Washing Machine Training (Alliance Laundry Systems)

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com
Part No. 36007R2
July 2005
W138P
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Automatic
Washers
Refer to Page 5 for Model Numbers
36007 1
Copyright 2005, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without
the expressed written consent of the publisher.
Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT
Table of Contents
Section 1 Safety Information ...........................3
Locating an Authorized Servicer ............................4
Section 2 Introduction
Model Identification ................................................5
Customer Service ....................................................6
Nameplate Location ................................................6
Section 3 Troubleshooting
1. No Hot Water ...................................................7
2. No Cold Water .................................................7
3. No Warm Water ...............................................8
4. Water Fill Does Not Stop at Proper Level .......8
5. Timer Does Not Advance (Mechanical Timer
Models Only) ...................................................8
6. Motor Does Not Run ........................................9
7. No Agitation ...................................................10
8. Constant Agitation .........................................10
9. Washer Smokes, Overheats, Cycles on Motor
Thermal Overload Protector, Switch Actuator
Kicks In and Out ............................................11
10. Slow Spin or No Spin ....................................11
11. Constant Spin .................................................12
12. Washer Stops in Cycle; Quits After a Couple
Loads; Is Intermittent .....................................12
13. Washer is Locked Up or Binding ...................12
14. Outer Tub Does Not Empty ...........................13
15. Excessive Vibration .......................................13
16. Water Leaking From Outer Tub .....................13
17. Troubleshooting Coin Drop ...........................14
Troubleshooting Electronic Control
Models EA2820*, EA2821*, EA2920* and
EA2921*
18. Error Code Listing .........................................17
19. Cannot Perform Infrared Communication .....18
20. Coins Ignored When Entered .........................19
21. Electronic Control Has No Visible Display ...20
22. No Fill Analysis .............................................22
23. No Motor Run Agitate Analysis ...............24
24. No Motor Run Spin Analysis ....................26
25. Overflow Analysis .........................................28
26. Audit Switch Function Analysis ....................30
Section 4 Grounding
27. Wall Receptacle Polarity Check ....................31
28. Power Cord To Control Hood, Control Hood
to the Control Panel Frame ............................31
29. Control Hood Wire Harness To Top Left Rear
Corner Gusset Of Cabinet ..............................32
30. Wire Harness to Motor ...................................32
Section 5 Service Procedures
31. Control Panel Assembly ................................33
32. Timer Assembly .............................................36
33. Meter or Timer Case Assembly .....................38
34. Drain Hose Elbow ..........................................39
35. Loading Door .................................................39
36. Front Panel Assembly ....................................41
37. Belts ...............................................................42
38. Motor and Mounting Bracket .........................45
39. Idler Lever and Pulley ....................................45
40. Motor Drive Pulley or Pump Pulley ..............47
41. Motor Switch .................................................47
42. Pump Assembly .............................................47
43. Agitator ..........................................................48
44. Cabinet Top Assembly ...................................48
45. Cabinet Top Assembly Removal ...................49
46. Agitator Drive Bell and Seal Kit,
No. 36443P ....................................................51
47. Out-Of-Balance Switch Assembly .................54
48. Mixing Valve Assembly ................................56
49. Outer Tub Cover and Clothes Guard .............57
50. Hub and Seal Kit, No. 495P3 .........................61
51. Outer Tub Assembly ......................................63
52. Drive Pulley and Helix ...................................65
53. Brake Assembly .............................................67
54. Lower Bearing Housing .................................67
55. Transmission Assembly .................................68
56. Balance Ring ..................................................72
57. Upper Bearing Assembly ...............................72
58. Snubber Pad And Isolator Assembly .............73
2 36007 Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT
Section 6 Adjustments
59. Leveling Legs .................................................75
60. Pressure Switch ..............................................76
61. Out-Of-Balance Switch ..................................76
62. Belt (Agitate and Spin) ..................................77
63. Belt (Pump) ....................................................77
64. Idler Spring Tension .......................................78
65. Cleaning Coin Drop .......................................79
Section 7 Test Procedures
66. Emerson Motor Switch ..................................81
67. Emerson Motor Windings ..............................82
Section 8 Service Procedures Unique to the
EA2311* Electronic Control Model
68. Electrical Requirements (120 Volt, 60 Hertz,
With 3-Prong Grounding Plug) ......................83
69. Grounding Instructions ..................................84
70. Washers Equipped with Electronic Control ...84
71. Functions Of The Electronic Control .............84
