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770 and 772 Off-Highway Truck / Quarry Truck

Tool List
Part Number Part Name Tool Function

Qty

Front Wheel, Bearing and Duo-Cone Seal


*1U-7484 1U-5197 *9U-6600 6V-6178 6V-6179 *1D-4635 1U-6436 *6V-2012 Mobile Lifting Crane Tool Cylinder Hand Hydraulic Pump Puller Plate Bar Bolt Duo-Cone Seal Installer Micrometer Depth Gauge Used to R&I the front wheel assembly. Used to separate the front spindle from the front strut. Used to separate the front spindle from the front strut. Used to separate the front spindle from the front strut. Used to separate the front spindle from the front strut. Used to separate the front spindle from the front strut. Used to install the Duo-Cone seal into the seal retainer and the front wheel. Use in the bearing preload procedure to determine shim thickness, and to determine the amount of shims for the bottom of the front strut. 1 1 1 2 3 8 1 1

Tire and Rim (Front)


*9U-7540 *4C-5809 *4C-5749 *8S-9906 Lift Stand (25 ton) Hydraulic Pump Dolly Ratchet Puller Used to lift the machine. Used to operate the lift stands. Used to support the hydraulic pump. Used to secure tire and rim to the lift truck. 2 1 1 1

Steering Tank and Filter


*138-7575 Link Bracket Used to R&I the steering tank. 2

Metering Pump (Steering)


1U-7585 *1P-1855 Hex Wrench Pliers Used to compress the centering spring in the D&A process. Used to R&I the retaining ring located on the sleeve assembly. 1 1

Steering Cylinder Mounting


*8T-5255 *4C-4089 5P-2145 *6V-3160 1A-1935 5P-8250 5P-4776 6D-7726 3S-6224 *265-9215 *265-9213 *231-4902 Hydraulic Jack Hydraulic Platform Jack (Transmission) Puller Adapter Tool Cylinder Full Nut Hard Washer Stud Hose Assembly Electric Hydraulic Pump Gage Group-Plug (Ballstud) Ballstud-Lapping Tool Wedge-Ballstud (Remove) Used to apply pressure on the ball stud during the R&I of the center arm. Used to support the center arm during the R&I process. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to R&I the sleeve bearings located in the pin bores. Used to inspect steering joint bores. Used to recondition steering joint bores. Used to separate the steering joint during the removal process. 1 1 1 1 1 1 1 2 1 1 1 1

-1Caterpillar: Confidential Green Last Modified: 7/4/13

Tie Rod (Steering)


*8T-5255 *265-9215 *265-9213 *231-4902 Hydraulic Jack Gage Group-Plug (Ballstud) Ballstud-Lapping Tool Wedge-Ballstud (Remove) Used to apply pressure on the ball stud during the removal process. Used to inspect steering joint bores. Used to recondition steering joint bores. Used to separate the steering joint during the removal process. 1 1 1 1

Steering Cylinder
*8T-5255 *4C-4089 *231-4902 *265-9213 *265-9215 *127-4904 Or *152-4252 (1) Hydraulic Jack Jack Wedge-Ballstud (Remove) Ballstud-Lapping Tool Gage Group-Plug (Ballstud) Hydraulic Cylinder Repair Stand Used to apply pressure on the ball stud during the removal process. Used to support the steering cylinder during the R&I process. Used to separate the steering joint during the removal process. Used to recondition steering joint bores. Used to inspect steering joint bores. Used to D&A the hydraulic cylinder 1 1 1 1 1 1

Piston Pump (Steering)


*1P-1857 1P-1858 *1P-0510 Retaining Ring Pliers Retaining Ring Pliers Driver Group Used to R&I the retaining ring from the pump housing during the D&A process. Used to R&I the retaining ring from the barrel assembly during the D&A process. Multiple usages during the D&A process. 1 1 1

Steering Column
6V-3010 Puller Group Used to remove the steering wheel from the steering column. 1

Hydraulic Caliper Service Brake


*138-7573 *1U-7484 *1P-0520 1U-9003 5P-3569 Link Bracket Mobile Lifting Crane Driver Group Puller Brake System Piston Press Used to R&I the brake caliper. Used to R&I the brake caliper. Used to R&I the pistons in the caliper during the D&A process. Used to remove the pistons from the caliper. Used to install the pistons into the caliper. 2 1 1 1 1

Service and Parking Brake (Rear)


