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Since 1970 s, China has introduced the manufacturing technologies of ESP system from the United States.

Now, the Chinese manufacturers can produce world class ESP with an annual output of over 6000 sets. CPTDC has provided ESP to America, Mexico, Venezuela, Peru and Sudan. Electrical Submersible Pumping system incorporates an electric motor and centrifugal pump unit running on a production string and connected back to the surface control mechanism and transformer via an electric power cable. The down-hole components are normally suspended from the production tubing above the perforations, In a conventional system the motor and down-hole monitoring tools are located on the bottom of the work string. Above the motor is the protector, the oil/gas separator, and finally the pump, which is connected to the production tubing by the discharge head. A specially designed flat cable (motor lead extension) is connected to the motor at the upper pothead section, and then spliced to a round or flat power cable above the ESP, The cable is banded or clamped to the tubing all the way to the tubing hanger, where an electrical connection is made. A surface cable is connected from this point to a junction box and finally to the Switchboard or VSD. The Switchboard receives power from electricity source which powers the motor and thus generates pump rotation. As the fluid comes into the well through the perforations it passes by the motor and into the pump.This fluid flowing past the motor brings about a natural cooling process, critical for long and efficient motor life. The fluid enters the intake and is taken into the pump. Each stage (impeller/diffuser combination) adds pressure or head to the fluid at a given rate. The fluid will build up enough pressure as it reaches the top of the pump to lift it to the surface and into the separator or flow line. CPTDC can provide customers at home and abroad with the following products: Complete electrical submersible pump sets with lift head of up to 3, 000 m and displacement of 22-900 m3/d (50 Hz), which are applicable to 4-1/2-5-1/2 production casing. Complete electric submersible pump sets with lift head of up to 3, 000 m and displacement of 1, 600-5, 640 m3/d(50 Hz), which are applicable to 7-8-5/8 production casing. There are four suitable well temperature classifications: 90 , 120 , 150 and 180 . 1. Submersible Motor

The submersible motor is the prime mover for the submersible pump system. It is supplied with electrical power from surface via the ESP cable and converts this into meaningful mechanical work. The submersible electric motors provided by CPTDC are two-pole, three-phase squirrel cage induction motors that rotate at 2, 900 rpm at 50 Hertz or 3, 500 rpm at 60 Hertz. These rugged motors are offered in a wide range of horse-power ratings, operating voltages, special insulating materials for high temperature applications and high efficiency motor configurations.Motors are filled with a highly refined mineral oil to provide dielectric strength, lubrication for bearing carries the load of the rotors. Heat generated by the motor is dissipated in the well fluid as it flows by the motor housing. CPTDC ensures that only the best material and technology is used in our motors, and the appropriate selections are made for the particular downhole conditions of each well.The insulation temperature-resistant classifications: 90 , 120 , 150 and 180 .The submersible motors are in eight series: 95, 114P, 114J, 114PH, 114Y, 138, 143 and 188; working voltage: 200 V-3, 500 V; working current: 10 A-120 AThe power magnitude of the same series motors may be combined arbitrarily. Besides the motors with single stage, motors may be of three stage type: upper, middle and lower stages. They are fitted with spline coupling. These motors may be combined according to the power magnitude required by the electric submersible pumps.CPTDC can also provide synchronous submersible motors according to customers requirements.

Specifications of Submersible Motors Casing size 4.5or large 5.5or large 5.5or large 7.0or large 8-5/8 Series 95 114 p 114 J 114 PH 11 4Y 138 (R540) 143 (C562) 143 (new) 188 Motor ODmm 95 114.3 114.3 114.3 114.3 138.0 143.0 143 188 Power/kW at 50 Hz Single rotor Range power 6-72 1.2 6-148 3.1 7-152 3.7 8-151 4.3 8-152 4 8-320 8.0 10-420 10.0 240-504 12 50-900 25 Horsepower/HP at 60 Hz Single rotor Range power 10-116 1.9 10-240 5 10-246 6 14-245 7 12-243 6.4 26-516 12.9 32-672 16 386-810 19.3 643-1, 448 40


