards - security flap, locking emergency-on/off to prevent feeding the pressure belt with objects that are too large Technical Data Drive Pulley : Tension / Return Pulley : Belt Width : Axle Distance feeding belt : Axle Distance pressure belt : Roller Diameter : Roller Spacing : Belt Speed : * Function
Feeding of bags according to the requirements of the palettizer. During conveying the bag contents will be distributed equally in the bags due to adjustable pressing power, made even and dearated depending on the bag material.
mm mm mm mm mm mm mm m/sec.
Spz019Feeding Belt consisting of : * Belt Conveyor - feeding belt driven by gearbrake motor - herringbone belt, rolling taken off - manually adjustable lateral guidance bars Technical Data Drive Pulley : Tension / Return Pulley : Belt Width : Axle Distance feeding belt : Roller Diameter : Roller Spacing : Belt Speed :
mm mm mm mm mm mm m/sec
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Snp103
* Layer Centering Bars - two program-controlled centering bars - driven by gearbrake-motor - one slewable centering bar driven by gearbrake motor
Snp106
* Layer Centering Bars - three program-controlled centering bars - driven by gearbrake-motor - one slewable centering bar driven by gearbrake motor
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