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Intertek

Cam Operated Rotary Switches

Cam Operated Rotary Switches

Cam Operated Rotary Switches used to perform Make and Break operation in a sequential way by rotating the switch to different positions. The Cam, which closes and opens the contacts, has rotary movement to multiple positions, thereby multiple Circuit functions can be controlled. Further, the flexibility in the switch type selection covering various current / voltage ratings and options to select the number of contacts, is added advantage. This ensures that a right switch is chosen for the desired application. CAM Switches thus offer complete design flexibility to assemble complex switching programs, contact ratings and customize all switching applications. Moreover the Cam Switches are suitable for AC as well as DC switching applications. The basic operating mechanism of Cam Switch is required to suit intended application coupled with Quick-Make, Quick-Make-Quick-Break and Spring Return operating mechanisms are offered to cover wide range requirements. The Cam Switches offers versatile mounting options in addition to Standard Panel/Flush Mounting and other special features like single hole, door interlocking, padlock, Lock and Key for various needs. The wide option such as type of Knob, Front plate Color and customized marking on the Marking Plate gives compatible to the panel design and thus eliminates the need of the separate label on the panel. The superior quality of engineering materials and Double Butt contacts with silver bimetal on copper/brass provide stable electrical performance. The high-grade engineering plastics with high tracking index like Nylon, Celcon and glass filled polyamide for the components ensures greater mechanical strength. Advanced manufacturing processes for Cam Switch components under stringent quality conditions ensures durability, reliability and enhanced life and safe operations for a very long time.

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Cam Operated Rotary Switches

Contents
Introduction Construction Technical Specifications Isolator Switches Changeover Switches with OFF Changeover Switches without OFF Multistep Switches with OFF Multistep Switches without OFF Instrumentation Selector Switches Motor Control Switches Gang Switches Control Switches Mountings Knobs and Handles Accessories Customised Programme Ordering Code Breaker Control Switches Installation Procedure - Standard Switches DC Switches 02 04 05 06 07 08 09 10 11 13 15 16 17 22 23 24 25 26 28 29

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Cam Operated Rotary Switches

Construction

Cam Assembly

Contact Assembly

Series S, TP, RT and SL Cam Switches incorporate two double break silver alloy contacts per stage at 180 degree disposition. The AC Switches are Quick Make-Slow Break with in-built latching device feature in cam design. The Cam Switches can be offered for DC applications with additional contacts in series according to the DC switching voltage and with suitable duration and the DC Switches are "Quick Make - Quick Break".
Contacts Insulation : : Double break type AgCdO Glass filled polyamide with high tracking index TP Series Touch Proof Operating temp Operating frequency Humidity : : : -150C to 550C 50 to 60Hz 95%, Rh 48 hours SL Series Touch Proof & Screwless Termination

S Series Open Version

RT Series Touch Proof & Rear Termination

l Available from 6 to l Open terminals for

400Amp easy

l Available from 6 to 20Amp l Finger Protection (IP20)

l Available from 16 l Finger Protected

to 63Amp convenient

l Available from 6 & 10Amp l Cage clamp (finger protected)

accessibility

accessibility

(IP20)

AC Duty Rating
Category
AC-1 AC-3 AC-15 AC-21A

DC Duty Rating
Category
DC-1 DC-22 DC-13 DC-23

Typical AC Application
Non-Inductive or slightly Inductive Loads, Resistance Furnaces Squirrel Cage otors: starting switching off motors during running Control of AC electromagnetic loads Switching of resistive loads, including moderate overloads (frequent switching) Switching of motor loads or other highly inductive loads (frequent switching)

Typical DC Application
Non-Inductive or slightly Inductive Loads, Resistance Furnaces. Switching of resistive loads, including moderate overloads Control of DC electromagnets Switching of motor loads or other highly inductive loads -----

AC-23-A

------

04

IEC/EN Ratings
S6 TP6 440 50/60 4 6 8 12 20 25 32 40 50 80 100 125 150 225 10 16 20 25 32 40 63 80 100 125 200 4 6 6 6 6 6 6 6 6 6 6 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 440 690 690 690 690 690 690 690 690 690 690 TP10 RT16 RT20 RT25 RT32 RT40 RT53 S10 S16/TP16/ S20/TP20/ S25 S32 S40 S63 S80 S100 S125 S200

AC Rating Code

Unit

Rated Operational Voltage(Ue)

Rated frequency

Hz

Rated impulse withstand Voltage(Uimp)

Kv

Rated Operational Current(Ie) AC21/AC1

Rated Uninterrupted Current (Ith)

Rated Operational Power 2.2 -1.5 -3 6 10 16 20 25 32 40 63 80 3 5 5 10 10 20 20 25 -10 10 13 19 26 32 38 57 25 100 3 5.5 5.5 7.5 11 15 18.5 22 33 -13 13 19 26 32 38 57 71 3 7.5 7.5 11 15 18.5 22 33 41 45 78 37 64 25 125 55 95 45 78 25 200

AC23A "3 Ph , 415 V"

KW

Technical Specifications

AC3

KW

"3 Ph , 415 V"

Short Circuit Capacity

Rated Fuse Short Circuit Current

KA

Fuse Size (Type gG/gM)

Terminal Cross Section 0.7 1.5 0.7 1.5 M3 0.5 0.5 0.8 0.8 1.2 1.2 M3 M3.5 M3.5 M4 M4 1.5 2.5 2.5 2.5 4 6 M5 2 0.7 1 1 1 1.5 2.5 1.5 4 4 4 6 10 0.7 1.5 1.5 1.5 2.5 2.5 4 16 2.5 10 M5 2 6 25 6 16 2XM5 2.5 10 35 10 25 2XM5 2.5 10 50 10 35 2XM5 2.5 10 70 10 50 M10 2.5
2

Single / Multiple

min

mm2

max

mm

Fine strand

min

mm2

max

mm2

Terminal Cross Section

Metric

Terminal Tightening Torque

Nm

Rated Duty: 8 Hours, Installation, Operation and Maintenance Condition: Suitable for Environment A (for Industrial Application). Switch life under standard operating conditions: Mechanical 100,000 operations @ 300 cycles / hour, Electrical 10,000 operations at 100 % rated duty for 120 cycles/hour

CSA/UL Ratings
S6 S10 S40 S63 S80 S100 S125 S200 S16 TP16 RT16 S20 TP 20 RT 20 S25 RT25 S32 RT32

Unit

AC Rating Code

Cam Operated Rotary Switches

Intertek

Conformance to standards : European : IEC-60947-1 : 1988 IEC-60947-3 : 1990 IEC-60947-5 : 1992 Canadian : CSA 22.2 No.14-2010 American : UL 508 (2009)

Ampere Rating Operational Voltage HP Rating 1 Phase 120V 240V 3 Phase 120V 240V 480V 600V
10 460 0.33 0.75 1 1 2 15 600 0.33 1 1.5 3 3 5 20 600 0.33 1 1.5 3 3 5