164-4622 1P-7405 *8S-1378 FT-1416 8F-8804 292-3211 Clamp Assembly Eyebolts Remover, Stud and Resetting Hub Retainer Bolt Brake Alignment Tool Used to compress piston springs during the D&A process. Used in the D&A process. Used to R&I the taper lock studs during the D&A process. Used to hold brake hub in position during the install process. Used to hold brake hub in position during the install process. Used to align friction disc in chassis and out of chassis 1 2 1 2 4 1

Slack Adjuster (Rear Brakes)


5P-3540 *1P-1861 Locknut Wrench Internal Retaining Ring Pliers Used to R&I the housings from the base during the D&A process. Used to R&I the retaining ring from the piston during the D&A process. 1 1

Hydraulic Pump and Motor (Pre-lube, High Speed Oil Changing)


*138-7575 Link Bracket Used to R&I the plated (guard) from around the electric drive pump. 1

Oil Filter (Parking Brake Release)


*185-3630 Strap Wrench Assembly Used to R&I the filters. 1

-2Caterpillar: Confidential Green Last Modified: 7/4/13

Front Suspension (Cylinder)


*175-5507 148-0357 1D-4709 *1D-4635 1U-5750 1U-5749 1P-7406 *9U-6600 *1P-0820 5F-7369 8B-7549 *8B-7550 3H-0465 6B-6682 5P-4768 4C-9633 8B-7559 0S-1621 5P-8245 FT-1891 3S-1546 1P-7407 1H-3111 6V-3142 3K-5234 2J-3507 *8B-7548 5P-4168 *9U-5617 Nitrogen Charging Group Handling Group Bolt Bolt Engine Repair Stand Adapter Plate Lifting Eyebolts Hand Hydraulic Pump Hydraulic Puller Group Leg Leg Leg Plate Nut Adapter Stud Adapter Bolt Washer Plate Nut Lifting Eyebolts Adapter Puller Plate Hard Washer Full Nut Nut Step Plate Oil Refill Pump Used to purge and charge the nitrogen in the cylinder. Used to R&I the front strut/wheel/brake as a unit. Used to R&I the front strut/wheel/brake as a unit. Used to R&I the front strut/wheel/brake as a unit. Used to hold the front suspension cylinder during the D&A process. Used to D&A the cylinder. Used to R&I the piston during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to lift the rod during the D&A process. Used to R&I the tube and gland during the D&A process. Used to R&I the tube and gland during the D&A process. Used to R&I the tube and gland during the D&A process. Used to R&I the tube and gland during the D&A process. Used to R&I the tube and gland during the D&A process. Used to R&I the tube and gland during the D&A process. Used to fill the cylinder with oil. 1 1 8 4 1 1 2 1 1 2 4 4 4 2 1 2 2 2 2 1 6 2 1 1 2 2 2 1 1

Brake Accumulator
*175-5507 Nitrogen Charging Group Used to purge and charge the accumulator. 1

Rear Suspension (Cylinder)


*175-5507 9U-7536 *4C-5809 *4C-5749 *6V-3160 8M-4856 2J-3505 *180-3034 *127-4904 Or *152-4252 (1) *9U-5617 Nitrogen Charging Group Lift Stand Hydraulic Pump Dolly Puller Sleeve Nut Stand Hydraulic Cylinder Repair Stand Oil Refill Pump Used to purge and charge the nitrogen in the cylinder. Used to lift the machine. Used to operate the lift stand. Used to support the hydraulic pump. Used to remove upper and lower cylinder pins. Used to remove upper and lower cylinder pins. Used to remove upper and lower cylinder pins. Used to support the cylinder while removing the lower pin. Used to D&A the hydraulic cylinder Used to fill the cylinder with oil. 1 2 1 1 1 1 2 1 1 1

-3Caterpillar: Confidential Green Last Modified: 7/4/13

Control Valve (Hoist)


*138-7575 1P-1853 1P-1862 Link Bracket Retaining Ring Pliers Retaining Ring Pliers Used to R&I the valve. Used to R&I the retaining ring during the D&A process. Used to R&I the retaining ring during the D&A process. 2 1 1

Hoist Cylinder
*127-4904 Or *152-4252 (1) *1P-1861 Hydraulic Cylinder Repair Stand Retaining Ring Pliers Used to D&A the hydraulic cylinder Used to R&I the retaining rings that hold the split bearings. 1 1

Gear Pump (Hoist, Brake Hydraulic Fan)


*1P-0510 *1P-1861 *8S-1378 Driver Group Retaining Ring Pliers Stud Remover and Resetter Tool Multiple usages during the D&A process. Used to R&I the retaining ring during the D&A process. Used to R&I the studs during the D&A process. 1 1 1