72. Power Outage or Interruption ........................87
73. Program Transfer ...........................................88
74. Handheld Programmer ...................................89
75. Cycle Programming .......................................91
76. Coin Acceptor ................................................92
77. Loading Door Switch .....................................92
78. Troubleshooting Electronic Control ...............93
79. Symptom: Indicator Led's (I.e. Wash, Rinse,
Spin, Unbalanced) Do Not Light ...................95
80. Symptom: Tripped Circuit Breaker Or Blown
Fuse ................................................................96
81. Symptom: Washer Will Not Fill or Wrong
Temperature Fill .............................................97
82. Symptom: Washer Will Not Agitate
Properly ..........................................................98
83. Symptom: Washer Will Not Spin Properly ....99
84. Control Replacement ....................................100
Section 9 Cycle Sequence Charts
Timer No. 28716 Cycle Sequence
(Long Cycle Kingston) ....................................103
Timer No. 31111p Cycle Sequence
(Short Cycle) .......................................................104
Timer No. 34601p Cycle Sequence
(Long Cycle) .......................................................105
(Long Cycle) .......................................................106
(Long Cycle) .......................................................107
Electronic Control No. 33422P
Cycle Sequence ...................................................108
Section 10 Internal Wiring of Washer Motor
Switch
Motor Assembly (1 Speed Motors) ....................109
Motor Assembly (2 Speed Motors) ....................110
36007 3
Section 1
Safety Information
Throughout this manual and on machine decals, you will find precautionary statements (CAUTION,
WARNING, and DANGER) followed by specific instructions. These precautions are intended for the personal
safety of the operator, user, servicer and those maintaining the machine.
a DANGER
Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
a WARNING
Warning indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
a CAUTION
Caution indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property
damage.
Additional precautionary statements (IMPORTANT and NOTE) are followed by specific instructions.
IMPORTANT
The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will
occur if the procedure is not followed.
NOTE
The word NOTE is used to communicate installation, operation, maintenance or servicing information that is
important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
Failure to install, maintain and/or operate this product according to the manufacturers
instructions may result in conditions which can produce serious injury, death and/or property
damage.
Do not repair or replace any part of the product or attempt any servicing unless specifically
recommended or published in this Service Manual and unless you understand and have the
skills to carry out the servicing.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the product is properly grounded and to reduce the risk of fire,
electric shock, serious injury or death.
W006R2
WARNING
4 36007
Section 1 Safety Information
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to
cover all possible conditions and situations that may occur. Common sense, caution and care must be
exercised when installing, maintaining or operating the washer.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do
not understand.
Locating an Authorized Servicer
Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper
service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is
required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized
technician and using authorized factory parts.
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the washer before servicing.
Never start the washer with any guards/panels removed.
reconnected to ensure that the washer is properly grounded.
W003
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to
improper assembly or adjustments subjecting you or the inexperienced person making such
repairs to the risk of serious injury, electrical shock or death.
W007
WARNING
If you or an unqualified person perform service on your product, you must assume the
responsibility for any personal injury or property damage which may result. The manufacturer
will not be responsible for any injury or property damage arising from improper service and/or
service procedures.
W008
WARNING
Section 2
Introduction
Model Identification
Information in this manual is applicable to these washers.
Washer
Model
Nonmetered
Model
Metered
Model
Computerized
AuditControl
Electronic
Display
Control
One
Speed
Motor
Two
Speed
Motor
Porcelain
Washtub
Stainless
Steel
Washtub
EA2011* X X X
EA2020* X X X
EA2021* X X X
EA2110* X X X
EA2111* X X X
EA2120* X X X
EA2121* X X X
EA2210* X X X
EA2220* X X X
EA2221* X X X
EA2311* X X X
EA2520* X X X
EA2521* X X X
EA2610* X X X
EA2620* X X X
EA2621* X X X
EA2710* X X X
EA2721* X X X
EA2820* X X X
EA2821* X X X
EA2920* X X X
EA2921* X X X
JA0110*T X X X
* Add Letter To Designate Color. L Almond W White
6 36007
Section 2 Introduction
Customer Service
If literature or replacement parts are required, contact
the source from whom the machine was purchased or
contact Alliance Laundry Systems at (920) 748-3950
for the name and address of the nearest authorized
parts distributor.
For technical assistance, call (920) 748-3121.
Nameplate Location
When calling or writing about your product, be sure to
mention model and serial numbers. Model and serial
numbers are located on nameplate(s) as shown.
UNBALANCED
LOAD
IN USE
RINSE
SPIN
WARM
HOT COLD
WASH TEMERATURE
PERM. PRESS
NORMAL DELICATE
FABRIC SELECTOR
PERMANENT PRESS ALL FABRIC
W233SE3B
NOTE: Coin slide and
coin drawer shown for
illustration purposes
only.