A V HP HP HP HP HP HP

6 460 0.25 0.50 0.75 1 1 -

20 600 1.5 3 3 7.5 10 15

30 600 1.5 3 3 7.5 10 15

40 600 2 5 5 10 20 24

55 600 3 7.5 7.5 15 30 40

80 600 10 20 40 50

100 600 10 20 40 50

100 600 10 20 40 50

175 600 15 25 50 50

05

Note :- AC4 Rating = AC3 rating / 2, Star Delta Rating = 60% of AC3 Rating

Cam Operated Rotary Switches

Isolator Switches
Isolators are ON-OFF Switches to isolate the power to a particular area of operation. The Isolator Switches are offered in a wide range from 1 Pole to 12 Poles. Isolators with spring return upto 4 Poles are available to energise circuits. Isolators with pre-close contacts are used for safety circuits and for connecting neutral and earth lines. Isolators are generally rated for AC1/AC21 while for motor applications they need to be rated for AC3/AC23A duty. Applications: Switching of main/control and instrumentation circuits motor ON-OFF and other special application circuits.
Connecting Diagram
1 3 5 7 9 11 13 15 17 19 21 23

8 10 12 14 16 18 20 22 24

1 to 12 pole

Stayput
OFF ON ON OFF ON OFF OFF ON

Script Plate Marking

Description
1 Pole 2 Pole 3 Pole 4 Pole 5 Pole 6 Pole 7 Pole 8 Pole 9 Pole 10 Pole 11 Pole 12 Pole

60 Degree Programme Code


61001 61002 61003 61004 61005 61006 61007 61008 61009 61010 61011 61012

90 Degree Programme Code


61191 61192 61199 61194 61906 -

90 Degree Complete Rotation Programme Code


61195 61198 61197 61196 -

No of Stages
1 1 2 2 3 3 4 4 5 5 6 6

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 25, 20, 32, 40, 63, 80, 100, 125, 200 and 400Amps.

Isolators with Pre-close Contact


1 3
ON OFF 90
0

Spring Return Isolators 45 Degree


9 1 3 5 7
OFF

Spring return to OFF


S T A R T 450

8 10

4 to 5 Pole

61194

1 to 4 Pole

Description
4 Pole - 1 Pole Preclose 4 Pole - 3 Pole Preclose 5 Pole - 3 Pole Preclose 3 Pole with Neutral Terminal

Programme Code
61194 61904 61905 61178

No of Stages
2 2 3 2

Description
1 Pole Spring Return 2 Pole Spring Return 3 Pole Spring Return 4 Pole Spring Return

Programme Code
61351 61352 61353 61354

No of Stages
1 1 2 2

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400Amps.

Feasible ampere rating for S, TP and RT Series: 16, 20, 25and 32Amps.

06

Cam Operated Rotary Switches

Changeover Switches with OFF


Changeover Switches also called Double Throw Switches are available with OFF and without OFF. These are used to operate two different circuits with different number of inputs and outputs. Changeover Switches without Jumpers (potential free contacts) are used to connect two different circuits from two different sources with two different operating voltages or any other incompatible lines. All contacts by default are Break Before Make (BBM) type to avoid overlapping of different circuits. However, for overlapping changeover contacts. Make Before Break (MBB) type are offered against specific requirements. Application: Power Supply to Generator Changeover, Auto/Manual Changeover, Standby/Remote Changeover and other special application circuits. Mainly used in Distribution Panels, UPS etc. Changeover with Centre OFF
Connecting Diagram
A1 A2 B1 B2 C1 C2 D1 D2 E1 E2 F1 F2 G1 G2 H1 H2 2

Without Jumper
4 6 8 10 12

5 7

9 11

1 to 8 Pole

1 to 3 Pole

Stayput
0 1 2 1 0 2 0

Description 1 Pole 2 Pole 3 Pole 4 Pole 5 Pole 6 Pole 7 Pole 8 Pole

60 Degree Programme Code 61025 61026 61027 61028 61029 61030 61031 61032

No of Stages 1 2 3 4 5 6 7 8

Description 1 Pole 2 Pole 3 Pole 4 Pole -

90 Degree Programme Code 61151 61152 61153 61154 -

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400Amps.

Spring Return
0 1 2

Spring return to "0"


1

0 2

# Spring return from 1 to "0"


450 900

45 Degree Spring Return to 0 Description Programme Code 1 Pole 2 Pole 3 Pole 61361 61362 61363

No of Stages 1 2 3

Spring Return from 1 to 0 Description Programme Code 1 Pole 2 Pole 3 Pole 61364 61365 61369

Feasible ampere rating for S, TP and RT Series : 16, 20, 25, and 32Amps.

Feasible ampere rating for S, TP and RT Series : 16, 20, 25, and 32Amps.

Stayput without Jumper


0 1 2 1 0 2

Spring return to "0"

60 Degree Stayput without Jumper Description 1 Pole without Jumper 2 Pole without Jumper 3 Pole without Jumper Programme Code 61625 61626 61627

No of Stages 1 2 3

45 Degree Spring Return without Jumper Description 1 Pole without Jumper 2 Pole without Jumper Programme Code 61761 61762 -

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 Amps.

Feasible ampere rating for S, TP and RT Series : 16, 20, 25, 32Amps.

07

Cam Operated Rotary Switches

Changeover Switches without OFF


Connecting Diagram
A1 A2 B1 B2 C1 C2 D1 D2 E1 E2 F1 F2 G1 G2 H1 H2 J1 J2 K1 K2 L1 L2 M1 M2 2 4

Without Jumper
6 8 10 12 14 16

10

11

12

1 3

5 7

9 11

13 15

1 to 12 Pole

1 to 4 Pole

Stayput
1 2 1 2 1 2
1 2

90 Degree Complete Rotation Description Programme Code 1 Pole 2 Pole 3 Pole 4 Pole 61037 61038 61039 61040 -

No of Stages 1 2 3 4 -

Description 5 Pole 6 Pole 7 Pole 8 Pole 9 Pole 10 Pole 11 Pole 12 Pole

60 Degree Programme Code 61041 61042 61043 61044 61045 61046 61047 61048

No of Stages 5 6 7 8 9 10 11 12

Description 1 Pole 2 Pole 3 Pole 4 Pole -

60 Degree Programme Code 60177 60178

No of Stages 1 2 3 4 -

60179 60180
-

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400 Amps.

Spring Return
1 2

Spring return to "1"

45 Degree Spring Return Description Programme Code 1 Pole 2 Pole 3 Pole 61371 61372 61373

No of Stages 1 2 3

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, and 32Amps.

Stayput without Jumper


Spring return to "1"
1 2 1 2 1 2

90 Degree Stayput without Jumper Description Programme Code 1 Pole without Jumper 2 Pole without Jumper 3 Pole without Jumper 4 Pole without Jumper 61637 61638 61639 61640

No of Stages 1 2 3 4

45 Degree Spring return without Jumper Description Programme Sode 1 Pole without Jumper 61771 -

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125, 200 and 400Amps.

Feasible ampere rating for S, TP and RT Series : 16, 20, 25, and 32Amps.

