Marine & Offshore Insulation

- products and constructions November 2009

Marine and offshore
insulation worldwide
For many years ROCKWOOL Marine & Offshore has been one of the
leading suppliers marine and offshore insulation worldwide. ROCKWOOL
Marine & offshore is part of the ROCKWOOL group, which is the world
largest manufacturer of stone wool.
ROCKWOOL markets a wide range of specially developed products and
constructions which have been tested and approved according to the latest
standards and by all major classifcation societies, just as ROCKWOOL is
certifed according to the latest MED directive. As Notifed Body ROCKWOOL
has chosen Det Norske Veritas, which consequently guarantees our quality.
There are stringent requirements of insulation materials to be used in the
marine & offshore sector. For the sake of both safety and functionality it is
of particularly great importance that the products have good properties
in respect of fre insulation, water repellence and sound reduction.
ROCKWOOL Marine & Offshore insulation is made of stone wool,
which possesses superior properties in these very felds.
2
Rockwool insulation all over
3
Content
A-constructions, steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
A-constructions, alu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
H-constructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Comfort insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Technical insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Facings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Aquaduct - Thermal Insulation of Sub-Sea pipelines . . . . . . . . . . 12
Product selector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
On account of the unique properties and specially developed products
ROCKWOOL insulation can be used everywhere. This applies e.g. to
A & H constructions, Bulkhead and Deck constructions, engine rooms,
pipe and air ducts, doors and panels, foating foors and sub-sea pipelines.
Our products are constantly being developed to be abreast with the
requirements of the market.
In this brochure you will fnd a presentation of approved products and
solutions from ROCKWOOL Marine & Offshore.
A-constructions steel Bulkhead
Product Marine Batts 45
Density 45 kg/m
3
Thickness Plate 50 mm
Stiffener 25 mm
Product Marine Wired Mat 90
Density 90 kg/m
3
Thickness Plate 50 mm
Stiffener 30 mm
Product Marine Firebatts 100
Density 100 kg/m
3
Thickness Plate 60 mm
Stiffener 25 mm

Product Marine Firebatts 130
Density 130 kg/m
3
Thickness Plate 2x30 mm
Stiffener 30 mm

Advantages
Advantages
Advantages
A-30 MED-B-4134
Advantages
4
A-30 MED-B-4134
A-60 MED-B-4188
A-60 MED-B-4188
Product Marine Firebatts 100
Density 100 kg/m
3
Thickness Plate 40 mm
Stiffener 40 mm

Product Marine Firebatts 130
Density 130 kg/m
3
Thickness Plate 50 mm
Stiffener 50 mm

Advantages
Advantages
A-60 restricted MED-B-4188
A-60 restricted MED-B-4188
Product Marine Wired Mat 90
Density 90 kg/m
3
Thickness Plate 2x45 mm
Stiffener 45 mm

Product Marine Wired Mat 90
Density 105 kg/m
3
Thickness Plate 75 mm
Stiffener 30 mm

Advantages
Advantages
A-60 MED-B-4188
A-60 MED-B-4188
A-constructions steel Deck
Product Marine Batts 45
Density 45 kg/m
3
Thickness Plate 50 mm
Stiffener 30 mm
Product Marine Wired Mat 90
Density 90 kg/m
3
Thickness Plate 30 mm
Stiffener 30 mm
Product Marine Firebatts 100
Density 100 kg/m
3
Thickness Plate 40 mm
Stiffener 25 mm

Product Marine Firebatts 130
Density 130 kg/m
3
Thickness Plate 40 mm
Stiffener 40 mm

Product Marine Firebatts 90
Density 90 kg/m
3
Thickness Plate 45 mm
Stiffener 45 mm

Product Marine Slab 200
Density 200 kg/m
3
Thickness Plate 2x30 mm insulation
Top plate Min. 2 mm steel plate
Note: Top layer according to the static calculations
Product Marine Slab 140
Density 140 kg/m
3
Thickness Plate 60 mm insulation
Top plate Top plates 1.5 + 3 mm steel plate
Note: Top layer according to the static calculations
Advantages
Advantages
Advantages
Advantages
Advantages
Advantages
A-30 MED-B-4186
Advantages
5
One layer
solution
The construction is based on a solution where
the construction is made with one product in
one layer. This leads to a faster installation.

