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Opportunities for innovative steel products

Use and potential use of steel vs. competitor products


Roof sheeting Steel roof trusses replacing timber trusses; Profiled coated steel sheeting replacing concrete roof -tiles

Steel

Truss F R A M I N G Walls load bearing Walls Non-load bearing Flooring structure

Steel trusses replacing timber trusses; Continuing expansion of use of light steel frames, replacing timber door frames; Steel flooring (+ insulation material covering);

Walls Cladding

More innovative systems, working with insulation developments- accelerating building process if developed further.

Capitalise on/ promote other advantages of using steel structures, i.e.: Speed of erection (crucially saving indirect costs in terms of time,) Thermal efficiency Ease of adaptation

Now that we know a bit about Chromadek My top reasons for Chromadek. ?
1. Aesthetic appeal
Variety of great colours

2. Corrosion protection
Predictable life cycle

3. Resistance to UV
Less fading, more stable

5. Thermal efficiency
Its really cool (designed to be heat reflective)

6. Lightweight
Reduces load on supporting structure (lighter weight per area vs basis

7. Flexibility
Traditional straight roof or innovative curved roofing designs
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Things to remember about Chromadek

Chromadek is specified as a minimum zinc coating of Z200 & ULTIM is Z275 Key changes to optimise the paint system enhanced colour retention & stability On going paint development has led to more heat reflective Chromadek colours Chromadek has the following advantages: - improved edge protection - less prone to formability cracking that could lead to corrosion problems All Chromadek material is branded on the back of the sheet. Chromadek is the registered trade mark for the range of organic coated steels manufactured solely by ArcelorMittal South Africa. By specifying Chromadek, the purchaser can be certain that the product has been comprehensively tested and evaluated with full technical back-up. Visit the Chromadek website (www.chromadek.com) for more
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What goes into Chromadek Why a paint coating?


1. Aesthetic appeal
making a surface more appealing. This includes colour, gloss and surface structure

2. Corrosion protection
A paint gives barrier properties to water and to corrosive agents

3. Resistance to UV
Even if a given colour or gloss can be achieved with almost any paint, the aesthetic effect can only be guaranteed if the topcoat is stable (as a function of time. Colour and gloss changes should be limited when the paint is exposed to sunlight.

4. Mechanical properties and surface robustness


During service, some mechanical properties are needed, such as: hardness, scratch resistance, wear resistance, abrasion resistance
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What is Pre-painted Steel?


Prepainted steel is generally composed of: A steel substrate protected by a surface treatment, a primer and a topcoat.

What differentiates Chromadek ? The ultimate corrosion barrier, galvanised

Zn offers the best edge protection, insist on it 6 Zn based steel roofing provides ultimate corrosion protection

A few paint system quick facts


the substrate?
The steel substrate is hot-dip galvanized. The zinc layer gives a first protection against corrosion in Z200 or Z275 for Chromadek and ULTIM

the surface treatment?


The surface treatment is the first step in coil coating. This is a very thin layer of a few nanometers to ensure the adhesion of the organic layer to the substrate enhancing the corrosion resistance.

the primer?
The role of the primer is to promote adhesion ensuring the corrosion resistance of the top or bottom coat application, usually applied from 5m.
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the topcoat?
The topcoat provides the required surface characteristics, such as final appearance (colour, gloss, texture,), hardness, resistance to ultraviolet and resistance to abrasion.

the back coat?


Similar to the top coat with less harsh exposure and most importantly to guard against opportunistic corrosion derived from moisture and condensation (in certain instances the back coat is unwashed and this presents an opportunistic area for failure), this is where ULTIM is superior

This is why Chromadek is a preferred roofing solution:

What makes Chromadek better ?


Chromadek ULTIM: The paint system configuration on the back coat Newer paint system formulation to improve fading Can go into a 1km coastal corrosive zone up to 400m (closer distance to coast application, more design choices)

Next steps for ULTIM: Product and Promotion launch


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Out with the old in with the new..


Standard Chromadek
Chromadek 20m
Zinc coating (Z200-14m) Primer: 5m Pre-treatment (conversion layer)

Chromadek Plus Chromadek 20m


Primer 20m
Zinc coating (Z275-19m) Pre-treatment (conversion layer)

Steel

Steel

Zinc coating (Z275-19m) Zinc coating (Z200-14m) Pre-treatment (conversion layer)


Single backing coat (8m)

Pre-treatment (conversion layer)


Primer: 5m primer

Chromadek 20m

Zinc: Z200 (14m) Top Coat: 20m Polyester/Polyurethane Primer: Cr-Free Primer 5m Backing: 8m Single Coat Backer

Zinc: Z275 (19m) Top Coat: 20m Polyester/Polyurethane Primer: 20m Cr-Free Primer Backing: 5m or 20m Cr-Free Primer & 20m top

Chromadek::

>5km from the sea and heavy industrial exposure

Chromadek Plus: If less than 5km but not less than 1km from the sea or heavy industrial exposure

Out with the old in with the new..

Chromadek ULTIM

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Chromadek paint systems enhanced

The aesthetic life is governed by the stability of the paint system against degradation from sunlight (UV, temperature) which is revealed by the degree of fading.
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Chromadek colour range

Heat Reflective
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Chromadek colour range


Its really cool !

An exciting development Heat Reflective roofing solutions


Four of the colours of the Chromadek range (See Data Sheet C1.4), Charcoal Grey, Dark Dolphin, Buffalo Brown and Aloe Green utilize an advanced thermal technology paint system. This advanced paint system incorporates a heat reflective pigment providing up to 8C cooling and improved durability. The durability of an exterior coating is measured according to its capability of maintaining gloss, colour and film integrity. How Heat Reflective Chromadek Work? The heat reflective pigments present in Heat Reflective Chromadek are chemically inert and highly stable. Heat Reflective Chromadek reflects more of the suns energy to prevent the coating from absorbing energy directly resulting in less heat build up resulting in longer lifecycles (less fading).

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Chromadeks warranty by region


Rural un-polluted C1/C2@ Low corrosion risk
Dry with occasional condensation - no specific pollution.

Urban Inland/ Industrial C3@ Medium risk


Higher humidity with some air pollution or mild coastal (>5 km from HWM)

Marine/ Heavy Industrial C4/C5@ High Corrosion risk


Exterior environment of buildings located 1 to 5 km from HWM Industrial area, high humidity/coastal high salinity (>400m to 1 km from HWM)

Non- Perforation

Chromadek Chromadek ULTIM

40 60

10 10

20 30

10 10

20 30

NR 10

NR 20

NG 10

Non- Perforation NG 15

*Weathering & Non Peeling

Non-Perforation

Non-Perforation

*Weathering & Non Peeling

*Weathering & Non Peeling

Chromadek is suitable for greater than 5km from the sea and heavy industrial exposure If less than 5km and less than 1km (up to 400m) from the sea or for heavy industrial exposure Chromadek ULTIM is your solution

Helps you to make the right choice by region

*Weathering & Non Peeling

Colour coated product

# Coating thickness (m)

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Branding and marking


If it doesnt say Chromadek, it wont last like Chromadek. Not all colour roof sheeting is Chromadek. Chromadek, is marked on the reverse side at intervals of approximately 900mm, parallel to the length of the strip, about 25mm from the edge. The letters are approximately 5mm in height and of the dot-matrix type.

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Thank you

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