Академический Документы
Профессиональный Документы
Культура Документы
2003 MODEL RELEASE DIGITAL HD READY PTV Model No 46W500 51S700 57S700 65S700 51S500 57S500 65S500 57T500 65T500 57X500 65X500
1
Chassis DP33W 2 DP36 1,3 DP36 1,3 DP36 1,3 DP37 3 DP37 3 DP37 3 DP37C DP37C DP37D DP37D
http://www.hitachiserviceusa.com
Includes built in ATSC/QUAM tuner Includes built in DVD Player 3 Includes built in Photo Card Reader
2
CONTENTS...
BLANK PAGE
LEDs (Visual Trouble Shooting) Stand By Power Supply Circuit Diagram Explained ------- 01-01 LEDs (Visual Trouble Shooting) Stand By Power Supply Circuit Diagram -------------------- 01-02 LEDs (Visual Trouble Shooting) Deflection Power Supply Circuit Diagram Explained ----- 01-03 LEDs (Visual Trouble Shooting) Deflection Power Supply Circuit Diagram ------------------- 01-04 Power Supply Shut Down Circuit Diagram Explained -------------------------------------------- 01-05 Power Supply Shut Down Circuit Diagram --------------------------------------------------------- 01-10 Protect (Deflection) Hi Volt Shut Down Circuit Diagram and Explanation ------------------- 01-11 Prot_CPT and PROT_SW Shut Down Circuit Diagram ----------------------------------------- 01-12 SW +115V Hi Voltage Regulation Circuit Diagram Explained ---------------------------------- 01-13 SW +115V Hi Voltage Regulation Circuit Diagram ----------------------------------------------- 01-14
SECTION (2) MICROPROCESSOR INFORMATION: Microprocessor DATA COMMUNICATION Explanation ------------------------------------Microprocessor DATA COMMUNICATION Circuit Diagram -----------------------------------Audio Video Mute Circuit Diagram Explanation ------------------------------------------------Audio Video Mute Circuit Diagram ----------------------------------------------------------------Microprocessor NTSC Sync Input Circuit Diagram Explained --------------------------------Microprocessor NTSC Sync Input Circuit Diagram Circuit Diagram ----------------------------02-01 02-05 02-06 02-08 02-09 02-10
SECTION (3) VIDEO CIRCUIT INFORMATION: Video NTSC Circuit Diagram Explained ----------------------------------------------------------- 03-01 Video NTSC Circuit Diagram Circuit Diagram ------------------------------------------------------ 03-03 Component Video and NTSC Continued Circuit Diagram Explanation ----------------------- 03-04 Component Video and NTSC Continued Circuit Diagram --------------------------------------- 03-06 Rainforest IC Pulse Explanation Explained -------------------------------------------------------- 03-07 ABL Circuit Diagram Explanation ------------------------------------------------------------------- 03-08 ABL Circuit Diagram ---------------------------------------------------------------------------------- 03-09 Component Sync Circuit Diagram Explanation ----------------------------------------------------- 03-10 Component Sync Circuit Diagram --------------------------------------------------------------------- 03-11 ATSC (Digital Tuner) Block Diagram DP-36 and DP-38 Only -------------------------------------- 03-12 DVI Input Circuit Diagram ---------------------------------------------------------------------------- 03-13 Audio Video Mute Circuit Diagram Explanation (See Microprocessor Section) -------- 02-06 Audio Video Mute Circuit Diagram (See Microprocessor Section) ----------------------- 02-07
Audio Main Terminal Circuit Diagram Explanation ----------------------------------------------------------- 04-01 Audio Main Terminal Circuit Diagram --------------------------------------------------------------------------- 04-02 Main / Sub Audio Selection Circuit Diagram Explanation --------------------------------------------------- 04-03 Main / Sub Audio Selection Circuit Diagram ------------------------------------------------------------------- 04-04
SECTION (5) DEFLECTION CIRCUIT: Horizontal Drive Circuit Diagram Explanation ---------------------------------------------------------------- 05-01 Horizontal Drive Circuit Diagram -------------------------------------------------------------------------------- 05-03 IH01 Horizontal Drive IC Voltages and Waveforms (Also, Not Running Info.) ------------------------- 05-04 Sweep Loss Detection Circuit Diagram Explanation ----------------------------------------------------------- 05-05 Sweep Loss Detection Circuit Diagram --------------------------------------------------------------------------- 05-06 Vertical Output Circuit Diagram Explanation ------------------------------------------------------------------ 05-07 Vertical Output Circuit Diagram ---------------------------------------------------------------------------------- 05-08 Pincushion Circuit Diagram --------------------------------------------------------------------------------------- 05-09 Pincushion Circuit Diagram --------------------------------------------------------------------------------------- 05-10
SECTION (6) DIGITAL CONVERGENCE CIRCUIT INFORMATION: Digital Convergence Interconnect Circuit Diagram Explanation ------------------------------------------- 06-01 Digital Convergence Interconnect Circuit Diagram ---------------------------------------------------------- 06-05 Remote CLU5728TSI (Digital Convergence Mode Functions) DP-37 ------------------------------------- 06-06 Remote CLU5727TSI (Digital Convergence Mode Functions) DP-33W ---------------------------------- 06-07 Remote CLU5725TSI (Digital Convergence Mode Functions) DP-37C and DP-37D ------------------- 06-08 46" Overlay Dimensions ------------------------------------------------------------------------------------------- 06-09 51" Overlay Dimensions ------------------------------------------------------------------------------------------- 06-10 57" Overlay Dimensions ------------------------------------------------------------------------------------------- 06-11 65" Overlay Dimensions ------------------------------------------------------------------------------------------- 06-12
SECTION (7) ADJUSTMENT INFORMATION: Only information that differs for the DP-2X (previous chassis) are included.
DCU Crosshatch Phase Settings --------------------------------------------------------------------------------- 07-01 Off-Set for Red and Blue Raster Position Adjustment ------------------------------------------------------ 07-02 Vertical Size Adjustment ------------------------------------------------------------------------------------------- 07-03 Horizontal Size Adjustment --------------------------------------------------------------------------------------- 07-04 DCU Character Set-Up and DCU Data Confirmation Adjustment --------------------------------------- 07-05 DCU Pattern (Sensor Position) Set-Up Adjustment ---------------------------------------------------------- 07-06 Read from ROM Notes -------------------------------------------------------------------------------------------- 07-07 Remote CLU5728TSI (Digital Convergence Mode Functions) DP-37 ------------------------------------- 07-08 Remote CLU5727TSI (Digital Convergence Mode Functions) DP-33W ---------------------------------- 07-09 Remote CLU5725TSI (Digital Convergence Mode Functions) DP-37C and DP-37D ------------------- 07-10 Adjusting Digital Convergence Using an External Signal --------------------------------------------------- 07-11 Magic Focus Error Codes ------------------------------------------------------------------------------------------ 07-12 Magnet Locations --------------------------------------------------------------------------------------------------- 07-13
Signal PWB Drawing --------------------------------------------------------------------------------Deflection PWB Drawing ---------------------------------------------------------------------------Power Supply PWB Drawing ----------------------------------------------------------------------CRT PWBs Drawing ---------------------------------------------------------------------------------Front Control PWBs Drawing ---------------------------------------------------------------------Rear Panel DP-36 (Terminal Input) Drawing (S700 Models) -----------------------------------Rear Panel DP-37 (Terminal Input) Drawing (S500 Models) ----------------------------------Rear Panel DP-37C (Terminal Input) Drawing (T500 Models) --------------------------------Rear Panel DP-37D (Terminal Input) Drawing (X500 Models) -------------------------------Rear Panel DP-33W (Terminal Input) Drawing (W750 Models) -------------------------------
08-01 08-02 08-03 08-04 08-05 08-06 08-07 08-08 08-09 08-10
SECTION (9) DP-33W DVD TROUBLESHOOTING: No DVD Player Picture -----------------------------------------------------------------------------No DVD Player Analog Audio ---------------------------------------------------------------------No DVD Player Digital Audio ---------------------------------------------------------------------DVD Player Power Supply Check ----------------------------------------------------------------DVD Player Control Check ------------------------------------------------------------------------DVD Player Audio / Video Check -----------------------------------------------------------------DVD Player Interface Block Diagram -----------------------------------------------------------DVD Player Video Signal Diagram ---------------------------------------------------------------DP-33W Microprocessor Data Communication Signal Diagram --------------------------DVD Player Audio Signal Path Signal Diagram -----------------------------------------------DVD PLAYER TROUBLESHOOTING PICTURES: DVD Player Front View and Plastic Cover ----------------------------------------------------- DVD Player Control Panel Removal and Plastic Cover Removal -------------------------- DVD Player Removal and Dropped Down But Still Connected ---------------------------- DVD Player Removed and Top View ------------------------------------------------------------ DVD Player Top Screws Removal and Ribbon Cables Identified -------------------------- Separation DVD Player From Power Supply PWB ------------------------------------------- DVD Player Separated From Power Supply PWB -------------------------------------------- Power Supply PWB Troubleshooting Layout --------------------------------------------------SECTION (10) THINGS YOUR SHOULD KNOW: ----------------------------------- 10-01 09-01 09-02 09-03 09-04 09-05 09-06 09-07 09-08 09-09 09-10 09-11 09-12 09-13 09-14 09-15 09-16 09-17 09-18
Use Contents on the Left Hand Side to Navigate to Topics as this section can change often. Or Go to the page after the Section 10 Things You Should Know Section Divider for an Index.
BLANK PAGE
SECTION 1
BLANK PAGE
PAGE 01-01
DP-3X CHASSIS L.E.D. (Visual Troubleshooting) for the Stand By Power Supply (1 Green L.E.D. for visual trouble sensing observation)
U901 9 C919
L924
PPS5 10 SBY + 5V
C918 D913
4 5 6 7
PAGE 01-02
PAGE 01-03
DP-3X CHASSIS
L.E.D. (Visual Troubleshooting) for the Main Power Supply (5 Total L.E.D. for visual trouble sensing observation, 4 Green and 1 Red)
T901 18 17 D919 GREEN L.E.D. L909 R931 C926 D956 10 28V T901 15 L918 13 C932 C933 C934 L910 E904 D922 1.77A I905 3 SW+5.5V Reg 2 C935 5 8 R933 1 L914 R932 6 L915 R934 C936 GREEN L.E.D. D955 2.28A
E901
1.59A
9 7 Right Audio IAA1 Ft. Audio 12 Left Audio Out PPS5 8 9 3 Gnd 4 Gnd 5 Gnd 7 Gnd L919 1.00A PPD5 1 2 SW+ 28V SW+ 28V SW + 5.5V
C924 C925
-28V 14
C941
GREEN L.E.D.
T901 +115V 11 12
D925
0.85A
SW + 115V SW + 115V
C942 C943
Osc B+ R906
Run 16.3V 4
I906
I901
Driver/Output IC 5
Regulator Photocoupler
I904
115V Regulator
2 C946 D927
PAGE 01-04
R944 0.39
SW+115V Current Sensor C949 R946 Base Bias
Q905
R947
NEGATIVE VOLTAGE LOSS DETECTION (See Figure 2) The purpose of the Negative Voltage Loss detection circuit is to compare the negative voltage with its counter part positive voltage. If at any time, the negative voltage drops or disappears, the circuit will produce a Shutdown signal. In Figure 2, there are two resistors of equal value, (15K). One to the positive voltage SW +28V and one to the negative voltage SW 28V. At their tie point, (neutral point), the voltage is effectually zero (0) volts. If however, the negative voltage is lost, the neutral point will go positive. This in turn will cause the zener diode D952 to fire, creating a Shutdown Signal through D953 and on to the appropriate circuit indicated on the drawing on page 01-10 as point (A). Note: The LED D954 used for visual trouble shooting is illuminated by the current draw from +28V to the 28V supply.
Shut-Down Signal
D953 D952
R964 15K
D954
SW +28V Figure 2
VOLTAGE TOO HIGH DETECTION (See Figure 3) Another circuit used is the Voltage Too High Detection circuit. In the example shown in Figure 3, the zener diode D931 is connected to a voltage divider R952 and R953. If the voltage source rises too high, the voltage at the divider center point will rise as well and trigger or fire the zener diode which produces a Shutdown signal through D930 and on to the appropriate circuit indicated on the drawing on page 01-10 as point (A).