Low construction
weight
The construction is based on products with a
low density and/or low thickness which leads
to a low total construction weight.

Fast
installation
The construction is based on Mats which re-
duces the cutting especially around stiffeners,
and consequently faster installation time.

Safe
solution
The constructions are based on a multiple,
typical two layer solution which results in more
safe solution especially due to staggered joints.

Optimal sound
properties
The construction is based on products with higher
density and/or more thickness which results in
better sound properties

Easy
handling
The constructions are based on Batts, where the
small size and fxed structure of the products give
an easy handling in respect to cutting and installation.
Please note that the drawings are only intended as a guide
A-30 MED-B-4186
A-60 MED-B-4189
A-60 MED-B-4189
A-60 MED-B-4189
A-60 Floating Floor MED-B-4189
A-60 Floating Floor MED-B-4189
6
A-constructions alu Bulkhead
Product Marine Firebatts 130
Density 130 kg/m
3
Thickness Plate 2x30*
Stiffener 2x30 mm
Product Marine Batts 45/ Wired Mat 90
Density 45/90 kg/m
3
Thickness Plate 50 mm
Stiffener 45 mm
Advantages
A-30 MED-B-4187
Product Marine Firebatts 130
Density 130 kg/m
3
Thickness Plate 2x30 mm
Stiffener 2x30 mm
Product Marine Firebatts 100
Density 100 kg/m
3
Thickness Plate 2x30 mm
Stiffener 2x30 mm
Advantages
Advantages
A-60 MED-B-4191
A-60 MED-B-4191
A-60 MED-B-4190
Advantages
A-constructions alu Deck
*Insulation thickness on both sides of the alu plate
Product Marine Firebatts 100
Density 100 kg/m
3
Thickness Plate 2x30 mm*
Stiffener 2x30 mm

Advantages
A-60 MED-B-4190
*Insulation thickness on both sides of the alu plate
Product Marine Firebatts 130
Density 130 kg/m
3
Thickness Plate 2x30 mm
Stiffener 2x30 mm
Advantages
A-60 restricted MED-B-4190
H-60 Non load bearing corrugated steel
Proft steel, min.1.5 mm thick
50 mm HC Firebatts 150
40 mm HC Wired Mat 150
Proft steel, min. 1.5 mm thick
50 mm HC Firebatts 150
40 mm HC Wired Mat 150
H-constructions Bulkhead
1
1
2
2
3
3
7
Product HC Firebatts 150 + HC Wired Mat 150
Density 150 kg/m
3
Thickness Plate: 30 mm HC Firebatts 150
+ 40 mm HC Wired Mat 105
Stiffener 2x40 mm HC Wired Mat 150
Advantages
H-120 restricted
Product HC Firebatts 150
Density 150 kg/m
3
Thickness Plate 50+50 mm
Stiffener 50+50 mm
H-60
Advantages
H-120 Non load bearing corrugated steel
H-constructions Deck
Advantages
Advantages
1
1
2
2
3
3
Product HC Firebatts 150 + HC Wired Mat 150
Density 150 kg/m
3
Thickness Plate: 30 mm HC Firebatts 150
+ 40 mm HC Wired Mat 105
Stiffener 40 mm HC Wired Mat 150
H-60 restricted
Advantages
Product HC Firebatts 150
Density 150 kg/m
3
Thickness Plate: 50+50 mm
Stiffener 50+50 mm
H-60 restricted
Advantages
One layer
solution
The construction is based on a solution where
the construction is made with one product in
one layer. This leads to a faster installation.

Low construction
weight
The construction is based on products with a
low density and/or low thickness which leads
to a low total construction weight.

