SPARK

TM

Series

Water -Cooled Screw Chiller

CSRH.C-Y Series 353-2815kW(100-800Tons) Heat recovery version For ice storage application

Water cooled screw chiller

CSRH.C-Y

UNIT DESCRIPTION
Unit for indoor installation for chilled water production. Semi-hermetic screw compressors optimized to R134a; shell and tubes condenser and direct expansion evaporator; electronic expansion valve. Frame in polyester-painted galvanized steel. The unit is supplied fully refrigerant charged and factory tested. On site installation only requires power and hydraulic connection.

Nomenclature

CSRH 3502 C - D - ST - LN - Y
Refrigerant:X:R407c Y:R134a Z:R410A R22 is not marked LN: Low noise version; Standard version is not marked. Double operation unit for ice storage application Heat recovery. D:Partial R:Total Design code No. of compressor Cooling capacity in RTon Water cooled chiller

Compressors
Semi-hermetic screw compressors specifically designed for low temperature application. The compressor has 2 five and six-lobe rotors: the five-lobe rotor is splined directly onto the motor without any interposed overgears. The use of two rotors permits elevated volumetric output, uniform gas flow without jerks, reduced vibrations and dimensions. The bearings provided along the rotor axis, in a separate chamber isolated from the compression chamber, are in highstrenght carbon steel. Oil flow managed by pressures differences, without any dedicated oil pump, specifically designed so that the smallest differences between high pressure and suction pressure ensure sufficient oil supply to the bearings, both at full and partial load. The built-in oil separator has 3 stages of separation with a 10 mm stainless steel mesh filter ensuring the constant presence of oil inside, with an oil carry over rate lower than 0.5%. Compressors continuous modulation thanks to a slide valve which, depending on the position assumed, permits the compressions chamber stepless reduction.

Water cooled screw chiller

CSRH.C-Y

In addition to standard no-load switch-on procedure, the motor is fitted with electric devices limiting the absorbed current during start-up. Each compressor is fitted with manual reset motor thermal protection, controls for the delivery gas temperature and the oil level flow and an electric resistance to heat the carter while the compressor is stopped.

Oil separator

Screw rotor

Water-refrigerant heat exchanger

Rotating bearings

Direct expansion shell and tube exchanger with asymmetric refrigerant circuits for keeping the refrigerant at the correct speed inside the tubes during the change from the liquid to the gaseous phase. The steel shell is insulated with a closedcell condensation proof lining in foamed elastomer. The copper pipes are internally grooved to improve heat exchange and are mechanically expanded onto the tube plate ends.

Refrigerant-water heat exchanger

Finned coil exchanger with steel shell and finned coil made from copper tubes with external fins, mechanically expanded onto the tube plate ends. The heads can be removed to inspect the tubes. Water connections are fitted standard for water from towers; connectors for water from wells can be supplied on request.

Refrigerant circuit
Main components of the refrigerant circuit: - compressor discharge check valve, - compressor discharge shut-off valve, - liquid line shut-off valve, - liquid line solenoid valve, - dryer filter with replaceable cartridge, - refrigerant line sight glass with humdity indicator, - externally equalised thermostatic valve, - high pressure safety valve, - low pressure safety valve, - high and low pressure transducers - high pressure switches, - differential pressure switch for water

Electric power and control panel

Electric power and control panel, built to EN 60204-1/ EC 204-1 standards, complete with: - control circuit transformer, - general door lock isolator, - power circuit with bar distribution system, - fuses and contactors for compressors, - terminals for cumulative alarm block (BCA), - remote ON/OFF terminals, - spring-type control circuit terminal board, - electronic controller. - phase sequence relay

Water cooled screw chiller

CSRH.C-Y

Latest Control System

The controller W3000 large offers the latest control and functions specially developed for these units. The keypad is generously sized with full operating status display. The controls and detailed LCD make access to machine settings easy and safe. These resources permit to directly act on the unit settings through a multilevel menu, available in several languages. The diagnostics includes full management of alarms with black-box functions and alarm record for better analysis of unit performance. For multi-units plants a special device to coordinate and manage all the resources is available as an option; energy metering device is even possible as an option. Supervision is easy through Climaveneta devices or with various options for interfacing to ModBus, Bacnet, Echelon LonTalk protocols. Compatibility with remote keyboard (management up to 10 units). Clock available with programming of operation (standard 4 days and 10 time bands). Temperature regulation features the continuous capacity modulation, based on a neutral zone and the return water temperature control. Its even possible the steps regulation, based on the return water temperature, with proportional or proportional+integral logic.