08

Cam Operated Rotary Switches

Multistep Switches with OFF


Multi-Step Switches also called Pole-Way Switches, are available with OFF and without OFF. Multi-Step Switches connect different circuits to a common supply or vice-versa. Multi-Step Switches with 1 Pole, 2 Poles and 3 Poles are popular for 1-Phase, 2-Phase and 3-Phase supply. Applications: As Tap Changing Switch for Transformer/Stabiliser and other special application circuits.
Prog No
61059 61079 61099 61130 61060 61080 61100 61131 61061 61081 61101 61132 61062 61082 61102 61063 61083 61103

Description
1 Pole -2 Way 2 Pole-2 Way 3 Pole-2 Way 4 Pole-2 Way 1 Pole-3 Way 2 Pole-3 Way 3 Pole-3 Way 4 Pole-3 Way 1 Pole-4 Way 2 Pole-4 Way 3 Pole-4 Way 4 Pole-4 Way 1 Pole-5 Way 2 Pole-5 Way 3 Pole-5 Way 1 Pole-6 Way 2 Pole-6 Way 3 Pole-6 Way

Script Plate Marking/ Operating Quadrant


2 Way
0 1 2 60
0

Connecting Diagram/Terminal Marking

No. of Stages
1

A1 1 A2 2

B1 B2 3

C1 C2 4

D1 D2

2 3 4 2

1 to 4 Pole 3 Way
OFF 3 2 1 90
0

A3

1 A2

A1 B3

2 B2

B1 C3

3 C2

C1 D3

4 D2

D1

3 5 6

1 to 4 Pole 4 Way
0 1 4 3 2 60
0

A1 1 A4 A3 A2 B4 B3 2

B1 3 B2 C4 C3

C1 4 C2 D4 D3

D1 D2

2 4 6 8

1 to 4 Pole

5 Way
0 5 4 3 1 2 60
0

A5 1 A4 A3

A1 A2

B5 2 B4 B3

B1 B2

C5 3 C4 C3

C1 C2

3 5 8

1 to 3 Pole
B1

6 Way
0 1 6 5 4 3 2 45
0

A1 A6 A5 A4 1 A2 A3 B6 B5 B4 2

C1 C6 C5 C4 3 C2 C3

3 6 9

B2 B3

1 to 3 Pole
B7 B6 B5 2

7 Way 61064 61084 1 Pole-7 Way


6 7 0 1 2 5 4 3

45

A7 A6 A5 A4 1

A1 A2 A3

B1 B2 B3 B4

4 7

2 Pole-7 Way 8 Way

1 to 2 Pole
A1 A2 1 A8 A7 A5 A3 A4 A6

30 2 3 4

61065

1 Pole-8 Way
8 7 6 5

9 Way
0 1 30 2 3 4
0

A1 A2 A9 A8 A7 1 A5 A1 A2 1 A5 A3 A4 A6 A3 A4 A6

61066

1 Pole-9 Way

9 8

7 6 5

10 Way
0

61067

1 Pole-10 Way

10 9 8

30 2 3 4

A10 A9 A8 A7

7 6 5

11 Way 61068 1 Pole-11 Way


0 11 1 2 10 3 9 4 8 7 6 5

30

A11 A10 A9 A8 A7 1

A1 A2 A3 A4 A6 A5

09

Cam Operated Rotary Switches

Multistep Switches without OFF


Prog No 61049 61069 61089 61120 61124 61126 61050 61070 61090 61121 61051 61071 61091 61122 61052 61072 61092 61053 61073 61093 61054 61074 61094 Description 1 Pole - 3 Way 2 Pole - 3 Way 3 Pole - 3 Way 4 Pole - 3 Way 5 Pole - 3 Way 6 Pole - 3 Way 1 Pole - 4 Way 2 Pole - 4 Way 3 Pole - 4 Way 4 Pole - 4 Way 1 Pole - 5 Way 2 Pole - 5 Way 3 Pole - 5 Way 4 Pole - 5 Way 1 Pole - 6 Way 2 Pole - 6 Way 3 Pole - 6 Way 1 Pole - 7 Way 2 Pole - 7 Way 3 Pole - 7 Way 1 Pole - 8 Way 2 Pole - 8 Way 3 Pole - 8 Way 9 Way 61055 1 Pole - 9 Way
9

Script Plate Marking/ Operating Quadrant 3 Way


1 2 3 60
0

Connecting Diagram/Terminal Marking

No. of Stages 2 3 5 6 8 9 2 4 6 8
D2 D3

A1 A2 1 A3

B1 B2 2 B3 3

C1 C2
4

D1 D2 5 D3

E1 E2
6

F1 F2 F3

C3

E3

1 to 6 Pole

4 Way
4

1 2 3

90

A1 A4 1 A3 A2 B4

B1 2 B3 1 B1 A2 A3 B5 2 B4 A1 B2 B3 C5 B2 C4

C1 3 C2 D4 4

D1 D2

to 4 Pole C3
C1 3 C4 C2 C3 D5

D3 D1 4

5 Way
5

1 2 4 3

90

A1 1 A5 A4

1 to 4 Pole
B1

D4 C1

3 5 8 10 3

6 Way
6 5

1 2 4 3

600

A6 1 A5 A4

A2 A3

B6 2 B5 B4

B2 B3

C6 3 C5 C4 C1 C7 C6 3 C5 C1 3 C5

C2 C3

6 9

1 to 3 Pole
B2 B3 B4

7 Way
7 6

1 2 3 4

45

A1 A2 A7 A6 A5 A1 A8 A7 A6 A5 1 A2 A3 A4 B8 B7 B6 2 1 A3 A4 B7 B6 2

B1

C2 C3 C4

4 7 11 4 8 12

B5 B1

1 to 3 Pole
B2 B3 B4

8 Way
8 7 6

1 2 3 4

45

C8 C7 C6

C2 C3 C4

B5

1 to 3 Pole

1 2

300 3 4 5

8 7 6

A1 A2 A3 1 A4 A5 A9 A8 A7 A6 A1 A2 A3 A10 1 A4 A5 A9 A8 A7 A6 A11 A10 A1 A2 A3 1 A4 A5 A9 A8 A7 A6

10 Way 61056 1 Pole - 10 Way


10 9

1 2

300 3 4 5

8 7 6

11 Way 61057 1 Pole - 11 Way


11 10 9

1 2

30 3 4 5

8 7 6

12 Way 61058 1 Pole - 12 Way

12 1 2 3 11 4 10 5 9 8 7 6

300

A12 A1 A2 A11 A3 1 A10 A4 A5 A9 A8 A7 A6

Multistep Switches without Jumper


3 Way 61649 1 Pole - 3 Way without OFF without Jumper 1 Pole - 4 Way without OFF without Jumper 2 Pole - 4 Way without OFF without Jumper 4 Way
1 4 2 900 1 2 3 600

2 1 3 4 5 6 6 11 12 13 14 16 15

61650 61670

2 1 3 4 5 8 7

10 9

2 4

1 to 2 Pole

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40, 63, 80, 100, 125 and 200 Amps.

10

Cam Operated Rotary Switches

Instrumentation Selector Switches


The Instrumentation Selector Switches help to: Measure currents in different circuits with a current transformer a single analog ammeter and a switch q Measure voltages between phases and phase and neutral with one voltmeter and a switch q Measure voltages and currents of a circuit with one voltmeter one ammeter and a single switch
q

Voltmeter Selector Switches


Prog No Description Script Plate Marking/ Operating Quadrant
OFF 900 RY YB

Connecting Diagram/Terminal Marking

No. of Stages

61312

3 - Phase Line to Line

BR

R Y B R Y B

61313

3 - Phase Line to Line & Line to Neutral 3 - Phase Line to Line, Line to Neutral & Without OFF

RY YB BR

OFF RN YN BN

45

R Y B N
600

3
V1 V V2

61314

RY BN YN RN YB BR

61317

3 - Phase Line to Line & L1 to N

RY YB BR

OFF RN

450

R Y B N R Y B N L1 L2 L3 R Y B

61318

3 - Phase Line to Line 2 Sources

OFF RY L1L2 L2L3 YB BR L3L1

45

Source 1

R Y B

Source 2

4
L1 L2 L3 V V2

V1

OFF

90 RN

61311

3 - Phase Line to Neutral

BN YN

R Y B N R Y B N

61319

3 - Phase Line to Line Without OFF

RY YB BR

60

R Y B R Y B

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.

