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Caterpillar: Confidential Green

Bulletin No. 5.31

SERVICE

Equipment Protection Plan

Global Machines

Cat Hydraulics Equipment Protection Plan


Overview
This Cat Equipment Protection Plan addresses the hydraulics components on the base machine that are covered under various new and used/rebuilt equipment programs offered through Caterpillar. Hydraulic components are the components on a machine that are associated with steering and implement control. The following are the major component categories that are covered under Hydraulic - Equipment Protection Plan: Hydraulic / Steering Hoses & Lines Hydraulic Swivels (Removed Hydraulic Quick Coupler effective for machine deliveries on or after 01JAN12) Hydraulic Tanks - includes specified internal parts. Hydraulic Oil Filter Base - excluding hydraulic oil filters. Hydraulic Pumps & Motors - including steering pumps (main and supplemental). Hydraulic Cylinders - steering, implement hydraulic cylinders (includes bulldozer and ripper cylinders on track-type tractors). Hydraulic Valves & Controls - includes specified parts that make up a valve for directing or controlling hydraulic fluid for steering and implements, including automatic blade controls and bucket position controls. Hydraulic Accumulators - steering and implement. Hydraulic Oil Coolers - steering & implement. The following are components commonly mistaken by Dealers as covered under Hydraulic - Equipment Protection Plan. These components are not covered under Hydraulic - Equipment Protection Plan: Hydraulic Line Quick Connect/Disconnect Components - Effective for sales on/after 01Jul10, for Compact Construction Equipment (CCE) Machines these components are excluded from Hydraulic Equipment Protection Plan. Transmission Pumps, Controls or Valves - These components are not part of the hydraulic system.

05.31-04 (09/11) https://warranty.cat.com/wtyguide 2011 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, Caterpillar Yellow and the Power Edge trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. Dealer and Dealers are defined as any Cat Authorized Dealer or Cat Authorized Repair Representative.

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Winch Pumps & Valves - These components are part of the transmission system, not the hydraulic system. Hydraulic Brake System Components - While part of the hydraulic system, they are not associated with machine steering or implement control. Steering Clutch Components - These components are part of the Powertrain for machines so equipped. Hydraulic Actuated Work Tools and Attachments - which are not part of the basic machine. In such cases, Hydraulic - Equipment Protection Plan stops at the hydraulic line connection on the machine. (Effective for machine deliveries on or after 01JAN12).

General Exclusions and Limitations


Hydraulic - Equipment Protection Plan does not cover the following: Operator abuse, neglect, improper or abusive use of the machine including but not limited to the failure to perform the recommended preventative maintenance as specified in the Operation and Maintenance Manual. Applications not approved by Caterpillar. Improper or abusive use of machine. Operation beyond the design and/or capacity of the machine. Wear-out and normal deterioration in performance, accelerated wear-out of components due to operating technique or application; including but not limited to oil consumption and gasket or seal leaks. Chemical corrosion and physical or mechanical erosion Unauthorized fuel setting changes. Acts of war, vandalism, riot, theft, explosion, collision, fire and/or any other act of nature, person or vermin. Operating equipment with improper, contaminated, or improper levels of fuel or fluids, or the use of improper filters. Modifications, unless the modifications were authorized at the request of Caterpillar and performed at an approved repair facility. Operating at performance settings other than the standard Caterpillar specification. Accelerated wear-out of components due to operating technique or application. Physical damage. Any repairs if the service meter has been stopped or altered or misrepresents the equipments actual usage. Mechanical transportation or towing costs or field service travel expenses. Loss of time, inconvenience, downtime or downtime-related expenses or other incidental or consequential loss that results from a defect in material or workmanship. Any costs incurred to improve operating performance due to normal wear and tear. Storage or miscellaneous shop supplies. Mechanical Breakdown resulting from failure of a non-covered component. Freight and taxes. Any cost covered by any warranty of the manufacturer including emissions warranty or repairers guarantee regardless of whether the warranty or repairers guarantee is honored.

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Performance complaints including, but not limited to, adjustments to fuel settings or electronic unit injectors to comply with emissions standards under Environmental Protection Agency or similar national, federal, provincial or state law. Any costs incurred for the manufacturer to comply with emissions standards under the Environmental Protection Agency or similar national, federal, provincial or state law. Failure to use fuels and lubricants that meet or exceed the minimum specification requirements of the manufacturer as specified in the operations manual or other technical bulletins. For machines enrolled in the Cat Hydraulic Equipment Protection Plan, please refer to the Contractual Liability Policy (CLIP) or Caterpillar Product Services Corporation (CPSC) agreement in Germany and France, for a complete list of exclusions and limitations. In the event of any ambiguity, the CLIP or CPSC agreement issued to the Dealer by Caterpillar will govern. Additional information on the CLIP policy or the CPSC agreement may be obtained by contacting your dealership designated Warranty Manager.