Nameplate
36007 7
W003
WARNING
Section 3
Troubleshooting
IMPORTANT: Refer to appropriate wiring diagram for aid in testing washer components.
1. NO HOT WATER
2. NO COLD WATER
POSSIBLE CAUSE TO CORRECT
Hot water supply faucet is closed. Open faucet.
Water supply is cold. Check water heater.
Kinked hot water inlet hose. Straighten or replace hose.
Clogged mixing valve screen, or screen in outer end
of inlet hose nearest water supply faucet.
Disconnect hot water inlet hose, and clean or replace screen.
Inoperative hot water mixing valve solenoid. Test solenoid and replace if inoperative.
*Inoperative timer. Test timer and replace if inoperative.
*Inoperative temperature switch. Test switch and replace if inoperative.
Inoperative pressure switch. Test switch and replace if inoperative.
Clogged pressure hose. Remove and clean or replace hose.
Broken, loose, or incorrect wiring. Refer to appropriate wiring diagram.
Inoperative electronic control. Refer to Section 8 to check electronic control operation.
Cold water supply faucet is closed. Open faucet.
Kinked cold water inlet hose. Straighten or replace hose.
Clogged mixing valve screen or screen in outer end
of inlet hose nearest water supply faucet.
Disconnect cold water inlet hose, and clean or replace
screen.
Inoperative cold water mixing valve solenoid. Test solenoid and replace if inoperative.
*Inoperative temperature switch. Test switch and replace if inoperative.
Clogged pressure hose. Remove and clean or replace hose.
*Mechanical Timer Models only.
Electronic Control Models only.
8 36007
W003
WARNING
3. NO WARM WATER
4. WATER FILL DOES NOT STOP AT PROPER LEVEL
5. TIMER DOES NOT ADVANCE (MECHANICAL TIMER MODELS ONLY)
No hot water. Refer to Paragraph 1.
No cold water. Refer to Paragraph 2.
*Inoperative pressure switch. Test switch and replace if inoperative.
Air leak in pressure hose. Replace hose.
Sediment on or under mixing valve diaphragm,
defective diaphragm, or armature binding in
armature guide.
Disassemble and clean mixing valve. Replace deteriorated
or not-easily-cleaned components.
Broken, weak, or missing mixing valve armature
spring.
Disassemble valve and replace spring.
A siphoning action started in washer will cause
water to be siphoned from washer during cycle due
to end of drain hose being lower than cabinet top of
washer. Drain hose fits tight in standpipe or drain.
Install No. 562P3 Siphon Break Kit. Provide an air gap
around drain hose and drain receptacle.
Water in pressure hose. Blow air through hose to remove water.
Broken, loose, shorted, or incorrect wiring. Refer to appropriate wiring diagram.
Timer is designed to pause during fill periods. Allow completion of fill period.
Loading door is open. Close loading door. Loading door MUST be closed any time
washer is set to fill, agitate or spin.
Washer will not fill. Timer pauses until pressure switch is satisfied.
*Timer motor lead wire off timer terminal. Refer to appropriate wiring diagram and reattach wire.
Broken, loose or incorrect wiring. Refer to appropriate wiring diagram.
36007 9
W003
WARNING
6. MOTOR DOES NOT RUN
Electrical power off, fuse blown, or power cord not
plugged in.
Check laundry room for blown or loose fuse(s) or open
circuit breakers. (Washer itself does not have an electrical
fuse).
Loading door not closed or inoperative switch. Close door or test switch and replace if inoperative.
*Timer improperly set. Reset timer, or try another cycle.
Motor starting functions inoperative. No start; or
motor hums only.
Refer to Section 7 to check start switch and start windings.
Motor is dead, won't run. Refer to Section 7 to check switch and windings.
Motor overload protector has cycled. Wait two or three minutes for overload protector to reset. If
protector cycles repeatedly, refer to Paragraph 9.
Bind in upper or lower motor bearing. Remove belts and determine if motor shaft will spin.
Replace motor if shaft is locked up.
Power cord is miswired. Refer to appropriate wiring diagram for correct wiring.
10 36007
W003
WARNING
7. NO AGITATION
8. CONSTANT AGITATION
Inoperative action switch. Test switch and replace if inoperative.
Motor will not run. Refer to Section 7 to check switch and windings.
Broken drive belt. Replace belt.
Inoperative transmission assembly. Replace transmission assembly.
Sheared motor pulley roll pin. Remove drive motor, and replace roll pin and any other
damaged parts.
Drive motor overload protector has cycled. Refer to Paragraph 9.
Bind in pump. Disassemble and clean pump or replace pump.
Loading door is open or door switch is inoperative. Close loading door or test switch and replace if inoperative.
