GOVT. OF ASSAM ROAD RESEARCH LABORATORY PWD (R&B) AMBARI FATASIL GUWAHATI-25 NO. RRL/BII/81/pt-II/3052 DT.

17/10/02 To Sri Bhagya Kalita, Class 1 A Redg. Contractor, Piyali Phukan Road, Rehabari, Guwahati-8 Sub: IRQ from K.M. 180/0 to 185/0 (5 km) of NH-37 under Guwahati NH Division. (Job No. 037-AS-2001-02-857) Ref: No. BK/RRL/2002/ dt. 19-08-02

With reference to the above cited subject, Please find herewith the laboratory testing results of Job mix formula for (i) 50mm thick BM (ii) 25mm thick SDBC and also testing results of coarse aggregate for your information and necessary action. Two copies of laboratory testing bill (original and duplicate) are enclosed herewith for doing needful. Yours faithfully

Research Officer Road Research Laboratory PWD (R&B) Ambari, Guwahati-25 Memo No. 636.38 DT. 22/10/2002 Copy to: 1. The Executive Engineer, PWD, Guwahati NH Division, for information & necessary action 2. The Asstt. Executive Engineer, PWD, Guwahati NH Sub Division, for information & necessary action. 3. -------

Research Officer Road Research Laboratory PWD (R&B) Ambari, Guwahati-25

JOB MIX FORMULA Sub: Ref: IRQ from K.M. 180/0 to 185/0 (5 km) of NH-37 under dt. 19-08-02

Guwahati NH Division. (Job No. 037-AS-2001-02-857) No. BK/RRL/2002/

Following materials were supplied by Sri Bhagya Kalita, Class 1 A Redg. Contractor, Piyali Phukan Road, Rehabari, Guwahati-8 for performing Job mix formula for (i) 50 mm thick BM (ii) 25mm thick SDBC and also testing results of Coarse Aggregate. 1. Sample No. 1 = 26.5mm down chips 2. Sample No. 2 3. Sample No. 3 4. Sample No. 4 5. Sample No. 5 6. Bitumen 80/100 For 50 mm thick BM: For 50 mm thick BM all the above five samples were utilized for grading of materials and are shown below: Sample No 1 IS Sieve Percentage Designation Passing 26.5 mm 100 19.0 mm 73.029 13.2 mm 16.178 4.75 mm 1.247 2.36 mm 0.30 mm 0.075 mm Sample No 2 IS Sieve Percentage Designation Passing 26.5 mm 100 19.0 mm 98.952 13.2 mm 37.952 4.75 mm 3.190 2.36 mm 0.30 mm 0.075 mm Sample No 3 IS Sieve Percentage Designation Passing 26.5 mm 19.0 mm 13.2 mm 4.75 mm 2.36 mm 0.30 mm 0.075 mm = = = = 20.0mm down chips 11.2mm down chips 5.6mm down chips Crusher Dust

Sample No 4 IS Sieve Percentage Designation Passing 26.5 mm 19.0 mm 13.2 mm 4.75 mm 2.36 mm 0.30 mm 0.075 mm

Sample No 5 IS Sieve Percentage Designation Passing 26.5 mm 19.0 mm 13.2 mm 4.75 mm 2.36 mm 0.30 mm 0.075 mm

Aggregate were blended in the ratio (By weight of dry aggregate) as shown below: 1 : 2 : 3 : 4 : 5 = 25 : 25 : 20 : 20 : 10 So actual grading is achieved after blending the sample in above proportions are shown below: IS Sieve Designation 26.5 mm 22.4 mm 11.2 mm 5.6 mm 2.8 mm 90.0 Mic. Percentage Passing 100 82.590 57.960 27.792 14.505 2.182 Percentage by weight Passing the IS Sieve 100 75 100 50 85 20 40 5 20 05

PHYSICAL PROPERTIES OF AGGREGATE : 1. Specific Gravity: 1) Sample No. 1 2) Sample No. 2 3) Sample No. 3 4) Sample No. 4 5) Sample No. 5 2. Impact Value in percentage 2. Abrasion Value in P.C. 1) Sample No. 1 2) Sample No. 2 1) Sample No. 1 2) Sample No. 2 = 2.621 = 2.620 = 2.623 = 2.620 = 2.601 = 27.01 = 27.11 = 29.00 = 29.16

4. Bulk Density in Kg/m3

1) Sample No. 1 2) Sample No. 2 3) Sample No. 3 4) Sample No. 4 5) Sample No. 5

= 1540 = 1503 = 1491 = 1489 = 1671 = 18.24 = 21.09 = 23.19 = NIL = NIL = 0.343 = 0.763 = 0.457 = 0.422 = 0.603 = 92 = 46 = Greater then 75

5. Flakiness index in percentage

1) Sample No. 1 2) Sample No. 2 3) Sample No. 3

6. Stripping value in percentage 7. Water Absorption in P.C.

1) Sample No. 1 2) Sample No. 2 1) Sample No. 1 2) Sample No. 2 3) Sample No. 3 4) Sample No. 4 5) Sample No. 5

