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FABIA 2000 Chassis

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Steering
electro-hydraulic (Electrically Powered Hydraulic Steering - EPHS) Rack pinion (input shaft) 2,91 370 TMS-L-10.482 A0F 063 000 04 2) 11,0 +5,0 0...0,08 Displacement of the gear rack
40 mm: Axial force 200 N over 40 mm up to the stop: Axial
1)

Steering system:

mechanical

Steering gear: Steering-wheel turns from turning angle to the next: Steering wheel diameter (mm): Grease denomination for gear rack: Grease amount for gear rack in steering gear (g): maximum clearance between pressure plate and cover (mm): authorised axial force for the displacement of the gear rack (N):

Zahnstange - Ritzel (Eingangswelle) Rack pinion (input shaft) 4,04 370 SHELL STERAK 40,0 0,04...0,09 ---

force 250 N

(Displacement speed 1 cm/s) Pinion torque (Nm): -- Steering-wheel angle 180: Pin-

ion torque = 0.8...1.3 Nm


Steering-wheel angle over 180

up to the stop: Pinion torque = 0.8...1.6 Nm Rotating force of the steering tie rods from rest position (N): Denomination of the hydraulic oil: 1,0...3,5 3) PENTOSIN CHF 11S N 052 146 00 TL 52 146 or PENTOSIN CHF 202 N 052 146 01 TL 52 146 0,80 1,0...3,5 3) ---

Hydraulic oil amount (l):


1) 2) 3)

---

applies for TRW steering applies for KOYO steering after 2 rotations

Edition 04.04 S00.5303.15.20

Steering

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FABIA 2000 Chassis

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Steering

Edition 04.04 S00.5303.15.20

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Brakes

Brake variants and their assignment


Engine Engine code letters: S = Manual gearbox A = Automatic gearbox Master brake cylinder - Brake booster -
Front disc brake:

litre/ kW

1,0/37 ARV, AQV S S

1,2/40 AWY, BMD 20,64 S -

1,2/47 AZQ,BME S -

mm Inch

Left-hand drive with and without ABS: Right-hand drive with and without ABS: FS-II 48,0 239,0 193,8 18,0 15,0 17,6 2,0 FS-III 54,0 256,0 208,0 22,0 19,0 19,6 2,0 FS-II 48,0 239,0 193,8 18,0 15,0 17,6 2,0

8,5 8,5 FS-III 54,0 256,0 208,0 22,0 19,0 19,6 2,0

Front brake caliper (type denomination) Front brake caliper, piston - Front brake disc - mm mm

Brake disc - average effective di- mm ameter Brake disc, thickness Brake disc, minimum thickness Pad thickness with supporting plate Minimum thickness without supporting plate
Rear disc brake:

mm mm mm mm

Rear brake caliper, piston - Rear brake disc - Rear brake disc - average effective diameter Brake disc, thickness Brake disc, minimum thickness Pad thickness with supporting plate Minimum thickness without supporting plate
Rear drum brake:

mm mm mm mm mm mm mm

Brake drum - Brake drum - maximum diameter Wheel-brake cylinder - Brake pad, width Pad thickness without supporting shoe Minimum thickness without supporting shoe

mm mm mm mm mm mm

200,0 201,0 19,05 40,0 5,4 1,5

200,0 201,0 19,05 40,0 5,4 1,5

200,0 201,0 19,05 40,0 5,4 1,5

200,0 201,0 19,05 40,0 5,4 1,5

Edition 04.05 S00.5303.18.20

Brakes

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Engine Engine code letters: S = Manual gearbox A = Automatic gearbox Master brake cylinder - Brake booster -
Front disc brake:

FABIA 2000 Chassis

litre/ kW

1,2/47 AZQ,BME S S

1,4/44 AZE, AZF 20,64 S -

1,4/50 AME, ATZ, AQW S -

mm Inch

Left-hand drive with and without ABS: Right-hand drive with and without ABS: FS-II 48,0 239,0 193,8 18,0 15,0 17,6 2,0 FS-II 48,0 239,0 193,8 18,0 15,0 17,6 2,0 FS-III 54,0 256,0 208,0 22,0 19,0 19,6 2,0

8,5 8,5 FS-III 54,0 256,0 208,0 22,0 19,0 19,6 2,0

Front brake caliper (type denomination) Front brake caliper, piston - Front brake disc - mm mm

Brake disc - average effective di- mm ameter Brake disc, thickness Brake disc, minimum thickness Pad thickness with supporting plate Minimum thickness without supporting plate
Rear disc brake:

mm mm mm mm

Rear brake caliper, piston - Rear brake disc - Rear brake disc - average effective diameter Brake disc, thickness Brake disc, minimum thickness Pad thickness with supporting plate Minimum thickness without supporting plate
Rear drum brake:

mm mm mm mm mm mm mm

Brake drum - Brake drum - maximum diameter Wheel-brake cylinder - Brake pad, width Pad thickness without supporting shoe Minimum thickness without supporting shoe