Shorted or incorrect wiring. Refer to appropriate wiring diagram.
Inoperative transmission assembly. Repair or replace transmission assembly.
36007 11
W003
WARNING
9. WASHER SMOKES, OVERHEATS, CYCLES ON MOTOR THERMAL OVERLOAD
PROTECTOR, SWITCH ACTUATOR KICKS IN AND OUT
10. SLOW SPIN OR NO SPIN
Belt is tacky and does not allow proper slip. Check belt and replace if defective.
Belt tension is too great and does not allow proper
slip.
Make sure idler and helper springs are properly connected.
Motor switch functions inoperative. Refer to Section 7 to check switch functions.
Bind in water pump. Replace pump.
Brake pads binding. Free binding pads, or replace pads.
Brake, transmission, or motor have locked up and
will not turn.
Check that all these components are able to move freely.
Correct binding component.
Incorrect voltage. Contact local utility company, or have a qualified electrician
check power supply.
Loading door is open or door safety switch is
inoperative.
Close loading door, or test switch and replace if inoperative.
Broken drive belt. Replace belt.
Washer has gone out-of-balance. Open loading door to reset out-of-balance switch.
Rearrange load in washtub.
Motor will not run. Refer to Motor Test Section 7 to check switch and windings.
Sheared motor pulley roll pin. Remove drive motor and appropriately replace roll pin and
any other damaged parts.
No clearance or stuck brake pads. Free sticky brake pads or replace pads.
Inoperative transmission assembly. Repair or replace transmission assembly.
Lack of idler spring tension. Adjust motor bracket. Refer to Paragraph 64.
*Inoperative electronic control. Refer to Section 8 to check electronic control operation.
12 36007
W003
WARNING
11. CONSTANT SPIN
12. WASHER STOPS IN CYCLE; QUITS AFTER A COUPLE LOADS; IS INTERMITTENT
13. WASHER IS LOCKED UP OR BINDING
Washtub does not stop spinning within seven
seconds after loading door is opened.
Replace brake pads.
Excessive wear on brake pads, or missing brake
pads.
Replace brake pads.
Shorted or incorrect wiring. Refer to appropriate wiring diagram.
Belt is tacky and does not allow proper slip. Check belt and replace if defective.
Belt tension is too great and does not allow proper
slip.
Make sure idler and helper springs are properly connected.
'Inoperative timer. Test timer and replace if inoperative.
Motor switch functions inoperative. Refer to Section 7 to check switch functions.
Brake, transmission, or motor have locked up and
will not turn.
Check that all these components are able to move freely.
Excessive belt tension. Adjust belts.
Bind in upper or lower bearing. Replace bearing.
Bind in transmission. Repair or replace transmission.
Brake pads binding. Free binding pads, or replace pads.
Incorrect voltage. Contact local utility company, or have a qualified electrician
check power supply.
36007 13
W003
WARNING
14. OUTER TUB DOES NOT EMPTY
15. EXCESSIVE VIBRATION
16. WATER LEAKING FROM OUTER TUB
Kinked drain hose. Straighten hose.
Drain hose out of clamp in back of cabinet. Remove washer front panel and install drain hose into
clamp.
Inoperative water pump. Replace pump.
Obstruction in outer tub outlet hose. Remove obstruction.
Unbalanced load in tub. Stop washer, redistribute load, then restart washer.
Broken or disconnected centering spring(s). Connect or replace centering spring(s).
Washer is not properly leveled. Adjust leveling legs.
Washer is installed on weak, spongy, carpeted or
built-up floor.
Relocate washer, or support floor to eliminate weak or
spongy condition.
Incorrect or loose cabinet screws. Replace with correct screws or tighten.
Base damaged (washer was dropped). Replace base assembly.
Balance ring not positioned properly on
transmission assembly.
Refer to Paragraph 55.
Leaking water seal in outer tub. Replace hub and seal kit assembly. Refer to Paragraph 50.
Hole in outer tub. Replace outer tub.
Pressure hose or pressure bulb leaking. Replace pressure hose and/or pressure bulb.
Outer tub cover gasket leaking. Replace gasket.
Obstruction in drain causing water to come over top
of outer drain tub cover.
Remove obstruction.
Tub-to-pump hose leaking at clamp. Tighten clamp.
14 36007
W003
WARNING
17. TROUBLESHOOTING COIN DROP
When coin is placed into coin slot, the coin should roll down drop and be heard dropping into coin vault. If coin
does not fall into coin vault or if coin drop sensor does not register that coin has been entered, follow
troubleshooting instructions on the following page. Refer to Figure 1 for path that coin follows when working
properly.