Group Control Device

A group composed of various hydronic units permits better management for the lowest running cost. Coordinating the units for optimized operating times assumes fundamental importance and provides significant advantages in terms of reliability (e.g. the compressors) while also permitting energy savings and delivering water flows constantly at the right temperature without fluctuation. Resources are always used according to the user's requirements without needless compressor cycles or power absorption peaks. The unit pumps are intelligently managed. The number of hours of operation is balanced for more efficient maintenance. Resource priority assignment gives precedence to the unit with greater efficiency: such as chillers with free-cooling function. The stand-by mode grants response to possible peaks in load. The elevated characteristics offered by the serial interface keypad are the highest currently available in the market.

Gr2000

Gr3000

Water cooled screw chiller

CSRH.C-Y

Electronic control features

Microprocessor
Mufti-language menu Phase sequency relay Cumulative fault alarm Alarms log function Black-Box function for alarm events Programming of daily/weekly program Evaporator inlet/outlet water temperature display Compressor/circuit failure display General unit alarms display Quick Mind when stopped Pump-down when stopped Starting compressors sequency control Management of the compressors working hours Remote keyboard W3000 Par. OPT

Microprocessor
Local/Remote supervision through browser and FWS Communication protocol Metasys Johnson Controls communication gateway Modbus communication protocol Bacnet communication protocol Interface connection to Lon Works network Siemens communication gateway Remote on/off with external volt-free contact Double set-point by external contact Set-point regulation from external signal (4-20 mA) Continuous regulation of the compressors Relay manage pump Reduced load functioning from external contact Connection to sequencier

W3000 OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT

Standard OPT Available on request Par. Available modifying a value of the configuration parameters

Standard unit
Standard unit for production of chilled water

Chiller with Desuperheater, -D

Unit for production of chilled water, complete of an auxiliary heat exchanger on the discharge section of the compressor to the superheat reclaim. The reclaim heat is approximately the 20% of the total cooling capacity. This function is used for application with domestic hot water production or other secondary uses, as support of the existing boiler.

Chiller with total heat recovery, -R

Unit for the production of chilled water, with a dedicated heat exchanger refrigerant/water for the condensation heat reclaim. The heat reclaim is managed to reach the set-point. This function is used for air treatment in applications with AHU or for domestic hot water production together with an existed boiler.

Accessories (Option)
Acoustic box Rubber isolators Compressor suction valve Increased evaporator insulation. Cu/Ni condensers Flanges on evaporator(if not standard) Evaporator water flow switch (supplied separately) Pressure valve for water from wells (14/30C) Automatic circuit breaker for compressors Free voltage contacts for compr. operation signaling Remote keyboard Sequencer (supplied separately) Pump relay

Water cooled screw chiller

CSRH.C-Y

General Technical Data

Model Cooling capacity Power input Evaporator water flow CSRH-Y Evaporator water pressure drop Evaporator water inlet/outlet size Condenser water flow Condenser water pressure drop Condenser water inlet/outlet size Cooling capacity Power input Desuperheater heating capacity CSRH-D-Y Evaporator water flow Evaporator water pressure drop Desuperheater water flow Desuperheater water pressure drop Desuperheater water inlet/outlet size Cooling capacity Power inpu Heat recovery heating capacity CSRH-R-Y Evaporator water flow Evaporator water pressure drop Heat recovery water flow Heat recovery water pressure drop Heat recovery water inlet/outlet size Microprocessor Compressors Number of compressors Refrigerating circuit Capacity regulating Charge CSRH-Y HFC134a kg kg kg kg 50 52 55 22 75 79 83 28 73 77 81 28 103 108 113 44 100 105 111 44 144 151 158 56 213 224 235 56 207 217 227 56 CSRH-D-Y HFC134a CSRH-R-Y HFC134a Oil Operating weight CSRH-Y HFC134a CSRH-D-Y HFC134a CSRH-R-Y HFC134a kg kg kg 1970 2020 2250 2280 2350 2600 2800 2890 3250 3030 3140 3600 3500 3610 4100 4760 4910 5550 5110 5290 6000 5620 5830 6700 n n 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 kW kW kW m3/h kPa m3/h kPa kW kW kW m3/h kPa m3/h kPa m3/h kPa Units kW kW m3/h kPa 1001C 353.8 72.9 60.9 41 DN125 73.1 51 DN80 367.1 70.3 31.5 63.2 44 5.5 11 DN40 315.3 86.5 396.6 54.3 33 68.9 45 DN80 1301C 459.0 91.2 79.0 61 DN125 94.4 51 DN100 476.2 88.0 39.4 82.0 66 6.8 11 DN40 408.2 109.3 511.0 70.3 48 88.8 45 DN100 1651C 584.6 114.3 100.6 59 119.9 65 606.5 110.3 49.4 104.4 63 8.6 13 DN50 524.3 140.1 656.0 90.2 47 114.0 59 2001C 707.6 137.0 121.8 55 144.9 49 734.2 132.2 59.2 126.4 59 10.3 10 DN50 630.5 162.7 783.4 108.5 44 136.1 43 2501C 879.5 171.0 151.4 61 180.2 64 912.5 165.0 73.9 157.1 65 12.8 13 786.1 206.7 980.3 135.3 48 170.4 57 3002C 1059.2 204.7 182.4 69 DN200 216.8 55 DN150 1098.9 197.6 88.4 189.2 74 15.4 11 950.3 251.1 1186.3 163.6 55 206.2 50 DN150 3502C 239.7 213.2 74 253.5 52 4002C 271.9 243.1 59 288.8 60 1238.5 1412.1