Voltmeter and Ammeter Selector Switches


Prog No 61336 Description Script Plate Marking/ Operating Quadrant
OFF 3 2 1 900

Connecting Diagram/Terminal Marking


L1 L2 L3 L2 L1 L3 A V L1L2L3 N A B Y R A V L1 L2 L3 A B Y R A N A V A V L1 L2 L3 N A V B Y R V V

No. of Stages
A

3 Voltages Line - Line & 3 Currents

61337

4 Voltages & 3 Currents

1 4 3 2

90

61338

3 Voltages Line to Neutral & 3 Currents

OFF 3 2 1

90

L1 L2 L3

A V

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.

11

Cam Operated Rotary Switches

Ammeter Selector Switches


Prog No 61325 Description Script Plate Marking/ Operating Quadrant
OFF B Y R 900

Connecting Diagram/Terminal Marking


R Y B A R Y B A A A

No. of Stages

1 Pole 3 Transformer with OFF

ON

90

R A A A

61321

1 Pole 1 Transformer

OFF

A
90 1 2
0

OFF

R Y A A A A

61331

1 Pole 2 Transformer

61384

1 Pole 3 Transformer without OFF

2 1 3

90

R Y B A B Y R A A A

61326

1 Pole 4 Transformer with OFF

1 4 3 2

900

L1 L2 L3 L4 A L4 L3 L2 L1

61327

2 Pole 2 Transformer with OFF

0 1 2

900

R Y R1 R2 Y1 Y2
A1

A2

61328

3 Pole 3 Transformer with OFF

OFF B Y R

90

5
R Y
A1

61329

3 Pole 3 Transformer without OFF

Y R B

90

B R1 R2 Y1 Y2 B1 B2

A2

61330

4 Pole 4 Transformer without OFF Direct ammeter Selector without Current Transformer (16 to 63Amps)

1 4 3 2

900

R Y B N R1 R2 Y1 Y2 B1 B2 N1 N2 A1 A2

71000

OFF B Y R

900

L1 L2 L3 R1 Y1 R2 Y2 B1 B2

A1

A2

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.

Power Factor Meter and Wattmeter Switches


73078 One Current Transformer One Voltage Transformer Two Current Transformer
OFF ON 90
0

L1 L2 L3 2 8 6 L1 L2 L3 1

3 7 PF 1 5

73079

OFF ON OFF ON

90

6 PF 2

73071

Two Wattmeter Method

OFF 1 2

90

14 L1 L2 L3 13 17 15 1 6 3 8 2 18 9

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25 and 32Amps.

12

Cam Operated Rotary Switches

Motor Control Switches


Motor Control Switches directly operate the motor with AC3 or AC4 duty rating. They are typically used for Forward-Reverse, Star-Delta and Two Speed Forward-Reverse. Motor Control Switches are also designed to operate with a contactor having built-in tripping feature in the event of power failure and overload.

Motor Reversing Switches


Prog No 61210 61211 61253 Description Script Plate Marking/ Operating Quadrant
0 1 2

Connecting Diagram/Terminal Marking

No. of Stages 2 3

2 Pole 3 Pole 3 Pole Spring Return

60

L1 L2 L1 L2
Spring return to "1" 0 45

UV M 2~

L1 L2 L3 L1 L2 L3

UVW M 3~

0 1 2

L1 L2 L3 L1 L2 L3

U VW M 3~

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32Amps and above.

Motor Switches/Star Delta Switches


Prog No Description Script Plate Marking/ Operating Quadrant Connecting Diagram/Terminal Marking No. of Stages

61200

OFF Star - Delta

600

L1 L2 L3 L1
450

L2
M 3~

L3 U2 V2 W2

61201

Spring Return from Star to OFF

U1 V1 W1

L1

61203

Standard

60
Y

L2 L3 L1 U1 V1 W1 L1 L2 L3 L2
M 3~

L3 U2 V2 W2

61239

Star Delta with Sequence Locking & LMD Contractor

600
C

4 1 3 2 C

e A1 B1 C1
YM3 ~

3
e

C A2 B2C2 5 6 7 L1 L2 L3 1 2 W1 V1 U1 4 U2 V2 W2

61240

For use with Contractors

900

4
M 3~

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32. 40 and 63Amps.

13

Cam Operated Rotary Switches

Motor Switches/Multi Speed Switches


Prog No Description Script Plate Marking/ Operating Quadrant
1 600 2

Connecting Diagram/Terminal Marking

No. of Stages
U2 V2 W2

61212

2 Speed in one Direction Single Winding

L1 L2 L3 L1 L2 L3

U1 V1 W1

M 3~

60 2

61213

2 Speed with Centre OFF Single Winding 2 Speed Single Winding for use (with Contractor)

L1 L2 L3 L1 L2 18 L3 17

U1 V1 W1

M 3~

U2 V2 W2

61215

1 0 2

60

L1 L2 L3

U1 V1 W1 L1 L2 L3 20 L1 L2 L3 L1 L2 L3 U1 V1 W1

M 3~

U2 V2 W2

61217

2 Speed Single Winding Forwarding/ Reversing 2 Speed 2 Separate Windings

0 1 2 1 2

60

M 3~

U2 V2 W2

61219

1 0 2

600

L1 L2 L3 L1 L2 L3

U1 V1 W1

M 3~

U2 V2 W2

61226

3 Speed 2 Windings (O-A-B-A)

OFF 1 2

60

L1 L2 L3 L1 L2 L3

1U1 1V1 1W1

M 3~

2U1 2V1 2W1

1U21V21W2 1U1 1V1 1W1 2U1 2V1 2W1

61243

3 Speed 2 Windings (O-A-B-B)

OFF 3 2 1

90

L1 L2 L3 L1 L2 L3

M 3~

1U21V21W2

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, 40 and 63Amps.

Motor Switches - Start and Run Switches


Prog No Description Script Plate Marking/ Operating Quadrant
Spring return from Start to "0"
1 START 0

Connecting Diagram/Terminal Marking


L1 N U1 U2 L1 N M K1

No. of Stages

61208

Split - Phase Start

Spring return from Start

L1 N U1 U2 L1 N 2 L1 3 L1 1 L1 1 L2 2 L2 3 L2 M Z1 Z2

61209

Split - Phase Start Reversing

0 1 2

START START

61270

Split - Phase Start Reversing Switching

0 1 2

60

1 L1 1 L2 M

Feasible ampere rating: 16, 20, 25 and 32Amps and for Sprint Return Switches and for Stay put 16Amps and above.

