iSTM

Robot mount

... international specified for new Arc Welding Robot IRB 1600 ID ABIROB® A

iSTM – the robot mount for the latest generation of welding robots with a central guided cable assembly
through the 6th axis offers a high level of safety & flexibility for air- and liquid-cooled torches. In case
of a collision of the welding torch with the work piece, the software of the robot will detect the collision.

ABIROB® W
The secret:
System 100% tested and approved by ABB Robotics, Västeras
Air- & liquid-cooled version for various applications (up to 450 A)
Wide range of torches, consumables & wire feeder connections
Solid, rugged and slim design — for ABB Collision Detection ABIROB® GC
Highly torsion resistant cable assembly rotatable in the 6th axis over 480° (+/- 240°)
Safety & optimal system performance due to high repeatability
High flexibility and optimal work piece accessibility
Reduction of maintenance costs due to an easy assembly and handling
Highest reliability is offered through the comprehensive protection against dust and spatters
Additional feature: Optional airblast and anti spatter injection through the cable assembly

T e c h n o l o g y f o r t h e W e l d e r ’ s W o r l d .
 1 4
1.2

ABIROB® A
The proven air cooled
system. High stability and
repeatability.

2 4
2.2

ABIROB® W
For particularly demanding
applications. Liquid-cooled.

3 4
3.2

ABIROB® 350 GC
Economical and reliable in
the typical Asian CO2 torch
design.

Component Pos. Description Order-no.

Robot mount 1 iSTM ABIROB® A cpl. 780.3200

iSTM 2 iSTM ABIROB® W cpl. 780.3210
3 iSTM ABIROB® GC cpl. 780.3230
Intermediate flange 4 Robot flange for ABB® IRB 1600ID 780.0678
Torch neck* 1.2 ABIROB® A 500 0° 980.1012
ABIROB® A 500 ABIROB® A 500 22° 980.1013
ABIROB® A 360 ABIROB® A 500 35° 980.1014
ABIROB® A 300 ABIROB® A 500 45° 980.1015
ABIROB® A 360 0° 980.1023
ABIROB® A 360 22° 980.1024
ABIROB® A 360 35° 980.1025
ABIROB® A 360 45° 980.1026
ABIROB® A 300 45° 980.1125
Torch neck* 2.2 ABIROB® W 500 22° 782.0003
ABIROB® W 500 ABIROB® W 500 35° 782.0004
ABIROB® W 300 ABIROB® W 500 45° 782.0005
ABIROB® W 300 22° 782.0014
ABIROB® W 300 45° 782.0015
Torch neck* 3.2 ABIROB® 350 GC 35° 980.0004
ABIROB® 350 GC ABIROB® 350 GC 30° short 980.0027
ABIROB® 350 GC 30° long 980.0028

Subject to change without notice. • Guarantee for genuine BINZEL spares only. • *Standard torch necks, for spare parts see ROBO-Catalogue.
 Cable assembly air-cooled for iSTM

5 7 7.1 7.2

Cable assembly liquid-cooled for iSTM

6 7 7.1 7.2

Wire Connector- Robot ABIROB® A and GC ABIROB® W length Liner

feeder* Type (pos. 5) (pos. 6) (L) standard** alternative

ESAB® Euro Central ABB® IRB 1600ID 390.0004 390.0005 1.05 m H F/G/I/M/N
EWM® Euro Central ABB® IRB 1600ID 980.2122 980.2125 1.05 m H F/G/I/M/N
Kemppi® Euro Central ABB® IRB 1600ID 980.2121 980.2124 1.05 m H F/G/I/M/N
Fronius® Fronius® ABB® IRB 1600ID 980.2123 980.2126 1.14 m J O
Panasonic® Panasonic® ABB® IRB 1600ID on request on request on request B A/C/D/E/K/L
SKS® SKS® ABB® IRB 1600ID on request on request on request A B/C/D/E/K/L
Miller® Miller® ABB® IRB 1600ID on request on request on request A B/C/D/E/K/L

Component Pos. Description Order-no.

Accessories 7 Wrist protection cpl. 400.1194

7.1 Outer hose (length indication necessary) 109.0074
7.2 Outer hose end piece 500.0453
w/o fig. Insertion help tool (for an easy mounting of the cable assembly) 980.2030

*Further assemblies e.g. with airblast function or for other wire feeder manufacturers on request.
**Contained in the original equipment.
3
 Liner for air- and liquid-cooled cable assemblies for steel welding

PA nipple screwed on 8
(for Panasonic®, Miller®, SKS®)

Brass collet crimped 9

(for Panasonic®, Miller®, SKS®)

PA collet screwed on 10
(for Euro central connector)

Liner 11
(for Fronius®)

Component No. Pos. Description Order-no.

