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API 510 Certification

Data Sheets
Temperatures
< 0oF 0-32 F 25-250oF 50-125 F 1 0oF 1 0oF 150- 00oF 200oF 300 F 300 F 50 or 500oF 500 & 50oF *00 oF *50-1100oF ,50-1000oF .00 oF .25oF 200 F 1100 F (D(T 3 10 F (D(T 3 30oF
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No welding recommended. Base metal to be warmed to 60oF prior to welding CUI affects CS (temperature Range) Standard temperature range for a PT e am Temp. w!ere Coo!in" #ater corrosion starts to significantl" increase Temperature w!ere C!-SCC becomes a concern. CUI affects SS (Temperature Range) Temperature s$in"s t!at can cause t!ermal fatigue #inimum pre$!eat temperature for Preheat in lieu of a P%&T #inimum pre$!eat temperature w!en performing a local P%&T in lieu of a full encirclement P%&T Starting temperature for Su!fi%ation on 'arbon Steel Contro!!e%-%eposition welding' S(A# ) temp to be raised abo(e pre!eat temp(!olding for 2 hours) #a imum interpass temperature during preheatin" Temper em+ritt!ement for low c!romes (temperature range) Special inspection strate"- needed for (essels (starting temperatures based on base metal /T/A ) &* peca! +adi & atom 0raphiti1ation of ferritic stee!s begins Creep begins in ,$,-./ '!rome materials 'arbon Steel P%&T temperature #inimum base metal temp during !"drotesting (essels 0 *1 t!ic2 #inimum base metal temp during !"drotesting (essels 3 *1 t!ic2

Pressures4
5 15 psi" 5 50 psi" 6175 8 270 8 709 : Ptest 4esign pressures wit!in t!e scope of 5S#6 Section 7888 4esign pressures of non-fire% +oi!ers (waste !eat boilers) t!at re9uire Full RT (inimum 8 Preferre% 8 (a;imum range of pressure gauge used during a test (multiplied b" test pressure)

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API 510 Certification


Data Sheets
Dimensions4
0< 3 !i"ht +ea%s8+an% =esser of 07010< or *>T 181*< 18.< 1< 1< 0reater of 1< or 2T 5 1-182< 5 1-182< 2< 2T =esser < or T *< *< *< < *< *-12< , in2 3F 3F 5F 50F #a imum lengt! of crac2: 8P or 8ncomplete Fusion allowed in new (essel weld Smoothness of relief de(ice seatin" surfaces (lig!t beads-band) #a imum allowed mill tolerance of a plate (inimum thic?ness of an" pressure retainin" components #a imum allowed si;e of open %iscontinuit- in a @en% Test #inimum distance be"ond t!e area to be e amined to clean a part w!en performing a #T e amination #inimum distance be"ond t!e area to be e amined to clean a part w!en performing a PT e amination Surface of $e!% $here A B A of $e!% 6if +e-on% this' use AB1709 $hen accessin" =TA 8 corro%e% area %all t!ic2ness of 'S s!ell t!at reCuires P#/T %all t!ic2ness of s!ell t!at reCuires Fu!! DT #a imum lengt! of pits allowed in <1 line (inimum %istance !oca! P#/T to +e maintaine% 62 times thic?ness of +ase meta! measure% from $e!%9 4istance be"ond weld t!at pre!eat must be maintained w!en performing Pre!eat in lieu of P%&T. #inimum si;e of Spot radiograp! #inimum lengt! of RT w!en 9ualif"ing a welder wit! RT - 6for pipe' fu!! circ must DT9 #inimum lengt! of RT w!en 9ualif"ing a welding operator wit! RT of a test coupon 7essel inside diameters t!at are e;c!u%e% from t!e scope of Section EIII Recommended dept! to dig at soi!-to-air interface #a imum area of pits allowed in an <1 circle #a imum distance on weld between $e!%erFs stamp #inimum lengt! of RT w!en 9ualif"ing a welding operator wit! RT of first production weld #inimum o(erlap for P%&T w!en using multiple !eats #a imum lengt! of weld represented b" , Spot RT

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API 510 Certification


Data Sheets
G tmin #inimum allowed wall t!ic2ness at a pit

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Data Sheets
Time InterHa!s4
5 minutes 5 minutes 10-*0 minutes . hours 2 hours 20 %a-s * months 1 -ear #inimum time a blac2 lig!t s!ould be $arme% up prior to use w!en performing #T > PT e ams #inimum time a an e aminer s!ould be in a %ar?ene% area prior to using a blac2 lig!t w!en performing #T > PT e ams Final interpretation of a PT e am after application of de(eloper (time range) #a imum inter(al for c!ec2ing t!e lig!t intensit" of a blac2 lig!t #inimum time to wait for c!ec2ing for %e!a-e% crac?in" after repairs to SS cladding. (P=: P.: P?) #a imum inter(al for calibrating a DT %ensitometer #a imum time t!at a welder maintains 9ualifications for a welding process wit!out using t!at process #a imum inter(al for ca!i+ratin" a (T Io?e