14

Cam Operated Rotary Switches

Gang Switches
The Gang Switches increase capacity of circuits by ganging in serial or parallel operations for different circuit capacity. Serialing enhances power of battery supply and paralleling the power of resistor. Applications: In railway coaches for controlling the Alternator and Battery supply. Also in telecom panels and special application circuits.
Prog No Description Script Plate Marking/ Operating Quadrant Connecting Diagram/Terminal Marking
A1 A2 A B

No. of Stages

L1

61109

2 Gang with OFF 1 Pole

1 1 Pole

2 GANG
61117
0 60 1 2
0

L1 A1 A2 L1 N L1 N L1 L2 L3 L1 L2 L3 L1 A1 A2 A3 A B C A B B1 B2 A1 B1 C1 A2 B2 C2

2 Gang with OFF 2 Pole

2 2 Pole

61111

2 Gang with OFF 3 Pole

3
A B

3 Pole

61110

3 Gang with OFF 1 Pole 3 GANG

2 1 Pole

L1
OFF 900 1 2

61118

3 Gang with OFF 2 Pole

L1 L2 L3 L1 L2 L3 L1

A1 A2 A3 A B C

3 3 Pole

B1 B2 B3 A1 A2 A B

61112

3 Gang with OFF 3 Pole

5 1 Pole

L1

61113

2 Gang, Series with OFF 1 Pole

A1 A2 L1 N A B L1 N
OFF 3 2 1 90
0

1 2 Pole

2 GANG
L1 L2 L3

B1 B2 A1 B1 C1 A2 B2 C2

61115

2 Gang, Series with OFF 2 Pole

2
A L1 L2 L3 B

3 Pole

61114

2 Gang, Series with OFF 3 Pole 2 Gang Series Parallel

L1 L2 L3 L1 L2 L3
900 1 2

A1 B1 C1 A2 B2 C2

3
A B

3 Pole

61116

2 Gang, Series Parallel with OFF 2 Pole

OFF 3

L1 N A L1 N

A1 B1 A2 B

2 3 Pole

Feasible ampere rating for S, TP and RT Series : 6, 10, 16, 20, 25, 32, 40 and 63Amps.

15

Cam Operated Rotary Switches

Control Switches
Control Switches are used to energise contactors for controlling motor operations. Most of the Switches are Spring Return type for latching of the circuit with NO contact and facilitate tripping by the tripping device. Applications: Control Switches offer unique alternative to multiple Push Button Stations, when one Switch controls instead of many Push Buttons. Control Switch with many positions are offered for a suitable combination.
Prog No. Description Script Plate Marking/ Operating Quadrant Connecting Diagram/Terminal Marking
L1 N

No. Of Stages

61300

1 Pole STOP START with Spring Return 2 Pole STOP START with Spring Return 1 Pole STOP START with Spring Return from Start to Run Without Jumper STOP - START SWITCH with Spring Return to Run for a2 Units Without Jumper Contactor Control with Spring Return to OFF

Spring return
STOP START L1 N

0
STOP

START A1 2 4

A2

61388

0,1 START 2

3 4

Spring return from START to "1"

61301

1 0

START

L1 N 0,1 START 2 1 3 4

61701

Spring return from START


0 1 2

61307

1 2 START

L1 N 3 START 4 2

1 5
6

START START

61707

61366

Spring return to "0"


0 1 2 P START

L1 N1 L2 N2 1 2 2

15
6

7 3 8 4

61271

Motor Voltage Control Switch

+ _

L S 4 2

SERIES SPLIT FIELD

L S

Feasible ampere rating for S, TP and RT Series: 16, 20, 25, 32, 40 and 63Amps.

16

Cam Operated Rotary Switches

Mountings Feasibility
Mounting Code B03 B13 B00 B19 B14 B33 B30 B63 B90 B02 B21 B32 B34 B41 B42 F47 B17 B31 M17 A17 B40 B43 B45 Description Feasibility 6/10A 16/20A 25/32A 40/63A 80/100/ 200/ 125A 400A Front Mounting, Standard Mounting plate Front Mounting with next size plate Front Mounting 48X48 plate for 25/32A and 64x64 plate for 40/63A Single Hole Mounting 32x32 plate for 6/10A only 48x48 Plate for 16-32Amps Single Hole Mounting 48x48 plate for 6/10A Front Mounting with Round padlock for 2 Position (for Isolators) Front Mounting with Rectangular Padlock 2 Position (for Isolators) Key Lockable type (Handle/Knob) Centre Key Lock (Pistol grip Handle in black colour only) Rear/(Back/Base) Mounting Din Rail Mounting on 35mm Rail 6-32Amps Rear/Base Mounting, Door Interlock + Rectangular Padlock (B30+B42) Rear/Base Mounting, Door Interlock + Round Padlock (B33+B42) Rear Mounting with Clutch Mechanism on Door (Door Open in all position without Interlock) Rear Mounting with Interlock Mechanism on Door Door Clutch, Mounting Plate at front ABS Enclosure ABS Enclosure with Round Padlock (B33+B17) Metal Enclosure Aluminium Enclosure Single Hole Mounting with Padlock 48 x 48 Plate For 16-32A Single Hole Mounting with Centre Key 48 x 48 Plate for 16-32A Single Hole Mounting with Round Ring with Knob 16A-32A Max stages Max stages Max stages Max stages

                                                                 
upto 4 upto 3 upto 5 upto 5 upto 3 upto 2 upto 2 upto 4 upto 4 upto 3 upto 4 upto 3 upto 2

     

Mountings B03
Front Mountings
S 3 to 5 Panel gap
B3

Drilling plan

B2
SQF

SQ B1

Length L = No of Stages of Prog x S + W

6/10 Amps by default B13 mounting 48x48mm only

IP55 protection from front


Features:
n Standard

Quote B13 for next bigger size front plate


Type S6/S10/TP6/TP10/SL6/SL10 (48x48mm)-B13 S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 S40/S63/RT40/RT63 S80/S100/S125 S200 S400 A 28 28 35 44 44 44 44 B1 36 36 48 68 68 68 68 B2 12 12 12 15 15 15 15 B3 4.5 4.5 5.5 5.5 5.5 5.5 5.5 D 38 58 64 95 118 99 99 F 48 48 64 88 88 88 88 S 9.5 12 15 21 26 32 64 W 18.5 26 27 33 40 40 40 Max 12 21 18 12 10 10 4

4 Hole front panel

mounting
n Knob/Handle

operatable n Suitable for all switching angles and Spring Return Switches n Front assembly in 4 different colors, Yellow/Red, Grey/Black, Black/Black and aluminum finish

17

Cam Operated Rotary Switches Single Hole Mounting (22.5mm cutout)

B19/B14

Locking lever S 3 Max. Panel gap 3

23
Drilling plan

IP65 protection from front


Features: hole mounting with std dia 22.5 mm n Eliminates the need for screws/hardware for Quick-Fit Single Hole panel fixing n Easy termination n Available upto 32Amp
n Single

Length L = No of Stages x S + W

Quote B14 for next bigger size front plate (available for 6/10Amps. only)
Type S6/S10/TP6/TP10 S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 Code B19 B14 B19 B19 A 25 27 32 32 D 38 38 58 64 F 32 48 48 48 S 9.5 9.5 12 15 H W Max 10 10 8 6 13.5 28.5 13.5 28.5 13 13 36 37

B33

Pad Lockable Mountings


S 3 to 5 Panel gap
ON

Drilling plan B3

B2

Features :

SQ B1

Length L = No of Stages x S + W

F-48mm with B1-36mm also available on request for 16,25,32Amps

IP55 protection from front


Features: n Four hole round padlockable mounting n Secure with max. 3 padlocks in OFF position prevents switching ON by unauthorised personnel n Suitable for switches only with 900 switching angle

Type S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 S40/S63/RT40/RT63 S80/S100/S125 S200 S400

A 44 44 48 48 48 48
3 to 5 S Panel gap H

B1 36 36 68 68 68 68

B2 12 12 15 15 15 15

B3 4.5 4.5 5.5 5.5 5.5 5.5

D 58 64 95 118 99 99

F 65 65 95 95 95 95

S 12 15 21 26 32 64

W 26 27 33 40 40 40

13

Max 6 6 6 6 6 3

B30

F1 0

Drilling plan 5.5 B2

1 F2

L A

B1

IP55 protection from front


Features: n Four hole rectangular padlockable mounting n Secure with max four padlocks in OFF position n Prevents switching only n Unauthorised personnel n Suitable for switches with 90switching angle
n Available