Gear Motor (Hydraulic Fan)


*1P-0510 *8S-1378 Driver Group Stud Remover and Resetter Tool Multiple usages during the D&A process. Used to R&I the studs during the D&A process. 1 1

Hydraulic Tank (Hoist and Brake)


*138-7573 *1P-1861 Link Bracket Retaining Ring Pliers Used to R&I the tank. Used to R&I the retaining ring during the D&A process. 2 1

Transmission Control
*1P-0510 Driver Group Used to R&I the sleeve during the D&A process. 1

Electronic Control Module (Payload)


*6V-0006 Governor Pliers Used to disconnect and connect the wire harness onto the module. 1

Body and Canopy


*8S-9906 Ratchet Puller Used to secure the hoist cylinder. 2

Rear Wheel Bearings and Duo-Cone Seals


1U-5934 140-7642 Installer Assembly Installer Assembly Used to install the inner Duo-Cone seal into the seal retainer of the rear service and parking brake. Used to install the outer Duo-Cone seal into the seal retainer of the rear service and parking brake. 1 1

Axle Shaft
5P-7373 *4C-4892 *7H-1680 8T-0447 *6V-2012 Axle Installer Fitting Kit Lubrication Pump Dial Caliper Micrometer Depth Gauge Used to R&I the axle. Used to manually release the parking brake. Used to manually release the parking brake. Used to measure shim pack for the bearing preload procedure. Used in the bearing preload procedure. 1 1 1 1 1

Gear Pump (Power Train)


1P-2322 Puller Used to remove the gear assembly during the D&A process. 1

Filter (Power Train)


*185-3630 Strap Wrench Assembly Used to R&I the filter. 1

-4Caterpillar: Confidential Green Last Modified: 7/4/13

Torque Converter
*138-7574 *138-7573 *2P-8312 *1P-0520 5F-7366 1H-3112 *8B-7551 *8B-7550 *8B-7548 *8H-0684 *1P-2321 *6V-2012 Link Bracket Link Bracket External Retaining Ring Pliers Driver Group Screw Puller Assembly Puller Leg Push-Puller Ratchet Wrench Combination Puller Micrometer Depth Gauge Use to R&I the torque converter. Used to position the torque converter case for the D&A process. Used to R&I the retaining ring during the D&A process. Used to remove the sleeve assembly during the D&A process. Used to remove the sleeve assembly during the D&A process. Used to remove the sleeve assembly during the D&A process. Used to remove the inner bearing race from the impeller hub during the D&A process. Used to remove the inner bearing race from the impeller hub during the D&A process. Used to remove the inner bearing race from the impeller hub during the D&A process. Used to remove the inner bearing race from the impeller hub during the D&A process. Used to remove the ring carrier from the impeller hub during the D&A process. Used in the assembly process. 2 3 1 1 1 1 1 2 1 1 1 1

Lockup Clutch and Solenoid Valve (Torque Converter)


*1U-5429 Snap Ring Pliers Used to R&I the retaining ring during the D&A process. 1

Speed Sensor (Transmission Output)


*6V-0006 FT-0995 9S-9155 5F-7345 1P-0070 Pliers Jaws Centering Spacer Screw Bar Used to disconnect and connect the wire harness connected to the speed sensor. Used to remove the bearing from the sensor rotor during the D&A process. Used to remove the bearing from the sensor rotor during the D&A process. Used to remove the bearing from the sensor rotor during the D&A process. Used to remove the bearing from the sensor rotor during the D&A process. 1 2 1 1 1

Transmission Hydraulic Control


*1P-0510 *1U-5429 *6V-0006 Driver Group Retaining Ring Pliers Pliers Used multiple times during the D&A process. Used to R&I the retaining rings located in the spool assemblies. Used to disconnect and connect the wire harness on the sensor. 1 1 1

Transmission Planetary and Transfer Gears


*6V-0006 *138-7575 Pliers Link Bracket Used to disconnect and connect the wire harness on the sensor. Used to R&I the transmission and transfer gears. 1 2