Figure 3
(Continued on page 6)
PAGE 01-05
Q1
Figure 4 Shut-Down Signal
B+ GENERATION FOR THE MAIN POWER SUPPLY DRIVER IC I901: Vcc for the Driver IC is first generated by the AC input. This voltage is called Start Up Voltage. I901 normal pin 4 voltage is 23.3V. However, it will begin operation at 12V on pin (4) of I901. When the set is turned on by S901, AC is applied. AC is routed through the main fuse F901 (a 10 Amp fuse), then through the Line filter L901 to prevent any internal high frequency radiation for radiating back into the AC power line. After passing L901 filter it passes another filter L903. The HOT leg of AC is routed through the relay S901 and AC arrives at the main full wave bridge rectifier D901 where it is converted to Raw 150V DC voltage to be supplied to the power supply switching transformer T901 pins (1 and 2). However, one leg of the AC is routed to R906 and R907 (both a 3.9K ohm resistor), filtered by C911, clamped by a 36V Zener D911 and made available to pin (4) of I901 as start up voltage. When this voltage reaches 13Vdc, the internal Regulator of I901 is turned On and it begins to operate. When the power supply begins to operate by turning on and off the internal Switch MOS FET, the Raw 150V DC routed through T901, in on pin 3 (Drain) and out on pin 2 which is the Source. The Source of the internal Switch MOS FET is routed out of pin (2) through four low ohm resistors (R908, R909, R910 and R911) to hot ground. When the internal Switch MOS FET turns on, it causes the transformer to saturate building up the magnet field. When the internal Switch MOS FET turns off, the magnet field collapses and the EMF is coupled over to the secondary windings, as well as the drive windings. The drive windings at pin (8) produce a run voltage pulse which is rectified by D907, filtered by C911 then routed clamped by D911 and now becomes run voltage (23.3V) for I901 pin 4. HOT GROUND SIDE SHUT DOWN SENSING CIRCUITS. (Specific to I901). In addition, there are 4 Hot Ground side Shutdown inputs that are specifically detected by the main power driver IC I901. These sensors circuits protect I901 from excessive current, temperature or over voltage. LATCHED SHUT DOWN MONITORS: (AC must be removed to recover). 1. (OVP) Pin 4 is monitored for Over Voltage Protection at pin 4 of I901. 2. (TSD) I901 itself is monitored for Excessive Heat. This block is labeled TSD. (Thermal Sensing Device). 3. (Trigger) Over Load Protection monitors the difference between the Hot Ground and Floating Ground. RECOVERING SHUT DOWN INPUT: (Driver IC will recover on its own when trouble is removed.) 4. (OCP) Pin 1 monitors the low ohm resistors, R908, R909, R910 and R911. If these resistors have an excessive current condition caused by monitoring the current through the internal Switch MOS FET, the voltage will rise and pin 1 has an internal Over Voltage detection op-amp. If this voltage rises enough to trigger this op-amp, the IC will stop producing a drive signal.
(Continued on page 7)
PAGE 01-06
(Continued on page 8)
PAGE 01-07
(Continued on page 9)
PAGE 01-08
PAGE 01-09
SW +10V
SW +6.3V
R959 D939
SW +35V SW +10V
R957
R960
D940
SW +5.5V
R961 D942 D941
D935 D934 6V
+220V
R962 D945 R963 D943
SW +6.3V
R954 C951 Active Lo D944
PPS4
6
SBY +5V AC
Q906
D946
Prot_SW SW +28V
R956
C952 D959
S901 Q902
12
D933
Protect_CPT
D918 R929 Power On/Off
off
on
Power_1
D917 C921 R927 C947 D961 D960
Audio Gnd
Relay Driver R948
Q903
23 Point R950
D958 D957
SW +10V
D948 D947
Q904
Relay Inhibit D925 R944 R947 R949 C948
A
D951 T901 3
SW+115
E907 L923
PPD5 9
11
C943 R952
10
D932 R953
SW -7V
D953 D952 R965
Q905
C949 R946 D928
SW -28V
D954 D931 R964
C950
R951
D929 D930
Any fluctuations in High Voltage will also be reflected by the 50P output P/P. By monitoring the 50P (50 Pulse) rises in High Voltage will be sensed. If High Voltage climbs too high, DH15 will fire and trigger a shut down event. DH14 will fire and stop High Voltage Horz. Drive RH32 allows ABL fluctuations to manipulate the Trigger Point of Shut Down as screen brightness varies. ABL is inverse proportionate to brightness. This prevents false Shut Down triggering. ABL Active Normal Flyback TH01 High Voltage Sensing Circuit RH23 DH13
3
RH32
5
5OP LH06
PPD4 6
4
DH14
PROTECT _DEF
See Power Supply Shut Down Circuit Diagram for continuation.
29.01V DH15 RH25 RH24 Hi Volt H. Drive Excessive Hi Voltage Det. CH17
IH01
OVP
7
CH10 RH09
I601 10
C604 R629 0.68 Ohm 28V
1 H. Drive
DK90 Monitors the -5V and +5V lines going to the DCU. If the -5V line is loss, the +5V line provides the Shut Down Hi. D608 R631 R632 DK90 RK98
Q604
R630 C610
+5V
-5V Loss Det.
CK90
RK97
-5V
Excessive Vertical Current Det. If the Vertical Output IC has a problem, R629 will sense the current rise. The voltage drop will be reflected at the base of Q604 turning it on and producing a Shut Down high.
PAGE 01-11
DP-3X PROT_CPT and PROT_SW SHUT DOWN DIAGRAM PROT_CPT SHUT DOWN DIAGRAM
RED CRT PWB PDC1 +220V 1 RE35 2.2 Ohm RGB Drives VM Circuit RED CRT PWB ERG1 7 CE10 RE29 RE31 VM PROT VM PROT GREEN CRT PWB PSC 3 VM PROT SIGNAL PWB PSC SIGNAL PWB POWER PWB
QE08
RE34
GAIN CONT
QEA8
I404
Q554
I403
SW +3.3V D402
R420
SW +5V Reg
I402
SW +5V D401
PAGE 01-12
PAGE 01-13
DP-3X CHASSIS POWER SUPPLY SW +115V REGULATION High Voltage Power Supply
T901 8 7.5P/P 9 Start Up 1 of 3 AC R906 R907 23.3V C911 D911 R918 4 Osc B+ 11.6V OCP D912 AC for D902 Supplied from Relay S901 RED L.E.D. 167V 3 1 R916 R912 C914 B+ 115V 1 D910 D907 D908 FB 23.3V 4 13.6V 3 R919 Regulator Photocoupler Hot Ground from pin 9 of T901 2 From Relay S901 Run R913 D927 C946 R941 SW + 115V R940
I903
Q901
R914
I901
Driver/ Output IC D 5 S
I904
5 6 C942 T901 11 D925 2 of 3 R944 0.39 Ohm R946 C949 D928 X-Ray Protect D929 D930
Q905
3K E907
0.86A
PPD5 9
SW +115V SW +115V
12 3 of 3
C943
R942
10
D931
PAGE 01-14
MICROPROCESSOR INFORMATION
DP-3X CHASSIS INFORMATION
SECTION 2
BLANK PAGE
PAGE 02-01
Data from the Flex Converter is also sent back to the Microprocessor. Data from the Flex is sent out of the PFC1 connector pin 11 to pin 5 of I007, level shifted down to 3.3V and output at pin 15 into pin 51 of the Microprocessor I001. I007 Level Shift The Microprocessor operates at 3.3Vdc. Most of the Circuits controlled by the Microprocessor operate at 5Vdc. The Level Shift IC steps up the DC voltage to accommodate. Pin 18 outputs a Clock signal, used by the Flex Converter Pin 14 outputs an Enable signal, used by the Flex Converter Pin 16 outputs a Data signal, used by the Flex Converter. Pin 15 outputs 3.3V Data, sent from the Flex Converter
(Continued on page 3)
PAGE 02-02
(Continued on page 4)
PAGE 02-03
PAGE 02-04
17 16 13
47 46
IY01 3D-Y/C
Terminal PWB
IOO1 Micro
SCL1
IA01
Audio Control
14 13 28 30
SDA2 SCL2
IY04 Main
Video/Chroma Y Pr/Pb SW
IY03 Sub
Video/Chroma Y Pr/Pb SW
26
27
13
14
13
14
I501
Rainforest Sweep Cont.
15 14
SDA2 SCL2
SDA1 30 SCL1 29
SDA1 SCL1
SIGNAL PWB
SDA2 SCL2
5 4 4
SDA2 SCL2
U301
Tuner Main
SCL2 SDA2
U302
Tuner PinP
27 20 35 36 58 51 52 54 53
Power _1 Lo Lo Hi
Power _2 Lo Hi Hi
TV On
PAGE 02-05
15 4 6 2
I010
Level Shift
16 14 18
When the Timer is set for an unattended Recording, the Set turns on the Tuner and allows the "Video Out (Monitor out) to become active so that a recording can be made without turning on the entire set.
PAGE 02-06
PAGE 02-07
PSC
V MUTE 1 CRT PWB
Q523
HVcc 9.3V
Q522
R561 565
39 FBP In
11
D516
Rainforest
I501
R5K6
Q525
R555 R597
R598
Simply grounds out Audio coming from the Monitor Outputs. Rec Mute To QV08, 09 Terminal PWB
PST1 38
D405 DP-36 Only C545 D508 D507 HVcc 9.3V Right Left DA53 DA52 DA54 R5A5 D510
Q526 R5AD
Deflection PWB
D509
C546
R599
D511
Spot
JA01
R L Out To Hi-Fi
CA54
CA55 CA52
CA51
QA51 DA51
RA55
Q528 Q527
R5A1 V MUTE 2 DA06 SPK OFF R5A3
C547
R5A4
R5A7
"SPOT" Horizontal Sweep Loss Det. Vertical Sweep Loss Det. (From Deflection PWB) See Sweep Loss Detection Circuit Diagram for details
QA54 RA66
Micro Processor
Q529 PPS4 4
RAA7 RAA8 DA07
R546
I001
Rec Mute V MUTE
QAA2
CAC4 RAA2 RAA1
RAA4 CAC5
Mute = Lo 11 Mute
70 49 71 3 7
I010 17
Level Shift
V MUTE 1
IAA1
4 2 R In R Out L In L Out FRONT L & R Audio Output 7 12
A MUTE
13
17 23 IA01 8
CA06
QA01
CA19 RA10 RA11
2 Left 3 QA02
Right
CAA4
PAGE 02-08
CAA2
A MUTE
25
A MUTE
PAGE 02-09
TV V6 DM Y
63 60 3 5
IV01
Main Y /Video
QV13 44 41
Q012
Main Sub
I008
3 5 1 2 13 12
Hi Lo Hi Lo Hi Lo Z
9 4 10 15 11 14
Y1 C1Sub Y
/Video
QV18 56 39 37
Q014
Q016
Y In (480i) PiP Video and Sub Video are the same.
Main
X1
16
SW +9V
480i
V3 S3
For 480i Y Component Only for CCD & V Chip NTSC Only
I001
Main CCD Sel Sub CCD Sel SD Sel
73 74 25
Main CCD Infor CCD & V Chip
100 97
V4 S4
QV02
M/S Sync Det. (Main/Sub) Used for AFC during Channel tuning and Auto Programming
PAGE 02-10
Terminal PWB
SIGNAL PWB 1 of 2
VIDEO INFORMATION
DP-3X CHASSIS INFORMATION
SECTION 3
BLANK PAGE
PAGE 03-01
MONITOR OUT FROM IV01: Composite video is output pin 41. S-Out Y pin 39, S-Out C pin 37. COMPOSITE VIDEO PATH: When a composite input is selected, it must be broken down into it respective parts, Y and C. This is accomplished for the Main video by the 3D Y/C and for the PinP (Sub) picture by the 2-Line Comb filter. MAIN: The Main composite output is routed out of the Selector IC IV01 pin 44 to QV14. Then through the video low pass filter comprised of QY01, QY02, and QY04. It arrives at the 3D Y/C chip IY01 pin 93. Here the composite video is separated into Y/C 3D enhanced, and output on the following pins, Y from pin 89 and C from pin 86. NOTE: Sync for the Microprocessor is routed out pin 44 of IV01 to QV13. Y COMPONENT FROM THE 3D Y/C (For Composite In). The Y component is then routed through a low pas filter comprised of QY09, LPF XY01, QY10, and QY12 into the Main Video/Chroma Processor IC IY04. Note too that the Y component is also routed into the PinP (Sub) Video/Chroma Processor IC IY03 pin 2. This is for when the customer presses the Swap button when the PinP Sub window is on. C COMPONENT FROM THE 3D Y/C : (For Composite In). The C component is then routed through a low pas filter comprised of QY13, LPF XY02, QY14, and QY15. Then the chroma must be routed through the TILT circuit. This circuit compensates for the phase relationship of flesh tones between composite and component. This circuit is comprised of QY16 and QY17. Not shown is the switch that enables this phase rotation circuit. The output control is from the selector IC IY04 pin 8 to QY19. From QY17 the Chroma component is routed into pin 16 of the Main Video/Chroma Processor IC IY04. Note too that the Chroma component is also routed into the PinP (Sub) Video/ Chroma Processor IC IY03 pin 16. This is for when the customer presses the Swap button when the PinP Sub window is on. S-INPUT 3, 4 and/or 5: When the S-Input is selected, it is already separated into Y and C components. In this case, Y is routed directly into the Main Video Chroma Processor IY04. It is output from the Selector IC IV01 pin 44, through QV14 and into the Main Video Chroma Processor IY04 pin 4. The Chroma component is output from the Selector IC IV01 pin 47, through QV16, QV17, and into the Main Video Chroma Processor IY04 pin 19. The responsibility of IY04 is to now convert the Y/C components of the Main picture into a usable format for the Flex Converter. The Flex Converter FC4 utilizes component inputs Y Pr/Pb or Y Cr/Cb. IY04 outputs only NTSC, so its outputs are Y Cr/Cb. Y from pin 24, Cr from pin 22, and Cb from pin 23. Y is then routed through QY29 to the connector PST2 pin 40. Cr is then routed through QY30 to the connector PST1 pin 37. Cb is then routed through QY28 to the connector PST1 pin 38. (See the Component Video Signal Path for continuation). PinP (Sub) Video Path: The PinP (Sub) composite video is output from the Selector IC IV01 pin 53, through QV23, QV24, and into the 2-Line Comb Filter IV02 pin 4. It is separated into its individual Y/C components. The Y (Luminance) component of the PinP (Sub) picture is then output pin 15, through QV25, low pass filter XV01, through QV26, QV28 and back into the Selector IC IV01 pin 49. The C (Chroma) component of the PinP (Sub) picture is then output pin 13, through QV29, low pass filter XV02, through QV30, QV32 and back into the Selector IC IV01 pin 51. From here, the Selector IC IV01 dependant upon the customers selection, will choose between the separated Y/C from composite or the separated inputs S-In and outputs the Y from pin 56 through QV19, QV20 into the PinP (Sub) Video/Chroma Processor IY03 pin 4. The C component from pin 58 through QV21, QV22 into the PinP (Sub) Video/Chroma Processor IY03 pin 19. IY03 FUNCTION: The responsibility of IY03 is to now convert the separated Y/C components of the PinP (Sub) picture into a usable format for the Flex Converter. The Flex Converter FC4 utilizes component inputs Y Pr/Pb or Y Cr/Cb. IY03 outputs only NTSC, so its output are Y Cr/Cb. Y from pin 24, Cr from pin 22, and Cb from pin 23. Y is then routed through QY22 to the connector PST2 pin 29. Cr is then routed through QY24 to the connector PST2 pin 26. Cb is then routed through QY23 to the connector PST2 pin 27. (See the Component Video Signal Path for continuation). NOTE: The DVI input signal flow is shown in the Component Video Signal Path Circuit Diagram. NOTE: Models using the DVD Player is also shown in the Component Video Signal Path Circuit Diagram.