2. Protector

The protector is installed between the submersible motor and the oil/gas separator (or intake). The function of the protector is to balance the pressure between the tubing/casing annular space and the submersible motor cavity, prevent the well fluid from entering the submersible motor, protect the motor oil inside the submersible motor from being contaminated by the well fluid, supply the submersible motor with the motor oil and sustain the axial force from the submersible centrifugal pump. The protector consists of mechanical seal, settlement cavity (or balloon), thrust bearing, rotating shaft, shaft protecting tube, shell and connector. The bearing set is also of sliding type in structure, including one thrust bearing sustaining the axial force and some radial self-aligning bearings. The bearing cavity is full of motor oil with high dielectric strength and keeps the pressure balance between the tubing/casing annular space and itself through the connecting system. Two types of protectors are available: multiple configurations of labyrinth and/ or labyrinth-bag chambers configurations to meet the requirements of different well conditions. The protector is in 5 series: 86, 101 (98), 130, 143 and 172series. Different grades and structure types of protectors may be chosen according to temperature-resistant classifications of submersible motors, power magnitude, centrifugal pump lift and production well conditions. Besides the protectors with single stage, the protectors may be of two stage types: upper stage and lower stage. They are fitted with spline coupling to meet the requirements of combination of various series of electric submersible pump sets. CPTDC can provide special protectors with high sand-proof and corrosion-proof capacity or high bearing capacity according to customers requirements.

Specifications of Protectors Casing size 86 4.5 86 98 98 5.5 101 101 QYH101 QYH101Z QYH86J QYH98RC QYH98 Series Type QYH86J Structure type Lengthm OD mm 86 86 98 98 101 101 Application temperature 90, 120 90, 120 90, 120, 150 90, 120, 150 90, 120, 150 90, 120, 150

Elastomeric 1.6 bag/Labyrinth Duble Elastomeric bag/ 2.0 Labyrinth Labyrinth 1.6 Elastomeric 1.7 bag/Labyrinth Elastomeric 1.7 bag/Labyrinth Modular Desig 1.8

130 130 7.0 143 143 143 130 172 8-5/8

QYH130C QYH130 QYH143 QYH143 QYH143 QYH130 QYH172C QYH172J QYH172J

Labyrinth Elastomeric bag/Labyrinth Labyrint Elastomeric bag/Labyrinth Modular Design Modular Design Labyrinth Elastomeric bag/Labyrinth Duble Elastomeric bag/Labyrinth

1.9 1.9 1.9 1.9 3.0 3.0 2.1 2.1 2.1

130 130 143 143 143 130 172 172 172

90, 120, 150 90, 120, 150 90, 120, 150 90, 120, 150 90, 120, 150 90, 120, 150 90, 120, 150 90, 120, 150 90, 120, 150

3. Oil/Gas Separator

It has long been recognized in the ESP industry that free gas entering the pump causes significant problems, such as gas locking, lower bearing lubrication, decreased efficiency, reduced flow rates etc. The purpose of the separator is to deal with the problem of free gas.The oil/gas separator is installed between the protector and the submersible centrifugal pump. The rotary gas separator is based on the principle of the separation of particles of different densities under the action of centrifugal force. In the separator, a rotating field of centrifugal force is created. The separated gas is vented to the annulus, while the remaining fluid enters the pump. There are two kinds of separators: single stage separator and tandem gas separator, the latter of which can perform the secondary separation of the free gas in the well fluid, and increase the separating effect 5%-10% more than that of the single stage separator. Three series of the separators are available: 86, 101 (98) and 130 series. They are fitted with spline coupling to meet the requirements of combination of various series of electric submersible pump sets. For production wells with low gas content, the suction inlet of the individual submersible centrifugal pump may be used instead of the oil/gas separator.