DN150 DN150 DN150

DN200 DN200

DN100 DN125 DN125

DN150 DN200 1285.0 1465.1 231.3 103.5 221.2 79 18.0 11 262.4 117.4 252.2 63 20.4 12

DN50 DN402 DN502 DN502 1104.5 1264.0 285.0 190.1 59 238.5 46 328.9 217.6 47 273.4 54 1372.4 1573.2

DN100 DN125 DN125 W3000

DN150 DN200

10100%stepless

Remarks: 1.Chilled water (in/out) 12/7 2.Condenser water (in/out) 30/35 3.Heat recovery water (in/out) 40/45. Maximum temperature of hot water up to 60. Please contact our representative office.

Water cooled screw chiller

CSRH.C-Y

General Technical Data

Model Cooling capacity Power input Evaporator water flow Evaporator water pressure drop Evaporator water inlet/outlet size Condenser water flow Condenser water pressure drop Condenser water inlet/outlet size Cooling capacity Power input Desuperheater heating capacity Evaporator water flow Evaporator water pressure drop Desuperheater water flow Desuperheater water inlet/outlet size Cooling capacity Power inpu Heat recovery heating capacity Evaporator water flow Evaporator water pressure drop Heat recovery water flow Heat recovery water pressure drop Heat recovery water inlet/outlet size Microprocessor Compressors Number of compressors Refrigerating circuit Capacity regulating Charge CSRH-Y HFC134a kg kg kg kg 201 211 221 84 231 243 240 100 295 310 250 112 288 302 258 112 112 112 112 112 357 375 427 448 420 441 413 434 CSRH-D-Y HFC134a CSRH-R-Y HFC134a Oil Operating weight CSRH-Y CSRH-D-Y CSRH-R-Y kg kg kg 6400 6650 7500 6570 6800 7800 9630 9900 11000 10300 10600 11900 10700 11000 11000 11300 11400 11800 11700 12200 n n 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 kW kW kW m3/h kPa m3/h kPa kW kW kW m3/h kPa m 3/h m3/h kPa Units kW kW m3/h kPa 4502C 1586.7 307.4 273.2 74 DN200 324.9 57 DN200 1646.2 296.6 132.8 283.4 80 23.1 12 1424.9 377.1 1779.4 245.3 60 309.2 52 DN200 5002C 1760.6 339.2 303.1 74 DN200 360.2 58 DN200 1826.6 327.4 146.6 314.5 79 25.5 12 1570.9 408.2 1954.6 270.4 59 339.7 52 DN200 5504C 1935.3 378.5 333.2 58 DN200 396.8 57 DN200 2007.9 365.3 163.5 345.7 62 28.4 12 1721.8 453.5 2148.1 296.4 46 373.3 50 DN200 6004C 2116.7 410.5 364.4 69 DN200 433.5 64 DN200 2196.1 396.2 177.4 378.1 74 30.8 13 1899.0 503.5 2372.3 326.9 56 412.2 58 DN200 W3000 6504C 2288.8 446.0 394.0 64 DN250 469.0 59 DN250 2374.7 430.4 192.7 408.8 69 33.5 12 7004C 2462.8 478.0 424.0 74 DN250 504.4 46 DN250 2555.2 461.2 206.5 439.9 79 35.9 9 7504C 2642.9 512.0 455.0 52 DN250 541.1 53 DN250 2742.0 494.1 221.2 472.1 56 38.4 11 8004C 2814.9 541.7 484.6 59 DN250 575.7 60 DN250 2920.4 522.7 234.0 502.8 63 40.7 12

CSRH-Y

CSRH-D-Y

Desuperheater water pressure drop kPa

DN502 DN502

DN404 DN404 (DN40+DN50)2 DN504 DN504 DN504

CSRH-R-Y

10100%stepless

Remarks: 1.Chilled water (in/out) 12/7 2.Condenser water (in/out) 30/35 3.Heat recovery water (in/out) 40/45. Maximum temperature of hot water up to 60. Please contact our representative office.