IMPORTANT: Never use oil to correct coin drop problems. Oil residue will prevent coins from rolling
properly.
IMPORTANT: Do not bend or damage mechanical parts within coin drop.
Figure 1
DRY2B
Additional coins following
path to sensor
Coin Drop
Sensor
Coin in
Coin Slot
36007 15
YES
Refer to wiring diagram
for proper connections.
Replace
coin drop
NO
Is proper
electrical power
supplied to coin
drop? (Incorrect
electrical connection may
prevent coins from
registering in
coin drop.)
YES
Refer to Adjustments
section for instructions
on cleaning drop.
NO
Is coin drop
clean? (Residue
or lint build-up may
prevent coins from
following through
required check
stages of
drop.)
YES
Refer to Installation
Instructions for instructions
on leveling machine.
NO
Is machine
level? (Machines
that aren't level may
prevent coins from
following through
required check
stages
of drop.)
TLW302S
16 36007
Notes
36007 17
W003
WARNING
Troubleshooting Electronic Control
Models EA2820*, EA2821*, EA2920* and EA2921*
18. ERROR CODE LISTING
Listed below are some of the error codes that may appear on the electronic control.
NOTE: Disconnecting power to the unit may clear the error display.
NOTE: If replacing an inoperative electronic control due to burnt pin(s) on the 6-pin wire harness connector
block, it may be due to damaged terminals in the harness connector. Damaged terminals in the harness
connector will appear burnt or show signs of heat discoloration on the connetor block. Replace the control to
avoid repeated damage.
E:00 General Error
E:01 Proximity Error Micro-wand IIIe is improperly aimed at infrared communicator (angle or
distance): Re-aim Micro-wand IIIe.
E:02 IR Communications
Disconnection
Micro-wand IIIe prematurely pulled away from electronic control during
infrared communication: Maintain infrared connection between Micro-
wand IIIe and electronic control during communication.
E:05 Invalid Value
Communication
Invalid code downloaded from Micro-wand IIIe to electronic control.
E:07 Inoperative Control Replace electronic control.
E:08 Inoperative Control Replace electronic control.
E:09 Proximity Error Micro-wand IIIe is improperly aimed at infrared communicator (angle or
E:0A Proximity Error Micro-wand IIIe is improperly aimed at infrared communicator (angle or
E:0B IR Communication
Disconnection
E:0C IR Communication
Disconnection
E:0d Pressure Switch Error 1. Check fill and drain hoses for improper installation and kinks.
2. Check fill electrical circuit: Replace inoperative switches or wires.
E:0F IR Communicator
Programmed Off
Reprogram infrared communicator on.
Err Coin Error 1. Inoperative coin sensor: Run the Coin Drop Diagnostic test.
2. Coin drop obstruction: Check coin drop area and remove any
obstructions.
3. Customer tampering: Evaluate security procedures.
18 36007
Section 3 Troubleshooting Electronic Control (Models EA2820*, EA2821*, EA2920* and EA2921*)
19. CANNOT PERFORM INFRARED COMMUNICATION
Attempt to communicate
with the electronic control
from the Micro-wand.
Check the following:
Low battery on Micro-wand.
Is the (IR) on the control
covered or blocked?
If needed, replace electronic
control board.
Is the (IR) cap properly
attached to the Micro-wand?
Check the following:
(IR) disabled by manual prog.
Is the (IR) on the control
covered or blocked?
If needed, change electronic
control board.
Aim Micro-wand
closer and try
again.
Communication
sequence checks
out.
YES
YES
NO NO
Is
there any
acknowledgement
of any kind from
the electronic
control?
Is
there any
control
response?
Does
the electronic
control display
"E:OF" or
" C" ?
" C"
"E:OF"
W367S
36007 19
Copyright, Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT\
20. COINS IGNORED WHEN ENTERED
Start coin drop
diagnostic test.
Enter several coins.
Replace
coin drop.
Reconnect and
run test again.
Reconnect and
run test again.
Open
control
panel
Check
coin
drop
Make sure the
control is reset
properly and
prompting for a
vend.
NOTE: In this section, bring the
control out of the diagnostic mode.
Also, make sure the control is not
in a free vend mode.
NOTE: Inspect and test for continuity
the harness between the drop
and electronic control board.
NO
NO NO
Retest again, if not successful
the following is the problem:
Replace coin drop.
If the problem still exists:
Replace electronic control.
NO
YES
YES YES YES
Does
the electronic
control display
coin counter
increment
properly?
Is
connection
"H2" firmly seated
in its receptacle
on the
control?
Is
the 3-pin
connector plug
firmly seated in
its receptacle?
Are
wires exiting
the coin drop
optical sensor
cracked or
broken?