Specifications of Oil/Gas Separators Casing size 4.5 5.5 86 98 98 101 101 Series Type QYF86X QYF98X (17.4) QYF98X (22.2) QYF101X (17.4) QYF101X (22.2) Length m 0.65 0.76 0.69 0.76 0.69 OD mm 86 98 98 101.6 101.6 Suitable conditions Low GOR Low GOR Low GOR High GOR

101 QYF101XG (17.4) 0.71 101.6 101 QYF101XS (17.4) 1.22 101.6 101 QYF101XS (22.2) 1.07 101.6 130 QYF130X 0.944 130 7.0 Low GOR 130 QYF130XS 1.888 130 Note: GOR means gas oil ratio, and the abrasive, corrosion and scale resistant type is availab 4. Submersible Centrifugal Pump The submersible centrifugal pump is installed on the top of the electric submersible pump set. It can transfe energy into the potential energy and the kinetic energy to lift up the well fluid to the surface out of the product The major components of multistage centrifugal pumps are nickel-alloyed iron stages that consist of rotat stationary diffusers. According to the desired rates and performance, this corrosion-resistant stage construction is offered as either floating or compression type. Our compression style pumps can cover a b flow rates, as they can absorb great down thrust by transferring the forces downward through the pump to the bearing, as opposed to floater construction, where the thrust is absorbed by the pump stages themselves.

The stage geometry for all pumps is either radial-flow or mixed-flow. Typically, the radial-flow type is more efficient at flow rates lower than 380 m3/d. Mixed-flow type is more efficient at higher flow rates, and also offer improved gas handling characteristics. Selecting the correct number of stages will provide the required lift or head for the application, and the size of each stage will determine the volume of fluid through the pump. It is important to operate the pump within this range to ensure optimum efficiency and increased run-life. For corrosive conditions, stainless steel housings can be provided, or carbon steel housings can be?? flame-sprayed?? with a Monel coating if preferred. For abrasive (sandy) conditions, abrasionresistant tungsten carbide bearings can be used throughout the pump to maintain radial stability. Higherstrength shafts are available for cases where the number of stages and load on the shaft could cause the shaft to deform or even break under normal operating conditions. The submersible centrifugal pumps are in four series: 86, 101 (98), 130 and 172, the power frequency is 50 Hz, the lift is up to 3000 m, the displacement ranges from 22 m3/d to 5640 m3/d (166BPD at 60 Hz-42569 BPD at 60 Hz). Besides the submersible centrifugal pumps with single stage, three stage types are available: upper stage, middle stage and lower stage and they are fitted with spline coupling to meet the requirements of combination of various series of electric submersible pump sets. The displacement and the head of same series submersible centrifugal pumps may be regulated arbitrarily.

Specifications of Submersible Centrifugal Pumps OD Displacement range Casing size Series mm m3/d at 50 Hz BPD at 60 Hz 4.5 86 86 24-350 18-2, 642 98 98.0 5.5 22-900 166-6, 792 101 101.6 7.0 130 130 145-1, 715 1, 094-12, 900 8-5/8 172 172 1, 600-5, 640 12, 076-42, 569

5. Switchboard Switchboard is designed to protect the pumping system from malfunctions and premature failures by positiv pre-programmed alarm parameters, and preventing restart until it is deemed safe. These control panels can be button magnetic contacts and overload protection or more complex assemblies with fused disconnects, recordi underload and overload protection signal lights, timer for automatic restarts and instruments for automatic rem CPTDC can provide switchboard of four standard sizes: 400 V, 1000 V, 2000 V and 3000 V. Application Conditions Altitude: 2, 000 m Ambient temperature: -30 to 50 Relative humidity: 85% No flammable and explosive medium, no gas sufficientto corrode and break the insulation; No conductive dusk or serious shock; vertical tilting angle: 5 Technical Parameters Power frequency: 3 phase, 50 Hz and 60 Hz Working voltage: 400 V-4.2 kV Working current: 0-200 A