PAGE 03-02
TERMINAL PWB
IV02
2Line Y/C Separator For PinP Only See the Video Signal Path-NTSC, Component, OSD for continuation.
15 Y Out 13 C Out
V5 S5
See Component Signal Path for Component 1 Y Pr/Pb and 480i Y Cr/Cb
Sub Video/Chroma Processor IY03 Sub Y2 In PST2 QY24 Sub Cr Out 22 26 C2 In QY23 Sub Cb Out 23 27 Y1 In QY22 Sub Y Out 24 29 C1 In 37 38 40
IV01
A/V Select
QV13 30 V5 7
15
V1 V2 V3 S3
Pr
S-1 V3
17 Y3 19 C3 21 S-3 8
10 14
V4 S4 PAGE 03-03
V2 Y2 S-2
QY17
VIDEO LPF QY01 QY02 QY04 Y AMP Y LPF QY10 XY01 QY09 C AMP QY14 C LPF XY02 QY13
3DV
IY01
3D Y/C Separator
12 C2
QY12
Monitor Out Video MON OUT Monitor Out S-Y Monitor Out S-C
41 V Out 3
88 C Out ACO
DP-3X CHASSIS COMPONENT EXPLANATION See the DP-3X Chassis Component Video Signal Path for details. Also see Video Signal Path (NTSC) Circuit Diagram for details about NTSC Its important to note that this Chassis horizontal deflection operates at 33.75Khz at all times. Even though this is more than twice as fast as NTSC, the set will still display NTSC video with no problem. This is accomplished by the Flex Converter. The Flex Converter will manipulate any input, be it NTSC, Component 480i, 480P, 720P to the appropriate Horizontal Frequency rate of 33.75Khz. This makes this chassis very versatile in its application. 1080i is already 540 so its routed directly into the Rainforest IC I501. The following will discuss the Component signal path and the continuation of the NTSC signal path. This chassis utilizes 6 separate inputs which also include 2 DVI inputs plus a New Photo Media card reader. The following will break down those input routes to the Y Pr/Pb Selector IC IV03. DVD Player (not shown) (1) COMPONENT INPUT 1: This input is only for Component Inputs Y Pr/Pb (31.5Khz to 33.75Khz ATSC) and Y Cr/Cb (15,735Hz 480i NTSC) but will not accept Composite on the Y input. The Y line is input directly into the Y Pr/Pb Selector IV04 pin 9. The Pr/Cr line is input directly into the Y Pr/Pb Selector IV04 pin 1. The Pb/Cb line is input directly into the Y Pr/Pb Selector IX02 pin 14. (2) COMPONENT INPUT 2: This input will accept Component Inputs Y Pr/ Pb (31.5Khz to 33.75Khz ATSC) or Y Cr/Cb (15,735Hz. 480i NTSC). This will accept Composite Video on the Y input as long as there is no Pr plug inserted. The Y line is input directly into the Y Pr/Pb Selector IV07 pin 9. The Cr/Pr line is input directly into the Y Pr/Pb Selector IV07 pin 1. The Cv/Pb line is input directly into the Y Pr/Pb Selector IV07 pin 14. Input 2 Composite Video is routed into the Selector IC IV01 pin 30. (3) DVI 1 INPUT (Digital Video Interface): This input will accept Component Inputs Y Pr/ Pv (31.5Khz to 33.75Khz ATSC) only. (See DVI Signal Path for further details). The G line is input from the PET connector pin 14 into the Y Pr/Pb Selector IV04 pin 8. The R line is input from the PET connector pin 12 into the Y Pr/Pb Selector IV04 pin 16. The B line is input from the PET connector pin 16 into the Y Pr/Pb Selector IV04 pin 11. (4) DVI 2 INPUT (Digital Video Interface): This input will accept Component Inputs Y Pr/ Pv (31.5Khz to 33.75Khz ATSC) only. (See DVI Signal Path for further details). (Only in the DP37D Chassis). The G line is input from the PET connector pin 5 into the Y Pr/Pb Selector IV05 pin 8. The R line is input from the PET connector pin 3 into the Y Pr/Pb Selector IV05 pin 16. The B line is input from the PET connector pin 7 into the Y Pr/Pb Selector IV05 pin 11. (5) DIGITAL TUNER (ATSC) UD2002 INPUT: These inputs are provided from the Digital Tuner (ATSC). The ATSC Tuner outputs DM-Y, DM-Pb and DM-Pr. (Only in the DP36 Chassis). DM-HY (Luminance) from PMS2 pin 11, through PST1 pin 31 to Y Pr/Pb Selector IV0 pin 15. DM-Pb (Blue Chroma) from PMS2 pin 9, through PST1 pin 25 to Y Pr/Pb Selector IV03 pin 17. DM-Pr (Red Chroma) from PMS2 pin 7, through PST1 pin 26 to Y Pr/Pb Selector IV03 pin 19. NOTE: When receiving a SDTV or HDTV signal, the Digital Module also outputs Composite Video/ Chroma for Monitor Output. (See NTSC Signal Path for specifics). (6) PHOTO MEDIA CARD READER: DP-37/C/D. (Access on the front). Note: DP-36 Photo Card reader is fed directly into the Digital Module. Y (Luminance) from Card Reader, through PTB in 6 to Y Pr/Pb Selector IV03 pin 53. Pb (Blue Chroma) from Card Reader, through PTB in 2 to Y Pr/Pb Selector IV03 pin 55. Pr (Red Chroma) from Card Reader, through PTB in 4 to Y Pr/Pb Selector IV03 pin 57. Picture File names must be 8 characters only, 4 characters Alpha and 4 characters numeric. MAIN COMPONENT VIDEO PATH from IV03: The following describes Main Component outputs from the Y Pr/Pb Selector IV03. Y pin 44, to QV33, to Main Video/Chroma Y Pr/Pb Switch IY04 pin 30 and 6. Pr pin 40, to QV35, to Main Video/Chroma Y Pr/Pb Switch IY04 pin 28. Pb pin 42, to QV34, to Main Video/Chroma Y Pr/Pb Switch IY04 pin 29.
(Continued on page 5)
PAGE 03-04
FROM MAIN COMPONENT VIDEO PATH from IY04: The following describes Main Component outputs from the Video Chroma Y Pr/Pb Switch IY04. Y pin 24, to QY28, to PST2 connector pin 40, at this point the signal splits; To Q401 to U401 Flex Converter pin 3. To Q505 to I501 RGP Processor (Rainforest) pin 63. Pr pin 22, to QY30, to PST2 connector pin 37, at this point the signal splits; To Q403 to U401 Flex Converter pin 5. To Q507 to I501 RGP Processor (Rainforest) pin 60. Pb pin 23, to QY29, to PST2 connector pin 38, at this point the signal splits; To Q402 to U401 Flex Converter pin 4. To Q506 to I501 RGP Processor (Rainforest) pin 61. Note: The reason the signal splits here is because if the signal is 1080i (540) it is sent directly into the Rainforest IC because it needs no conversion since its the same frequency as the deflection circuit. SUB COMPONENT VIDEO PATH from IV03: The following describes PinP Component outputs from the Y Pr/Pb Selector IV03. Y pin 50, to QV36, to Main Video/Chroma Y Pr/Pb Switch IY03 pin 30 and 6. Pr pin 46, to QV38, to Main Video/Chroma Y Pr/Pb Switch IY03 pin 28. Pb pin 48, to QV37, to Main Video/Chroma Y Pr/Pb Switch IY03 pin 29. SUB (PinP COMPONENT VIDEO PATH from IY03: The following describes PinP Component outputs from the Video Chroma Y Pr/Pb Switch IY03. Y pin 24, to QY22, to PST2 connector pin 29, to U401 Flex Converter pin 17. Pr pin 22, to QY24, to PST2 connector pin 26, to U401 Flex Converter pin 19. Pb pin 23, to QY23, to PST2 connector pin 27, to U401 Flex Converter pin 18. MAIN SIGNAL FROM FLEX CONVERTER U401: The Flex Converter outputs only one horizontal frequency and that is 33.75Khz (540P) which relates specifically to 1080i deflection rate. So in other words, all inputs NTSC, 480i, 480P, 720P, 1080P are upconverted to the higher deflection rate. 1080i is routed directly to the Rainforest IC I501 and has no need for Flex Converter manipulation. This can be a trouble shooting tool if the Flex Converter is suspected as having problems. Simply input a true 1080i signal and the set automatically bypasses the Flex Converter. The PinP is added inside the Flex Converter if selected. Y pin 16, to Q510, and into the Rainforest IC pin 68 of I501. Pr pin 20, to Q508, and into the Rainforest IC pin 66 of I501. Pb pin 18, to Q509, and into the Rainforest IC pin 67 of I501. RAINFOREST IC I501 OUTPUTS: This IC processes the input signal source, adjust brightness, contrast, color, tint, etc and adds OSD information and outputs the Main Picture as R, G and B. Green is output pin 13 to Q541, 42, 43 and 44 to the PSC connector pin 7 then to the Green CRT. Red is output pin 12 to Q537, 38, 39 and 40 to the PSC connector pin 5 then to the Red CRT. Actually this signal first arrives at the Green CRT then its routed to the Red CRT. Blue is output pin 14 to Q545, 46, 47 and 48 to the PSC connector pin 9 then to the Blue CRT. Actually this signal first arrives at the Green CRT then its routed to the Blue CRT. OSD: (See Digital Convergence Interface Circuit Diagram Explanation for details).
PAGE 03-05
PST1
See DVI Input Signal Diagram 1 0F 2 From ATSC Digital Tuner UD2002
DP-33W Only
PBT 53 55 57
PHOTO G PHOTO B PHOTO R
PAT
From PHOTO MEDIA
PSC
Q537~40
23 25 26
6 2 4
3 5 7
PET 20
12
Q541~44
5 7
Q545~48
Photo Card Reader on DP-36 is fed via USB into the Digital Module NTSC Y In
G Out
Pr 2 In
13 14
12 14 16
3 5 6
59 Y 61 PB 63 PR
INPUT 1
B Out
Pb 2 In Y 2 In
4
S-In Y In
19
IY04 MAIN
Video/Chroma Y Pr/Pb Switch
QV35
Main Pr-Out 2 Control Main Pb-Out 2
40 QV34 42 QV33 44
66 67 68
V1
14 In2B 9 In3B
COMP 1 (Y)
COMP 1 (Cb/Pb) 6
31 LOut 1
Main Y-Out 2
Lo = Y Pr/Pb Hi = DVI 1
See DVI Input Signal Diagram 2 0F 2 DP-37D Only DVI2 R DVI2 G DVI2 B
IV04 Selector Y/Pb/Pr DVI 1 10 DVI 2 Det IV05 Selector Y/Pb/Pr DVI 2 16 In1A OUT 1 8 In3A OUT 2 11 In2A OUT 3 1 In1B
COMP 2 (Cr/Pr)
NTSC Y In S-In Y In
PET 11 3 5 7
Q403
QV38 3 5 6
R B G
5 7 9
I Y N P PB U PR T 2
46 QV37 48 QV36 50
20 18
29 Cb/Pb B In
6 D-Sync 2 In
17 Y Y Out 16
V2
PAGE 03-06
14 In2B
COMP 2 (Cb/Pb)
9 In3B
COMP 2 (Y)
32 LOut2
Lo = Y Pr/Pb Hi = DVI 2
FBP IN Pin 39
Pin 39 = FBP. Combination of the following. BLK: 2.3V H-AFC: This input is received from the Horizontal Blanking (H. Blk) Max 9V signal generated in the Deflection circuit by Q706. This signal is used as a sample pulse in the Horizontal AFC circuit, which synchronizes the Horizontal Drive signal H-AFC 5.3V with the incoming Video sync signal input at pin 16. In Through Mode, pin 8. H-AFC Fly back pulse: 5.3V ~ 9.0V Max: This input is received from the Flex Converter and is a combination of Horizontal and Vertical blanking signals. H Blk from the Flex Converter PFC2 Pin 7 through Q523 V Blk from the Flex Converter PFC2 Pin 6 through Q522 BLK 2.3V Used within the Rainforest for DC restoration, Pedestal level detection and Clamping signals, such as Burst Gate Pulse. Also, from the Mute circuit of Q528 throug D503 to force RGB mute. Pin 79 = YM/P-MUTE/BLK. Combination of the following. INTERNAL: 0.0V ~ 0.5V Used internal within the Rainforest IC. HALFTONE: 1.2V ~ 1.8V: This input is received from the Microprocessor and is used to establish the Transparency effect of OSD. This also mutes the 2.7 ~ 4V video in exact timing with On Screen Display pulses (OSD). Half Tone from P Mute 1.2 ~ 1.8V the Microprocessor Pin 22 through Q415. Half Tone P MUTE: 2.7V ~ 4V: Not Used. BLANKING: 7V ~ 9V: Not Used. 0 ~ 0.5V Internal 7 ~ 9V Blanking
YM/P-MUTE/BLK Pin 79
YS3 Pin 2
Pin 2 = YS3. Combination of the following. INTERNAL: 0.0V ~ 0.5V Used internal within the Rainforest IC. ANALOG RGB: 1.5V ~ 9V: This input is received from the Digital Convergence Unit anytime the DCU is outputting graphics. During the time this pulse is above 1.5V, the Velocity Modulation drive signal is muted, so VM is turned off.