Length L = No of Stages x S + W

Type S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 S40/S63/RT40/RT63 S80/S100/S125 S200 S400

A 35 35 44 44 44 44

B1 B2 48 48 68 68 68 68 12 12 15 15 15 15

D 58 64 95 99 99

F1

F2

F3

F3 12 12 15 15 15 15

H 23 23 25 25 25 25

S 12 15 21 26 32 64

W Max 26 27 33 40 40 40 6 6 6 6 6 3

76 104 76 104 99 128 99 128 99 128

118 99 128

in Yellow/Red only

18

Cam Operated Rotary Switches Key Lockabale

B63
S 3 to 5 Panel gap A 5.5

Drilling plan
48

B2

48 B5

IP40 protection from front


Features:
n Knob/Handle

B4

Length L = No of Stages x S + W

operatable Switch With key lockable assembly prevents switching by unauthorised personnel n Key lock/Key removable only in OFF position by default, key lockable and removable in any other position to be specified n Lock assembly can also be provided on any side n Common key for all Switches

Type S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 S40/S63/RT40/RT63

A 35 35 44

B2 13 13 13

B4 23 23 23

B5 43.5 43.5 43.5

D 58 64 95

F 64 64 64

S 12 15 21

W 45 45 47

Max 21 15 10

B17

Enclosure
LR/HR Model
.5
5 .5
5

.5

J G

E I plan Drilling

SM, M
4.5

IP55
Features: n Switch mounted in ABS Enclosure n Provides protection from dust and hazardous material with regular Front Plate and Knob n Suitable for all switching angles n Knob/Handle operatable n IP65 can be given on request
Quote B31 (B17 Enclosure and B33 Round Padlock) only for Isolater ON/OFF Switches Type S6/S10/TP6/TP10 S16/TP16/RT16 S16/TP16/RT16 S25/S32/RT25/RT32 S25/S32/RT25/RT32 S40/S63/RT40/RT63 Type S25/S32/RT25/RT32 S40/S63/RT40/RT63
SQ F G L

Drilling plan

Box Type SM SM M SM M M Code A LR HR L

A 28 28 28 35 35 44 B

L 125 125 175 125 175 175 D

B 100 100 125 100 125 125 E G

D 72 72 90 72 90 90 H -

E 80 80 105 80 105 105 I -

G 115 115 155 115 155 155 J -

Stages 4 3 4 2 4 2 Stages 5 5

38 130 115 161 87 102 100 46 180 155 220 120 100

122 147

19

Cam Operated Rotary Switches

M17

Metal Enclosure
D1 Drilling Plan
2Holes

0 1 Rubber grommet A1 D3
D2

2
A2

A3

Isolators by default with knob only

Features: n Switches mounted in sheet metal Enclosures provides protection from hazardous environment n Knob/Handle operatable n Suitable for Switches upto 32Amp

Type S6/S10/TP6/TP10 S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 16A Forward/OFF/Reverse Only

A1 70 70 70 70

A2 60 60 60 60

A3 6 6 6 5

D1 85 85 85 75

D2 89 89 89 75

D3 98 98 98 110

Max 4 4 4 --

B02

Rear Mounting
S 3 to 5
Panel gap

Back Drilling plan plate B3 B2 A2

Front Drilling plan plate

B1 L

A1

Features: n Four hole base mounted on rear side of the panel n Knob/Handle operatable n Can also be used for panel/door mounting

Length L = No of Stages x S + W

Type S6/S10/TP6/TP10 S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 S40/S63/RT40/RT63 S80/S100/S125 S200 S400

A 28 28 35 43 43 43 43

A1 36 36 48 68 68 68 68

B1 36 48 48 68 100 83 83

B2 9 12 12 15 15 15 15

B3 4.5 4.5 4.5 5.5 5.5 5.5 5.5

F 48 48 64 88 88 88 88

B 48 64 64 88 124 104 104

G 3.5 3.5 5 5 5 8

S 12 15 21 26 32 64

W 26 30 31 41 48 48 48

Max 12 12 8 6 6 6 3

4.5 9.5

B21

DIN Rail Mounting


4

10 S

3 to 5 Panel gap

B2

Drilling plan 4.5

56

B1

Features: n Snap mounting base on DIN EN50022 (Omega) Rail 35mm and 1.2mm thick or two hole rear mounting n Provides easy termination n Can also be used for panel/door mounting

Length L = No of Stages x S + W

Type S6/S10/TP6/TP10 S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32

A 28 28 35

B1 36 36 48

B2 9 12 12

D 38 58 64

F 48 48 64

S 9.5 12 15

W 28.5 37 38

Max 10 12 8

20

Cam Operated Rotary Switches

B42

Door Interlock
3 to 5mm panel gap L

Front
A2 A3

Back
B2

SQ F1

SQ D

R 120 G S L1 C A SQ-A1 SQ-B1

IP55 protection from front


Features:
n Mounted

Length L = No of Stages x S + W L = L1 + C

on rear side of the panel and operated from the front door n Door interlockable mechanism and panel door openable only in OFF position n Provides safety feature n Knob/Handle oparatable

Quote B41 for door openable in both positions without door interlock
Type S16/TP16/RT16 TP20/RT20 S25/S32/RT25/RT32 S40/S63/RT40/RT63 S80/S100/S125 S200 S400 A 35 35 44 44 44 44 A1 48 48 68 68 68 68 A2 4.5 4.5 5.5 5.5 5.5 5.5 A3 15 15 18 18 18 18 B1 48 48 83 100 83 83 F 64 64 88 88 88 88 B 64 64 104 124 104 104 G 3.5 3.5 5 5 5 8 C 25 25 27 27 27 27 N 22 22 26 26 26 26 S 12 15 21 26 32 64 W 54 57 66 72 72 72 Max 8 8 6 6 6 3

B03
(Square Latching Mechanism)

Standard Mounting-Spring Return


3 to 5mm Panel gap S 4.5 12 D Drilling plan

SQ F

SQ 48 69

SQ. 64

SQ. 64

IP55 protection from front


Features:
n Standard

B13 for 16A B03 for 25A/32A (without key)

0 1 2

B90 for 25A/32A (with center key)

0
1

4 hole front panel mounting pistol grip handle operatable n Suitable for 450/600 only n Advanced special star/spring design on latching provides guaranted spring return operation

Available in black plate/black PG handle

For B03 without key & for B90 with center kKey
Type 1 S16 / TP16 / RT16 (B13) S25 / S32 / RT25 / RT32 52.5 55.5 2 64.5 70.5 L (No. of Stages) 3 4 5 6 7 76.5 88.5 100.5 112.5 124.5 85.5 100.5 115.5 130.5 145.5