W368S
NOTE: For instructions on performing tests,
refer to programming manual.
20 36007
21. ELECTRONIC CONTROL HAS NO VISIBLE DISPLAY
The electronic control has
no LED or VFD functioning
on the control board.
Replace electronic
control.
Open
control
panel
Plug electronic
control unit into
electrical outlet.
YES
YES
Disconnect power and check for
broken, loose, or incorrect wiring from
the electrical outlet to the electronic
control.
NOTE: This voltage check confirms that
main power is present to the control.
NO
NO
Is the
power cord
plugged in?
Is there
voltage at "FS1"
black to "FS2"
white?
W369S
36007 21
Notes
22 36007
22. NO FILL ANALYSIS
(#) Numbers next to voltage checks
correspond to the locations marked
on the wiring schematic.
Turn on water. Replace inoperative
coin drop.
NO NO NO
After checking for
correct wiring,
replace inoperative
lid switch.
If the problem still exists, refer to
these other troubleshooting guides:
"Electronic control has no visible display",
or "Coins ignored when entered".
NO
YES YES
Are
the water
lines turned
on?
YES
Is
the display
on?
Is the
coin counter
counting down
as coins are
entered in
the drop?
YES
YES
Check
voltage at
the lid switch
pnk/blu "COM"
to "H3-3",
is there
voltage?
(1)
Replace inoperative
wiring.
NO
Check
voltage at
the pressure
switch "1" PNK/BLU
and to "H3-3",
is there
voltage?
(2)
On mixing valve check and replace:
Inlet screens.
Wiring and connections.
Replace coils or mixing valve.
Check thermal protect and wiring
from thermal protect to "H3-3"
Open
control
panel
Replace pressure
switch or
pressure hose.
Replace electronic
control board.
NO NO
YES
Voltage
check off
electronic control
board hot - ORG "H5-1"
to "H3-3" cold - GREY,
"H5-4" to "H3-3" warm -
"H5-1" and "H5-4"
to "H3-3",
is there
voltage?
Check
voltage at
the pressure
switch "2" BLU/WHT
and to "H3-3",
is there
voltage?
(3) (5)
Temps
listed are
determined
by what water
temps have been
selected
YES
Replace inoperative
wiring.
NO
Check
voltage
at control
"H3-1" to "H3-3",
is there
voltage?
(4)
When checking
voltage to
neutral, check
between source and
"H3-3" since neutral
for mixing values is
through the thermal
protect on the motor.
YES
Washer is
not filling.
W370S
36007 23
NO FILL ANALYSIS
LOW
MOTOR
MOTOR SPEED
HOT
COLD
LID AND UNBALANCE SWITCH
ELECTRONIC CONTROL
SCHEMATIC
COLD
MIXING VALVE
PRESSURE SWITCH
PRESSURE SWITCH
AND
WATER CIRCUIT
LID SWITCH SENSE.
MOTOR DIRECTION
AND CONTROL AND
TIMING CIRCUIT
AVAILABLE OUTPUT
TRANSISTOR IS
"OFF" WHEN MACHINE
IS RUNNING
AUDIT CONTROL
CIRCUIT
H3-2
H
6
-
2
H
6
-
1H3-3
H3-6
H3-4
K3
K5
K4
K2
K1
FS-2
FS-1
N
H3-1
H3-1
L1
L1
N
H3-5
H5-1
H5-4
MOTOR START/DIRECTION
MOTOR MASTER
SERVICE
DOOR
COIN VAULT
COIN DROP
SENSOR
HIGH
START
AGITATE
SPIN
4
6
1
7
3
3
2
1
8
TP
HOT
120 VOLTS A.C. 60 HZ.
H
2
-
1
H
2
-
2
H
2
-
3
H
2
-
5
H
2
-
6
H
2
-
4
3
1
2
5
4
W371S
24 36007
23. NO MOTOR RUN AGITATE ANALYSIS
The wash tub has
been filled and
there is no motor
run for agitate.
Replace electronic
control board.
Open
control
panel
Close washer
lid.
NOTE: All checks in this flow chart
are based on the assumption a
high speed agitate and spin cycle
have been selected.
YES
NO
After checking
for correct wiring,
refer to Section 7
or Paragraph 6.
NO
YES
Is the
washer lid
closed?
(1)
Check
voltage at
electronic
control board
BLU "H3-4" to "H3-2"
RED "H3-6" to BRN
"H3-2" is there
voltage?