0 ~ 0.5V Internal
Pin 80 & 1 = YS2/3. Combination of the following. INTERNAL: 0.0V ~ 0.5V Used internal within the Rainforest IC. SVM MUTE: 1.1V ~ 7V: Halftone This input is received from the Microprocessor Pin 22. During the time this pulse is between 1.1~1.7V, the Velocity Modulation drive signal is muted, so VM is turned off. OSD SVM: 2.9V ~ 9V: OSD Blk, received from the Microprocessor Pin 21. This mutes the video signal in sequence with the location and timing of the OSD Characters.
PAGE 03-07
ABL SWITCH QH04: This switch adjust the ABL voltage when the Color Temperature is changed to high by the customer, 10,500K. During High Color temperature, the overall average brightness is slightly higher, QH04 switches in RH36 to the ABL pull up resistors. This slightly lowers the overall range of ABL during High Color Temperature. When color temperature is high, SW QH04 is OFF All other color temperatures, SW QH04 is ON.
RH32 manipulates the trigger point of shut down dependant upon the ABL level avoiding false triggering.
PAGE 03-08
Q511
R530 R531 R532
75 ABL 78
C514
D501
C511
C512
1080i Y In R572
Micro I001
31 SDA2 28 SCL2
R571
Signal PWB
23
DAC2
48 ABL Switch
ABL Switch
PPD5
SW +115V
9 10
ABL switches QH04~05 slightly reduce the overall operational point of ABL due to the loss of overall brightness levels. Off High Color Temperature On all other Temperatures RH36 180K RH37 RH41
Deflection PWB
B+ 9
TH01 50P
FBT LH06 DH13 5 RH23 1 Gnd To Anodes To Focus CH17 Stops H. Drive
RH27 27K
PPS3 9
ABL Switch
PPD3 9
10 C
QH04
ABL Switch QH03 only RH27 & RH28 used in ABL Pull-Up 4X3 models. Resistors RH28 39K [ Current Path ] Sw +10V Clamp DH16 RD30EB4 RH31 6.8K RH24 43K RH32 180K CH14 CH21
IH01
OVP
ABL
7
DH14 RH26
RH39 RH42
QH05
Black Panel
RH21
PAGE 03-09
3
As Brightness goes Up, ABL Voltage goes Down. (Inverse Proportional) CH18
PAGE 03-10
4 19
IY04
MAIN
Video/Chroma Y Pr/Pb Switch
28 29 6 30
MVD
PST2 QY31
Main H In Main V In
Main H Out 17
35 QY32 34
Note: IV07 in DP-37 Chassis for Photo Card Reader
8 7
Main V Out 15
I501
13
13 14
I502
11 13
Hi Lo X Main H Out
IV07
NTSC Y In S-In Y In
MVD Out
34 DAC 1 50 HD In
4 19
IY03
SUB Video/Chroma Y Pr/Pb Switch QY25
Sub H Out 17
35
HD Out
12
14
16
HVcc 9.3V
28 29 6 30
31 QY26 32
Sub H In Sub V In
15 14
Sub V Out 15
Main V Out
34
VD Out
52 VD In
Front-End Board IF circuit IF AGC BCM3510 VSB/QAM Demodulator RAM for 256QAM
ATSC CATV RF IN
SPD I/F
64MB SDRAM
Demux
MPG Decoder
DAC
NTSC Encoder
AC-3 Decoder
Down Mix
TS in
NTSC Encoder
DAC
DAC
Peripherals
64MB SDRAM
I2C TS IEEE 1394 I/F SCI L,R IEEE1394 Physical IEEE1394 Link Modem Board Y/C Y/Pb/Pr Y Pr/Pb HD Video
IEEE1394 Board
RAM
Modem I/F
Analog NTSC Audio Video Analog Power Supply PTV Signal Board
PAGE 03-12
IJ03
49 48
4 10 12 16 21 25
SiI907BCQ52 28 33 35 43 45 50
PET
18
DJ04 3
RX2RX2+ GND2/4 RX4+ RX4SCL SDA VSYNC RX1RX1+ GND1/3 RX3+ RX35V GND HTPIUG RX0RX0+ GND0/5 RX5+ RX5GNDC TXC+ TXC-
DJ01 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 DJ09 QJ05
3 1 2 DJ07 DJ08 3 2 1 B+ DJ03 3 DJ06 3 B+ 1 2 2 1
RX2RX2+
DJ05 3
DJ02 3
B+ 1 2 2 1
HSync VSync IOR IOG IOB SCDT AVcc AVcc Vcc DVcc Vcc DACVccR DACVccG DACVccB DACVcc Vcc DVcc Vcc Reset
15 14
18 19 23 26 31 40 1 7 13 17 22 24 27 32 37 38 41 46 39 4
19 12 14 16 20
52 51
RX1RX1+
4 6 8 13 15 17
3 2
RXORXO+
5 6
RXC+ RXC-
LJ15 IJ02 5
7 8
IJ01 1
5 6 3
1 3
Reset 3
DJ12
DJ10
LJ17
1 3 SDA
DJ15
IJ05
NDC7002N
DJ16DJ14
IJ04
NDC7002N SCL 4 6 6
NC 5 NC 7 NC 9 NC NC 11 NC
10
PAGE 03-13
Mode
BLANK PAGE
AUDIO INFORMATION
DP-3X CHASSIS INFORMATION
SECTION 4
BLANK PAGE
PAGE 04-01
17 18
PTV L PTV R
Q406 Q405 PST2 4 Digital Tuner Audio 2 Left Out 43 23 64 62 Right Out 45 24
Tuner Audio
SIGNAL PWB
Not In DP-33W
JA01 Center In C
UD2003
DM R DM L
29 28 47 48 PST1
IA51
1 2
Hi Y Lo Lo X1 Hi
Not In DP-33W
10 15 11 14
30 L In 1 R In QA58
17 27 26
U301
27
TV Main R TV Main L
Main Tuner 26
12 13 SEL OUT
IV01
A/V Select
59 Left 28 31 61
Input 1 Right
TV as Center = L
Tone R In 18 Center Sel 14 SCL2 13 SDA2 5 26 Tone L In HiFi Out R QA53 QA55 BBEout L
QV03 QV04
V1
SCL2 SDA2
Aux 1 Right
Aux 2 Left
V2 V3
29 Left 31
Input 2 Right
I001
Micro Left 8
IA01
NJW1160 Audio Control L Out
Aux 2 Right
QA52
16 Left
Input 4
Right
23 R Out
L QA51
Aux 4 Left
V4
Left
QA56
See AV Mute Circuit Diagram
Aux 4 Right
PFT1
QA54 PPS4
+
PSP 1
V5
Right
4 5 PAT 9 11
12 2 13 1
XO YO X1 Y1
23 Left 25 17
Input 5 or DVD Right See AV Mute Circuit Diagram
7 FR (WO) Out
2 QA01
IAA1
+
3 CAE3 FR (TW) Out FL (WO) Out 5 CAE4 7 FL (TW) Out POWER PWB
12
PAGE 04-02
3
See AV Mute Circuit Diagram
38 40
QA02
SIGNAL PWB
PAGE 04-03
DP-3X MAIN / SUB AUDIO SELECT CIRCUIT DIAGRAM I301 TV Main R 27 U301 Main Tuner 26 TV Main L C099 C098 1 2 PST2 Hi Y Lo IV01 A/V Select Q050 C086 13 Hi 12 TV L 15 TV R 47 64
Mono
14 10 11
48
62
Lo
16 HVcc 9.3V
Pins 10 and 11 High = Main Tuner. Pins 10 and 11 Low = Sub (PinP) Tuner.
I001 MICRO
DEFLECTION INFORMATION
DP-3X CHASSIS INFORMATION
SECTION 5
BLANK PAGE
2.
T701 TRANSFORMER PRODUCES THE FOLLOWING OUTPUT PULSES; Deflection H. Pulse from pin (7): This pulse is used by; HORIZONTAL BLANKING (H. BLK) GENERATED FROM PIN (7): The Horizontal Pulse is also routed to the Horizontal Blanking generation transistor Q706. This transistor generates the 13V P/P called H Blk. This signal goes to the following circuits; To the PPD3, PPS3 connector pin 8 to pin (39) of I501 as FBP In. Here this signal is used as a comparison signal. It is compared to the reference signal coming in at pin (50) Horizontal Sync. If there are any differences between these two signals, the output Drive signal from pin (37) is corrected. NOTE: When a 1080i signal is input through component inputs, the Reference signal for Horizontal Sync now becomes the H Sync before the Flex Converter. Output from sync selector I502, pin (14). (See the Main/Component Sync Circuit Diagram for details). The H Blk signal is also routed to the Microprocessor which uses this signal for OSD positioning and for Station Detection during Auto programming within the coincidence detector, also as a detection signal to activate the AFC Loop. The PinP unit uses this signal for switching purposes. Like the read/write clock, positioning, etc Through the PDG connector pin 14 to the Convergence circuit for correction waveform generation. Through CN01 to the Sweep Loss Circuit (QN01) to shut off the drive to the CRTs if Horizontal deflection is lost. H Blk for HORIZONTAL DRIVE FOR THE HIGH VOLTAGE CIRCUIT: The Horizontal Blanking signal H Blk from Q706 is also sent to the High Voltage Driver IC IH01 pin (3). This IC uses this signal as a Tickle Pulse signal to lock the high voltage H. Drive signal from IH01 pin 1. The high voltage H. Drive signal is output pin 1 and routed to the driver transistors, QH02. Then to the High Voltage Horizontal Output Transistor QH01. This transistor switches the primary of the Flyback transformer TH01. Deflection SW +115 is sent through pin (9) and output pin (10) to the collector of the Horizontal Output Transistor QH01. A sample of the High Voltage is output from the Flyback transformer TH01 pin (12). This voltage is sent to pin (9) of the High Voltage Driver IC IH01. This voltage is compared to the reference voltage available at pin (12).
(Continued on page 2)
PAGE 05-01
3 Gen
DC Ref.
DC Feed Back
+ +
12
DC Ref.
10 11
Fig 1 GENERAL INFORMATION: The DP-3X deflection circuit differs from analog Hitachi projection televisions. It utilizes in a sense, two horizontal output circuits. One for Deflection and one for High Voltage. This allows for better deflection stabilization and is not influenced by fluctuations of the High Voltage circuit which may cause unacceptable breathing and side pulling of the deflection.
PAGE 05-02
PPD3 PPS3 8 8
H.Blk.
I501
39 FBP In
VCC HVCO HD In
45 42 50 63 41
SW +9.3V
H. Def. Yoke B
I503
5 T701
SW +10V
7 8 2 1
37 H Out
Y2 In H Freq Sw
Def. H Pulse
Rainforest IC
R735 D709
Q709
Q777 Q701
6
PDG
14 To Convergence Circuit H.Blk.
Q706
See Voltage and Waveform Chart on next page.
PPD5
IH01
3
Gen Drive
SW +115V
9 10
9 Horizontal Output
TH01
High Voltage
RH07 RN16
QH02 1
DN10
DH04
QH01
10
Com1 14 E r r o r
OVP
RN15
DN09
11 10
RH02 CN01 Ref. V.
PAGE 05-03
PPD4
2 RH01 DH01
9
FB In DH05 RH26 DH14
12
Deflection PWB
IH01 NORMAL OPERATION: Pin 1 = 6.80V with Color Bar, 9 10 Varies with Brightness levels. Pin 2 = 11.72V + Pin 3 = 0.59V Pin 4 = 2.47V Pin 5 = 1.60V Pin 6 = 10.58V Pin 7 = 0.0V UVP OVP Pin 8 = 0.0V Pin 9 = 4.90V 8 7 Pin 10 = 0.03V Pin 11 = 0.03V Pin 12 = 4.90V Pin 13 = 0.05V Pin 1 Pin 14 = 2.02V Pin 15 = 4.96V Pin 16 = 0.0V Pin 3 Pin 4
11
12
13
14
15
REF
16
Gnd
+ +
POUT AGC
GEN
UVLO
IH01 NOT RUNNING: Pin 1 = 12.28V Pin 2 = 11.86V Pin 3 = 3.96V Pin 4 = 3.5V Pin 5 = 1.089V Pin 6 = 0.021V Pin 7 = 0.0V Pin 8 = 0.0V Pin 9 = 0.019V Pin 10 = 0.038V Pin 11 = 0.038V Pin 12 = 4.90V Pin 13 = 0.05V Pin 14 = 4.59V Pin 15 = 4.96V Pin 16 = 0.0V
NOT RUNNING EXPLANATION: This situation can happen and possibly lead the Service Technician off on the wrong path. Take a quick look at the voltages for pin 3 and 14. This is the key. These two pins tie back to the Horz. and Vert. Sweep Loss Detection Circuit. (See page 05-05 for the Sweep Loss Detection Circuit Diagram). If the Sweep Loss circuit is activated, it outputs a high from QN02. This high is used to shut off the CRT to prevent CRT burn, However, the Collector of QN02 is also routed to these two pins through diodes DN09 to pin 14 and DN10 to pin 3. When QN02 goes high, it drives pin 3 and 14 high which turns off the internal oscillator of IH01 via pin 3. This action stops Horizontal Drive to the High Voltage circuit. This action causes pin 1 to saturate and it goes High. Note that pin 14 is tied to an internal op-amp (-) leg. This cause the output to stop. So no Horizontal Drive is allowed to pass to the output amp. connected to pin 1.
