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Why North America? How much? What does it mean for imports? Case study: Mosaic Faustina
2
In the US high natural gas prices resulted in a surge of domestic shale gas drilling...
9 8 7 6 5 4 3 2 1 0 7
6
2500
2000 Rig Count 1500 1000 500 0 2000 2002 2004 2006 2008 2010 2012
5
Tcf 4
3
2
1
0
9 8 7 6 5 4 3 2 1 0
US$/GJ
2002
2008
2000
2004
2006
2010
2012
Rig Count
Gas Price
4
US$/GJ
Marcellus
Barnett and Woodford Barnett Unconventional (red) and Conventional (blue) Natural Gas Basins
Fayetteville
5
Mature and competitive service industry shale gas technology development is not at a standstill Extensive pipeline infrastructure proximal to both conventional and unconventional resources
6
500
400
7.00 6.00
300
Margins
5.00 4.00
200
3.00 2.00
100
Site costs
0
1.00
0.00
Jan-1995
Jan-2003
Jan-1996
Jan-1997
Jan-1998
Jan-1999
Jan-2000
Jan-2001
Jan-2002
Jan-2004
Jan-2005
Jan-2006
Jan-2007
Jan-2008
Jan-2009
Jan-2010
Jan-2011
Jan-2012
The North Americans have moved significantly down the curve since 2008
Site cash costs (US$/tonne)
500
450 400 350 300 250 200 150 100 50 0
20,000
75,000
10,000
15,000
25,000
30,000
35,000
40,000
45,000
50,000
55,000
60,000
65,000
70,000
80,000
85,000
90,000
95,000 8
5,000
Country
WACC
China
USA Brazil Eastern Europe India Russia Qatar Egypt Nigeria
8.2%
9.1% 10.0% 11.0% 11.5% 12.3% 12.8% 13.5% 15.1%
9
10
Why North America? How much? What does it mean for imports? Case study: Mosaic Faustina
11
12
Over 5.0 million tpy of new gross ammonia capacity for $7.5 billion
Plant OCI Beaumont PCS Geismar RenTech Nitrogen Dyno, Waggaman Type Restart Restart Debottleneck Greenfield Gross ammonia 250 449 332 750 Net ammonia 250 241 225 100 Gross urea --185 -CAPEX* --0.1 0.8 Start up 2012 2013 2014 2015
Agrium Redwater
Mosaic Faustina CF Donaldsonville OCI Iowa
Debottleneck
Brownfield Brownfield Greenfield
55
720 1,090 726
170
-1,200 730
0.2
0.7 2.1 1.4
2015
2016 2016 2016
Agrium Borger
CF Port Neal II Yara Belle Plaine II Totals
*US$ billions
Debottleneck
Brownfield Brownfield
490
750 750 5,218
--46 2,110
640
1,200 1,300 5,425
0.5
1.7 0.7 7.4
2016
2016 2017 --
13
Over 5.0 million tpy of new gross ammonia capacity for $7.5 billion...
Greenfield
Brownfield
Debottlenecking/Restart
Current
Total N Demand
'000 N tonnes
19,000 17,000 15,000
13,000
11,000 9,000 7,000 5,000 2012 2013 2014 2015 2016 2017 2018 2019 2020 14
Greenfield
Brownfield
Debottlenecking/Restart
Current Capacity
Total N Demand
'000 N tonnes
19,000 17,000 15,000
13,000
11,000 9,000 7,000 5,000
2016
2012
2013
2014
2015
2017
2018
2019
2020
15
Why North America? How much? What does it mean for imports? Case study: Mosaic Faustina
16
In our base-case scenario we expect over 3.0 million tpy of new solid urea
Expected Capacity '000 tonnes 8,000 7,000 6,000 5,000 4,000 3,000 2,000 1,000 0 2007
Urea Imports
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017 17
18
Expansions from CF and OCI will move the US close to self sufficiency...
Expected capacity '000 tonnes 3,500 3,000 2,500 2,000 1,500 1,000 500 0 2007
UAN Imports
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017 19
20
Mosaic, Dyno, CF and OCI look likely to add over 2 million tpy of merchant NH3
Expected Capacity '000 tonnes 9,000 8,000 7,000 6,000 5,000 4,000 3,000 2,000 1,000 0 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 Ammonia Imports 2012 Import Level
21
New ammonia capacity in Lousiana looks likely to squeeze out FSU imports
22
Why North America? How much? What does it mean for imports? Case study: Mosaic Faustina
23
24
US$/tonne 600
Other US
Mosaic
Tampa FOB
500
PCS
CF Industries
MissPhos
400 Faustina 300 Riverview 200 New Wales PCS Bartow CF Industries
100
4200
7800
1200
1500
1800
2100
2400
2700
3000
3300
3600
3900
4500
4800
5100
5400
5700
6000
6300
6600
6900
7200
7500
8100
8400
8700
9000
300
600
900
25
US operational days
Train operating rate Ex-works Cash Cost Feedstock cost Labour Electricity Consumables Working capital Maintenance & Sust Capital Total site cost
days
%
345
90%
345
90%
Other US
Mosaic
Tampa FOB
500
MissPhos
400
Faustina CF Industries
PCS
100
3000
8400
1200
1500
1800
2100
2400
2700
3300
3600
3900
4200
4500
4800
5100
5400
5700
6000
6300
6600
6900
7200
7500
7800
8100
8700
9000 27
300
600
900
This is the global curve in 2017 with Mosaic purchasing merchant NH3
Site cost (US$/tonne) 700 Global site costs (non-Mosaic) 600 500 400 300 200 100 0 0 10 20 DAP Capacity (million tonnes) 30 40 28 Mosaic (weighted avg.) Tampa FOB