W372S
36007 25
NO MOTOR RUN AGITATE ANALYSIS
LOW
MOTOR
MOTOR SPEED
HOT
COLD
LID AND
UNBALANCE SWITCH
ELECTRONIC CONTROL
SCHEMATIC
COLD
MIXING VALVE
PRESSURE SWITCH
PRESSURE SWITCH
AND
WATER CIRCUIT
LID SWITCH SENSE.
MOTOR DIRECTION
AND CONTROL AND
TIMING CIRCUIT
AVAILABLE OUTPUT
TRANSISTOR IS
"OFF" WHEN MACHINE
IS RUNNING
AUDIT CONTROL
CIRCUIT
H3-2
H
6
-
2
H
6
-
1H3-3
H3-6
H3-4
K3
K5
K4
K2
K1
H5-4
FS-2
FS-1
N
H3-1
H3-1
L1
L1
N
H3-5
H5-1
MOTOR MASTER
SERVICE
DOOR
COIN VAULT
COIN DROP
SENSOR
HIGH
START
AGITATE
SPIN
4
6
1
7
3
3
2
1
8
TP
HOT
H
2
-
1
H
2
-
2
H
2
-
3
H
2
-
5
H
2
-
6
H
2
-
4
MOTOR SPEED
HOT
COLD
ELECTRONIC CONTROL
SCHEMATIC
COLD
MIXING VALVE
PRESSURE SWITCH
PRESSURE SWITCH
AND
WATER CIRCUIT
LID SWITCH SENSE.
MOTOR DIRECTION
AND CONTROL AND
TIMING CIRCUIT
AVAILABLE OUTPUT
TRANSISTOR IS
"OFF" WHEN MACHINE
IS RUNNING
AUDIT CONTROL
CIRCUIT
H3-2
H
6
-
1H3-3
H3-6
H3-4
K3
K5
K4
K2
K1
H5-4
FS-2

H3-1
L1
L1
N
H3-5
H5-1
MOTOR MASTER
SERVICE
DOOR
COIN VAULT
COIN DROP
SENSOR
3
2
1
1
W373S
26 36007
24. NO MOTOR RUN SPIN ANALYSIS
The washer will
not spin.
Replace electronic
control board.
Open
control
panel
1) Open lid and close
to reset switch.
2) Check lid/unbalance
switch correct wiring.
3) Possible thermal overload
on motor.
NO
NO
YES
YES
Is the
"unbalance"
indicator flashing
on the electronic
control?
(1)
Check
voltage at
electronic control
board
BLU "H3-4" to "H3-6"
BRN "H3-2" to "H3-6",
is there
voltage?
W374S
NOTE: All checks in this flow chart
are based on the assumption a
high speed agitate and spin cycle
have been selected.
After checking
for correct wiring,
refer to Section 7
or Paragraph 6.
36007 27
NO MOTOR RUN SPIN ANALYSIS
LOW
MOTOR
MOTOR SPEED
HOT
COLD
LID AND
UNBALANCE SWITCH
ELECTRONIC CONTROL
SCHEMATIC
COLD
MIXING VALVE
PRESSURE SWITCH
PRESSURE SWITCH
AND
WATER CIRCUIT
LID SWITCH SENSE.
MOTOR DIRECTION
AND CONTROL AND
TIMING CIRCUIT
AVAILABLE OUTPUT
TRANSISTOR IS
"OFF" WHEN MACHINE
IS RUNNING
AUDIT CONTROL
CIRCUIT
H3-2
H
6
-
1H3-3
H3-6
H3-4
K3
K5
K4
K2
K1
FS-2
FS-1
LOW
MOTOR
MOTOR SPEED
HOT
COLD
ELECTRONIC CONTROL
SCHEMATIC
COLD
MIXING VALVE
PRESSURE SWITCH
PRESSURE SWITCH
AND
WATER CIRCUIT
LID SWITCH SENSE.
MOTOR DIRECTION
AND CONTROL AND
TIMING CIRCUIT
AVAILABLE OUTPUT
TRANSISTOR IS
"OFF" WHEN MACHINE
IS RUNNING
AUDIT CONTROL
CIRCUIT
H3-2
H
6
-
2
H
6
-
1H3-3
H3-6
H3-4
K3
K5
K4
K2
K1
H5-4
N
H3-1
H3-1
L1
L1
N
H3-5
H5-1
MOTOR MASTER
SERVICE
DOOR
COIN VAULT
COIN DROP
SENSOR
HIGH
START
AGITATE
SPIN
4
6
1
7
3
3
2
1
TP
H3-1
L1
L1
N
H3-5
MOTOR MASTER
SERVICE
DOOR
COIN VAULT
COIN DROP
SENSOR
HIGH
START
AGITATE
SPIN
6
1
7
3
3
2
1
8
TP
HOT
H
2
-
1
H
2
-
2
H
2
-
3
H
2
-
5
H
2
-
6
H
2
-
4
1
W375S
28 36007
25. OVERFLOW ANALYSIS
Washer has
overflowed.