PAGE 05-04
CONCERNING QN02
There are several factors that can cause QN02 to activate; loss of vertical or horizontal blanking.
PAGE 05-05
RN12
RN11 DN08
CN06
QN05
CN03
QN04
RN18 DN06 DN07
24V P/P
RN02
CN02
QN02
High Voltage Driver IC RN06 DN01
DN02
QN01
IH01
14 Stops
RN15 DN09 Drive
QN03
RN01
H. Blk
PPS3 PPD3
SPOT
DN11 RN16
DN10
RH07
3 Osc
DN04
Stops
DN12
1
H Drive
QN06
Stops High Voltage Drive Signals From being produced when Sweep Loss is detected.
QH02
PAGE 05-06
PAGE 05-07
PMB
Power Supply PWB
2
R626
PPD3 PPS3 12 12
V.Blk. V Drive
I501
VCC HVCO
8 55 21
PPS3
R632
28V
D608
1 PMG 2
Q604
C610 R630 + C604 + R629 0.68 R627
R631
10
10
35 VP Out
VD1 In Signal PWB
15
PMR 6
Gnd
I601
Vs
10
D603
R628 R625
2 1
V OUT
1 2
V.Blk. + C605 Charge Pump D604 D607 R699 D610 D605 D611 PDD1
3
To Vertical Sweep Loss Detection Circuit
Q601 D602 R634 Q602 R603
Trigger Input
D601
C612
7
C601 C603
Ramp Gen
11 9
2 V. Saw Out
R605 R604 R617 R606 R616 C606 + R621 C607 2200/25 R620 1.2 ohm PDD1 + C608 To Dynamic Focus Circuit To Side Pin Cushion Circuit
8
R609 R613
V OUT
R635 R611
+ -
5 Q603
C602
NC Hight Adj
PAGE 05-08
R614
3 V. Inf.
PAGE 05-09
Q701
V Parabolic
C702 R742
R708 D701
C722 R721
4.39V 5.17V 5.14V
R710 R712
R701
Q703
8.96V
6
+
5
R711
I701
R702 R704 R747 + -
H Size Adj
R713
D714
R703
D713
1 Q710
R714 R715
Sensor Initialize = Hi Magic Focus = Hi D SIZE
4
T701
6 1
7 8
Q777
PAGE 05-10
C715 L703
R756
R729
SECTION 6
BLANK PAGE
M IR
Light
Stored during Initialize Stored Light Sensor Data Remote Control EEPROM 2K Bit Data Comparator
between stored data and light sensor data
RO R
A/D
Sensor PWB H
CRT B G R
Infra-Red Decoder To Video Circuits Via O.S.D. Displays CrossHatch 256 Adjusted Points Per/Color One Chip CPU 8 bit 128 Kbit SLOW EEPROM (2Kbit)
2nd S/H
CY CLAMP
X1
X6
X6
X6
X6
INTERPOLATION
Back Up
AC Applied, Copy from EEPROM, then caculations will be made. Time, approx. 20 sec.
CLAMP
LPF
Figure 1 The Block above shows the relationship of the DCU to the rest of the set. Note that the light being produced by the CRTs is what is used by the sensors for Magic Focus. This allows the DCU to make adjustments regardless of circuit or mechanical changes or magnet influence, by actually using the light on the screen to make judgments. EEPROM AND SRAM SHOWN IN FIGURE 1: (8 Sensor Array). Each color can be adjusted in any one of 117 different locations. The internal workings of the DCU can actually make 256 adjustment points per color. These adjustment points are actual digital data stored in memory. This
(Continued on page 2)
PAGE 06-01
PAGE 06-02
(Continued on page 4)
PAGE 06-03
Video Magic Focus Aligns the Red, Green, and Blue colors to correct for Magnet Influences. Adjustment Mode Auto Manual If you want to adjust now Move Sel Select
START
PAGE 06-04
I001
OSD B 34 OSD G 33 OSD B OSD G OSD R
Rainforest
21 19 18 24 25 26 2
I501
OSD B OSD G OSD R Dig OSD B Dig OSD G Dig OSD R YS3 14
I010
3.3V-5V
BUSY
50 Digicon
B G R
PSC
9
B To CRTs G R
Adj
13
Digicon Busy In IR
IR In
80
Main Up
12
Service Only
SK01
PDG
18 7 19
PDS
13 BV
+28P
PPS1
6
PPD1
BUSY 6 2 9 1 3 4 8 5 7
Sw Adj
10 5 15 2 14 6 BV + -
18 16 11 13
PCB
1 3 6 4
QK09
DCU YS BUSY
Dig Adj
Magic Focus
1 2 9 1 8 7 3 4 8 MAG SW
UKDG CS00731
"DCAM" Digital Convergence Adjustment Mode
IK05
+ BH
13 20 17 21 22 14 15 16 2 4 1 3 12
14 16
BH GV
+ -
GV
9 7
PCG
CYH+ CYH6
11 N/C
RK66
PFS
Stby +5V
5 7
17 8 12 4 -28P
10 12 22 FK02 DK05
QM05 QM01
1 2 3
Signal PWB
Deflection PWB
17 GH
IR Out HMO2
IR Receiver
Sensor PWB
1
+5V GND
PDS1
1 2 3 4 5 6 7 8 9 10 11 12
+5V Digital
From IK01
MAG SW Gnd S7 S6 S5 S4 S3 S2 S1 S0
PDS
1 10 2 3 4 5 6 7 8 9 21 20 RH 19 RV
IK04
RV + -
PCR
1 3 4 6
EFI
3 2
DK85
S7 S6
QM07 QM06
2 3
DP-37C/DP-37D/DP-38
S5 S4 S3 S2 S1 S0 S0
PAGE 06-05
RK21
Mute
Normal "Lo"
3
IR Out HMO3
IR Receiver
IK02
2
+28V
RK22 DK53
RK24
RK23
DP-37 REMOTE CONTROL CLU-5728TSI (P/N HL01828) DP-37 51S500, 57S500, 65S500
POWER
TV
VCR
CBL
STB
SOURCE WIZARD
CURSOR UP
DVD
CD
TAPE
AMP
CURSOR DOWN
1 2 5 8 0
C.C.
PHOTO
3 6 9
INFO
CURSOR LEFT
4 7
RASTER PHASE
SLEEP
ANT
ASPECT V IRT
UAL H D
U MEN
EXIT
VOL
SELECT
CH
MUT E
VID 1
LAS
T CH
5
VID VID 2
VID 3
VID
SURF
FREEZE
PIP-MODE
REC
HITACHI
CLU-5728TSI
PAGE 06-06
TV
VCR
CBL
STB
SOURCE WIZARD
CURSOR UP
DVD
CD
PVR
AMP
CURSOR DOWN
1 2 5 8 0
DVD
3 6 9
INFO
CURSOR LEFT
4 7
RASTER PHASE
SLEEP 10+
VIRTUAL HD ANT
ASPECT
C.C.
SUB
U MEN
EXIT
TITLE
VOL
SELECT
CH
MUT E
VID 1
LAS
T CH
5
VID VID 2
VID 3
VID
NAVI
ADVANCED FRZ
REC
HITACHI
CLU-5727TSI
PAGE 06-07
DP-37 REMOTE CONTROL CLU-5725TSI (P/N HL01825) DP-37C 57T500, 65T500 and DP-37D 57X500, 65X500
POWER
TV
VCR
CBL
STB
SOURCE WIZARD
CURSOR UP
DVD
CD
PVR
AMP
CURSOR DOWN
1 2 5 8 0
C.C.
AV NET
3 6 9
INFO
CURSOR LEFT
4 7
RASTER PHASE
SLEEP
ANT
ASPECT V IRT
UAL H D
U MEN
EXIT
VOL
SELECT
CH
MUT E
VID 1
LAS
T CH
5
VID VID 2
VID 3
VID
PIP
SURF
FREEZE
PIP-MODE
REC
HITACHI
CLU-5725TSI
PAGE 06-08
NOTE: Aspect may not be correct but dimensions are correct. DIGITAL CONVERGENCE OVERLAY DIMENSIONS 46W500 DP-33W Chassis OVERLAY DIMENSIONS NORMAL MODE
1018 18.2 81.8 27.5 37.0 74.0 74.0 74.0 74.0 74.0 74.0 37.0 27.5 V. SIZE Centering Offset R B 573 81.8 81.8 81.8 81.8 H. SIZE 81.8 81.8 81.8 81.8 81.8 18.2
PAGE 06-09
NOTE: Aspect may not be correct but dimensions are correct. DIGITAL CONVERGENCE OVERLAY DIMENSIONS 51S500 DP-37 Chassis OVERLAY DIMENSIONS NORMAL MODE
1129 19.7 90.8 30.5 41.0 82.0 82.0 82.0 82.0 82.0 82.0 41.0 30.5 V. SIZE Centering Offset R B 635 90.8 90.8 90.8 90.8 H. SIZE 90.8 90.8 90.8 90.8 90.8 19.7
PAGE 06-10
NOTE: Aspect may not be correct but dimensions are correct. DIGITAL CONVERGENCE OVERLAY DIMENSIONS 57S500 DP-37 / 57T500 DP-37C / 57X500 DP-37D CHASSIS OVERLAY DIMENSIONS NORMAL MODE
1262 22.0 101.5 101.5 101.5 101.5 101.5 34.1 45.8 91.7 91.7 91.7 91.7 91.7 91.7 45.8 34.1 V. SIZE Centering Offset R B 710 H. SIZE 101.5 101.5 101.5 101.5 101.5 22.0
PAGE 06-11
NOTE: Aspect may not be correct but dimensions are correct. 65S500 DP-37 / 65T500 DP-37C / 65X500 DP-37D CHASSIS OVERLAY DIMENSIONS NORMAL MODE
1439 25.3 115.7 115.7 115.7 115.7 115.7 38.6 52.1 104.6 104.6 104.6 104.6 104.6 104.6 52.1 38.6 V. SIZE Centering Offset R B 809 H. SIZE 115.7 115.7 115.7 115.7 115.7 19.7
PAGE 06-12
ADJUSTMENT INFORMATION
DP-3X CHASSIS INFORMATION
SECTION 7
BLANK PAGE
DP-3X CHASSIS DCU CROSSHATCH PHASE ADJUSTMENT adjustment mode). Adjustment Preparation: Cut Off adjustment should 6) Adjust data value using be finished. the keys indicated in the Video Control: Brightness chart, until the data 90%, Contrast Max. matches the values indicated in the chart. Adjustment Procedure: NORMAL MODE Exiting Adjustment Mode: 1) Receive any NTSC signal. 7) Press PHOTO key on remote control. 2) Screen Format is Normal 8) Press PIP MODE key 3) Press the SERVICE ONLY switch on the DeTWICE to store the information. flection / Convergence 9) When Green dots are PWB to enter DCAM. displayed, press the 4) Press the PHOTO key on MUTE key twice to rethe Remote, Green Cross hatch appears. turn to DCAM grid. 5) Then press the EXIT key. (This is the Phase *DCA stands for (Digital Convergence Adjustment)
PHASE MODE ADJUST USING 4 and 6 keys on Remote 2 and 5 keys on Remote Cursor Left and Right on Remote Cursor Up and Down on Remote
Display Format NORMAL Address PH-H PH-V CR-H CR-V Data Value E2 07 35 14
PAGE 07-01
DP-3X VERTICAL SIZE ADJUSTMENT VERTICAL SIZE: 3) Select GREEN (A/CH) 1) Receive an NTSC signal. and press the MENU but2) With Power Off, press the ton to remove Red and Service Only switch on the Blue. Convergence PWB. While 4) Adjust using R607 holding the Service Only (Vertical Size Adj. VR) to match sizes in the Table Switch down, press the Power On button and ReBelow. lease. DCU Grid will appear without convergence correction. NOTE: After entering DCAM, with each press of the Service Only Switch, the picture will toggle between Video mode and DCU Grid. NOTE: Centering magnet may be moved to facilitate. Distance is important, not centering. NOTE: Do not use the Hash marks on the Overlay as they may be incorrect and/or the Vertical Size may change to improve performance.
VERTICAL SIZE
DP37C/D/P
DP36
DP33W
L=
-560 mm 625 mm 710 mm
L=
--625 mm 710 mm
L=
-560 mm 625 mm 710 mm
L=
505 ---PAGE 07-02
DP-3X HORIZONTAL SIZE ADJUSTMENT NOTE: After entering HORIZONTAL SIZE: DCAM, with each press of (Display Mode NORMAL) Install the correct Overlay. the Service Only Switch, the Input an NTSC Signal. picture will toggle between Digital Convergence RAM Video mode and DCU Grid. Project only the Green should be cleared. With Power Off, press the Service raster by selecting Green Only switch on the Conver- Adjustment mode and pressing the MENU button on gence PWB. While holding the Service Only Switch remote. down, press the Power On button and Release. DCU ADJUSTMENT Grid will appear without 1. Adjust using R711 (Horz. Size Adj. VR) Adconvergence correction. just Horizontal Size until the size matches the chart below. 2) Press Power Off to exit DCAM. (Digital Convergence Adjustment Mode.) NOTE: Do not use the Hash marks on the Overlay as they may be incorrect and/or the Vertical Size may change to improve performance.
