User manual Product description Rectifier DPR 6000B

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Table of contents
1 2 3 About the rectifier ............................................................................................... 2 1.1 Safety ....................................................................................................... 2 Feature overview ................................................................................................ 4 Functional description ........................................................................................ 5 3.1 Input voltage range .................................................................................. 5 3.2 Output characteristics .............................................................................. 6 3.3 Output voltage .......................................................................................... 7 3.4 Output current .......................................................................................... 7 3.5 Over-voltage protection OVP ................................................................... 7 3.6 Load sharing............................................................................................. 7 3.7 Cooling ..................................................................................................... 7 3.8 Thermal management .............................................................................. 7 Mechanical description ....................................................................................... 9 4.1 Front panel ............................................................................................... 9 4.2 Rectifier installation / removal .................................................................. 9 4.3 Configuration ............................................................................................ 9 4.4 Rectifier status indicators ....................................................................... 10

Product description, Rectifier 6000B-48 Table of contents

About the rectifier

The DPR 6000B-48 rectifier is a three-phase rectifier, offering high power for small physical size. The rectifier provides a constant power output across the full output voltage range. The rectifier meets the supply requirements for state-of-the-art telecommunications equipment. The wide input voltage range and extended temperature operating range contribute to a cost-effective and reliable solution. Depending on the nominal grid voltage, a different model is applicable: 380 / 400 / 480 Vac DPR 6000B-48 ID:A1 / Standard AC version 208 / 220 Vac DPR 6000B-48 ID:B1 / Low AC version Typical applications include telecommunications infrastructure and data centre, where the AC utility to the infrastructure is realised with a pure three- phase power feed. The rectifiers do not contain any user serviceable parts. A faulty rectifier module must be replaced as a complete unit. The installation description must be strictly adhered to.

1.1

Safety
The rectifier is a system component and the usage intended for installation in restricted access locations (RAL). For DPR 6000B-48 ID:A1 (standard AC version), the AC utility at the transformer in the sub-station must be a star type, where the middle point (N) is connected to ground (refer to Figure 1). This rectifier is not designed to support different grounding architecture in the sub-station (e.g. triangle point grounding according Figure 2). For DPR 6000B-48 ID:B1 (low AC version), the AC utility at the transformer in the substation can be a star type or triangle type. This product version can be applied in utility architectures according to Figure 1 and Figure 2.

Caution! Please consult the utility provider, in case the local grid architecture is not clear.

Product description, Rectifier 6000B-48 About the rectifier

Figure 1. Ground architecture in the sub-station star type middle point grounding

L1 -

L-L voltage L-PE voltage

L2 L3 PE

Power system

48V DCLoad

Figure 2. Ground architecture in the sub-station triangle point grounding

Product description, Rectifier 6000B-48 About the rectifier

Feature overview
The key features of the DPR 6000B-48 rectifier include: Rectifier platform with true three-phase AC feed Energy saving - leading edge efficiency > 96 % Energy saving - advanced energy saving functionality 3 Space savings - leading edge power density 26.5 W / in Silent operation - very low audible noise Reliable operation - protection against AC overvoltage Constant output power characteristic CAN interface for controller Orion Two rectifier models Standard AC version for 380 / 400 / 480Vac grid Low AC version for 208 / 220Vac grid

Product description, Rectifier 6000B-48 Feature overview

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3.1

Functional description
Input voltage range
The rectifier has a defined normal operating input voltage range: 266 ... 528 Vrms 176 ... 276 Vrms DPR 6000B-48 ID:A1 DPR 6000B-48 ID:B1 Standard AC version Low AC version

If the input voltage rises above the maximum input voltage limit, the rectifier switches off. The rectifier has protection against AC mains voltage in the range of 530 550Vrms and higher voltage up to 600Vrms for less than 10 seconds. The rectifier is not working but safe. Exposure to AC overvoltage for greater voltages, or for a longer period, may cause rectifier failure. If the input voltage falls below the nominal input voltage lower limit, the rectifier continues to operate with a lower output power to keep the maximum input current constant at extreme AC voltage fluctuations. If the input voltage falls below the minimum input voltage limit, the rectifier switches off. The rectifier switches on when the input voltage is within the input voltage limits.

Figure 3. DPR 6000B-48 ID:A1 standard AC version - input characteristics

Product description, Rectifier 6000B-48 Functional description

Figure 4. DPR 6000B-48 ID:B1 - low AC version - input characteristics

Refer to the generic installation manual for power systems for further guidelines about AC overvoltage and transient overvoltage protection. The operating mode of the rectifier during phase failure is configurable on the Orion system controller. As factory default configuration, the rectifier will shut down during the phase failure condition. If the phase is recovering, the rectifier will restart automatically. In case the Orion system controller Two line operation is enabled, the rectifier will continue operation at 50 % (ID:A1) and 33 % (ID:B1) of its nominal power capacity. If the phase is recovering, the rectifier automatically returns to its nominal power capacity.