Screwed on A 8 Liner 1.9 x 5.5 x 2200 mm; 1.0 - 1.2 mm wire 124.0163
PA nipple B 8 Liner 2.0 x 4.5 x 2200 mm; 1.0 - 1.2 mm wire; gas pressure < 2.0 bar 124.0164
Crimped brass C 9 Liner 2.0 x 4.5 x 2200 mm; 1.0 - 1.2 mm wire; gas pressure < 2.0 bar 124.0165
nipple D 9 Liner 1.9 x 5.5 x 1300 mm; 1.0 - 1.2 mm wire 124.D070
E 9 Liner 1.9 x 5.5 x 3400 mm; 1.0 - 1.2 mm wire 124.D075
F 10 Liner 2.0 x 4.5 x 2000 mm; 1.0 - 1.2 mm wire; gas pressure < 2.0 bar 124.0170
Screwed on G 10 Liner 1.9 x 5.5 x 3600 mm; 1.0 - 1.2 mm wire 124.0146
PA collet H 10 Liner 1.9 x 5.5 x 2000 mm; 1.0 - 1.2 mm wire 124.0145
I 10 Liner 2.2 x 6.0 x 2000 mm; 1.0 - 1.6 mm wire 124.0147
Liner J 11 Liner 1.9 x 5.5 x 2200 mm; 1.0 - 1.2 mm wire 124.0174

Liner for air- and liquid-cooled cable assemblies for aluminium welding

PA nipple screwed on 12
(for Panasonic®, Miller®, SKS®)

PA collet screwed on 13
(for Euro central connector)

Liner 14
(for Fronius®)

Component No. Pos. Description Order-no.

Screwed on K 12 Combiliner 1.0 - 1.2 mm wire; total length 2.4 m 128.M006

PA nipple L 12 Combiliner 1.0 - 1.6 mm wire; total length 2.4 m 128.M010
Screwed on M 13 Combiliner 1.0 - 1.2 mm wire; total length 2.4 m 128.M008
PA collet N 13 Combiliner 1.0 - 1.6 mm wire; total length 2.4 m 128.M012
Liner O 14 Combiliner 1.0 - 1.6 mm wire; total length 2.4 m 128.M014

Note: All trademarks mentioned are property of the respective companies.

 Dimensional sketch ABIROB® A (incl. robot flange)

50 (y-Direction)
980.1013 780.3200 780.0678

15
22°

255 (x-Direction) 71
Rotation
325 200 Centerpoint J5

ABIROB® A 500 standard torch necks ABIROB® A 360 standard torch necks
980_1012_0-0 980_1023_0-0
0° 15 0° 15
980.1012 980.1023
264 264

22° 22°
980.1013 15 980.1024 15

50
50
22°

22°
255 255

35° 35°
980.1014 980.1025
82

82
15 15
35°
35°

240 240

45° 45°
980.1015 980.1026
107

107
45°

4 5°

15
15

224 224

ABIROB® A special torch necks*

980_1120_0-0
15
0° 11°
980.1120 980.1101
362
15
38
11°

300
80°
980.1121 45°
80
°

980.1108
182

107
45°

15
15

232 322

*More special torch necks on request.

5
 Dimensional sketch ABIROB® W (incl. robot flange)

50 (y - Direction)
782.0003 780.3210 780.0678

15
22°

242 (x-Direction) 83
325 200 Rotation
Centerpoint J5

ABIROB® W 500 standard torch necks

22° 35°
782.0003 782.0004
15
50

81
22°

15

35°
242

227
45°
782.0005
105
45°

15

211

Dimensional sketch ABIROB® GC (incl. robot flange)

980.0004 780.3230 780.0678
125 (y-Direction)

35°

15
Rotation
250 (x-Direction) 106 Centerpoint J5
356 200

ABIROB® 350 GC standard torch necks

30° 30° 35°

980.0027 980.0028 980.0004
30 °
30°
84

84

125

35°

15 15
177 256 15
250

For detailed information about welding torches see ROBO-Catalogue or on request.

 M&W
Robot mount „iSTM“
The robot mount for the latest generation of welding robots!

Robot mount iSTM

ABIROB® A

Cover against
spatters and dust

Robot flange
Rugged outer
hose protects
inner components
The ABICOR BINZEL® iSTM is
compatible to standard wire feeders.
Torsion resistant
coaxial cable assembly

ABICOR BINZEL® Panasonic® Miller®/Lincoln® Fronius® SKS®

euro central connector wire feeder wire feeder wire feeder wire feeder

PRO. R133.gb • Bi - 1.000- 11.07 • Printed in Germany • © Copyright

Technical Rating at 100% DC
data: Type Cooling
Mixed gas CO2 Wire Weight
M21 (mm) (incl. torch neck)
iSTM ABIROB® A500 air-cooled 370 A 420 A 0.8 - 1.6 approx. 1200 g
iSTM ABIROB® A360 air-cooled 290 A 360 A 0.8 - 1.4 approx. 1200 g
iSTM ABIROB® A300 air-cooled 250 A 300 A 0.8 - 1.4 approx. 1200 g
iSTM ABIROB® W500 liquid-cooled 400 A 450 A 0.8 - 1.6 approx. 1500 g
iSTM ABIROB® 350GC air-cooled 300 A 350 A 0.8 - 1.2 approx. 1200 g

T e c h n o l o g y f o r t h e W e l d e r ’ s W o r l d .

Binzel Soldadura
Alexander S.L. GmbH & Co. KG
Binzel Schweisstechnik
P.O. Box 10 01 53 • D-35331 Gießen
Pol. Ind. Erratzu nº 341 Urnieta
Phone: ++49 (0) 64 08/59-0
20.130
Fax: ++49Gipuzkoa
(0) 64 08/59-191
943-33-53-52
Internet: www.binzel.es
www.binzel-abicor.com