Water cooled screw chiller

CSRH.C-Y

Ice Storage System Applications

Used the anti-freeze solutions such as Ethylene Glycol, propylene glycol Mixture as the chilled water, and scheduled the control system, the Climaveneta series of CSRH.C-Y chiller is uniquely suited to low temperature applications like ice storage and industry cooling process.
Normal cooling Model CSRH1001C-ST-Y CSRH1301C-ST-Y CSRH1651C-ST-Y CSRH2001C-ST-Y CSRH2501C-ST-Y CSRH3002C-ST-Y* CSRH3502C-ST-Y* CSRH4002C-ST-Y CSRH4502C-ST-Y* CSRH5002C-ST-Y* CSRH5504C-ST-Y CSRH6004C-ST-Y* CSRH6504C-ST-Y CSRH7004C-ST-Y* CSRH7504C-ST-Y CSRH8004C-ST-Y Cooling capacity kW 346 449 572 692 860 1036 1211 1381 1551 1721 1892 2069 2238 2408 2584 2752 Power input kW 73 91 114 136 170 204 239 271 306 338 377 409 444 476 510 539 Evaporator Water flow m3/h 65 84 107 130 161 194 219 259 280 312 355 387 419 435 484 516 Press. Drop kPa 54 80 77 72 80 91 90 77 90 90 76 90 84 90 68 77 Condenser Water flow m3/h 72 93 118 142 177 213 249 283 319 353 389 425 460 495 531 564 Press. Drop kPa 49 49 62 47 61 53 50 58 55 56 55 61 57 44 51 57 Ice-storage(a) Cooling capacity kW 214 275 357 427 531 648 750 860 976 1064 1163 1294 1393 1492 1605 1713 Power input kW 57 73 91 106 136 163 187 217 245 271 303 328 351 372 404 432 Ice-storage(b) Cooling capacity kW 183 236 307 367 456 558 646 740 844 914 997 1116 1199 1284 1381 1476 Power input kW 54 70 87 101 130 156 178 207 234 259 290 312 335 355 386 413

Data referred to 1.Normal daytime cooling mode: chilled water (in/out)12/7, condenser water (in/out) 30/35 2.Ice storage mode: a. chilled water (out) -5.3, condenser water (in) 27 ( with 25% Glycol solution) b. chilled water (out) -8, condenser water (in) 27 (with 30% Glycol solution.) 3.Water flow at the units with * is controlled to limit the water pressure drop.

Electrical Data
Model CSRH-Y 1001C 1301C 1651C 2001C 2501C 3002C 3502C 4002C 4502C 5002C 5504C 6004C 6504C 7004C 7504C 8004C n 1 1 1 1 1 2 2 2 2 2 2+2 4 2+2 4 2+2 4 Maximum values Compressor(each) F.L.I(kW) 104.6 126.4 165.2 185 201.2 139.9 165.2 185 183.3 201.2 126.4/139.9 139.9 139.9/165.2 165.2 165.2/185 185 F.L.A(A) 179.2 216.5 282.2 315.2 344.5 239.4 282.2 315.2 314.7 344.5 216.5/239.4 239.4 239.4/282.2 282.2 282.2/315.2 315.2 L.R.A(A) 270 407 522 663 583 447 522 663 583 583 407/447 447 447/522 522 522/663 663 F.L.I(kW) 104.6 126.4 165.2 185 201.2 279.8 330.4 370 366.6 402.4 532.6 559.6 610.2 660.8 700.4 740 Total unit F.L.A(A) 179.2 216.5 282.2 315.2 344.5 478.8 564.4 630.4 629.4 689 911.8 957.6 1043.2 1128.8 1194.8 1260.8 S.A(A) 270 407 522 663 583 686.4 804.2 978.2 897.7 927.5 1119.4 1165.2 1283 1368.6 1542.6 1608.6

F.L.I. F.L.A. L.R.A. S.A.

Power input Current absorption Locked rotor current for single compressor Starting current

Electrical source: 380-3ph-50Hz Voltage tolerance: 10% Maximum voltage unbalance: 3% Safety values to be considered when cabling the unit for power supply and line-protections

Water cooled screw chiller

Dimension Drawing

CSRH1001C-2501C-Y

CSRH3002C-5002C-Y

CSRH5504C-8004C-Y

Evaporator water inlet Evaporator water outlet Condenser water inlet

Condenser water outlet Power inlet Main isolator

Remarks:Please contact Climaveneta office for detail drawings.