Customers Responsibilities
The customer is responsible for assuring all recommended preventative maintenance is performed at the specified service intervals as described in the O&M Manuals. Preventative maintenance includes, but is not limited to the servicing, adjusting and/or replacing of specified components. Hydraulic - Equipment Protection Plan does not cover failure of any components as a result of not performing Scheduled Maintenance. The Dealer may be required to provide proof of compliance with the maintenance schedules at the time of a failure. Proof may include receipts or copies of work orders or invoices showing the performed maintenance services.

SOS Fluid Analysis Test Results - SOS is not a requirement of the Equipment Protection
Plan program, however it is recommended that at the point of enrollment, SOS sampling begin at the first recommended interval and continue throughout the remainder of the Equipment Protection Plan coverage term.

SM

Wear-out and Extent of Coverage


Wear-out and/or deterioration are not covered by Hydraulic - Equipment Protection Plan. The intent is not to restore the product to a like-new condition, but rather to restore the product to its operating condition just prior to the covered failure. Hydraulic - Equipment Protection Plan covers only the repair or replacement of the failed component and any resultant-damaged parts. Other parts removed in the process of repair will be reinstalled as is, unless the customer authorized the additional cost for their account. Example: While performing a Hydraulic - Equipment Protection Plan program repair of a leaking bucket cylinder, the Dealer service technician notices the hydraulic hoses have cuts from falling rocks . He also notices some wear (within acceptable limits) in the rod eye bearing. In addition to repairing the leaking bucket cylinder, the service technician replaces the hydraulic hoses and rod eye bearing to avoid future downtime. In this example the hydraulic hoses and rod eye bearing cannot be claimed to Caterpillar because they did not have a defect nor were they damaged as a result of the leaking bucket cylinder. They were repaired or replaced as a result of the customer responsibilities for assuring all recommended preventative maintenance is performed. NOTE: If the bucket cylinder seals failed due to abuse (damage to the cylinder rod from falling rocks), the repair of the leaking lift cylinder and resultant-damage would not be due to a Caterpillar defect and therefore is not a covered failure.

Parts Book Component Codes


At the bottom of each page on all Caterpillar Parts Books (paper or electronic), is printed a four-digit numeric SMCS component code. These component codes are used to describe the area of primary use for the parts and/or components listed on that page.

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NOTE: Sometimes a parts book page with an acceptable Hydraulic component code will include parts that are not covered, or may include parts that are broken out on another parts book page. Additionally, there may be instances of a non-acceptable component code containing parts that may qualify for hydraulics coverage. When in doubt, contact Global_Warranty@cat.com for coverage clarification. NOTE: Refer to Bulletins 1.06 and 1.09 for proper group number and labor line SMCS Code usage. On the following pages are the SMCS component codes in numeric order that Caterpillar considers part of extended hydraulic coverage. For Hydraulic - Equipment Protection Plan qualification, the component code listed on the parts book page should be compared to this list of acceptable hydraulic components. The SMCS component codes can be used as a guide for helping to determine if a failed part may be considered part of hydraulic coverage.

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Bulletin No. 5.31

Lubrication System
1306 Hydraulic Oil Base

Hydraulic System
5051 5052 Hydraulic Control Valve Hydraulic Motor - Vane Type External Control Valve Hydraulic Pump - Vane Type Hydraulic Tank Hydraulic Hoses or Lines Hydraulic Motor - Piston Type Pilot Control Valve Piston Cylinder (All Regions) Quick Release Valve Unloading Valve Swivel Hydraulic Motor - Gear Type Implement Control Combination Valve Selector Valve Diverter Valve Check Valve Main System Relief Valve Gear Pump & Motor Implement Priority Valve Hydraulic Pump - Piston Type Hydraulic Oil Cooler Bypass Valve Pilot System Relief Valve Hydraulic Pump - Gear Type Thermal Bypass Valve Hydraulic Tank Valve Hydraulic Accumulator Hydraulic Actuator Shuttle Valve Piston & Gear Pump Piston & Vane Pump Make-Up Valve Hydraulic Accumulator Charging Valve Gerotor Motor Hydraulic Hoist Pump

Cooling System
1374

5054 5055 5056 5057 5058 5059 505C 505Q 505U 5060 5061 5063 5064 5065 5066 5067 5069 506G 506P 5070 5071 5072 5073 5074 5076 5077 5078 5079 507G 507V 5080 5081 5082 5083