6. Submersible Cable CPTDC provides complete range of cables suitable for all ESP applications. Pump cable selection requires careful consideration in order to meet anticipated mechanical, temperature and chemical stresses, The correct selection is critical to the efficiency and reliability of the entire system. All the cables are available in either flat or round configurations. The flat configuration is optional when the standard round cable cannot fit in the well due to limited space between the down-hole tubing string and well casing. CPTDC can also supply a full range of motor Lead Extensions (MLE). All the cables are manufactured according to all applicable API standards. Technical Parameters Working voltage: 3-6 kV Working temperature: 90-204


Model QYPN

AWG 5, 4

Insulation materials Polypropylene

Jacket materials

Temperature Armormaterials grade 205 F (96 ) 248 F (120 ) 302 F (150 ) 400 F (204 ) 400 F (204 )

Nitrite Butyronitrile. QYPF 5, 4 Polypropylene PVC+compound QYEN 5, 4, 2, 1 EPDM Nitrite QYEQ 5, 4, 2, 1 EPDM Lead QYYFN 5, 4, 2, 1 Polypropylene+EPDM Nitrite QYYEE 5, 4, 2, 1 Polypropylene+EPDM EPDM QYYEQ 5, 4, 2, 1 Polypropylene+EPDM Lead QYYEE 5, 4, 2, 1 Polypropylene+EPDM EPDM QYYEQ 5, 4, 2, 1 Polypropylene+EPDM Lead QYJYEQ 7, 6, 4 Polypropylene+EPDM Lead QYJYFFF 7, 6, 4 Polypropylene+FluorideFluoroplastics

Monel steel tape,stainlesssteel tape

7. Transformer The special purpose transformer for electric submersible pump is oil-immersion self-cooling and outdoor type, and the power input is 3-phase, 3-wiring system. The output voltage may be regulated in 5 shifts, 7 shifts and other shift modes. Transformer windings have two kinds of structures: duplex winding and triplex winding. CPTDC can supply transformers with low tension winding according to customers requirements. CPTDC can also provide special purpose transformers with different sizes of wide frequency bands

Environmental Conditions: Alltitude: 2, 000 m Ambient temperature: -45 to 45 Technical Parameters: Input voltage: 0.4 kV, 6 kV, 10 kV, and 35 kV Output voltage: 0.4 kV-3 kV Rated capacity: 10 kVA-830 kVA

Models and Specifications Capacity Model (kVA) QYSS30 30 QYSS45 45 QYSS50 50 QYSS50 50 QYSS63 63 QYSS80 80 QYSS100 100

Preliminary voltage (kV)

Secondary voltage (V) Low voltage (V) 500-600 420-620 430-730 545-845 740-1, 040 740-1, 040 1, 000-1, 330



QYSS125 QYSS160 QYSS160 QYSS160 QYSS200 QYSS300 QYSS315 SS9-400 SS9-500 SS9-600 SS9-830 SS9-250 SS9-400 SS9-630

125 160 160 160 200 300 315 400 500 600 830 250 400 630

10 33

1, 005-1, 235 1, 130-1, 430 1, 210-1, 510 1, 060-1, 420 2, 000-2, 300 1, 800-2, 400 2, 210-2, 990 690 414 0-80 Hz


11, 00-3, 300

8. Downhole Sensor System

The temperature and pressure measuring device is in-stalled on the tail of the electric submersible pump set, which is used to measure downhole (where the pump is situated) temperature and pressure. It consists of downhole primary instruments and secondary instruments. The value measured can be displayed numerically and memorized. Two models are available: Model YJ-1 and Model YJ-2.