mm mm mm mm mm mm

200,0 201,0 19,05 40,0 5,4 1,5

200,0 201,0 19,05 40,0 5,4 1,5

200,0 201,0 19,05 40,0 5,4 1,5

200,0 201,0 19,05 40,0 5,4 1,5

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Brakes

Edition 04.05 S00.5303.18.20

FABIA 2000 Chassis

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litre/ kW 1,4/55 AUA, BBY, BKY S mm Inch A 1,4/74 AUB, BBZ S 20,64 Left-hand drive with and without ABS: Right-hand drive with and without ABS: FS-III 54,0 256,0 208,0 22,0 19,0 19,6 2,0 54,0 256,0 208,0 22,0 19,0 19,6 2,0 FS-III 54,0 256,0 208,0 22,0 19,0 19,6 2,0 C54-II 54,0 288,0 244,0 25,0 22,0 18,6 2,0 8,5 8,5 FS-III 54,0 256,0 208,0 22,0 19,0 19,6 2,0 S 2,0/85 AZL S 1.9/47 SDI ASY -

Engine Engine code letters: S = Manual gearbox A = Automatic gearbox Master brake cylinder - Brake booster -
Front disc brake:

Front brake caliper (type denomination) Front brake caliper, piston - Front brake disc - Brake disc - average effective diameter Brake disc, thickness Brake disc, minimum thickness Pad thickness with supporting plate Minimum thickness without supporting plate
Rear disc brake:

mm mm mm mm mm mm mm

Rear brake caliper, piston - Rear brake disc - Rear brake disc - average effective diameter Brake disc, thickness Brake disc, minimum thickness Pad thickness with supporting plate Minimum thickness without supporting plate
Rear drum brake:

mm mm mm mm mm mm mm

38,0 232,0 196,0 9,0 7,0 16,9 2,0

38,0 232,0 196,0 9,0 7,0 16,9 2,0

Brake drum - Brake drum - maximum diameter Wheel-brake cylinder - Brake pad, width Pad thickness without supporting shoe Minimum thickness without supporting shoe

mm mm mm mm mm mm

200,0 201,0 19,05 40,0 5,4 1,5

200,0 201,0 19,05 40,0 5,4 1,5

200,0 201,0 19,05 40,0 5,4 1,5

200,0 201,0 19,05 40,0 5,4 1,5

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Brakes

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Engine Engine code letters: S = Manual gearbox A = Automatic gearbox Master brake cylinder - Brake booster -
Front disc brake:

FABIA 2000 Chassis

litre/ kW

1.9/74 TDI PD ATD S -

1.9/96 TDI PD ASZ S -

1.4/55 TDI PD AMF S -

mm Inch

20,64 Left-hand drive with and without ABS: Right-hand drive with and without ABS: FS-III 54,0 256,0 208,0 22,0 19,0 19,6 2,0 C54-II 54,0 288,0 244,0 25,0 22,0 18,6 2,0 FS-III 54,0 256,0 208,0 22,0 19,0 19,6 2,0 8,5 8,5

Front brake caliper (type denomination) Front brake caliper, piston - Front brake disc - Brake disc - average effective diameter Brake disc, thickness Brake disc, minimum thickness Pad thickness with supporting plate Minimum thickness without supporting plate
Rear disc brake:

mm mm mm mm mm mm mm

Rear brake caliper, piston - Rear brake disc - Rear brake disc - average effective diameter Brake disc, thickness Brake disc, minimum thickness Pad thickness with supporting plate Minimum thickness without supporting plate
Rear drum brake:

mm mm mm mm mm mm mm

38,0 232,0 196,0 9,0 7,0 16,9 2,0

38,0 232,0 196,0 9,0 7,0 16,9 2,0

Brake drum - Brake drum - maximum diameter Wheel-brake cylinder - Brake pad, width Pad thickness without supporting shoe Minimum thickness without supporting shoe

mm mm mm mm mm mm

200,0 201,0 19,05 40,0 5,4 1,5

200,0 201,0 19,05 40,0 5,4 1,5

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Brakes

Edition 04.05 S00.5303.18.20

FABIA 2000 Chassis

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Adjusting values for the load-dependent regulator


Note
The adjusting values apply for the vehicle ready for driving. Vehicle weight ready for driving: Weight of the vehicle with full fuel tank and full water reservoir for windscreen wip-

er/washer and headlamp cleaning system, spare wheel, tool kit, jack and driver (75 kg). The spare wheel, tool kit and jack must be located in the position prescribed by the vehicle manufacturer, the driver must be seated on the driver seat. Model/Version Vehicles without electro-hydraulic steering - drum brakes on rear axle Vehicles with electro-hydraulic steering - drum brakes on rear axle Front axle Rear axle Front axle Rear axle bar 70 38 3 70 43 3 MPa 7,0 3,8 0,3 7,0 4,3 0,3 Front axle Rear axle Front axle Rear axle bar 100 47 3 100 56 3 MPa 10,0 4,7 0,3 10,0 5,6 0,3

Pressure value of the distributor valve


1 MPa = 10 bar Pz = output pressure at the distributor valve and left or right rear wheel Pp = input pressure at the distributor valve and left or right front wheel Part no.of the distributor valve: 6Y0612151 The colour marking on the main brake cylinder is not visible.
Pz(MPa)
6 5 4 3 2 1 2,5 0 1 2 3 4 4,5 5 6 7 8 9 10 11 Pp(MPa) 3,1 2,5 4,75