PHYSICAL PROPERTIES OF BITUMEN 1) Penetration Test (100 gms. 25OC, 5 Sec. 1/100 cm) 2) Softening point test in OC 3) Ductility test at 27Oc in cm

Therefore, grade of the bitumen sample tested is 90 (80/100) PROPERTIES OF MIX FOR 75mm THICK BM: 1) Sample No. 1 2) Sample No. 2 3) Sample No. 3 4) Sample No. 4 5) Sample No. 5 6) Bitumen (P.C. on weight of dry aggregate) 7) Marshall Stability in Kg. 8) Marshall flow in mm 9) Percent air voids in mix 10) Percent air voids in material Agg. (VMB) 11) Percent air voids in material Agg. Filled with Bitumen (VFB) 12) Binder Content P.C. by weight of mix 13) Laboratory (Design) Density in gm/cc (By Weight) (By Weight) (By Weight) (By Weight) (By Weight) = 25% = 25% = 20% = 20% = 10% = 3.636 = 1500 = 2.50 = 3.793 = 12.750 = 68.797 = 3.508 = 2.384

COMPUTATION OF MATERIALS REQUIRED FOR 10 M2, AREA OF 75 MM THICK BM Sample No. Sample No. 1 Sample No. 2 Sample No. 3 Sample No. 4 Sample No. 5 Bitumen Materials by Weight in Kg. 431.317 431.317 345.053 345.053 172.526 62.730 Kg Materials by Volume in m3 0.280 0.286 0.231 0.231 0.103 62.730 Kg

Research Asstt. RRL, PWD, Ghy-25

Asstt. Engineer RRL, PWD, Ghy-25

Research Officer Road Research Laboratory PWD (R&B) Ambari, Guwahati-25

FOR 25mm THICK SEMI DENSE BITUMINOUS CONCRETE 1. 2. 3. 4. For 75mm thick BM: For 25mm thick SDBC the above three samples were utilized for grading of materials and are shown below: Sample No 3 IS Sieve Percentage Designation Passing 13.2 mm 100 11.2 mm 81.539 5.6 mm 2.087 2.8 mm 0.695 710 Mic 0.525 355 Mic 0.497 180 Mic 0.468 90 Mic 0.355 Sample No 4 IS Sieve Percentage Designation Passing 13.2 mm 100 11.2 mm 100 5.6 mm 83.850 2.8 mm 30.755 710 Mic 0.429 355 Mic 0.397 180 Mic 0.350 90 Mic 0.286 Sample No 5 IS Sieve Percentage Designation Passing 13.2 mm 100 11.2 mm 100 5.6 mm 100 2.8 mm 100 710 Mic 99.60 355 Mic 67.40 180 Mic 55.00 90 Mic 20.20 Sample No. 3 Sample No. 4 Sample No. 5 Sample No. 6 = = = = 11.2mm down chips 5.6mm down chips Crusher Dust Bitumen 80/100

Aggregate were blended in the ratio (By weight of dry aggregate) in a manner shown below: 3 : 4 : 5 = 40 : 40 : 20 So, actual grading is achieved after blending the sample in above proportions are shown below: IS Sieve Designation 13.2 mm 11.2 mm 5.6 mm 2.8 mm 710 Mic 355 Mic 180 Mic 90 Mic Percentage Passing 100 92.615 54.374 32.500 13.861 11.356 8.047 4.296 Percentage by weight Passing the IS Sieve 100 88 100 42 64 22 38 11 24 7 18 5 13 39

PROPERTIES OF MIX FOR 25mm THICK SDBC: 1) Sample No. 3 2) Sample No. 4 3) Sample No. 5 4) Bitumen (P.C. on weight of dry aggregate) 5) Marshall Stability in Kg. 6) Marshall flow in mm 7) Percent air voids in mix 8) Percent air voids in material Agg. (VMB) 9) Percent air voids in material Agg. Filled with Bitumen (VFB) 10) Binder Content P.C. by weight of mix 11) Laboratory (Design) Density in gm/cc (By Weight) (By Weight) (By Weight) = 40% = 40% = 20% = 4.181 = 1300 = 2.666 = 4.924 = 14.298 = 65.561 = 4.013 = 2.336

COMPUTATION OF MATERIALS REQUIRED FOR 10 m2, AREA OF 25 mm THICK SDBC

Sample No. Sample No. 3 Sample No. 4 Sample No. 5 Bitumen

Materials by Weight in Kg. 224.225 224.225 112.112 23.437 Kg

Materials by Volume in m3 0.150 0.150 0.067 23.437 Kg

Research Asstt. RRL, PWD, Ghy-25

Asstt. Engineer RRL, PWD, Ghy-25

Research Officer Road Research Laboratory PWD (R&B) Ambari, Guwahati-25