2005 Chagalesh Consulting Engineers

Jan 30, 2005

Plant Design And Management Systems Plant Design And Management Systems
Presentation Presentation
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Pdms 11.5 sp1
Review Reality 5.3
Catview (Freeware) 11.3
Operating System Windows 2000
Version
2005 Chagalesh Consulting Engineers
Jan 30, 2005
WHYPDMS WHYPDMS ??
CONSISTENT AND RELIABLE COMPONENT DATA.
2005 Chagalesh Consulting Engineers
Jan 30, 2005
ENSURES CORRECT GEOMETRY & CONNECTIVITY
2005 Chagalesh Consulting Engineers
Jan 30, 2005
AVOIDS COMPONENT INTERFERENCE
2005 Chagalesh Consulting Engineers
Jan 30, 2005
DRAFT OUTPUT FROM DESIGN DATABASE
ACCURATE BILL OF MATERIAL
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Review Reality
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Review Reality
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Review Reality
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Pdms Design
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Pdms Draft
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Pdms Draft
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Pdms Isodraft
2005 Chagalesh Consulting Engineers
Jan 30, 2005
2005 Chagalesh Consulting Engineers
Jan 30, 2005
2005 Chagalesh Consulting Engineers
Jan 30, 2005
2005 Chagalesh Consulting Engineers
Jan 30, 2005
PDMS MODULES
11 DESIGN. DESIGN.
EQUIPMENT
PIPEWORK
CABLE TRAYS
HVAC
STRUCTURAL
BEAMS & COLUMNS.
PANELS & PLATES.
WALLS & FLOORS.
ACCESS STAIRS & LADDERS
MDS
DESIGN TEMPLATES
2 2 SPECON SPECON ..
3 3 PARAGON . PARAGON .
4 4 LEXICON . LEXICON .
INPUT MODULES INPUT MODULES
2005 Chagalesh Consulting Engineers
Jan 30, 2005
OUTPUT MODULES OUTPUT MODULES
11 DRAFT. DRAFT.
GENERAL
DIMENSIONS
LABELLING
2D DRAFTING
ADP
ADMINISTRATION
SHEET LIBRARIES.
SYMBOL LIBRARIES.
ISODRAFT LIBRARIES.
LABEL LIBRARIES.
AUTODRAFT
STYLE LIBRARIES.
REPRESENTATION LIBRARIES.
DRAWLIST LIBRARIES.
TAGGING RULES.
2 2 ISODRAFT . ISODRAFT .
3 3 SPOOLING . SPOOLING .
4 4 REVIEW. REVIEW.
2005 Chagalesh Consulting Engineers
Jan 30, 2005
DESIGN
EQUIPMENT - MODULE
2005 Chagalesh Consulting Engineers
Jan 30, 2005
/*
Site
Zone
Equi
SUBE (Primitives)
CYL1
BOX
RTOR
CTOR
DISH
CONE
SLSY
SNOU
NOZZ
/STABI
/STABI/EQUI-00000
/2EA - 101
/2EA-101/2ZA-102
/2EA-101/N1
WORLD
2005 Chagalesh Consulting Engineers
Jan 30, 2005
BOX Element (BOX)
Attributes:
Name /name
Lock false
Owner /name
Position E 0mm N 0mm U 0mm
Orient Y is N and Z is U
Obstruct 2
Level 0 10
Xlength 0mm
Ylength 0mm
Zlength 0mm
Figure 5-6 The BOX Element
Legal Owners: EQUI, STRU, SUBS, PTRA, SUBE, PJOI, SJOI, FITT
Legal Members: NBOX, NCYL, NCON, NPYR, NSLC, NCTO,
NSNO, NRTO, NDIS,NXTR, NREV, NRUL
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Cylinder Element (CYLI)
Attributes:
Name /name
Lock false
Owner /name
Position E 0mm N 0mm U 0mm
Orient Y is N and Z is U
Obstruct 2
Level 0 10
Diameter 0mm Diameter
Height 0mm Axial height
Figure 5-7 The CYLInder Element
Legal Owners: EQUI, STRU, SUBS, PTRA, SUBE, PJOI, SJOI, FITT
Legal Members: NBOX, NCYL, NCON, NPYR, NSLC, NCTO, NSNO, NRTO,
NDIS, NXTR, NREV, NRUL
2005 Chagalesh Consulting Engineers
Jan 30, 2005
CONE Element
Attributes:
Name /name
Lock false
Position E 0mm N 0mm U 0mm
Orient Y is N and Z is U
Owner /name
Level 0 10
Obstruct 2
Dtop 0mm Diameter of top surface
Dbottom 0mm Diameter of bottom surface
Height 0mm Axial height
Figure 5-8 The CONE Element
Legal Owners: EQUI, STRU, SUBS, PTRA, SUBE, PJOI, SJOI, FITT
Legal Members: NBOX, NCYL, NCON, NPYR, NSLC, NCTO, NSNO,
NRTO, NDIS,NXTR, NREV, NRUL
2005 Chagalesh Consulting Engineers
Jan 30, 2005
PIPING MODULE
WORLD
The principal elements are Pipes and their subordinate
Branches.
Each Pipe can represent any portion of the overall piping
network, while each Branch represents a single section of a
Pipe which runs between two, and only two, points (called the
Branch Head and the Branch Tail).
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Checking for Design Data
Inconsistencies and Clash
Check that components which
are to be connected together are
aligned on a common axis:
Checks that components which are
to be connected together are aligned
in the same direction:
Checks that components which are to be
connected together have consistent bores:
Checks that components which are to be
connected together have compatible
connection types:
Checks that no length of
tube is less than a
prescribed minimum
(which may depend
on its bore)
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Draft Draft
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Isodraft
2005 Chagalesh Consulting Engineers
Jan 30, 2005
2005 Chagalesh Consulting Engineers
Jan 30, 2005
2005 Chagalesh Consulting Engineers
Jan 30, 2005
2005 Chagalesh Consulting Engineers
Jan 30, 2005
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Administration