Fast
installation
The construction is based on Mats which re-
duces the cutting especially around stiffeners,
and consequently faster installation time.

Safe
solution
The constructions are based on a multiple,
typical two layer solution which results in more
safe solution especially due to staggered joints.

Optimal sound
properties
The construction is based on products with higher
density and/or more thickness which results in
better sound properties

Easy
handling
The constructions are based on Batts, where the
small size and fxed structure of the products give
an easy handling in respect to cutting and installation.
Please note that the drawings are only intended as a guide
Rockwool Marine & Offshore also offers solutions for Jet fre and Blast Resistance.
Please visit our website www.rockwool-marine.com or contacts us for more information
Steel Plate 2 mm
Marine Slab 200, 30 mm
Marine Slab 200, 30 mm
Steel Deck
Comfort Insulation
The requirements of the indoor climate and comfort have become
more stringent during the recent years. The insulation constitutes an
important factor of this, as it ensures obtaining the correct temperature
as comfort insulation.
The great advantage of the Rockwool products is that the high level of thermal
insulation can be combined with excellent noise reduction capabilities and often
also fre protection constructions will act as thermal comfort insulation.
All ROCKWOOL Marine & Offshore products will fulfl the IMO rules of non-
combustibility and low fame spread and besides this the products have
excellent water repellent properties which are also important as comfort insu-
lation often is placed directly up against the outer construction with changing
temperatures.
Floating Floors
To obtain a good comfort a good noise reduction is required between the indivi-
dual decks. To prevent noise particularly impact sound and structure borne noise
from travelling from one cabin to another you must use an insulation solution
which has the necessary rigidity, elasticity and noise reduction/absorption. For
this purpose ROCKWOOL Marine & Offshore has developed and for many years
marketed the Rockwool Marine Slab 140 with an excellent track record. This
product is widely used by dedicated foating foor companies as the core mate-
rial, combined with different types of load spreading top layers and base layers.
These solutions are extensively used
on cruise liners where stringent require-
ments are made in order for people to
be able to enjoy their cruise without
being bothered by noise.
At the same time many of these foating
foor constructions are made as approved
A-60 Deck Fire Protection Solutions.
ROCKWOOL Marine & Offshore also
supplies solutions for foating foor,
approved for A-60 Deck Fire Protection,
see page 5.
8
9
Panels
Throughout the accommodation
areas of a vessel or living quarter, it is
required to have B-Class fre restriction
zones and fre protection between each
cabin. And at the same time it is needed to
have comfort and noise insulation between each
cabin, towards public areas etc.
For this purpose the Rockwool Marine Slab range of products has proven to
be highly successful.
ROCKWOOL Marine & Offshore has together with the customers developed
a great number of special products possessing high compressive and
delaminating strength as well as great fre resistance, which has been
approved as non-combustible according to latest IMO regulations.
The panel and door manufacturers here-by have an outstanding core material
for the fabrication of sandwich constructions.
Sound Solutions
Today an increasing focus on noise reduction is present, which extents far
beyond the rules of national marine authorities and IMO, such as res A.468(XII).
The technical aspects in this area are quite complex and often requires spe-
cialist companies to perform sound design work, calculations and fnal onboard
measurements.
Rockwool products have excellent properties as; sound absorbers, stopping
structural borne noise (i.e. with foating foor and bulkhead constructions)
and as noise reduction by panels.
ROCKWOOL Marine & Offshore is assisting in the battle against noise.
A large range of basic product measurements has been performed, to create
the necessary data for the further calculations.
A series of typical constructions have also been tested for the noise reduction
capabilities.
Please see our web site
www.rockwool-marine.com
for dedicated specialist
information and
measuring results.
Typical Rockwool products
for comfort insulation
Marine Batts 32/45
Marine Slab 60/80
Marine Slab 120-250
Technical Insulation
Pipe Insulation
Pipe insulation is rarely visible, but often decisive for the comfort and safety on
board.
The safety rules of SOLAS (Chp II-2) regarding hot surfaces in engine rooms
have to be fulflled. Pipe insulation is also necessary to reduce the surface tem-
perature on the pipes so that people working in the vicinity are not injured by
contact with hot pipes.
To prevent corrosion and blockage of pipes for heavy oil, cargo lines for prod-
uct tankers etc. it can further more be decisive to avoid too great a heat loss
from the pipes.
ROCKWOOL Marine & Offshore has a wide selection of marine approved solu-
tions for pipe insulation, which satisfy all these requirements, for large pipes as
well as small pipes.
Ridged pipe sections are available both with and without reinforced aluminium
foil covering.
Also available is the Universal Pipe Section; a lower density and very fexible
pipe section, which ensures a quick and effective installation without cutting,
even when doing >90 degrees elbows.
The Rockwool Pipe Sections are especially suitable for ambient to very high
temperatures, but can also be utilised for chilled medias.
Please see the web site where a calculation application can be downloaded, to
determine heat loss, surface temperatures, and required thicknesses.