Models and Specifications for Temperature and Pressure Measuring Devices Model YJ-1 YJ-2 -40 to 45 -40 to 45 Surface: environment temp. 50% @ 40 ;90% @ 25 50% @ 40 ;90% @ 25 Application relative humidityAltitude conditions power source 2, 000 m 2, 000 m 110 V AC, 50 to 60 Hz 110 V AC, 50 to 60 Hz Downhole temperature & 90 15 MPa 150 25 MPa pressure Pressure measuring range 0 to 15 MPa (2, 175 psi) 0 to 25 MPa (3, 625 psi) 2.50% 2.5% > Technical Measuring precision parameters Temp. measuring range 30 to 90 30 to 150 Signal output 4 m ADC 15 V DC

9. Variable Frequency Drive The variable frequency drive (VFD) is an extremely powerful tool in ESP operations. It can regulate the power frequency according to the fluid supply conditions in the production well and keep the normal and smooth running of the down-hole electric submersible pump set. For large-power electric submersible pump sets, the product can realize the soft starting to lower the accident rate caused by the down-hole electric submersible pump set. The advanced VFD can reduce the energy cost per-cubic meter of fluid produced, providing significant power and operation expense savings. CPTDC can provide customers with the suitable VFD according to the electric pump well conditions in oilfields.

Specifications of Variable Frequency Drive Model: QYB 55 75 110 132 160 200 110 132 160 200 220 280 315 400 630 Suitable motor power kW 55 75 110 132 160 200 110 132 160 200 220 280 315 400 630 Rated capacity 85 114 160 193 232 287 165 198 240 330 300 420 473 600 945 kVA Rated current 30 141 67 82 98 123 35 42 50 63 70 88 99 126 198 A Rated output Working 3 phase 800-1, 250 V 3 phase 2, 300 V voltage Overload 150% of rated current, l min current Phase, voltage, 3 phase, 800-1250 V. 50/60 Hz frequency Allowable Voltage: -15%-+10%, frequency 5% Input power fluctuation When voltage exceeding 700 V, it may continue to run, drop Transient to below 700 V from rated value, it may continue to run 15 voltage drop min Max frequency 50-120 Hz variable presetting OutputfrequentpresettingBasic Ditto frequency

Startup frequency Carder frequency Precision Resolution Voltage frequency characteristics Torque promotion Starts torque Accelerated & decelerated time Auxiliary function Running operation Frequency presetting m digital display (LED) Liquid crystal display (LCD) Light indicator (LED)

0.5-50 Hz variable presetting 2-4 kHz variable presetting Analogue presetting: +0.3% of Max freq. presetting value, Digital presetting: 0.01% of Max freq. presetting value Analogue presetting: 1/2000 of Max freq. presetting value, Digital presetting: 0.01 Hz (below 99.99 Hz), 0.1 Hz (above 100 Hz) basic frequency may be used to preset voltage auto: regulating to optimum value, manual: 0.1-20.0 preset by code More than 150% 0.1-3600 S (accelerated & decelerated time can be set separately) Control of upper limit & lower limit frequency, bias frequency: frequency gain, jump frequency Touch screen running key, stop key, remote operation, terminal input (RUN) Touch screen key, key terminal input, multifrequency: clockwise & counterclockwise shutdown Analogue presetting: DC0-10 V or DC4-20 mA There are 8 running data, including output frequency, output current, output voltage, speed, etc. Running information, operation guide, function code name, presetting data, fault information Charging (Voltage existed), display data unit, touch screen operation indication, running indication




Enclosure protection class IP20 Application Indoor, height above sea level: 1000 m, no corrosive gas, dust and locations direct sunlight Application Ambient temp. & -20 to 50 /20% to 90% Rh no dew. conditions humidity Vibration 5.9 m/s2 (0.6G and under) Storage -20 to 65 temperature Cooling method Forced wind cold Configurations of ESP Downhole System Pump Motors 50 Hz Electric pumps Protectors Separators set Power Displacement Series Series Liftm Series Model Type Series Model Type series kW m3/d 102 95 4.5-47.5 86 30-200 3, 86 QYH86C Settlement 86 QYF86X rotation

106 98 114 107 114 119 116

88 5-135 12-18 6-122 98 30-400

000 88 QYH88J Balloon 88 QYF88X QYF98X double QYF98ZS stage rotation rotation, double QYF130 stage rotation

QYH98C Settlement 98 98 QYH98J Balloon

149 138

18-400 130

150-1, 200 130 QYH86C Settlement 130