Hydraulic Oil Cooler

Transmission and Drive Line


3016 3154 Drive Train Oil Lines (All Regions) Transmission Oil Lines

Steering System
4303 4304 4306 4307 4311 4312 4315 4317 4320 4322 4324 4330 4331 4332 4337 4339 4340 4341 4342 4343 4344 4346 4347 4349 Steering Cylinder Steering Lines or Hoses Steering Pump Steering Valve Steering Booster Steering Metering Pump Servo Steering Cylinder Steering Gear & Valve Steering Flow Divider Valve Steering Relief Valve Secondary Steering Pump Steering Neutralizer Valve Steering Accumulator Steering Hydraulic Tank Steering Pressure Reducing Valve Secondary Steering Diverter Valve Steering Counterbalance Valve Steering Cooler Pump Steering Pilot Valve Steering Control Steering Charge Pump Steering Oil Cooler All Wheel Steer Valve Steering Selector & Pressure Control Valve

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5084 5085 5086 5087 5088 5089 5090 5093 5097

Implement Pump Pilot Pump Pressure & Flow Compensator Valve Cooling & Test Manifold Pilot Test Valve Blocker Valve Line Make-Up Valve Hydraulic Filter By-Pass Valve Hydraulic Flow Divider Valve

5132 5133 5134 5136 5137 5138 5140 5141 5142 5143 5144 5145 5146 5147 5148

Hydraulic Position Sensor (All Regions) Coupler Cylinder Kickout Valve Lift or Hoist Control Valve Flow Control Valve Door Cylinder Angle Control Valve Hitch Lift Cylinder Draft Control Drift Reduction valve Frame Level Valve Top Clamp Cylinder Dump Cylinder Lowering Control Valve Multipurpose Bucket Control Valve

509T Hydraulic Oil Temperature Sensor (All Regions)

Lift, Tilt, Tip Controls


5101 5102 5104 5105 5106 5107 5108 5109 5110 5111 5112 5115 5117 5118 5119 5120 5122 5123 5124 5125 5126 5127 5128 5129 5130 Angling Cylinder Lift or Hoist Cylinder Tilt Cylinder Swing Cylinder Tip Cylinder Tailgate Cylinder Side Dump Cylinder Lift Kickout Control (All Regions) Quick Drop Valve Crossover Valve Bucket Positioner Control Bulldozer Control Valve Pressure Control / Relief Valve Vent Valve Float Selector Valve Pump Selector Valve Bucket Control Valve Tilt Control Valve Loader Control Valve Tilt Pilot Valve Lift Pilot Valve Cylinder Check Valve Over-Center Valve Restrictor Valve Lock Valve

Skidder Controls
5164 5179 Winch Hydraulic Pump (All Regions) Winch Hoses/Lines (All Regions)

Motor Grader Implement Controls


5201 5206 5211 5213 5214 5216 5220 5223 5226 5227 5229 5235 5236 5261 5264 5265 5266 Power Control Box Circle Drive Motor Wheel Lean Cylinder (All Regions) Scarifier Cylinder Scarifier Valve Automatic Blade Control Centershift Lock Control Valve Centershift Cylinder Leaning Wheel Control Valve Blade Sideshift Control Blade Sideshift Cylinder Lock Check Valve Power Control Pump Servo Valve Hydraulic Manifold Articulation Cylinder Articulation Valve

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Scraper Controls
5301 5302 5303 5304 5305 5306 5307 5308 5309 5310 5311 5312 5313 5314 5315 5316 5317 5318 5319 5320 5321 5322 5323 5325 Apron Lift Cylinder Apron Sequence Valve Bowl Lift Cylinder Scraper Control Valve Ejector Cylinder Ejector Sequence Valve Push-Pull Bail Cylinder Bail-Pull Control Valve Floor Dump Cylinder Traction Control Cylinder Traction Control Valve (All Regions) Leveling Valve Cushion Hitch Control Valve Elevator Motor Elevator Hydraulic Pump Cushion Hitch Pump Cushion Hitch Load Cylinder Elevator Delay Valve Cushion Hitch Selector Valve Elevator Chain Adjustment Cylinder Carry Check Valve Ejector Check Valve Push-Pull Pump Speed Control Valve

5359 Crusher Cylinder (To be discontinued from all regions effective 01Jan2012)

Excavator, Backhoe, Front Shovel & Other Implement Controls


5451 5452 5453 5454 5455 5456 5457 5458 5459 5461 5462 5463 5464 5465 5466 5467 5468 5469 5470 5471 5472 5473 Shovel Boom Cylinder Shovel Stick Cylinder Check & Relief Valve Swing Relief Valve Pump Signal Pressure Control Valve Boom Cylinder Bucket Cylinder Stick Cylinder Swing Drive Boom Control Valve Speed & Direction Pilot Control Valve Offset Cylinder Stick Control Valve Stick & Swing Pilot Control Valve Boom & Attachment Pilot Control Valve Pressure Reducing / Summing Valve Stabilizer Cylinder Underspeed Valve Bucket Master Cylinder Combiner & Relief Valve Load Check Valve Swing Pump Extendable Stick Control Valve Bottom Dump Bucket Control Valve Backhoe Control Valve Swing Actuator Bucket Bowl Cylinder Solenoid Valve Swing Control Valve Stabilizer Control Valve Heel Cylinder Swing Brake Valve Sideshift Lock