2005 Chagalesh Consulting Engineers
Jan 30, 2005
2005 Chagalesh Consulting Engineers
Jan 30, 2005
FLOW CHART FOR CONCRETE MODEL IN PDMS
Civil concrete Model is prepared based on :
i) Frozen arrangement drawings issued for engineering.
ii) Preliminary Foundation / Beam / Column / Pile / Pile caps whose
preliminary maximum size / type & Locations are decided in
consultation with Civil.
Prepare & Issue Civil arrangement drawing to Civil for design of building / foundation
Receipt of Civil arrangement Drawings marked with
i) Member sizes.
ii) Additional members required, if any, due to design of the building.
iii) Location of members as per the design of the building.
Update PDMS model as per above mark up drawing & clash check of the members done.
Corrections required due to clashes are done either in locating the member to avoid clash or
shifting of clashing item to clear the concrete member.
Issue of Civil arrangement drawing from PDMS & RCC details drawings from Auto cad
for construction.
NOTES:-
1) Sometimes if the Client is not happy with the PDMS arrangement drawings , the same
are drawn in Autocad.
2005 Chagalesh Consulting Engineers
Jan 30, 2005
FLOWCHART FOR CIVIL STRUCTURAL MODEL IN PDMS
Structural Members are Created in PDMS Model based on
i) Frozen Arrangement drawings issued for Engineering.
ii) Location & Preliminary maximum member sizes decided in
consultation with Civil Design Department.
Structural arrangement Drawings are Defined in PDMS & issued to Civil for Building Design.
Receipt of Structural arrangement Drawings marked with
i) Member sizes.
ii) Additional members required, if any, due to design of the building.
iii) Location of members as per the design of the building.
Update PDMS model as per above mark up drawing & clash check of the members done.
Corrections required due to clashes are done eitherin locating the member to avoid clash or
shifting of clashing item to clear the structural member.
Structural arrangement drawing (generated in PDMS) issued for Construction along with the
detail drawing prepared in Autocad (e.g.Moment connection or shear connection detail) .
Normally the cutouts of say 500 mm size or higher are released at this stage.
Smaller cutouts required in grating due to pipe passing through floor or support plate
resting on steel member are released when all thelines are released for construction.
NOTES:-
1) Sometimes if the Client is not happy with the PDMS arrangement drawings , the same are drawn in Autocad.
2) In some cases the structural members are released progressively based on the engineering status.
e.g a) After arrangement plans are frozen the columns & main beams are released for fabrication.
b) After equipment drawings are approved & big bore pipes are finalised the secondary beams for equipment
support & pipe supports are released for fabrication.
c) The tertiary members (for grating support) & bracings are released for fabrication, when the piping is finalised for
all isometrics.
2005 Chagalesh Consulting Engineers
Jan 30, 2005
FLOWCHART FOR EQUIPMENT MODEL IN PDMS
Equipment modeling in PDMS. Basis are
i) Dimensions - Equipment Data Sheet.
ii) Location - Licensors Arrangement Plan.
Review of PDMS model for freezing the arrangement drawing & Issue of the
same for Detail Engineering.
(Necessity of Operating Platform required if any, is checked)
Locating the nozzles as per Piping Study. Basis are
i) Elevation - as per equipment data sheet.
ii) Orientation - as per Piping Study.
Generate Nozzle Orientation sheet & Check the same for
i) Dimensions of Equipment.
ii) Nozzle Size, Rating, Facing.
iii) Location of Equipment .
Update the Equipment as per the Order Specification of the Equipment.
Issue -
- the Nozzle Orientation sheet for Fabrication.
- Pipe Support clip / Platform clips / Ladder Clips for Fabrication.
Update the Equipment as per the approved Vendor Drawing.
2005 Chagalesh Consulting Engineers
Jan 30, 2005
FLOW CHART FOR PIPING MODEL IN PDMS
Issue XYZ BOM based
on PIDS & Plot Plans.
Prepare PIPING Study.
Model the pipelines in PDMS
as per study, including pipe
support, check clash, consistency
& out of spec. items & take
corrective action if required.
Review of Pipe line by
Process,Instrument, Piping
Dept.
Do Stress Analysis
of Pipelines.
Stress Analysis
required
Update PDMS model based
on Stress Analysis, Review
comments &Model Special
Support.
Review of Pipeline
Update PDMS
Model based on
review comments.
Update Pipelines as per
vendor information.
Instrument dimensions
final P&IDs etc.
Transfer Line list
data by using macro
for each
line in PDMS.
Issue of ISOS for
Construction along
with MTO for
order updating.
Do final Checking
of Isometrics
w.r.t. latest P&IDs.
Issue of Special
Supports Sketches
for Construction.
F
o
r