3.2

Output characteristics
The rectifier has a constant output power characteristic to meet the demand of optimal power supply usage for electronic constant power loads. The result is a constant recharging current to the battery after a mains outage and improved rectifier efficiency.

Figure 5. DPR 6000B-48 output characteristics

Product description, Rectifier 6000B-48 Functional description

3.3

Output voltage
An output voltage of 53.5 V is predefined for flooded battery types. If a controller with a voltage programming function is used, the rectifier output voltage can be adjusted. The output voltage range of the rectifier is 42 V to 58 V.

3.4

Output current
The typical factory setting for the output current limit is 125 ADC.

3.5

Over-voltage protection OVP

The rectifier is equipped with selective over-voltage protection (OVP). If the output voltage exceeds an internally set limit, the rectifier shuts down. Combining OVP with a current measuring condition allows selectivity for rectifiers connected in parallel to ensure that only the affected rectifier is shut down. The factory setting is 58.5 V. The rectifier OVP shutdown level can be configured to a lower level down to 56V by means of using an Orion controller. Removing the rectifier for approximately two seconds from the system resets the rectifier after an OVP shutdown. Depending on the permissions, the OVP reset can also be done via an Orion controller.

3.6

Load sharing
The rectifier is equipped with an active load sharing function that ensures an equal load on parallel rectifiers. The function uses the communication interface bus between rectifiers. This function does not require any other external unit outside the rectifiers.

3.7

Cooling
The rectifier uses a fan to force air through it from front to rear.

3.8

Thermal management
The rectifier is protected with nine integrated thermal sensors monitoring the fresh intake air temperature and temperatures at critical components inside the rectifier. Thermal management protects the rectifier against overheating by reducing the output current limit to limit internal temperature, as shown in Figure 6 and Figure 7.

Product description, Rectifier 6000B-48 Functional description

To protect against interrupted air flow and fan failure, the rectifier is shut down as soon as the internal temperature reaches a critical value. If the temperature returns to within normal limits, the rectifier restarts automatically. If the airflow is interrupted or the fan fails, the rectifier protects itself against overheating and recognizes three unsuccessful restart attempts within a short period. In that case, the rectifier remains shut down and generates an alarm. Removing the rectifier for approximately two seconds from the system resets the rectifier after a latched OTP shutdown. Depending on the permissions, the OTP reset can also be done via an Orion controller.

Figure 6. Thermal characteristics in float charge condition (53.5Vdc)

Figure 7. Thermal characteristics for battery recharge condition (48Vdc)

Product description, Rectifier 6000B-48 Functional description

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4.1

Mechanical description
Front panel
Rectifier status LED Config button

Spring with locking mechanism Lift to release locking mechanism

Figure 8. Front panel

4.2

Rectifier installation / removal

The rectifier is installed onto a shelf by sliding the module into the required location until a click of the automatic locking mechanism is heard. For removal of the rectifier from the system, the spring located on the front must be lifted first to unlock the rectifier and then the rectifier can be removed from the system by pulling the handle.

4.3

Configuration
Upon installation to a system with an Orion controller, the rectifier is automatically configured according to the application settings. In systems without a controller, the rectifier operates with the factory-set standard configuration. Some special system functionalities with Orion require an acknowledge process of the rectifier. In such a case the user will be guided by Orion to press the Config button on the front of the rectifier.

Product description, Rectifier 6000B-48 Mechanical description

4.4

Rectifier status indicators

LED OK: Green OK status indication - rectifier is operating in normal condition Green blinking OK standby indication - rectifier is operating in standby mode (efficiency mode) - rectifier is operating in the start-up delay period (configured on controller) Red Failure indication. - rectifier failure - shut down due to AC under- resp. AC over- voltage - shut down due to FAN failure (latched) - shut down due to OVP - shut down due to OTP - load sharing error LED COM: Green indication in case the rectifier is communicating properly with the power system controller. Green COM blinking indicating communication initialisation into communication system. LED LD: Yellow indication in case the rectifier is not loaded (< 5 % of max current). Yellow blinking indication in case the rectifier operates in current limit. LED STA: Red indication in case of latched shut-down over-temperature protection OTP, over-voltage protection OVP. Load sharing error

Figure 9. Status indicators

10

Product description, Rectifier 6000B-48 Mechanical description

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