Ripper, Tool Bar & Other Implement Controls


5351 5352 5353 5354 5355 5356 5357 Ripper Control Valve Ripper Lift Cylinder Ripper Pin Puller Control Valve Ripper Pin Puller Cylinder Tool Bar Cylinder Ripper Tilt Cylinder Ripper Control

5474 5475 5476 5477 5478 5479 5480 5481 5482 5483 5484

5358 Pulverizer Cylinder (To be discontinued from all regions effective 01Jan2012)

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5486 5487 5488 5489

Telescoping Cylinder Slow Return Valve Hydraulic Hammer Control Increased Pressure Control

5576

Gate Cylinder (All Regions)

Implement Electronic Controls


5701 ECM (All Regions) 5702 Implement Hydraulic Electronic Control (All Regions) 5705 5721 5736 Joystick (All Regions) Potentiometer (All Regions) Linkage Position Sensor (All Regions)

5490 Clamshell Rotator (To be discontinued from all regions effective 01Jan2012) 5491 5492 5493 5494 5495 5496 5497 5498

Quick Coupler Valve Clam Control Valve Shovel Bucket Cylinder Rotator Motor Rotator Cylinder Control Pattern Change Valve Fore Boom Cylinder Multipurpose Bucket Cylinder

5737 Control Lever Position Sensor (All Regions) 5740 Implement Software & Hydraulic Software (All Regions)

Material Handler Controls


5802 Full Free Lift Cylinder (All Regions) Full Free Triple Lift Cylinder (All Regions) Sideshift Valve (All Regions) Load Control Valve (All Regions) 5803 5809 5811

Logger & Skidder Controls


5551 5553 5554 5555 5557 5558 5560 5561 Speed Reducer Valve (All Regions) Shear Cylinder Delimb Cylinder (All Regions) Grapple Cylinder Arch Cylinder Saw Cylinder (All Regions) Logger Head Control Valve Logger Head Check Valve

5812 Full Free Triple Lift Primary Cylinder (All Regions) 5813 Full Free Triple Lift Second Cylinder (All Regions) 5814 Full Free Quadruple Lift Cylinder (All Regions) 5815 5822

Slew Cylinder (All Regions) Twist Lock Cylinder (All Regions)

5562 Delimb Cylinder Selector Valve (All Regions) 5563 5564 5565 Shear Speed Change Valve (All Regions) Grapple Cylinder Check Valve Grapple / Delimb Arm Pilot Valve

Other Controls
5804 5807 5816 5823 5904 Side Shift Cylinder Fork Positioner Cylinder Compensating Cylinder Fork Leveling Cylinder Auger Drive

5567 Logger Head Positioner Master Cylinder (All Regions) 5568 5570 5571 5572 5573 5574 5575 Grapple Control Valve Grapple Hydraulic Control Solenoid & Relief Valve Feed Roller Arm Cylinder (All Regions) Holding Arm Cylinder Measuring Sensor (All Regions) Saw Motor (All Regions)

5909 Reel Fore & Aft Cylinder (To be discontinued from all regions effective 01Jan2012) 5911 Speed Control Cylinder (To be discontinued from all regions effective 01Jan2012) 5912 Feeder Reverse Drive Cylinde (To be discontinued from all regions effective 01Jan2012)

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5916 Concave Cylinder (To be discontinued from all regions effective 01Jan2012) 5918 Belt Tensioner Cylinder (To be discontinued from all regions effective 01Jan2012) 5926 Sieve Cylinder (To be discontinued from all regions effective 01Jan2012) 5928 On / Off Control Cylinder (To be discontinued from all regions effective 01Jan2012) 5935 Combine Control Valve (To be discontinued from all regions effective 01Jan2012) 5936 Feeder House Rev. Drive Valve (To be discontinued from all regions effective 01Jan2012) 5937 Auto Contour Valve (To be discontinued from all regions effective 01Jan2012) 5938 Auto Contour Cylinder (To be discontinued from all regions effective 01Jan2012) 5949 Deck Plate Control Valve (To be discontinued from all regions effective 01Jan2012) 5951 Deck Plate Cylinder (To be discontinued from all regions effective 01Jan2012)

Other Implements & Machine Components


6129 Quick Coupler (To be discontinued from all regions effective 01Jan2012) 7078 7080 Frame Level Cylinder (All Regions) Oscillation Lock Cylinder (All Regions)

7063 Swing Gear (To be discontinued from all regions effective 01Jan2012) 7260 Cab Riser (To be discontinued from all regions effective 01Jan2012)

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