P
i
p
e

l
i
n
e
s

r
e
q
u
i
r
i
n
g

m
o
d
i
f
i
c
a
t
i
o
n

d
u
e

t
o

S
t
r
e
s
s

A
n
a
l
y
s
i
s
S
t
r
e
s
s

a
n
a
l
y
s
i
s

n
o
t

r
e
q
u
i
r
e
d
2005 Chagalesh Consulting Engineers
Jan 30, 2005
FLOW CHART FOR ELECTRICAL MODEL IN PDMS
Model Electrical cable trays / junction boxes/
switches/fittings etc.based on the information
received from Electrical in the form of markup on
arrangement drawings.
Check all Electrical items for clash &
take corrective action if necessary.
Issue PDMS arrangement drawings to
Electrical for preparing the drawings in Autocad.
Receive the final arrangement drawings from Electrical
& update the PDMS model as per the same.Check for
clashes & take corrective action , if required.
Issue markup to Electrical.
Issue the final Electrical arrangement drawings
by Electrical based on the comments from piping.
2005 Chagalesh Consulting Engineers
Jan 30, 2005
FLOW CHART FOR INSTRUMENT MODEL IN PDMS
Model Instrumentation cable trays /
Junction boxes / Air headers based
on preliminary Instrument plot plan.
Check all Instrumentation items for
clash and take corrective action,
if needed.
Issue PDMS Instrument plot plans
for Instrumentation comments .
Update PDMS model based on
review comments.
Check all Instrumentation items for clash
and take corrective action, if needed.
Update cable trays / Junction boxes
/Air headers based on final
Instrumentation plot plans.
Whether Approved
for construction
drawings from
PDMS.
YES NO
Update PDMS
drawings and
issue them as
Approved for
construction.
Update PDMS
drawings and
issue them for
further Autocad
work to
instrumentation.
Receive Cad drawings and check
PDMS drawings with Cad drawings
and take necessary corrective
actions.
Check all Instrumentation items
for clash and take corrective
action, if needed.
2005 Chagalesh Consulting Engineers
Jan 30, 2005
FLOW CHART FOR CATALOGUE WORK - PIPING SPEC.
Name all Piping Items in PMS as per 7 digit naming convention
Create categories and by using bolt macro
Create bolts for each categories
Those which are new in PDMS .
Check the COCO table & take corrective action,
if required.
Create Pipe classe by using Catview and add all
Categories as per PMS
Create the bolt table and by using macro
create bolt spe .
Assign bolt spec.to pipe class
Assign correct symbol key,Material
and description for Each spec component
Update the catalogue for Vendor info. dependent items like valves,
Instruments, bellows etc.
2005 Chagalesh Consulting Engineers
Jan 30, 2005
MISCELLANEOUS MODEL
Build all miscellaneous items like
existing items, battery limit nozzles,roads, storm water drains, material
handling items, hume pipes, wastewater pits, etc. as per frozen
overall arrangement plans, underground layout, material
handling plans, road layout.
Check all items for clash and take
corrective action, if needed.
Issue drawings / review files for
comments from Process / EL / CI /
Client / Statutory bodies
for comments.
Receive comments and update the
PDMS model.
Check all items for clash and take
corrective action, if needed.
Update PDMS model as per final
drawings / information of existing
items, battery limits, roads, storm
water drains, material handling,
hume pipes, waste water pit etc.
Whether Approved
for construction
drawings from
PDMS.
YES NO
Update PDMS
drawings and
issue them as
Approved for
construction.
Receive Cad drawings and check
PDMS drawings with Cad drawings
and take necessary corrective
actions.
Update PDMS
drawings and
issue them for
further autocad
work .
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Progress Monitoring-Piping
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Chagaleshs Macros
Macro is set of programs which will do repeatative Work and Save Time
LineList Data Transfer
Review File Creation
Fitting Creation
Consistency Out of spec checking etc
Instruments Creation
Pipe Status Report etc
And Many others Functions
Design Utility Macro
Draft Utility Macro
Dimension Creation and Placement
Label Creation and Placement
And Many others Functions
2005 Chagalesh Consulting Engineers
Jan 30, 2005
Category , Check Print Creation & Bolting Macro
Creation of bolts as per Ansi B16.5 and 16.47 Series A & B
List All Categories with similar names and
Select and copy it
Produce Check Print
2005 Chagalesh Consulting Engineers
Jan 30, 2005
FEED BACK