HORIZONTAL SIZE
DP37C/D/P
DP36
DP33W
L=
-1020 mm 1140 mm 1300 mm
L=
--1140 mm 1300 mm
L=
-1005 mm 1120 mm 1280 mm
L=
930 ---PAGE 07-03
SCREEN SIZE 46 inch 51 inch 57 inch 65 inch Red Geometric Vertical Center Red Offset
Geometric Horizontal
PAGE 07-04
NOTE: Press the Cursor Left and Right Button to change the ADJ. DISP. data to match Table 1 on the right. DATA VALUES CONFIRMATION: 3. Use the Cursor Up and Down keys to scroll through the ADJ. PARAMETER table. Confirm Data values in accordance with TABLE 1 to the right. To make data value changes, Press the Cursor Left and Right keys.
OVER LF-H OVER LF-V OVER RI-H OVER RI-V PHASE MOT H. BLK RV H. BLK GV H. BLK BV H. BLK H PON DELAY IR-CODE INITIAL 50 MGF 50 CENTER 50 STAT 50 DYNA 50
PAGE 07-05
PAGE 07-06
DP-3X CHASSIS READ FROM ROM NOTES BEFORE MAKING ANY DIGITAL CONVERGENCE ADJUSTMENTS Heat Run the set for at least 20 minutes. Do not run Magic Focus before the 20 minutes have passed. MAKE A DETERMINATION: 1) There are many situations where the digital convergence looks as thought it may need a convergence adjustment. 2) Be sure that it really does before beginning. 3) READ FROM OLD ROM DATA: 4) In any Hitachi Digital convergence set, the Old ROM data can be re-read to place the unit into the last saved condition. This could be beneficial before an attempt to make a rather lengthily adjustment. 5) Enter the DCAM. Press the Service Only switch on the Deflection PWB. 6) To Read the Old ROM Data, press the SWAP button twice. First press: (Read from ROM?) will appear on screen. Second press: Screen goes black, then reappears with green dots. Press the MUTE button to return to Digital convergence grid. EXAMPLE: Sometimes the Magic Focus will not run correctly and will return an error code. Sometimes after Magic Focus is run but the convergence appears off after completion. OTHER IMPORTANT INFO: Many times after a complete adjustment, when initializing the Magic Focus sensors, an error code will appear, overflow, Error 4, etc When this happens, most of the time it is because some critical adjustments were overlooked or skipped. The below adjustments are very critical to the complete alignment process and CAN NOT be overlooked. Vertical Size Adjustment Horizontal Size Adjustment Red and Blue Offset Adjustment DCU Character Adjustment and data confirmation check DCU Sensor Position Adjustment. All of the above adjustment can vary dependant upon the Chassis used. Be sure to check the Service Manual for specifics related to values.
PAGE 07-07
TV
VCR
CBL
STB
SOURCE WIZARD
CURSOR UP
DVD
CD
TAPE
AMP
CURSOR DOWN
1 2 5 8 0
C.C.
PHOTO
3 6 9
INFO
CURSOR LEFT
4 7
RASTER PHASE
SLEEP
ANT
ASPECT V IRT
UAL H D
U MEN
EXIT
VOL
SELECT
CH
MUT E
VID 1
LAS
T CH
5
VID VID 2
VID 3
VID
SURF
FREEZE
PIP-MODE
REC
HITACHI
CLU-5728TSI
PAGE 07-08
TV
VCR
CBL
STB
SOURCE WIZARD
CURSOR UP
DVD
CD
PVR
AMP
CURSOR DOWN
1 2 5 8 0
DVD
3 6 9
INFO
CURSOR LEFT
4 7
RASTER PHASE
SLEEP 10+
VIRTUAL HD ANT
ASPECT
C.C.
SUB
U MEN
EXIT
TITLE
VOL
SELECT
CH
MUT E
VID 1
LAS
T CH
5
VID VID 2
VID 3
VID
NAVI
ADVANCED FRZ
REC
HITACHI
CLU-5727TSI
PAGE 07-09
DP-37 REMOTE CONTROL CLU-5725TSI (P/N HL01825) DP-37C 57T500, 65T500 and DP-37D 57X500, 65X500
POWER
TV
VCR
CBL
STB
SOURCE WIZARD
CURSOR UP
DVD
CD
PVR
AMP
CURSOR DOWN
1 2 5 8 0
C.C.
AV NET
3 6 9
INFO
CURSOR LEFT
4 7
RASTER PHASE
SLEEP
ANT
ASPECT V IRT
UAL H D
U MEN
EXIT
VOL
SELECT
CH
MUT E
VID 1
LAS
T CH
5
VID VID 2
VID 3
VID
PIP
SURF
FREEZE
PIP-MODE
REC
HITACHI
CLU-5725TSI
PAGE 07-10
Press the "Service Only" switch on the Deflection PWB to bring up the normal Convergence Cross Hatch pattern. (Figure 1).
Marker
Press the "Menu" button on the remote control. Only display color selected for adjustment. (Note Green always appears), in this case, Red is selected, so Red and Green (yellow) lines appears. (Figure 2).
Marker
Press the "Menu" button again and the Crosshatch appears on the main picture. (Figure 3).
Marker
Press the "Menu" button again, Marker plus Box marker appears on the main picture. (Figure 4).
Press the "Menu" button again, only Box marker appears on the main picture. (Figure 5).
PAGE 07-11
Error Code
CONNECT 1! No. 1 3
Error Message
Sensor Position
1 2 *2
VF Error Connect 1
Replace DCU 1. 2. 3. 4. 5. 6. 7. 8. 9. Darken Outside Light Placing of Sensor Is pattern hitting sensor? Check connection and solder bridge of sensor Replace Sensor. Replace Sensor PWB. Sensor Connector check. Replace DCU. Adjustment check (H/V size, centering).
SENSOR POSITION 0 7 1 2 3 5 4
3*2 4
Same as Error Code 2 1. 2. 3. Check the placement Adjustment check (H/V size, centering). Conv. Amp. Gain check*1 (check resistor values only)
X X X X X X
X X X X X X X
5 7 9 10
Same as Error Code 4 Same as Error Code 4 Same as Error Code 2 Input strong field. Strong signal. Check the wiring of connector between sensor and DCU Input strong field. Strong signal. Check the wiring of connector between sensor and DCU
11
Sync
*1 = RK 42, 46, 50, 54, 58, 62 check these resistors. *2 = Sensor Position
PAGE 07-12
FRONT
RED CRT
GREEN CRT
BLUE CRT
7 1 4 5 6
8 2 4
9 3 4 5
(1) Centering magnet RED (2) Centering magnet GREEN (3) Centering magnet BLUE (4) Beam Form Magnets (5) Beam Alignment magnets (6) Focus Block Assembly Red, Green & Blue Focus Controls Also: Screen Controls for Red, Green & Blue (7) RED Yoke (8) GREEN Yoke (9) BLUE Yoke
PAGE 07-13
BLANK PAGE
MISCELLANEOUS INFORMATION
DP-3X CHASSIS INFORMATION
SECTION 8
BLANK PAGE
PJIG
PRST
PFS
PFSH1
PFSH2
PAS1
PBS
PSC
PH2P
EH13P
PH10P
EH2P
EH10P
VH12P
PH12P
I001
I501
U302
DVI PWB
U301
REAR VIEW
PAGE 08-01
11
PDS1
T701
PCR RED
D708
Q777 IK04
T702
CH16
QH01
PCB BLUE
PAGE 08-02
1
PPS3
IAA1
12
PPS4
PPS5
E903 +220V
F903 FUSE
PA
1
PAGE 08-03
E905 B+ Reg
PPC1
E907 B+
E901 Audio
PPD5
PPD4
PPD3
PSP
PPD2
GND
3
E801
E851
GND
3
E8A1
GND
3
SCREEN ADJ. VR
P801
FOCUS PACK
EF1
S V L R MAGIC FOCUS
IR RECEIVER
PF1 PFT
IR RECEIVER FOR REMOTE
PFS
PAGE 08-05
10
12
To Converter
(MONO/L) AUDIO
IEEE 1394
Pr
Pb
Y/VIDEO
ANT B
(MONO/L) VIDEO
S-VIDEO
VIDEO
S-VIDEO
L R
MONITOR OUT
AUDIO
11
13
(1) ANTENNA INPUT / OUTPUT: A both Main and Sub Picture. B only Sub Picture. Out to Converter loops Antenna A out while set is in Antenna B mode. (2) AUDIO / VIDEO INPUTS: 1, 2, 3, 4 and 5. S-Video for inputs 3, 4 and 5 only. (3) MONITOR OUT: Video and Fixed Audio outputs. S-Out only available with S-Inputs. (4) OUT TO HI-FI: Variable Audio outputs. (5) CENTER IN: When the TV is set to TV as Center, it receives it's input from this source. (6) S-VIDEO INPUTS 3 and 4: (7) Y Pr/Pb: For inputs 1 and 2. Input 2 will also accept composite video on the Y input without a Pr plug. Also accepts Y Cr/Cv NTSC 480i. (8) DVI-HDTV IN: Accepts Digital Video interface connections for 1080i, 720P, 480P and 480i. (10) ANTENNA C is only for ATSC and HD/SD Cable QUAM. Note: When watching this input, monitor outputs will be available with NTSC information only. (11) OPTICAL OUT: Used to connect to equipment with optical audio inputs. (12) IEEE1394 FIREWIRE: This provides a digital interface using a single cable. Also allows control of equipment. (13) MULTI MEDIA CARD: This allows upgrades to the digital module via a multi media card.
PAGE 08-06
To Converter
(MONO/L) AUDIO
Pr
Pb
Y/VIDEO
ANT B
(MONO/L) VIDEO
S-VIDEO
VIDEO
S-VIDEO
L R
MONITOR OUT
AUDIO
(1) ANTENNA INPUT / OUTPUT: A both Main and Sub Picture. B only Sub Picture. Out to Converter loops Antenna A out while set is in Antenna B mode. (2) AUDIO / VIDEO INPUTS: 1, 2, 3, 4 and 5. S-Video for inputs 3, 4 and 5 only. (3) MONITOR OUT: Video and Fixed Audio outputs. S-Out only available with S-Inputs. (4) OUT TO HI-FI: Variable Audio outputs. (5) CENTER IN: When the TV is set to TV as Center, it receives it's input from this source. (6) S-VIDEO INPUTS 3 and 4: (7) Y Pr/Pb: For inputs 1 and 2. Input 2 will also accept composite video on the Y input without a Pr plug. Also accepts Y Cr/Cb NTSC 480i. (8) DVI-HDTV IN: Accepts Digital Video interface connections for 1080i, 720P, 480P and 480i.
PAGE 08-07
To Converter
(MONO/L) AUDIO
Pr
Pb
Y/VIDEO
ANT B
(MONO/L) VIDEO
S-VIDEO
VIDEO
S-VIDEO
(1) ANTENNA INPUT / OUTPUT: A both Main and Sub Picture. B only Sub Picture. Out to Converter loops Antenna A out while set is in Antenna B mode. (2) AUDIO / VIDEO INPUTS: 1, 2, 3, 4 and 5. S-Video for inputs 3, 4 and 5 only. (3) MONITOR OUT: Video and Fixed Audio outputs. S-Out only available with S-Inputs. (4) OUT TO HI-FI: Variable Audio outputs. (5) CENTER IN: When the TV is set to TV as Center, it receives it's input from this source. (6) S-VIDEO INPUTS 3 and 4: (7) Y Pr/Pb: For inputs 1 and 2. Input 2 will also accept composite video on the Y input without a Pr plug. Also accepts Y Cr/Cb NTSC 480i. (8) DVI-HDTV IN: Accepts Digital Video interface connections for 1080i, 720P, 480P and 480i. (9) IR BLASTER: These outputs allow control of external equipment via IR when using the AV Net feature.
PAGE 08-08
Pr INPUT 1
Pb
To Converter
(MONO/L) AUDIO
Pr
Pb
Y/VIDEO
ANT B
(MONO/L) VIDEO
S-VIDEO
VIDEO
S-VIDEO
(1) ANTENNA INPUT / OUTPUT: A both Main and Sub Picture. B only Sub Picture. Out to Converter loops Antenna A out while set is in Antenna B mode. (2) AUDIO / VIDEO INPUTS: 1, 2, 3, 4 and 5. S-Video for inputs 3, 4 and 5 only. (3) MONITOR OUT: Video and Fixed Audio outputs. S-Out only available with S-Inputs. (4) OUT TO HI-FI: Variable Audio outputs. (5) CENTER IN: When the TV is set to TV as Center, it receives it's input from this source. (6) S-VIDEO INPUTS 3 and 4: (7) Y Pr/Pb: For inputs 1 and 2. Input 2 will also accept composite video on the Y input without a Pr plug. Also accepts Y Cr/Cb NTSC 480i. (8) DVI-HDTV IN: Accepts Digital Video interface connections for 1080i, 720P, 480P and 480i. This set has two DVI-Inputs, DVI 1 and DVI 2. (9) IR BLASTER: These outputs allow control of external equipment via IR when using the AV Net feature.
PAGE 08-09
To Converter
(MONO/L) AUDIO
Pr
Pb
Y/VIDEO
ANT B
AUDIO TO HI-FI
INPUT 4
(MONO/L) VIDEO
S-VIDEO
VIDEO
S-VIDEO
L R
MONITOR OUT
AUDIO
11
(1) ANTENNA INPUT / OUTPUT: A both Main and Sub Picture. B only Sub Picture. Out to Converter loops Antenna A out while set is in Antenna B mode. (2) AUDIO / VIDEO INPUTS: 1, 2, 3, 4 and 5. S-Video for inputs 3, 4 and 5 only. (3) MONITOR OUT: Video and Fixed Audio outputs. S-Out only available with S-Inputs. (4) OUT TO HI-FI: Variable Audio outputs. (6) S-VIDEO INPUTS 3 and 4: (7) Y Pr/Pb: For inputs 1 and 2. Input 2 will also accept composite video on the Y input without a Pr plug. Also accepts Y Cr/Cb NTSC 480i. (8) DVI-HDTV IN: Accepts Digital Video interface connections for 1080i, 720P, 480P and 480i. (11) OPTICAL OUT: Used to connect to equipment with optical audio inputs. This is DVD Digital Audio.