21

Cam Operated Rotary Switches

Knobs and Handles


TD - TEAR DROP
A

Knobs / Handle Colours

RED

BLACK

FL - FLAG KNOB
A

CODE - TD
S6/S10/TP6/TP10 S16/TP16/RT16 S25/S32/RT25/RT32 S25/S32/RT25/RT32

A
27 27 36 50

B
41 41 51 70

C
25 25 31 42

D
21 21 25 33

CODE - FL
S6/S10/TP6/TP10 S16/TP16/RT16 S25/S32/RT25/RT32 S25/S32/RT25/RT32

A
17 27 27 50

B
23 38 38 68

C
13.75 24 24 42.5

D
19 23 23 32

PG - Pistol Grip Handle


A

BG - Ball Grip Handle


A

LV - Lever Handle
A

D
D
D

CODE - PG
S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 S40/S63

A
36 36 36

D
56 56 56

CODE - BG
S16/TP16/RT16/TP20/RT20 S25/S32/RT25/RT32 S40/S63

A
36 36 36

D
45 45 45

CODE - LV
S80/S100/S125 S200/S400

A
50 50

B
115 115

C
90 90

D
45 45

102 82 102 82 102 82

100 67 100 67 100 67

Accessories
S16
3.2 7.5
3.8

Extended Terminals
S25/S32/SG25
1.5 8.5 M4

S63

2
8.5

R8

13.8

13.5

7.5

12.5

8.5

9.5

27

15

16

Supplied as optional for S40 and S63 on request

Extended Terminals - Always mounted on Switch


S80/S100/S125
2

Push On Terminals
2-64020-00-001-401-14
3 53
10.5

15

S200

S6/S10/S16/TP16

8. 5

6.3

43

32

44

30.5

45 0

0.8

45 0

1.5

22

22

61 Always mounted on Switch Mating terminal socket Code No : 1653

22

0.8

6.3

Cam Operated Rotary Switches

Accessories
Front Plate

Standard Style
Current Ratings
SQ20

Frame Size

Bigger Style
Current Ratings ---

6/10Amps

SQ32

16/20Amps

SQ36

6/10Amps
SQ48

25/32Amps

SQ48

16/20Amps
SQ64

S40Amps & above

SQ68

25/32Amps
SQ88

---

Sq81

S40Amps & above


SQ104

Special Front Plates


48 x 60
48

---

SQ 36

10Amps 16Amps 20Amps

64 x 80
64

25/32Amps
SQ48 80

60

16/20Amps

Protection Covers (Shrouds)


S-Series
Type

D
430.2 690.2 950.2 L 210 210 175 210 D 200 200 110 200

H 2 Stage 25 35 54 H 73 94 115 100 3 Stage 34.5 50 75 No. of Stages 2 3 2 2

S6/S10 S16/S25/S32

S40/S63 Type S63

Rectangular

Other special size mounting plates at Front or Rear can be supplied against requirement.

S80 to S200

In case of fixing at site use supplied hardware only.

23

Cam Operated Rotary Switches

Customised Programme
Front plate Programme Number

11

13

15

17

19

21

23

25

27

29

31

33

35

10

12

14

16

18

20

22

24

26

28

30

32

34

36

Switching angle Switching positions

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Locked position X Contact closed 2 Switch Type 4 Front plate 5 Marking 6 Handle Customer Code No. Type Colour Customer Date Size Colour 7 Optional extras Contact closed without interruption 3 Position With Spring return Without

X 1

Mounting Form

24

Cam Operated Rotary Switches

Front plate
P

Programme Number

73037

Customised Programme Formation


The Switch design and construction gives flexibility for making customised programmes within a very short period. Basically an engineer trying to specify the customised programme should concentrate on the following points. (a) Number of operating positions of Switch Handle (b) Total number of contacts required (c) Contact closing sequence of all the contacts required in various positions of handle. Please note : 1) Each position should be identified and script plate marking required in those positions should be mentioned. 2) The standard latching angle (angle between positions)/switching angles are 600, 900, 450 and 30. Spring Return are also possible for 450 and 900 switching angle. (d) Total number of contacts can be decided based on the actual need. You may arrange the contacts to your convenience and number them as ,3/4, 5/6...etc. While making the Switch, we may rearrange the contacts to use solid Jumpers so as to avoid loose wire Jumpers. (e) Fill up the Programme sheet by marking X at places where contacts have to Close (NC). Also specify the ampere rating, mounting style, switching angle, script plate markings, terminal marking and lockable position (If any). For example refer the sample customised programme sheet of a Bedroom Switch having 3 contacts controlling a tube, fan and night lamp. Note: The above construction carries a five digit number starting with (7xxxx) allotted by us. This number alone is sufficient for future correspondence and further ordering.

OFF

1 1

3 3

5 5

11 13 15 17 19 21 23 25 27 29 31 33 35

2 2 Switching angle 60 Switch positions OFF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24


0

4 4

6 6

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36

TUBE

TUBE & FAN

FAN

FAN & LAMP

NIGHT LAMP

X 1

Locked positions

X Contact Closed

Switch Type 4 5 6 Front plate Marking Handle

S 16 Type Colour 50 Yellow Type Tear drop Colour Red

Contact Closed without interruption 2 Mounting 3 B03 Stop Form 7 Optional extras

Spring return With Without X

Customer

Date

CUSTOMER CODE No.

Ordering Code
Programme Code Type Ampere Mounting Knob Color

Example :
Programmes

1
Prog Code Pg 06 Pg 07 Pg 08 Pg 09 Pg 10 Pg 11 Pg 13 Pg 15 Pg 16

0
Code S T R D P P

3 Ampere
6 10 16 20 25 32 40 63 80

T Code
A B C D E F G I J

Programme Selection

Type Selection
Type S-Series Touch Proof Rear Access Termination DC Switches Phase Selector only for 1 Pole 3 Way with OFF Ammeter (CT Operated) Voltmeter (Phase to Phase with OFF) L - Series (Spring clamp screwless) Possible Amps 6 to 400Amps 6 to 20Amps 16 to 63Amps 16 to 500Amps 25 to 63Amps 6 and 10Amps (available only with four hole mounting) 6 to 10 Amps

Ampere Code
100 125 200 250 300 400 500 K L N O P Q R

Isolators Changeovers with OFF Changeovers without OFF Multistep with OFF Multistep without OFF Instrumentation Switches Motor Control Switches Gang Switches Control Switches

Color Combination Selection


CODE - YR CODE - GB CODE - BB CODE - AB

Yellow Front Plate Red Handle

Grey Front Plate Black Handle

Black Front Plate Black Handle

Alluminium (silver) Foil Front Plate with Black Handle

Knobs and Handles Selection


CODE- TD CODE- FH CODE - BG CODE- PG CODE- LV

Tear Drop Handle

Flag Handle

Ball Grip Handle

Pistal Grip Handle

Lever Handle

25

Cam Operated Rotary Switches

Breaker Control Switches


Under this 3 types are widely used a) Spring return b) Lost Motion contact (LMD) c) Sequence Locking (Two consecutive movement in one direction arrested) All the above can also be with external KEY and LOCK arrangement. In SPRING RETURN type the handle is always return to NEUTRAL position and does not stay in other TWO positions, when the handle returned to Neutral the Main/TRIP contact will be in open condition. In LMD, the contact block is divided into two, as main contacts and LMD contacts. LMD Contacts will be closed with the handle is moved to CLOSE side/TRIP side and the contact closing will be retained even though the handle is returned to the NEUTRAL by virtue of Spring Return nature. When the handle is rotated on the opposite direction then only the LMD contact will open. Thus the LMD mechanism enables the Switch to have a memory feature of the previous operation, which is considered to be a very essential for Circuit Breaker applications. In case of sequence lock, it acts like a mechanical interlock in the switch not permitting two consecutive CLOSE operations. When you Turn the handle to CLOSE Position and handle will be back to NEUTRAL due to Spring Return action. Again the handle movement on the CLOSE side will be locked. When the handle is moved to TRIP position then only rotation to CLOSE position permitted. As indicated all the above feature models can also be supported with external lock and key arrangement with key lockable and removable only at NEUTRAL position and the handle shall not be turned when the key is in locked condition.
NEUTRAL T R I P C L O S E

Spring Return to Neutral Position from both the sides Memory feature of the previous Operation(LMD) Permits only one Close Operation(Sequential Lock)

