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Layouts of Spindle Shafts

Posted by mechlook info on April 21st, 2012 08:48 PM | Mechanical Engineering, Production Technology

For designing any stepped drive first of all the following factors have to be decided : (a) Maximum output RPM (N max.), (6) Minimum output RPM (N min.), (c) Number of steps of the transference (n), (d) The manner of sub-division of steps, and (e) The number of stages in which the steps are to be obtained. In multipurpose machines the selection of speeds is very complex, as correct speed depends upon various factors, i.e the properties of material of job ; shape of cutting tools; form stability or wear resistance of tool materials ; type of operation performed and the process capability of machine. However in single purpose machine, the selection of particular speed depends upon the machining characteristics of that process only.- In the case of cylindrical work pieces, the cutting speed (Ve) is related to the diameter of the work and the spindle speed (N) by the relation Ve= DN/1000 m/mm (D=dia of job or cutter in mm) or Spindle speed, N=1000 V /D

From equation (1), the minimum speed (N min) of spindle is dependent upon the maximum diameter of the work that can be accommodated in the machine. It is however also dependent upon the minimum speed required for other operations like screwing or tapping. Again from equation (1), the maximum speed (N max.) is dependent upon (i) the greatest possible cutting speed (Ve), and (ii) when diameter is minimum possible. For design purposes,

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Layouts of Spindle Shafts | MECHLook.com

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value of minimum diameter is taken=h/8(h being the height of centres above the bed). Further from equation (1), it is also obvious that for constant value of Ve, as the diameter increases the speed N should decrease and vice versa. The output spindle speeds generally form a series which may be in arithmetical progression (A.P.), geometrical progression (G.P.), or logarithmic progression (L.P.). It is now obvious that for constant N, the relation between Ve and D is a straight line. Graphically, the relation between Vt, D and N is represented by Ray Diagram shown in Fig. 11.13.

We will now study as to which of the series is most suited in all respects for machine tools. Let us assume that a bar is to be machined on a lathe and say its dia D varies from some minimum dia to some max. dia. Assuming V, to be constant, the variation of spindle speed with change in job diameter is shown in Fig. 11.14 i.e. initially as dia of job increases the speed change is not much but afterward , even for small changes in diameter the spindle speed changes rapidly. This condition is fulfilled by G.P. series ; wheareas A.P, series follows a straight line and cannot fulfil this requirement. Thus G.P. series is preferred as it can provide more number of ranges of speed at lower range.

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25 Responses to Layouts of Spindle Shafts

1.

Heidi Cabrera says: July 16, 2012 at 11:53 am 4200, 5400, 7200rpms? Reply

2.

Christy says: July 20, 2012 at 8:01 am How to calculate speed of lathe spindle turning 1/4 inch drill hole in a piece of 3inch diameter? Calculate the speed of lathe spindle should be turning to a drill 1/4 inch diameter hole in a piece of 3inch diameter stainless steel using a high-speed drill bit?need to know formula pls Reply

3.

Christy says: July 27, 2012 at 10:10 pm Upgrading my shop by buying a cnc mill so I can produce in house. However, I want to be able to mill steel, stainless, titanium and aluminum. The steel and titanium I know are lower rmp speeds for milling due to hardness. What is the minimum spindle rpm allowable so that I can buy a mill that will be capable of milling all of the above listed material? Reply

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Layouts of Spindle Shafts | MECHLook.com

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4.

Carrie Major says: July 29, 2012 at 12:54 am in lathe machine headstock i want spindle speed 100 rpm output with having motor rpm 1440 so please let me know spindle gear dia., shaft gear & dia., Driving pulley dia. and motor pulley dia. should i fit. Reply

5.

Maricela Rothrock says: August 1, 2012 at 5:07 am i set the IP to two machines in the network, the both machines are physically connected to a single network. But the both machines are not responding through ping. What are the possible causes? Reply

6.

Opal Morrill says: August 1, 2012 at 8:57 am I just finished my first year of mechanical engineering at college. Theres a paid graphic arts internship that Im interested in and can easily get. Getting a mechanical engineering-related internship or job would be much harder because I live in NYC and things are competitive. How much should I worry about getting engineeringrelated experience in my first summer? Reply

7.

Christy says: August 14, 2012 at 5:11 pm Im going to be using a CNC router to flycut some MDF and I want to create a slightly rough surface. One machine I am considering buying has a spindle rotation speed range of 6,000 to 24,000 RPM. Does anyone know if it is somehow possible to set the machine to cut at a slower rate? Do-n-it-4U. Re your answer. If I use a dimmer control, will it reduce the router travel speed as well? As I see it, for me to create a rough surface I either have to increase the travel engraving speed or reduce the spindle speed rate. Obvioulsy being able to do both would be ideal. However, if by slowing down the spindle rotation rate by using the dimmer, you also slow down the travel speed then I would imagine it would pretty much cancel the overall benefit. Reply

8.

Loretta Neale says: August 21, 2012 at 11:47 am because i was thinking of buying a hard drive with 10,000 RPM for my gaming rig i heard it gives me more FPS in game and shorter loading times but what i really thought was impressive was the Faster start up . is this true does really make my pc start up faster ? but how fast exactly ? Reply

9.