Transmission Planetary
*1P-2420 *138-7575 1P-1863 5P-0520 FT-0833 136-1452 *1P-1861 *1P-0510 *8B-7548 *8B-7554 1S-5188 Transmission Repair Stand Link Bracket External Retaining Ring Pliers Driver Group Clamp Internal Pliers Internal Retaining Ring Pliers Driver Group Push-Puller Tool Group Bearing Cup Puller Leg Use to support the transmission during the D&A process. Used multiple times during the D&A process. Used to R&I the retaining ring during the D&A process. Used multiple times during the D&A process. Used to hold piston in clutch housing during the D&A process. Used to R&I the retaining ring during the D&A process. Used to R&I the retaining ring during the D&A process. Used multiple times during the D&A process. Used to remove the bearing from the carrier assembly during the D&A process. Used to remove the bearing from the carrier assembly during the D&A process. Used to remove the bearing from the carrier assembly during the D&A process. 1 3 1 1 2 1 1 1 1 1 2

-5Caterpillar: Confidential Green Last Modified: 7/4/13

FT-0834

Clutch Testing Nozzle

Used to ensure clutch pistons move freely.

Transfer Gears
*1P-0510 *8B-7548 *8B-7550 5P-4170 *8B-7551 *8H-0684 *8T-5096 *6V-6042 Driver Group Push-Puller Tool Group Leg Step Plate Puller Ratchet Wrench Dial Indicator Group Point Group Used to R&I the bearing cups and cones during the D&A process. Used to remove the bearing cones on the transfer gears. Used to remove the bearing cones on the transfer gears. Used to remove the bearing cones on the transfer gears. Used to remove the bearing cones on the transfer gears. Used to remove the bearing cones on the transfer gears. Used to measure bearing endplay during the assembly process. Used to measure bearing endplay during the assembly process. 1 1 2 1 1 1 1 1

Differential and Bevel Gear


FT-1332 *180-3034 180-3033 *138-7575 *1P-2420 FT-1449 8B-7561 1H-3110 1H-3107 1B-4209 3H-0468 1H-3108 *1P-0820 *1P-0520 9U-6600 5P-1730 5S-6080 *138-7573 FT-0957 FT-0996 *8B-7554 9S-7354 7X-0359 *8T-5096 *6V-6042 Support Bracket Stand Stand Link Bracket Transmission Repair Stand Turning Tool Step Plate Puller Assembly Bearing Puller Nut Plate Leg Hydraulic Puller Driver Set Hydraulic Pump Holding Fixture Socket Link Bracket Adapter Group Positioning Group Puller Assembly Torque Wrench Bolt Dial Indicator Point Group Used to support the rear axle/differential/Y support assembly. Used to support the rear axle housing. Used to support the rear axle housing. Used to R&I the differential. Used to support the differential during the D&A process. Use to loosen and tighten differential adjustment rings during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to remove the roller bearing cone from each side of the differential housing and bevel pinion during the D&A process. Used to support the spider gears during the D&A process. Used to R&I the nuts on the spider assembly during the D&A process. Used to R&I the pinion and bearing cage. Used in addition to the transmission repair stand to support the differential carrier during the D&A process. Used in addition to the transmission repair stand to support the differential carrier during the D&A process. Used to rotate the differential. Used to rotate the differential. Used to rotate the differential. Used to measure bevel gear backlash during the assembly process. Used to measure bevel gear backlash during the assembly process. 1 2 1 3 1 1 1 1 1 2 2 2 1 1 1 1 1 3 1 1 1 1 1 1 1

Spindle
*138-7574 6V-3145 Link Bracket Load Leveler Used to R&I spindle. Used to R&I spindle. 2 1

-6Caterpillar: Confidential Green Last Modified: 7/4/13

Rear Differential Housing and Differential


*9U-7540 *4C-5809 *4C-5749 1U-9745 *4C-4892 *7H-1680 2J-3506 *6V-0006 294-2619 Lift Stand (25 ton) Hydraulic Pump Dolly Hydraulic Jack Fitting Kit Lubrication Pump Nuts Pliers Pin Assembly Used to lift the machine. Used to operate the lift stands. Used to support the hydraulic pump. Used to R&I the rear axle and differential. Used to manually release the parking brake. Used to manually release the parking brake. Used in the ball socket and bolster cap adjustment process. Used to disconnect and connect the wire harness on the sensor. Used to align the A-frame during the install process. 2 1 1 1 1 1 4 1 1

Final Drive
128-4775 143-4987 *2P-8312 170-5903 128-4776 *8S-1378 Lifting Bracket Assembly Adapter Lifting Bracket Assembly External Retaining Ring Pliers Gear-Stand Bracket Extension Assembly Stud Remover and Resetter Tool Used to attach the final drive/ adapter lifting bracket assembly and the ring gear bracket extension as a lifting device unit. Used to R&I the final drive. Used to R&I the retaining ring located on the axle in order to remove the sun gear. Also for the retaining rings located on the carrier pins. Used to hold the carrier gears and sun gears during inspection. Used to R&I the ring gears. Used to R&I the taper lock studs in the D&A process. 1 1 1 1 1 1