B A

Pressure values

S00-0183

Initial setting Pp (MPa) Pz (MPa) 2,5 2,5

A 4,5 3,1 0,1 5 3,25 6 3,55 7 3,85 8 4,15 9 4,45

B 10 4,75 0,2 11 5,05

Brake fluid
Classification Capacity N 052 766 X0 (USA standard FMVSS 571.116 DOT4) TL 766 X0 0.500 l 0.470 l 0.430 l Replace Vehicles with rear disc brakes, with ABS Vehicles with rear drum brakes, with ABS Vehicles with rear drum brakes, without ABS

every 2 years

Edition 04.05 S00.5303.18.20

Brakes

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FABIA 2000 Chassis

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Brakes

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Wheels, Tyres

Possible wheel-tyre combinations


Engine Wheel size 1) 155/80 R13 79T 3) 1.0 l/37 kW 1.2 l/40 kW 1.2 l/47 kW 1.4 l/44 kW 1.4 l/50 kW 165/70 R14 81T 185/60 R14 82T 195/50 R15 82T 185/55 R15 81T 205/45 R16 83W, V 165/70 R14 81T 185/60 R14 82T 1.4 l/55 kW 1.4 l/55 kW TDI PD 185/55 R15 81T 195/50 R15 82V, T 205/45 R16 83W, V 185/60 R14 82H 1.4 l/74 kW 1.9 l/74 kW TDI PD 195/50 R15 82V, H 185/55 R15 81H 205/45 R16 83W, V 195/50 R15 82V, H 2.0 l/85 kW 185/55 R15 81H 205/45 R16 83W, V 165/70 R14 81T 185/60 R14 82T 1.9 l/47 kW SDI 195/50 R15 82T 185/55 R15 81T 205/45 R16 83W, V 205/45 R16 83W 1.9 ltr./96 kW TDI PD
1) 2) 3) 4)

Light-alloy rim 2) 6J x 14 H2 6J x 15 H2 6J x 15 H2 6.5J x 16 H2 6J x 14 H2 6J x 15 H2 6J x 15 H2 6.5J x 16 H2 6J x 14 H2 6J x 15 H2 6J x 15 H2 6.5J x 16 H2 6J x 15 H2 6J x 15 H2 6.5J x 16 H2 6J x 14 H2 6J x 15 H2 6J x 15 H2 6.5J x 16 H2 6.5J x 16 H2 6J x 15 H2 -

Steel rim 2) 5J x 13 H2 5J x 14 H2 6J x 14 H2 6J x 15 H2 6J x 15 H2 5J x 14 H2 6J x 14 H2 6J x 15 H2 6J x 15 H2 6J x 14 H2 6J x 15 H2 6J x 15 H2 5J x 14 H2 6J x 14 H2 6J x 15 H2 6J x 15 H2 6,5J x 16 H2


4)

Offset (mm) 35 35 43 38 43 43 42 35 43 38 43 43 42 43 38 43 43 42 43 43 42 35 43 38 43 43 42 37 43 42

Snow chains permitted yes yes yes no no yes no yes yes no yes no no yes no no yes no no yes no yes yes no no yes no no yes no

185/55 R15 84H 205/45 R16 83W, V

Tyre inflation pressure Inspection and Maintenance as well as sticker on the fuel-tank cap 5-hole fixing, diameter of the bolt circle 100 mm, diameter of the central hole 57 mm without power steering it is only fitted as a spare wheel in series

Note
Only use tyres of a same size and type on a vehicle,

however the tread pattern and manufacturer may differ per axle. It is exceptionally allowed to use a differ-

Edition 07.03 S00.5303.14.20

Wheels, Tyres

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ent tyre temporarily in the event of breakdown. Take into account a change in driving and braking behaviour.
Use wheel bolts with spherical collar and a thread of

FABIA 2000 Chassis

M14 x 1.5 - tightening torque: 120 Nm.


Only use authorised rims on the relevant vehicle. When replacing rims always use wheel bolts that be-

long to these rims (different length and spherical cap shape).


Also observe the national legislation.

Caution! Tyres that are more than 6 years old must only be used in case of emergency and while driving very carefully.

Tyre legend
Legend, e.g. 155/80 R13 79 T 155/80 R 13 79 T Meaning Tyre width (mm) section ratio between height - width (%) Tyre type (radial) Rim diameter (inch) Load rating-index Speed symbol

Manufacturing date DOT up to 399 < DOT 0300

Meaning Manufactured during week 39 of 1999 < = denomination of the decade (1990 1999) Manufactured during week 3 of 2000 (03 = 3rd calendar week, 00 = year 2000)

79 = 437 kg Load rating-indexes (Load index) 81 = 462 kg 82 = 475 kg 83 = 500 kg T = 190 km/h Speed symbols H = 210 km/h V = 240 km/h W = 270 km/h

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Wheels, Tyres

Edition 07.03 S00.5303.14.20

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