=esser 5 -r or #a imum inter(al for 6 ternal 8nspection J Interna! InterHa! 5 -ear 10 -ear 10 -ear 10 -ear #a imum inter(al for relief de(ices in fouling or corrosi(e ser(ice #a imum inter(al for RB8 reassessment #a inter(al for R7@s in non$fouling > non$ corrosi(e ser(ice #inimum Remaining Aife re9uired w!en performing an Bn$stream inspection in lieu of an 8nternal 8nspection =ess 10 -r or G =ife #a imum inter(al for 8nternal 8nspection

(ateria!s4
=o$ Chromes CS Sub+ect to temper$embrittlement 'ommon material #IT/ an en%urance !imit (fatigue crac2ing cannot occur below t!is stress le(el: regardless of t!e number of c"cles) Sub+ect to C!-SCC Sub+ect to po!-thionic aci% SCC 'ommon material #IT/KUT an en%urance !imit P$numbers allowed to use Preheat in lieu of P%&T P$numbers allowed to use Contro!!e% Deposition #e!%in" in lieu of P%&T P$numbers of base metal t!at s!ould be e amined for %e!a-e% crac?in" after repairs to SS cladding.

SS SS SS P1 L P3 P1' P3 L P P3' P L P5

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API 510 Certification


Data Sheets
Mum+ers4
07005 ip07 - 075 07 33 psi"8ft 170 2 2 2 270 2 2 3 3 3 375 70 #a imum allowed corrosion rate w!en performing an Bn$stream inspection in lieu of an 8nternal (in ip") Ratio of 6ndurance Aimit Stress to Cltimate Tensile Stress for 'S Static &ead Factor (psig per !eig!t of water in feet) Doint efficienc" w!en using Full RT on a T"pe , +oint T!e E of additional RTs re9uired w!en a Spot RT !as a defect Number of tension tests re9uired to 9ualif" a %PS Number of +en% tests re9uired to Cua!if- a $e!%er in welding positions 10- 0 #inimum RT film densit" allowed for t!e weld > 8F8 #inimum E of e posures re9uired to RT =60o of a weld using double$wall tec!ni9ue: double$wall (iewing. (elliptical s!ot) #inimum number of t!ermocouples needed for local P%&T #inimum E of e posures re9uired to RT =60o of a weld using double$wall tec!ni9ue: single$wall (iewing Number of test bars re9uired in eac! set of impact test specimens %!en using a s!im under a !ole$t"pe 8F8: t!e number of sides of t!e 8F8 t!at must be seen in t!e RT image 'urrent Safet" Factor of 5S#6 Section 7888 Pre$*000 Safet" Factor of 5S#6 Section 7888 Number of bend tests re9uired to 9ualif" a %PS Number of +en% tests re9uired to Cua!if- a $e!%er in welding positions 50 L *0 70 * DD #a imum RT film densit" allowed for t!e weld > 8F8 * rope %iameters 4 C!ip spacin" for "u- $ires

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API 510 Certification


Data Sheets
Percenta"es4
0735> < 38- 2psi < 38- 3> -15 to 330> 50> ,0> .0> .5> #a imum percent of carbon allowed in new materials For PsetN,0 psi 4 de(iation of pop pressure from set pressure For Pset5,0 psi 4 de(iation of pop pressure from set pressure RT film densit" limits of weld as compared to t!e 8F8 (range) #a imum percent of carbon allowed in MKM-FADDKUS materials #a imum operational pressure of a conHentiona! rupture %is? 6> of +urst pressure9 'enter portion !ead w!en e(aluating a AT5 using t!e sp!erical formula OPDe1infication occurs b" attac2ing copper-1inc a!!o-s containing <.5> copper used in $ater ser(ice..G

Specia!)
=esser of ID82 or 20< =esser of ID83 or 0< =esser of 1832< or 10> t nom =esser of tthin8 or 18.< 0reater of 610> or 3psi9 a+oHe (A#P For (essel ID N *0< ) Aongitudinal lengt! to be a(eraged (min. t!ic2ness) w!en accessing =TA For (essel ID 5 *0<4 Aongitudinal lengt! to be a(eraged (min t!ic2ness) w!en accessing =TA 5cceptance criteria for re%uction in thic?ness (surface defects) due to welding process Pmust 341 taper Pressure !imits that a!! PDD sha!! contain on a!! pressure Hesse!s for 6lliptical s!ot-offset-straig!t Mone Rounded indications are MKT a consideration wit! spot DT

Pipe KDnom N 3-182< RT H double$wall tec!ni9ue(4%T): double$wall (iewing (4%7)