PAGE 08-10
SECTION 9
BLANK PAGE
START
NG Ensure that connectors PVS1, PVS2 and PVT are OK. Connect them Properly
NG
NG
OK
NG
DP-33W
Page 09-01
NG OK Ensure that L and R at the base of QU05 and QU06 are OK QU05 and QU06 Defect
NG Ensure that there is more than 2.7V at the base of QU01 and QU02 OK
OK IU03 Defect
OK Ensure that EAA1 and EAA2 are connected. Ensure EAA1 goes to PAA1 Ensure EAA2 goes to PAA2 DVD Loader Defect
OK
NG
Page 09-02
DP-33W
START
OK
LU06 Defect
OK QU07 Defect
OK RU13 is missing.
Connect it Properly
NG Connect it Properly
Page 09-03
(8) DVD PWB Ass'y Operation Check a)DVD Power Supply Check
START
DP-33W
Apply +5V at pin 2 of PVS1 connector. Connect 2.2K ohm resistor between pin 2 and 3.
No
Yes
This simulates a Shut Down Event Relay SU91 should turn off.
Yes
Page 09-04
DP-33W
Apply 3.3Vp/p 500Hz square wave to pn 16, 18, 19 and 21 of PPA1 connector.
Is there 3.3V p/p +/-20% 500Hz square wave at pins 6, 7, 9 and 10 of PVS1 connector? Yes
No
Is there 3.3V p/p +/-20% 500Hz square wave at pin 22 of PAA1 connector?
No
Apply 3.3V, 0V and open to pin 17 of PAA2 connector sequentially with 1s interval. Yes
Does the voltage vary 3.3V, 0V and 1.7V with 20% tolerance sequentially at pin 1 of PVS1 connector?
No
Pin 1 = SPDIF
Is there 3.3V p/p +/-20% 500Hz square wave at pin 3 of PVS2 connector?
No
SPDIF circuit path defect DU11, DU12, RU13, CU43, QU07, RU76, DU17, DU18, RJ19, LU06
Page 09-05
DP-33W
Apply 480I Y/Pr/Pb 100% Color Bar signal to pin 12, 14 and 16 of PAA2 connector. Y should be 1V p/p at pin 12. Pr/Pb should be 700mV p/p at pins 14 and 16.
No Is there 2V p/p +/-20% Y signal at pin 3 of PVT connector (without Termination)? IU01 defective
Is there 1.4V p/p +/-20% Pr/Pb signal at pin 5 and 7 of PVT connector (without Termination)?
Yes
No Is there 1.5Vrms +/- 20% 1Khz audio signal at pins 9 and 11 of PVT connector? IU03 defective
Yes
End
Page 09-06
I001 Micro
SIGNAL PWB
Y Pr/Pb Video S
Y Pr/Pb
I501
Y Pr/Pb Rainforest
R CRT G CRT
Y Pr/Pb
Power/Def PWB
L/R
B L Spk
L/R
Audio
IU03
IA01
Audio Audio
IAA1
Audio Out
Audio
R Spk
IU01
DVD YH DVD Pb DVD Pr
PSC
Q537~40
PVT 20 18 16 3 5 7
12
Q541~44
5 7
Q545~48
DVD PLAYER 14
16
12
14 12 10
G Out
Pr 2 In
13 14
B Out
Pb 2 In Y 2 In
66 67 68
53 55 57
3 5 7
Q403
NTSC Y In S-In Y In
4 19
IY04 MAIN
Video/Chroma Y Pr/Pb Switch
40 42 44
20 18 16
37 38 40
Y Out
PAGE 09-08
TERMINAL PWB
17 16 13
47 46
IY01 3D-Y/C
Terminal PWB
SCL1
IY04 Main
Video/Chroma Y Pr/Pb SW
IY03 Sub
Video/Chroma Y Pr/Pb SW
26
27
13
14
13
14
IOO1 Micro
15 14
SDA2 SCL2
30 14 13
SCL2
IA01
Audio Control
SIGNAL PWB
SDA2 SCL2
U301
Tuner Main
69
4 5
SCL2 SDA2
U302
Tuner PinP
67 DVD Data In 66
DVD Clock DVD IR Out DVD Aspect
IU02
Level Shift
2 4 6 8
65 55 89
Power _1 Lo Lo Hi
Power _2 Lo Hi Hi
Aspect
PAGE 09-09
51 52 54 53
15 4 6 2
I010
Level Shift
16 14 18
When the Timer is set for an unattended Recording, the Set turns on the Tuner and allows the "Video Out (Monitor out) to become active so that a recording can be made without turning on the entire set.
Cabinet Space PAA2 DVD PLAYER 4 6 2 6 IU03 DVD R DVD L 1 QU05 7 9 QU06 PVT 11 DVD R DVD L
PFT1 4 5
IV08 12 XO 2
YO X1 13 Y1
PAGE 09-10
DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the 46W500 with the front speaker grill removed. The Speaker grill simply pulls off in the forward direction. The DVD player is located on the front right hand side, just below the screen. If the Open/ Close button is pressed with the set turned off, the set will turn on and enter the DVD player screen. If the set is on and the Open/Close button is pressed, the set will enter the DVD player screen.
The picture below shows a close up view of the DVD player and the escushions surrounding the player that must be removed to gain access to the DVD player.
PAGE 09-11
DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the DVD player Front Controls dropped down. This allows access to to the top Left hand screw to remove the DVD player.
The picture below shows a close up view of the DVD player and the escushions surrounding the player that must be removed to gain access to the DVD player.
PAGE 09-12
DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the screws to remove after the front escushion has been removed to remove the DVD player.
The picture below shows the DVD player dropped down with it's connectors identified. Use the Flow Charts to identify locations for testing.
PAGE 09-13
DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the DVD player removed and separated from the PTV.
The picture below shows the DVD player removed and viewed from the top. Note the Screws to remove the Top cover and to separated the DVD player from the Power Supply PWB below.
PAGE 09-14
DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the DVD player removed and viewed from the top. Note the Screws to remove the Top cover and to separated the DVD player from the Power Supply PWB below.
The picture below shows the top cover removed. It reveals the DVD player ribbon cables. These cables must be removed to separated the DVD player from the Power supply PWB. Note the Black Arrow. This Ribbon cable does not need to be removed. It is from the Optic assembly.
PAGE 09-15
DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the screws to remove to separated the DVD Player from the Power Supply PWB below. NOTE: The three screws holding the DVD Player to the metal frame have nuts on the bottom. Do not remove these screws.
The picture below shows the screws to remove to separated the DVD Player from the Power Supply PWB below. NOTE: This picture is showing the screws on the bottom side of the DVD Player.
PAGE 09-16
DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the DVD Player separated from the Power Supply PWB.
The picture below shows the DVD Player Power Supply PWB. This also identifies key components on the Power Supply PWB.
PAGE 09-17
DP-33W DVD PLAYER TROUBLESHOOTING and REMOVAL PROCEDURE The picture below shows the DVD Player Power Supply PWB separated from the DVD Player. This allows access to the connectors and for Troubleshooting the Power Supply. Return to the DVD player Troubleshooting Index to see Flow Charts. This picture shows how to check for AC applied to the Power Supply PWB. Other checks can be made this way and access to the check points are made much easier with the Power Supply separated from the DVD player.
By plugging in the PPV connector AC is applied and the on board power supply can operate. The PVS1 must also be connected so that STBY +5V (from the PTV) can be applied to pin 2. Or an external +5V can be used. Note: Pins 5 and 8 of PVS1 is used as ground. To turn on the Power Supply, apply a 2.2 K ohm resistor between pin 2 (+5V) and pin 3 (Power On 3). This simulates a Power On command from the PTV microprocessor. This will activate the relay driver (QU94) to turn on the DVD power supply. At this point, check the following voltages. DVD +9V: PAA1 connector pin 14 and 15. This checks IU96. DVD +5V: PAA1 connector pin 13. This checks IU95. DVD +1.5V: PAA1 connector pin 1, 2 and 3. This checks IU94. DVD +3.3V: PAA1 connector pin 4 and 5. This checks EU91 protector. (See Flow Chart on page 09-04 for further details). Click to view page. Also see Flow Chart on page 09-01 for no DVD Picture check. Also see Flow Chart on page 09-02 for no DVD Analog Audio check. Also see Flow Chart on page 09-03 for no DVD Digital Audio check. Also see Flow Chart on page 09-05 for DVD Control Signal check. Also see Flow Chart on page 09-06 for DVD Audio/Video check.
PAGE 09-18
SECTION 10
BLANK PAGE
BLANK PAGE
PAGE 10-01
Part Mounting (chips) on mounted PCB Mounting (chips) on empty PCB Chassis, metallic shield, etc.
Soldering iron temperature 608 +/- 86 degrees F 716 +/- 86 degrees F 788 +/- 86 degrees F
The PWB assembly which will used lead free solder SIGNAL PWB, VIDEO PWB, JOINT PWB , AUDIO PWB, FILTER PWB, LED,RECEIVER PWB, TACT SW PWB, SPEAKER terminal PWB.
(Continued on page 3)
PAGE 10-02
(07) How to do a Soft Ware Upgrade on the ATSC Digital Module. Preliminary Procedure: Note: MMC = Multi-Media Card (Page 1 of 3) Gain access the rear of the TV. Insert the MMC (Figures 1 and 2) into the Multi Media Card slot as shown in Figures 3 - 6. Push the MMC in until you hear a click, indicating the MMC is properly inserted. Top View - MMC (Figure 1) Example of Software Version Note: Software Version number will vary in accordance to the Version Released. Your Version may be different than the one shown.
Continued on Next Page
PAGE 10-03
Pr ANT B INPUT 2
Pb
(MONO/L)
AUDIO
(MONO/L) VIDEO
S-VIDEO
(MONO/L) VIDEO
VIDEO
S-VIDEO
AUDIO
Upgrade Procedure: Step (1) Turn the TV ON. Step (2) Using the TV Remote, Select Antenna C. Step (3) Press the MENU button on the Remote. Step (4) Menu will appear Step (5) Press the Cursor Down button and Highlight SETUP
Sel.
PAGE 10-04
Step (6) Press SELECT on the Remote Control. Setup Menu will appear Step (7) Cursor Down and highlight UPGRADES
Menu Preference Set The Clock Set The Channels Set The Inputs Set Event Timer Set Closed Captions Set Monitor Out Upgrades About Your TV Move
SEL
Return
Setup Upgrades
Step (8) Press the SELECT button on Remote Control. Upgrades Menu will appear Step (9) Cursor Down to Upgrade Now
Software Version: Main 1394 MMC Software Upgrade V01.31 V00.07
Upgrade Now
Please Insert MMC card before upgrade
Move Step (10) Press the Select Button. Upgrade takes approximately 2 ~ 3 minutes.
SEL
Return
Cancel
SEL
Cancel
Step (12) Software Upgrade Complete *If your product has already been upgraded or is the same version as the one on the MMC, this step will be bypassed. Note: The old Software Version will still appear on the screen. The updated software version will not appear until the TV is Reset. See the Next Step.
PAGE 10-05
Step (15) To remove the MMC, gain access to the rear of the set. Push the card in until a click is heard, this will release the MMC and then remove the card. NOTE: The MMC must be removed and returned to Hitachi in order to receive any future upgrades.
Upgrade Now
Please Insert MMC card before upgrade
Move
SEL Return
IMPORTANT NOTE: Are you aware that HDTV/SDTV Channels that are shown On Screen may not be the actual channel numbers that you would press on the TV remote control to tune that specific channel? In other words, what you see on the PTV Screen is called VIRTUAL CHANNEL. As and example, to receive (8-1) in San Diego (with out running auto programming in a DTV ) you will actually need to tune to channel 55. Because UHF channel 55 is were they are receiving the Digital Virtual channel 8-1. The Virtual Channel information is embedded within the data received is the Virtual Channel ID. This was decided because the Customer will know that the HDTV channel they are watching will be a known channel in their area. This will help them to recognize the channel of origin. Below is an excellent web site to visit. This can be a tool that will help you KNOW what the actual channel is when you are going to randomly select them by remote control number keys. You can just select it without a need to run auto programming (on most units ~ with exception of the WXW prior to software upgrade). http://www.transmitter.com DTV Channel Allocation for the whole USA (08) What to do if the DVD Door hangs or gets stuck on the DP-33W 46W500 If it's found that occasionally the DVD Door gets stuck and won't open. To fix this problem, apply a small felt like plastic piece on the door according to the location shown in the pictures below. Part number for the SPACER is MN06355 See DVD Section To see how to remove the DVD Player. Step 1: Remove Speaker Grill, Front Plastic piece and DVD plastic housing. Step 2: Front of the DVD Tray. Front Plastic Cabinet pieces removed.
Figure 1
PAGE 10-06
DP-3X CONVERGENCE TROUBLE SHOOTING 1. Convergence can not be corrected (How to Trouble Shoot) Before begining, resolder all connections on the Convergence Output STKs
CONVERGENCE CAN NOT BE CORRECTED
All Colors
Red
Green
Blue
No Good
No Good
No Good
OK
OK
OK
Change DCU
HC2191 p/n CS00731
Which has shifted? VERTICAL line or HORIZONTAL Line? Which has shifted? VERTICAL line or HORIZONTAL Line? Which has shifted? VERTICAL line or HORIZONTAL Line?