8
Dimensions and Weights
Model 1001C 1301C 1651C 2001C 2501C 3002C 3502C 4002C 4502C 5002C 5504C 6004C 6504C 7004C 7504C 8004C CSRH-Y/CSRH-ST-Y A(mm) 2900 3200 3200 3200 3200 4200 4200 4200 4700 4700 4700 4700 4700 4700 4700 4700 B(mm) 1100 1100 1100 1250 1250 1250 1250 1250 1500 1500 2370 2370 2370 2370 2370 2370 H(mm) 1725 1800 1800 2100 2100 2215 2215 2215 2380 2380 2410 2410 2510 2510 2510 2510 P./W.(Kg) 1970 2280 2800 3030 3500 4760 5110 5620 6400 6570 9630 10300 10700 11000 11400 11700 CSRH-D-Y/CSRH-D-ST-Y A(mm) 2900 3200 3200 3200 3200 4200 4200 4200 4700 4700 4700 4700 4700 4700 4700 4700 B(mm) 1100 1100 1100 1250 1250 1250 1250 1250 1500 1500 2370 2370 2370 2370 2370 2370 H(mm) 1725 1800 1800 2100 2100 2215 2215 2215 2380 2380 2510 2510 2510 2510 2510 2510 P./W.(Kg) 2020 2350 2890 3140 3610 4910 5290 5830 6650 6800 9900 10600 11000 11300 11800 12200 CSRH-R-Y/CSRH-R-ST-Y A(mm) A(mm) 2900 3200 3200 3200 3200 4200 4200 4200 4700 4700 4700 B(mm) 1150 1150 1150 1300 1300 1400 1400 1460 1500 1500 2370 2370 H(mm) 1915 1915 1950 2150 2150 2315 2315 2330 2480 2480 2560 2560 P./W.(Kg) 2250 2600 3250 3600 4100 5550 6000 6700 7500 7800 11000 11900 R1(mm) 1200 1200 1200 1200 1200 1500 1500 1500 1500 1500 900 900 900 900 900 900 Free Spaces R2(mm) 1500 1500 1500 1500 1500 1200 1200 1200 1200 1200 900 900 900 900 900 900 R3(mm) 900 900 900 900 900 900 900 900 900 900 1800 1800 1800 1800 1800 1800 R4(mm) 900 900 900 900 900 900 900 900 900 900 2000 2000 2000 2000 2000 2000

CSRH.C-Y

Water cooled screw chiller

Recommended Operating and Service Clearances

CSRH1001C-5002C-Y
R4

CSRH5504C-8004C-Y
R2

R1

R2

R4

R3

9
R3 R1
Warning: Electrical power!

Instructions
- Make sure that all the panels are firmly fixed in place before nioving the unit, - Before lifting it, check the weight on the CE label, - Use all, and only, the lifting points provided, - Use slings of equal length, - Use a spread-bar (not included), - Move the unit carefully and avoid abmpt inDvements.

CSRH.C-Y

Water cooled screw chiller

CSRH.C-Y

Field Wiring Diagram

Dynamic part

Control section

RS485/RJ45

W3000 Motherboard

Remote set point/ secondary set point Optional modules

Pump control Remote (summer/winter)

Determined by the number according to the compressor

10

Climaveneta Italy: 36061 BASSANO DEL GRAPPA (VICENZA) ITALIA - VIA SARSON 57/c TEL. +39 / 0424 509 500 (r.a.) - TELEFAX +39 / 0424 509 509 E-mail:info@climaveneta.com http://www.climaveneta.com Climaveneta China: No,88 Baiyun Road Xinghuo Developing Zone ,Shanghai,China Post Code:201419 TEL: +86-21-57505566 FAX: +86-21-57505797 E-mail:info@climaveneta.com.cn http://www.climaveneta.com.cn Climaveneta Hongkong: Room 2003,CCT Telecom Building, 11 Wo Shing Street,Fotan,Shatin,N.T.,Hongkong TEL: +85-2-26871755 FAX: +85-2-26873078 E-mail:info@climaveneta.com.cn http://www.climaveneta.asia Climaveneta Vietnam: 381A1 Cong Hoa Street Ward 13 Tan Binh District, HCM City, Vietnam TEL: +84-8-38497529 FAX: +84-8-38124190 E-mail:info@climaveneta.com.cn http://www.climaveneta.asia

All specification and data are subject to change without notice

B711 CCU/02-02-2011EN-SH