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API 510 Certification


Data Sheets
Kther4
A @ DT-1' DT-2 DT-3 T-pe 1 T-pe 2 T-pe 3 =etha! (A#P /T = U U( UE Top 10 !+ 0 !+ 2T 2T 100 ft-can%!es 1000 m#8cm2 @ F Ir 122' Co *0 5 ohm 25 ohm Upri"ht 3 to 1 *0 Doint 'ategor" of a (essel longitudinal weld Doint 'ategor" of a (essel circumferential weld RT Factors representing Full RT RT Factors representing Spot RT %eld T"pe H Butt double welded %eld T"pe H Butt single welded wit! bac2ing %eld T"pe H Butt single welded wit!out bac2ing 7essel ser(ice t!at alwa"s re9uires Full RT (a;imum set pressure for sin"!e re!ief %eHice on a Hesse! #ar2ing on Nameplate indicating (essel was P#/T #ar2ing on Nameplate indicating (essel is in =etha! Ser(ice 5S#6 Sect 7888 stamp for routine (essels 5S#6 Sect 7888 stamp for miniature (essels 5S#6 Sect 7888 stamp for relief de(ices Aocation on a (essel of 7essel #5%P AC -o?e ) %eig!t used to c!ec2 magnetic strengt! DC -o?e %eig!t used to c!ec2 magnetic strengt! &ole si;e t!at must be (isible in RT w!en using a ho!e-t-pe IQI #a imum allowed t!ic2ness on a %PS based on t!e plate t!ic2ness (T) of a PFR test coupon #inimum !i"ht intensit- w!en performing ET' (T or PT e;ams #inimum +!ac? !i"ht intensit" w!en performing (T or PT e ams Aead letter used during RT to c!ec2 for bac2scatter radiation Aead letter used during RT to indicate a film$side 8F8 Two primar" gamma$ra" RT sources Recommended resistance of grounding s"stems #a imum resistance allowed of grounding s"stems &ow relief de(ices s!ould be transported #inimum taper re9uired of (essel s!ell welds for mismatc! %elder test position t!at 9ualifies welder for all positions

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API 510 Certification


Data Sheets
Ass L Mon-Ass 7ariables needed on %PS

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API 510 Certification


Data Sheets
Assentia! 0(A# - SC DepresentatiHe Performance Destore - Suita+!e Ph-sica! Chan"e C-c!ic Stress 7ariables needed on PFR %it! w!ic! welding process can a welder NOT be 9ualified b" RT Number of T#As to read during inspection (2e" word) &ow inter(als for relief de(ices are determined (2e" word) 4efine a repair (2e" words) 4efine an alteration (2e" words) 'ause of fatigue (2e" word)

Time' Temp' Stress Factors affecting creep

Deference Documents4
API 5,2 API **0 API 2 1 API 2201 AS(A Sect 5 AS(A Sect 2 AS(A Sect 2 Fitness for Ser(ice (FFS) 5P8 design code for Fa+rication of A;chan"ers Pin /-%ro"en serHiceP7 %eldg on In-SerHice 69pmt containing Flammables (&BT$ T5PP8NJ) N46 Procedure Juidelines %eld Procedure Fualification %elder Fualification AS(A Sect .' DiH 2 5lternati(e code to use to e(aluate AT5@s and pits

ASMT SMT-TC-1A N46 Personnel Fualification

C!ass A++reHiations4
(IDDA TIA SKPI RUIC RKC/ SCDP Scope of 5P8 ?,0 5P8 ?,0 58@s responsibilities &ow to determine corr. rate for ne$ serHice or serHice chan"e %!o can be an API 510 AIFs Amp!o-er %!o can be an API 510 Depair Kr"ani1ation &ow to determine corrosion rate of @UDIAD EASSA=S (Similar: test 'oupons: Representati(e: ad+acent Piping)

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API 510 Certification


Data Sheets
Du!es for Kn-Stream
,. *. =. .. ?. 6. I. No access RA3,0 L 'R 0 0.00? ip" Ser(ice ? "ears ..not in creep$rupture temp ..not in en( crac2ing - &* damage ..not lined - cladded

Du!es for no %ata


,. 8nspect *. Find #5%P $ DKMFT use design factor =.? $ Jet SM CS ) A-2.3 0r C MAlloy or Non-ferrous ) f!uorescent ;-ra$ Jet 6 N 07,: butt welds =. Nameplate .. Pressure Test

Du!es for 3*0 +an% repair to +ecome PAD(AMAMT


,. *. =. .. ?. 6. ...not at crac2 bandOfull design pressure long seams H butt: full penetration circ welds H AB07 5: full long. load consider fatigue H diff e pansion suitable H weld metal - band mtrl wit! fluid inside

Du!es for Sfi!!er < Smeta! 6SBspecifie% tensi!e stren"th9


,. *. =. .. t 0 0.? tmin t N t Sb - Sf =), taper: rounded edges #in. * passes

DeCuirements for Deratin"


,. *. =. .. ?. 'alculations H engineer #ntce > insp $ inspector Follow eit!er latest code BR original code 8nsp !istor" H BP No &T re9@d if !a(e been &T@ed b.

ACuipment ) Defect De!ationship


&"drotreater 'o2e drum 'atal"tic reformer (essels 'reep damage ,0 www.msts-training.com &"drocrac2er

API 510 Certification


Data Sheets
4eaerator T!ermal fatigue

,,

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