For all Resistor Values, see Page 3 IK40 & IK41 p/n CZ01142 STK394-250 PAGE 10-07
(+5V) CHECK DCU input (PDG) Is Voltage at Pin 4 +5V? (Pin 2 -5V?) NG (-5V)
PPD4 pin 4
PPD4 pin 7
OK CHECK DEFLECTION CIRCUIT Vertical Ouput V. Blk. Produced from pin 11 of I601. CHECK DEFLECTION CIRCUIT Horz. Deflection H. Blk. Produced from pin 7 of T701 and Q706.
(V Blk) CHECK DCU input (PDG) Pin 16 (V BLK)...*3 Pin 14 (H BLK)...*4 NG (H Blk)
OK
GND
16 ~ 17 (us)
16 ~ 17 (ms) 28 ~ 30 (us)
PAGE 10-08
DP-3X CHASSIS CONVERGENCE LOW OHM RESISTOR VALUES All are 1 Watt
Resistor Location RK41 RK42 RK45 RK46 RK57 RK58 RK61 RK62 RK49 RK50 RK53 RK54 IC IK04 IK05 DCU UKDG DP37/C/D 51/57/65S500 57/65T500 57/65X500 8.2 ohm DP36 51/57/S700 65S700 6.8 ohm DP33W/KA/KB 46W500 46F510/46F500A 8.2 ohm
Function
RH
RV
4.7 ohm
4.7 ohm
4.7 ohm
GH
10 ohm
8.2 ohm
10 ohm
GV
5.6 ohm
5.6 ohm
5.6 ohm
BH
6.8 ohm
6.8 ohm
6.8 ohm
PAGE 10-09
Step 3: Felt Like Plastic Piece Glued (Double Sided Sticky Tape) in place to the front of the DVD disk tray.
Figure 2
Felt Like Plastic Piece. (Double Sided Sticky Tape on Back.) Part number for the SPACER is MN06355
Figure 3
(10) CRT- I need to Change All Three CRTs, what to do? In a situation where it becomes necessary to replace all three CRTs, it may not be as big a job as first considered. There are many times in which if a couple of First steps are followed, the job may be very easy thanks to Magic Focus. IMPORTANT: You must find the reason for the CRT burn ( If this is the reason for replacing all three CRTs at once), before installing the new CRTs. Look for Deflection collapse caused by poor solder connections on the Yoke Plugs, Convergence Yoke Plugs, Vertical Output IC, Drive Transformer and/or Flyback. Make sure the H and V Sweep Loss circuit is functioning. Make sure the Yoke plugs are seated properly. Clean all Spark Gaps. Pry off the caps on top of each spark gap and clean the contacts with a thin, fine sand paper. Reinstall the caps. Solder all interconnections between the Signal PWB and the Deflection PWB. THINGS TO REMEMBER: If at least one of the defectives CRTs is properly set up (in relationship to geometry) then it can be used as a guide for setting up the new CRTs. This means you have checked that the Center is in dead center and that the lines running left to right and top to bottom are straight and all the grids are linear. Magic Focus will be your biggest friend in the process. If at all possible, do not remove all three defective CRTs at once. Leave the best adjusted CRT in place until the other two new ones have been installed and aligned. You most likely will not need an Overlay unless the set is already a mess related to geometry.
PAGE 10-10
(Continued on page 9)
PAGE 10-11
PAGE 10-12
Figure 1 shows the location of the Model and Serial Number tag. This can be seen without moving the set or requiring any disassembly. Figure 2 shows the a Close Up of the Model and Serial Number tag.
Figure 2
Figure 3 shows the actual location of the Model and Serial Number tag. This can be seen without moving the set or requiring any disassembly. This picture is actually of an LCD Projection set, but the location is the same for all classes of PTVs.
Figure 3 (16) Using DVI and a Cable Box, some HD signals give an Error Message: ERROR NOTICE: DVI Interface with some Cable Boxes. When selecting some HD Channels, the notice reads as follows: "The HD content protection on your display has been compromised. Please use the Y Pb/Pr Outputs for your HD connection". Or "Monitor Does not support HDCP" or Lower Resolution or Snow. The warning will show up at power on and will remain there if left alone. EXPLANATION: "This is not a problem with the Projection Television". With the addition of Digital transmission, many avenues of private digital data and usage privileges are being incorporated into the transmission stream. During this age of HD infancy, these codes are being manipulated and can generate this situation. HDCP is the issue here. Please contact your local cable operator for additional information. A temporary work-around is to disconnect and reconnect the DVI cable between your cable box and TV. Your patience is appreciated until this issue can be resolved by the cable operator. NOTE: Both the TV and the Set Top Box Must Be ON.
PAGE 10-13
PAGE 10-14
POWER + Input (2) E2PROM Edit Mode is on the Adjust Mode 2nd page. ADJUST MODE XXXXXX Thumbstick down below FACT RESET to reveal the 2nd page of the Service Menu. Highlight E2PROM edit and press the Thumbstick Right button to reveal the E2PROM edit menu. Change Address by Thumbstick Up / Down button. Change Data by Thumbstick Right / Left button. Press SELECT button to set data after each and every change.
SERVICE SUB BRIGHT WHITE BALANCE G DRIVE(HIGH) R DRIVE(HIGH) R CUTOFF(HIGH) G CUTOFF(HIGH) B CUTOFF(HIGH) H POSITION V POSITION FACT RESET Thumbstick Down To 2nd page. ADJUST MODE SUB CNT OSD AFC MEMORY INT I2C OPEN P MODE ADJ E2PROM edit
** ** ** ** ** ** **
Change Address by Thumbstick Up/Down button. Change Data by Thumbstick Right/Left button. Press SELECT button to set data after Each and every change in Data.
E2PROM edit
**
Thumbstick down and Select E2PROM edit and Press The Thumbstick Right ! Button. E2PROM Menu appears. After making Data changes, Press EXIT key to return to main Service Menu.
ADDRESS DATA
** **
(3) EEPROM EDIT DATA CHANGES Refer to ROM Correction Data Table on 2nd page Thumbstick down to locate only the addresses that have data shown in the table on the 2nd page and make Data changes according to the Table for each address. Press Select after each and every change in data value. (4) ROM CORRECTION After making all corrections to Data. *Refer to Rom Correction Data Table on page 2. Exit the EEPROM Edit Menu by pressing EXIT button. Exit the Service Menu by pressing the EXIT button. Unplug set then reapply AC power to execute ROM CORRECTION. Page 10-15
!-"6
ROM Correction for #$%.&."' DATA TABLE #353 After Changes, Software Version will change to 353 on the Service Menu. Only change Data Values for Addresses in Blue. DO NOT change any other Data Values.
Ver OSD( Countermeasure of Loud Pop At Turn On on Digital CH Antenna C
Addr. 0xA00 0xA01 0xA02 0xA03 0xA04 0xA05 0xA06 0xA07 0xA08 0xA09 0xA0A 0xA0B 0xA0C 0xA0D 0xA0E 0xA0F 0xA10 0xA11 0xA12 0xA13 0xA14 0xA15 0xA16 0xA17 0xA18 0xA19 0xA1A 0xA1B 0xA1C 0xA1D 0xA1E 0xA1F 0xA20 0xA21 0xA22 0xA23 0xA24 0xA25 0xA26 0xA27 0xA28 0xA29 0xA2A 0xA2B 0xA2C 0xA2D 0xA2E 0xA2F 0xA30 0xA31 0xA32 0xA33 0xA34 0xA35 0xA36 0xA37 0xA38 0xA39 0xA3A 0xA3B 0xA3C 0xA3D 0xA3E 0xA3F Data 00 23 01 61 Base Version(upper) Base Version(lower) New Version(upper) New Version(lower) Addr. 0xA40 0xA41 0xA42 0xA43 0xA44 0xA45 0xA46 0xA47 0xA48 0xA49 0xA4A 0xA4B 0xA4C 0xA4D 0xA4E 0xA4F 0xA50 0xA51 0xA52 0xA53 0xA54 0xA55 0xA56 0xA57 0xA58 0xA59 0xA5A 0xA5B 0xA5C 0xA5D 0xA5E 0xA5F 0xA60 0xA61 0xA62 0xA63 0xA64 0xA65 0xA66 0xA67 0xA68 0xA69 0xA6A 0xA6B 0xA6C 0xA6D 0xA6E 0xA6F 0xA70 0xA71 0xA72 0xA73 0xA74 0xA75 0xA76 0xA77 0xA78 0xA79 0xA7A 0xA7B 0xA7C 0xA7D 0xA7E 0xA7F Data
00 0F 21 9F 00 0F 21 A0 25 C4 B6 FF 7E BF 21 1F 7E 2B F8 FA 5B 8E 6A 13 72 A2 9C FD C6 E9 0C 0C 6A 09 7E 9F 21 1F FC 09 22 0F FC A9 21 0F 82
Correct Address(upper) ) Correct Address(lower) ) Exit Adderss(upper) ) Exit Adderss(lower) ) Program Data length*byte+ Check Sum Program Start
Program End
Page 10-16
While looking at the single colored line, look at any color to see if it's blinking or flickering. If it is, the CRT needs to be replaced. The Room should almost dark to make the line easier to see. You may have to turn the Screens up slightly to see the line more clearly. Remember, the line should be just barely visible. If a Color can't be turned completely off, this too indicates a defective CRT and can quickly identify when CRT is bad. Replace the defective CRT. (Note: This isn't related to the Digital Convergence Grid. The Cursor (adjustment point) will blink in this mode and this is normal).
(20) Some VGA to Component Adaptors can cause No Picture or Sync Problems. Some Set Top Boxes do not have Component Outputs. They have VGA outputs. In this case, a VGA to Component adaptor will be needed. Some of these adaptors can cause a problem if they do not have Tri-Level sync outputs. They may cause other problems as well, like Horizontal Shift or unstable pictures. Please remove the VGA to Component adaptor and test the Component inputs by using a Component generator directly into the Component inputs to verify. Please see the VGA to Component adaptor recommendations on the HD Generator suggestion page. Note: If a Component Source isn't readily available, use Composite Video input into the "Y" jack. Insert a dummy RCA jack into the "Pr" plug to force the set into the Component Mode. The signal will be black and white, but the picture content (other than color problems) can be checked.
PAGE 10-17
*Note: C730 is assembled from Q703 collector to ground and/or Q701 Base to Ground *Note: C730 assembly must be at ~90 deg In order to prevent some jitter noise.
Page 10-18
ISSUED DATE 9 / 20 I 04
SUBJECT:
I. APPLICATION:
II. DETAIL: When a new DP-3X Signal PWB or EEPROM is change by a Service technician the original data for the OSD information ABOUT YOUR TV option is not set into the chassis EEPROM, because this information is entered by the Production line jigs, according to the model in which the chassis is used. Ill. PROCEDURE TO ENTER THE CORRECT DATA IN THE EEPROM: In order to input the correct DATA for the model that is repair please follow the next procedure to input the DATA for the specific model. (1) (2) (3) With Power Off, press [POWER + INPUT] buttons on the control panel to enter the Adjustment mode. When High Voltage is heard, release both buttons. Press MENU button to enter next page. Select "EEPROM edit" using buttons and Press the button to enter EEPROM edit Mode.
With Power Off Press INPUT and POWER. When High Voltage is heard, Release both buttons.
ADJUST MODE SERVICE SUB BRIGHT WHITE BALANCE G DRIVE (HIGH) R DRIVE (HIGH) R CUTOFF (HIGH) G CUTOFF (HIGH) B CUTOFF (HIGH) H POSITION V POSITION FACT RESET
ADJUST MODE SUB (TV-S) OSD AFC/CLOCK TEST MEMORY INIT I2OPEN E2PROM Edit P Mode Adj ** Cursor Down to E2PROM Edit Press the key
Service Mode
Press EXIT key to Return to Normal Mode
Press SELECT button after each data change to save the data.
(4)
Start by pressing the key. This will bring up the last Address quickly. Select the address using the buttons and using buttons to change the DATA value. Press SELECT button to save the DATA in the memory. After all the DATA has been input exit the service menu by pressing EXIT button twice. Turn the Power Off, then UNPLUG and PLUG the AC line to execute the READ DATA from the EEPROM.
(5)
EEPROM Address and Data Values Table for all DP-3X models are shown on the next page. Use these tables to enter the correct Data in the correct Address location for your model. Note: Press SELECT after EACH data value change.
Page 10-19
Page 10-20
Page 10-21
Page 10-22
Page 10-23
Page 10-24
(6) Checking Procdure: Check each character in About Your TV Menu. Setup About Your TV 46W500 Model Dimensions (Inches) Height : 39-3/16 Width : 44-7/16 Depth : 24-1/2 (mm) 1011 1128 636
Caution
Move
SEL
Return
Wrong Case: Model name is missing when "4" of 46W500" is wrong. (Example: Address OFB8 should = 34) Setup About Your TV Model Dimensions Height : Width : Depth : (Inches) 39-3/16 44-7/16 24-1/2 (mm) 1011 1128 636
Caution
Move
SEL
Return
In this case, please check the DATA table for the corresponding model and make the proper corrections.
Page 7 of 7
Page 10-25
Resolder XY06.
(24) Power Light Stays On, Magic Focus may Start when set Powered Off. When the Power is turned off, the Power LED stays On. Magic Focus start running Automatically when Power is turned Off. Replace the Relay S901 (p/n FJ00142) MAIN POWER RELAY ALKS329 (25) Magic Focus Runs when the Power is Turned Off Please check for a stuck Power Relay S901 S901 p/n FJ00142 (MAIN POWER RELAY ALKS329)
PAGE 10-26
BLANK PAGE
BLANK PAGE