Technical Specifications
Description Rated Operational Voltage Resistance to Surge Voltage Rated Uninterrupted Current Ue Uimp Ith Ie Unit V AC V DC kV A S25 690 250 6 32 S32 690 250 6 40

General Endurance : Mechanical 100,000 operations at 300 cycles/hour Electrical 10,000 operations at 120 cycles/hour Operational Temperature 250C to 550C, frequency upto 5 kHz

Rated Operational Current Pilot Duty Ac15 220-240V AC 380-440V AC Short circuit protection HRC fuse size Rated short circuit Terminal cross section min Rigid wire max Flexible wire min max Terminal Screw Terminal Tightening Torque

A A A kA mm2 mm2

8 5 25 10 1.5 4 1 2.5 M4 1.2 Nm

14 6 32 10 2.5 6 1.5 4 M4 1.2 Nm

Voltage 50V

No of Contacts in series 1 2 3 1 2 3 1 2 3

125V

250V

S25/SG 25 S32/SG32 Inductive L/R Amps Inductive L/R Amps Resistive Resistive 40 10 20 40 10 20 Amps Amps msec msec msec msec msec msec 20 20 15 6 25 25 18 8 20 14 25 18 20 25 3 2.5 1.5 1.0 5 3 2 1.2 20 15 10 5 25 18 12 6 20 20 10 25 25 12 1.0 0.5 0.3 0.2 1.2 0.6 0.4 0.3 5 2 1.0 0.5 6 2.5 1.2 0.6 20 10 4 1 25 12 5 1.2

26

Cam Operated Rotary Switches

Mounting Styles
S

3 to 5mm Panel gap


4.5

Drilling plan
12

58

82 L 78 SQ 48

B03
SQ. 64

B90
SQ. 64

Shorter length handle also available on request

Type
NEUTRAL T R I P C L O S E T R I P NEUTRAL C L O S E

L (No.of Stages) 1 2 3 83 4 5 6 7

X* LMD Y* Sequential Lock

S25/S32

53 68

98 113 128 143

15

27.5

*LMD Dimension X to be added *Sequential Lock Dimension Y to be added

B90 is available only black front plate & black PG handle type

Installation Procedure for Barrel Lock (Center Key Lock)


Ensure Mating Orientation with Knob
Panel Fixing Screw

Switch

Mounting Plate

c
Barrel Lock Assembly

Panel Thickness 3 To 5mm

27

Cam Operated Rotary Switches

Installation Procedure-Standard Switch

Panel Fixing Nut

*Ensure Mating Orientation with Knob

Switch

Mounting Plate

Panel Thickness 3 To 5mm Front Plate & Panel Screw Fixing

Front Plate

Script Plate

Raster Plate Ring

Knob

Knob Screw

28

Cam Operated Rotary Switches

DC Switches (CPRI Tested & RDSO Approved)


Construction and Features
D16 - D63
D Series Switches are designed for DC Switching applications. These Switches are Constructed using snap action mechanism which provides "Quick Make Quick Break" of the contacts which is essential for DC switching. The contacts are of AgCdO, double break and butt type housed in a glass filled polyamide contact stage and are operated through cams for higher electrical endurance and smooth operation. Suitable for 90 and 60 degree switching programmes and applicable for bothAC and DC Switching. Suitable switching programmes for Isolator, Changeover, Multi-step and Gang Switches etc. are offered.

DC Switches D100A-D500A
Features: Housing made up of SMC material for rigidity and higher mechanical strength. s Wiping contacts operations helps in dust free & self cleaning concepts s Extended terminals for Bus bar / Aluminium cable connections s Capston Handle Operation for better leverage.
s

Applications: D40R Railway coaches lighting & fan circuits switching s All DC power circuits Railways, Telecommunications & Power plants s Battery charging equipments
s

Technical Specifications
Rated Operational Current le DC Ratings
Rated on Interrupted Current (l th)

Description

Unit D 16 A 20 D 25 32

Switch Type D 32 40 D 40 50 D 63 80

DC 22A L/R 2m sec


Rated Operational Voltage No of Series Contacts 110 V 1 250 V A 2 16 25 32 40 63

AC Ratings

General

AC3 Rating 3 Phase 380-440V AC21 Rating Fuse Protection Short Circuit through fault current [Rigid] min Terminal Cross Section [Flex] max Tightening Torque Maximum Contact Stages

HP A A kA mm2 mm2 Nm

7 16 16 5 1.5 4 0.8 16

10 25 25 10 1.5 4 1.2 10 D 200

14 32 32 10 1.5 6 1.2 10 D 300

20 40 40 20 1.5 10 2 6 D 400

25 63 63 20 1.5 16 2 6 D 500

Description Duty Rating - DC 22 A L/R 2m sec Operational Voltage Voltage for AC Rating Operational Current Thermal Current (l th) Switching Angle Maximum Contact Stages

UNIT

D 100

V DC V AC A A Deg

250 460 100 125 90 9

250 460 200 250 90 9

250 460 300 375 90 9

250 460 400 500 90 9

250 460 500 625 90 9

29

Cam Operated Rotary Switches

D16 D63
3 to 5 S Panel Gap

B3
Drilling Plan

B2
SQ F L 35.5

SQ

B1

Type D 16 D 25 / D 32 D 40 / D 63 Stages D 16 Length L in mm D 25/32 D 40/63

B1 48 48 68
1 2

B2 12 12 15
3 4

B3 5.5 5.5 5.5


5 6

D 50 50 70
7 8

F 64 64 88
9 10 11

S 12 15 21
12

62 65 69

74 80 90

86 95 111

98 110 132

110 125 153

122 140 174

134 155 195

146 170 216

158 185 237

170 200 258

182 215 279

194 230 300

D40 R
90

M5 M6

PO SI

19

26 L 133

41.5

Type D40

S 10

S1 30.5

S2 15

105 90

59

Length L 1 55.5 2 65.5 3 75.5 4 5 6 7 8 85.5 95.5 105.5 115.5 125.5

L = No. of Stages x S + (S+S)

170 PCD

10.5

D100

105 0.8

32

S2 24.5

S S1 33.5 35
3.1

3 5.0 138

Type D100

S 32

S1 32

S2 15

Length L 1 112 2 144 3 176 4 208 5 240 6 272 7 304

30

236

10.5

Cam Operated Rotary Switches

D200-D500
105 10.5 0.8 170 PCD 10.5

10.5
32

3 S 24.5
L 3.1

3 24.5

5.0 35 138

33.5

Type D200-D500

S 22

Length L 3 117 4 139 5 161 6 183 7 205

D100 with Door Interlock


120 170 PCD 0.8 3.1

34.5 PCD 44

236
R200

S2 24.5

S S1 24.5 L 80

Type D100

S 32

S1 35

S2 15

Length L 1 210 2 242 3 274 4 306 5 338 6 370 7 402 8 434

D200-D500 with Door Interlock


120 170 PCD 10.5 0.8 Rectangle Slot 33X20

4.3 (2Nos.)

R 2 00
3.1

24.5 3

S L

24.5 80

Type D200-D500

S 22

Length L 3 197 4 219 5 241 6 263 7 285

34.5 PCD 44 236

10.5

10.5

236

31

Salzer Electronics Limited


Samichettipalayam Coimbatore - 641 047, INDIA. Tel: +91 422 4233600/2692531. Fax: + 91422 2692170. Email: salzer@salzergroup.com, sales@salzergroup.com. Website: www.salzergroup.com