Technical Installations
For a large range of technical equipment onboard a vessel or offshore installa-
tion, there will be requirements for insulation. This will often be a combination
of thermal control, noise reduction and fre safety. For these purposes
ROCKWOOL Marine & Offshore will be able to supply a perfect solution.
Also for odd size and shape installations.
Air Ducts
Today, many requirements are made on air ducts. Most important is that the
comfort on board the vessels or platform living quarters is considered and that
no compromises are made to the demands on fre safety.
In connection with ventilation of cabins and other rooms it must furthermore
be ensured that no condensation is formed and that the required temperature
is maintained all the time. This is obtained by using one of the ROCKWOOL
Marine & Offshore products.
Typical Rockwool products
for technical insulation
Marine Wired Mat 80/90/105
Marine Lamella Mat 32
Marine Firebatts 110
Pipe Sections
10
Facings
There are many reasons for choosing insulation products with facings. It is gen-
erally done to obtain a vapour barrier, which prevents formation of condensa-
tion on the cold side of a construction. ROCKWOOL Marine & Offshore can for
this purpose offer a number of products faced with a reinforced alu foil, which
ensures a strong surface. In addition to this, ROCKWOOL Marine & Offshore can
often provide products with a glass fabric, which often provides a cheaper and
lighter construction. These products are typically used for car decks, aircondi-
tioning, plants, engine rooms, lift sharfts or the like. Rockwool Marine & Offshore
also offers products with glass tissue typically used for sound reduction or
insulation of ventilation ducts.
Others
Accessories
Accessories for the installation work are also
available from ROCKWOOL Marine & Offshore.
The product range covers i.e.
Copper coated mild steel pins.
Stainless steel pins. Available also with alu tip.
Spring washers, plain or with white cap.
Stainless steel washers, plain or with white cap.
Rockwool knives.
Aluminium tape.
Glass Fabric , white 210 gr/m
2
.
Adhesive for glass fabric.
1 Galvanised Wire Mesh.
Other accessories available upon request.
11
Aquaduct CL are special pat-
ented Rockwool products where
the vertical direction of the fbres
provides an excellent compres-
sion resistance at low thicknesses
(down to 10 mm thickness). The
fbres are bonded to a reinforced aluminium foil outer facing
and the product can be supplied with very low tolerances.
In most cases Aquaduct CL will be the optimal choice for
Pipe in Pipe solutions.
Aquaduct Sections are rigid
pre-formed circular units of
Rockwool insulation supplied
with or without an outer covering.
Aquaduct sections are available
in almost any combination of dia-
meter, thickness and length and can be adapted to
individual needs and specifcations. Aquaduct Sections
are the optimal choice for bigger sizes of pipe.
Aquaduct PSM is
a rigid Rockwool
slab having a glass
scrim or reinforced
aluminium foil facing
bonded to one side
and triangular grooves in the other.
The grooves allow the slab to wrap
around and closely ft specifed large
diametres.
Aquaduct Bevelled
Lags are trapezoidal
strips of Rockwool
rigid slab designed
to contour specifed
large diametres. The
lags can be supplied
loose or bonded to a reinforced
foil or metal outer sheet. The use of
Aquaduct Bevelled Lags offers the
designer the facility to incorporate
inset strips of varying thicknesses.
Aquaduct Loose Fill
is a specially graded,
granular insulation
designed to in-fll
around pipe bundles
and to fully fll irregu-
lar voids. Aquaduct
Loose Fill can be installed at a wide
range of densities, either by hand
packing or by use of specially de-
signed blowing equipment.
Aquaduct - Thermal Insulation
solutions for Sub-Sea Pipeline
ROCKWOOLs unique product properties within fre resistance, water and mois-
ture repellent, sound reduction and thermal conductivity, which traditionally have
been used e.g. within the marine and offshore sector, can now with beneft be
used for thermal insulation of Sub-Sea Pipelines.
The increased effciency improvement
when drilling for oil and use of the worlds oil
reserves mean that we operate on deeper
ocean depths with increasing temperatures
of the crude oil as a consequence. Precisely
here, the combination of ROCKWOOLs
capability to resist high temperatures and
good insulating qualities appears.
Aquaduct has already been used success-
fully in Sub-Sea projects world wide for se-
veral years. We offer individual and custom-
ised solutions to match the specifc condi-
tions and needs: Pipe-in-pipe system, Pipe
Bundles, Field Joints and Bespoke solution.
Advantages
Resistant to high temperatures
Resilient; good recovery
following deformation
Free from HFCs and other
glowing gases
Unaffected by welding of
feld joints
Easy to handle and install
Reliable performance;
thermal conductivity cannot
degrade due to loss of
entrapped gas
Recyclable
Product Range
Aquaduct Insulation system incorporate a number of different
Rockwool products which can be tailor made for the individual
project and purpose. Some of the products are described below:
12
Product Selector
ROCKWOOL Marine & Offshore has developed a special range of marine
products, which meets the requirements of IMO's regulation at any time.
For every constructions there is consequently a ROCKWOOL solution that has
the required approval.
The below table gives a general idea of the applications of the ROCKWOOL
products in different constructions.
13
Products
Fields of application
M
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B
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3
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B
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4
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4
5