Anne Felton says: August 22, 2012 at 11:22 pm I need to propose an idea regarding a mechanical mechanism that can be designed in multiple ways(e.g chain, belt or gear etc) to accomplish the same thing. Its like, I have to propose 5 different design for the same purpose. The device can be for any purpose (e.g marine, industrial, construction etc). Any mechanical device is welcomed as suggestion. It would be helpful if you guys can think little bit for me. Thanks. Reply

10.

Alejandra Fleishman says: August 22, 2012 at 11:23 pm what is the meaning of term spendle : 16 spindle speed range 30-1250 rpm. Reply

11.

Margery Degarmo says: August 22, 2012 at 11:24 pm Im doing a Simple machines project and i need to know what to machines i can compare their mechanical advantage or how much work is done for you. My topic has to be water related I also need To have 2 seperate ones to compare Power(how fast the work is done) these also needed to be water related.. I need these as soon as possible the project is due tomorrow Reply

12.

Gloria Hester says: August 22, 2012 at 11:56 pm I recently started going to my schools weight room to workout. There are so many machines, though, I just dont know where to start. There are treadmills and probably 50+ weight machines. My goal is to burn fat, lose weight, and tone my legs stomach and butt. However, I definitley dont want to bulk up. I end up wandering around, indecisive about which machine to use, so I need to set up a routine. Any help?

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Layouts of Spindle Shafts | MECHLook.com

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Reply 13. Opal Morrill says: August 30, 2012 at 5:05 am 3/4 dia drill 250 sfm .005 chip per tooth what is the spindle speed? Reply 14. Louisa Ellman says: September 12, 2012 at 12:30 am I used a Brookfiled Rotational Viscometer Reply 15. Annette Cutter says: September 12, 2012 at 12:32 am in lathe machine headstock i want spindle speed 100 rpm output with having motor rpm 1440 so please let me know spindle gear dia., shaft gear & dia., Driving pulley dia. and motor pulley dia. should i fit. Reply 16. Anne Felton says: September 13, 2012 at 2:48 am Im going to be using a CNC router to flycut some MDF and I want to create a slightly rough surface. One machine I am considering buying has a spindle rotation speed range of 6,000 to 24,000 RPM. Does anyone know if it is somehow possible to set the machine to cut at a slower rate? Do-n-it-4U. Re your answer. If I use a dimmer control, will it reduce the router travel speed as well? As I see it, for me to create a rough surface I either have to increase the travel engraving speed or reduce the spindle speed rate. Obvioulsy being able to do both would be ideal. However, if by slowing down the spindle rotation rate by using the dimmer, you also slow down the travel speed then I would imagine it would pretty much cancel the overall benefit. Reply 17. Roslyn Pasley says: September 16, 2012 at 7:23 am in lathe machine headstock i want spindle speed 100 rpm output with having motor rpm 1440 so please let me know spindle gear dia., shaft gear & dia., Driving pulley dia. and motor pulley dia. should i fit. Reply 18. Carrie Major says: September 16, 2012 at 7:30 am Is 7200 rpm really that much faster than 5400 rpm? Are other factors like seek time and latency more important? Reply 19. Maggie Saucier says: September 16, 2012 at 10:42 pm So I have always wanted to try to work with a drum machine, make music, and just have some fun with it. What are some good drum machines to start with and with a good price range? Also, How do they work? Do I need to connect it to my laptop or can I just use it on its own? Im new at this but Ive always wanted to do it so why not start now. Serious answers only please. Thanks. Reply 20. Eberhard says: October 19, 2012 at 7:32 pm I am planning to take the course since Im interest in car. FQ- rate the difficulty among these courses. chemical engineering, petroleum engineering, mechanical engineering and civil engineering. Reply 21. Kelli Shanklin says: October 27, 2012 at 2:32 am in lathe machine headstock i want spindle speed 100 rpm output with having motor rpm 1440 so please let me know spindle gear dia., shaft gear & dia., Driving pulley dia. and motor pulley dia. should i fit.

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Layouts of Spindle Shafts | MECHLook.com

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Reply 22. Carrie Major says: November 6, 2012 at 12:06 am in lathe machine headstock i want spindle speed 100 rpm output with having motor rpm 1440 so please let me know spindle gear dia., shaft gear & dia., Driving pulley dia. and motor pulley dia. should i fit. Reply 23. Noemi Madero says: November 6, 2012 at 7:35 pm I want a 80GB portable hard drive to back up my computer. What Data Transfer Rate or Spindle speed do I need? Will I need to buy additional software or would it come with the portable hard drive (I dont want to transfer all files on each time I just want to transfer files that are new or have changed). Is there anythingh else I need to know before I begin my search? Reply 24. Jeanie Roudebush says: November 15, 2012 at 1:16 am Calculate the cutting speed when a work piece of 60 mm diameter is being turned, the spindle speed being 300 rpm. Reply 25. Noemi Madero says: November 15, 2012 at 1:16 am Is the wheel speed sensor the same thing as a speed sensor? Is it easy to replace yourself or have it done by a mechanic? Reply Leave a Reply
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