Tire and Rim (Rear)


*9U-7540 *4C-5809 *4C-5749 Lift Stand (25 ton) Hydraulic Pump Dolly Used to lift the machine. Used to operate the lift stands. Used to support the hydraulic pump. 2 1 1

Hood (Front)
*138-7575 Link Bracket Used to R&I the hood. 2

Guard (Engine Oil Pan)


1U-7505 Mobile Low Lift Transmission Jack Used to R&I the crankcase guards. 1

Fuel Filter (Primary) and Fuel Filter Base


*185-3630 Strap Wrench Used to R&I the fuel filter. 1

Oil Filter and Base (Engine)


*185-3630 Strap Wrench Used to R&I the oil filter. 1

Oil Cooler (Brake and Hoist)


FT-1114 Vacuum Cap Assembly Used to apply a vacuum on the hydraulic tank. 1

Exhaust Manifold
165-4638 Manifold Guide Used to position manifold in the installation process. 2

Water Temperature Regulator


*1P-0510 Driver Group Used to install lip seal. 1

Cowling (Radiator)
*138-7573 Link Bracket Used to R&I the cowling. 2

-7Caterpillar: Confidential Green Last Modified: 7/4/13

Radiator
*9U-7540 *4C-5809 *4C-5749 *138-7573 Lift Stand (25 ton) Hydraulic Pump Dolly Link Bracket Used to apply tension on the frame in order to R&I the tube assembly and shims. Used to operate the lift stands. Used to support the hydraulic pump. Used to R&I the radiator. 1 1 1 2

Radiator Core
178-3704 Bracket Assembly-Lifting Used to R&I the radiator cores. 1

Fan Drive
*1P-2321 9S-9153 *1P-0510 Combination Puller Puller Assembly Driver Group Used to remove the fan pulley hub from the fan drive pulley. Used to remove the fan pulley hub from the fan drive pulley. Multiple usages during the D&A process. 1 3 1

Oil Pan
*187-1458 *4C-4089 Oil Evacuation Kit Transmission Jack Used to R&I the engine oil from the block. Used to R&I the oil pan. 1 1

Engine Front Support


FT-1321 1D-4706 9U-7554 Support Beam Bolt (3/8 inch 16 NC X 6 inch long) Air/Hydraulic Jack Used to support the engine with the oil pan removed during the R&I of the front engine support. Used to support the engine with the oil pan removed during the R&I of the front engine support. Used to support the engine with the oil pan removed during the R&I of the front engine support. 1 1 1

Accessory Drive
8T-7008 4B-4278 4B-5271 126-7176 126-7183 Bolt Washer Washer Forcing Screw Cross block Used to remove the drive gear. Used to remove the drive gear. Used to remove the drive gear. Used to remove the drive gear. Used to remove the drive gear. 2 2 2 1 1

Refrigerant Condenser
*9U-7540 *4C-5809 *4C-5749 Lift Stand (25 ton) Hydraulic Pump Dolly Used to apply tension on the frame in order to R&I the tube assembly and shims. Used to operate the lift stands. Used to support the hydraulic pump. 1 1 1

Engine and Torque Converter


*187-1458 8S-7640 8S-7611 8S-7615 6V-6146 *138-7574 *8S-9906 *138-7575 162-8299 FT-2625 *8T-5096 Oil Evacuation Kit Stand Tube Pin Load Leveler Link Bracket Ratchet Puller Link Bracket Plate Rod Assembly Dial Indicator Used to R&I the engine oil from the block. Used to support the body during the R&I of the engine. Used to support the body during the R&I of the engine. Used to support the body during the R&I of the engine. Used to R&I the engine and torque converter. Used to R&I the engine and torque converter. Used to R&I the engine and torque converter. Used to separate and connect the torque converter from the engine. Used to position the engine and torque converter yoke with the transmission yoke in order to obtain 11.68 mm (0.460) total indicator reading. Used to position the engine and torque converter yoke with the transmission yoke in order to obtain 11.68 mm (0.460) total indicator reading. Used to position the engine and torque converter yoke with the transmission yoke in order to obtain 11.68 mm (0.460) total indicator reading. 1 2 2 2 1 1 1 2 1 2 1

-8Caterpillar: Confidential Green Last Modified: 7/4/13

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