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6
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8
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Bulkhead and Deck
A constructions Fire
H constructions Fire
Comfort
Floating floors
Pipes <250C
>250C
Tanks
<250C
>250C
Air ducts Fire
Comfort insulation
Exhaust pipes
Sub-sea pipelines Thermal insulation
* Fire, only Marine Batts 45
Product overview
Product Application length
mm
width
mm
thickness
mm
Marine Batts 32 Semi-rigid slab for comfort insulation. 1000 600 50, 100
Marine Batts 32
w. reinforced alu on 1 side
Semi-rigid slab for comfort insulation. Supplied with
reinforced alu on 1 side
1000 600 50, 100
Marine Batts 32 RL
w. reinforced alu on 1 side
Semi-rigid slab delivered as highly compressed roll. Used for
comfort insulation. Supplied with reinforced alu on 1 side.
4000 1000 50, 75, 100
Marine Batts 45 Semi-rigid slab for comfort insulation and approved
A-constructions.
1000 600 25-100
Marine Batts 45
w. reinforced alu on 1 side
Semi-rigid slab for comfort insulation and approved
A-constructions. Supplied with reinforced alu on 1 side.
1000 600 25, 30, 50, 100
Marine Batts 45
GW 200
Semi-rigid slab for comfort insulation and approved
A-constructions. Supplied with glass fabric on 1 side.
1000 600 25, 30, 50
Marine Batts 45 RL
w. reinforced alu 1 side
Semi-rigid slab delivered as highly compressed roll. Used for
comfort insulation. Supplied with reinforced alu on 1 side.
3000 1000 50
Marine Slab 60 Rigid slab for e.g. sound insulation. 1000 600 50
Marine Slab 60
w. black tissue 1 side
Rigid slab with black tissue for e.g. insulation of ventilation ducts 1000 600 25
Marine Slab 80 Rigid slab for e.g. sound insulation. 1000 600 30, 50
Marine Slab 80
w. black tissue 1 side
Rigid slab with black tissue for e.g. sound insulation 1000 600 50
Marine Slab 140 Special product for insulation of
floating floors only.
1000 600 30, 40, 50
Marine Slab 150 Strong and rigid slabs for e.g. floating decks or to be cut into
lamellas and used for panels.
1000 600 50, 100
Marine Slab 200 Strong and rigid slabs for e.g. floating decks or to be cut into
lamellas and used for panels. Approved for A-60 Floating floor.
1000 600 30, 50, 60
Marine Firebatts 100 Rigid slab for fire insulation in approved A-constructions. 1000 600 25, 40, 60
Marine Firebatts 100
w. reinforced alu on 1 side
Rigid slab for fire insulation in approved A-constructions.
Supplied with reinforced alu on 1 side.
1000 600 25, 40, 60
Marine Firebatts 100
GW 200
Rigid slab for fire insulation in approved A-constructions.
Supplied with glass fabric on 1 side used as the final surface on
e.g. a car deck.
1000 600 25, 40, 60
Marine Firebatts 110 Rigid slab for high temperatures and fire insulation 1000 600 25, 50
Marine Firebatts 130 Rigid slab for fire insulation in approved A-constructions. 1000 600 30-100
Marine Firebatts 130
w. reinforced alu on 1 side
Rigid slab for fire insulation in approved A-constructions.
Supplied with reinforced alu on 1 side.
1000 600 30, 40, 50
Marine Firebatts 130
GW 200
Rigid slab for fire insulation in approved A-constructions.
Supplied with glass fabric on 1 side used as the final surface on
e.g. a car deck.
1000 600 30, 40, 50

15
Product Application length
mm
width
mm
thickness
mm
Marine Lamella Mat 32
w. reinforced alu on 1 side
Lamellas placed edgewise on alu (roll).
For insulation of pipes, tanks and ventilation ducts.
8,000 1000 20, 30
Marine Wired Mat 80,90,105 Flexible mat, one side is faced with wire netting.
Used for pipes and penetrations in connection with
A-constructions. Wired Mat 90 and 105 to be used
in approved A-constructions.
2-7000 1000 30-80
Marine Wired Mat 105
w. reinforced alu on 1 side
Flexible mat, one side is faced with wire netting and
reinforced alu on the outside. To be used in approved
A-constructions.
2-7000 1000 30, 50, 75
Marine Wired Mat 90,105
GW 400, GB 200, GW 200
Flexible mat, one side is faced with wire netting and
glass fabric on the outside. To be used in approved
A-constructions as the final surface.
2-7000 1000 30-90
HC Wired Mat 150 Flexible mat, one side is faced with wire netting.
Special product used for insulation of
H-constructions
4000 500 40
HC Firebatts 150
Special product used for insulation of
H-constructions only
1000 600 30, 50, 65
Pipe Sections 850 Rigid Pipe Sections for steam and process pipes. 1000 17-356 20-100
Alu Pipe Sections 864 Rigid Pipe Sections for steam and process pipes.
With reinforced alu
1000 17-356 20-100
Marine Universal
Pipe Sections w. tape
Flexible Pipe Section easy to work with. Can be used
for elbows without preparation. Delivered with rein-
forced alu as facing and selfadhesive tape.
1000 15-114 Depending on
inner diameter
Accessories
Alu tape, glass fabric, wired
mesh tape, pins and washers
50, 75
To learn more visit
www.rockwool-marine.com
ROCKWOOL Marine & Offshore web site has now existed for several years and
is every day used by many people all over the world. Our web site is regularly
updated so that you will always fnd the latest information about products,
constructions and approvals.
Rockwool A/S Hovedgaden 501 2640 Hedehusene Denmark Tlf. +45 46 56 16 16 Fax +45 46 56 16 04
3
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