Check for a
locked open
mixing valve.
Open
control
panel
NOTE: The diaphragms on the mixing valve
may lock open. The way to test this
problem is to unplug the washer
and see whether the mixing valve
allows water to come in. If this
happens, replace the mixing valve.
NO
After checking for
correct wiring, replace
pressure switch or
pressure hose.
YES
(1)
Check
voltage at
pressure switch
BLU/WHT "2" to "H3-3"
when wash tub
is full, is there
voltage?
W376S
36007 29
OVERFLOW ANALYSIS
LOW
MOTOR
MOTOR SPEED
HOT
COLD
LID AND
UNBALANCE SWITCH
ELECTRONIC CONTROL
SCHEMATIC
COLD
MIXING VALVE
PRESSURE SWITCH
PRESSURE SWITCH
AND
WATER CIRCUIT
LID SWITCH SENSE.
MOTOR DIRECTION
AND CONTROL AND
TIMING CIRCUIT
AVAILABLE OUTPUT
TRANSISTOR IS
"OFF" WHEN MACHINE
IS RUNNING
AUDIT CONTROL
CIRCUIT
H3-2
H
6
-
2
H
6
-
1H3-3
H3-6
H3-4
K3
K5
K4
K2
K1
H3-4
FS-2
FS-1
N
H3-1
H3-1
L1
L1
N
H3-5
H3-1
MOTOR MASTER
SERVICE
DOOR
COIN VAULT
COIN DROP
SENSOR
HIGH
START
AGITATE
SPIN
4
6
1
7
3
3
2
1
8
TP
HOT
H
2
-
1
H
2
-
2
H
2
-
3
H
2
-
5
H
2
-
6
H
2
-
4
1
W377S
30 36007
26. AUDIT SWITCH FUNCTION ANALYSIS
NO NO
Incorrect audit counts:
Coin drop.
Service door.
Coin vault.
Cycle.
Investigate
Tampering.
Service door and mach
cycle var reports.
NO
NO
Check for proper wiring
and connections.
After wiring has been
confirmed correct, replace
electronic control board.
YES YES
Coin drop
diagnostic test
"Coin Drop Input Test"
does the drop
pass the
test?
Coin vault
diagnostic test
"Coin Vault
Opening Test"
does the vault
pass the
test?
Service
door
diagnostic test
"Service Door
Opening Test"
does the door
pass the
test?
YES
Is the
audit coin
counter
advancing?
YES
Investigate
Tampering.
Service door and
mach cycle var
reports.
Investigate
Tampering.
Coin vault and
service door
opening reports.
Machine/cycle
var reports.
Investigate
Tampering.
Coin vault and
collection
reports.
Run a
complete
wash cycle and
review the manual
audit or Micro-wand
"Display Counts"
does the cycle
counter
advance?
Check wiring and
connections.
Replace coin drop.
The audit coin count will
not advance in the diagnostic
cycle.
Micro-wand or manual EC
control audit will have to be
accessed to determine whether
audit counters are advancing.
Check wiring and
connections.
Replace service
door switch.
Check wiring and
connections.
Replace coin
vault switch.
Replace electronic
control board.
YES
NO
NOTE: Usually review two consecutive audit reports
before sending service personnel to investigate.
Remember, the audit system may be detecting
tampering of the EC unit.
In audit report analysis, the EC computer operator
will have to determine, from the audit reports, what
the servicer should examine on the EC units.
If the servicer cannot find a particular problem,
consult the appropriate audit reports for further analysis.
Cycle
test
Exit diagnostic test
NOTE: In the cycle audit test, the cycle count will not
advance on a "rapid advance" cycle. The manual
control audit or Micro-wand "show counts" will
have to be accessed to determine whether audit
counters are advancing. Also, the cycle count
does not activate until the end of the cycle.
D216S
NOTE: For instructions on performing tests, refer to programming manual.
36007 31
W003
WARNING
Section 4
Grounding
27. WALL RECEPTACLE POLARITY CHECK
Refer to Figure 2.
28. POWER CORD TO CONTROL HOOD, CONTROL HOOD TO THE CONTROL PANEL FRAME
Refer to Figure 3.
Figure 2
W011GE3A
Neutral
Side
Round
Grounding
Prong
L1
Neutral
Ground
0
V.A.C.
11512
V.A.C.
11512
V.A.C.
NOTE: Have a qualified
electrician check polarity of
wall receptacle. If a voltage
reading is measured other
than that illustrated, the
qualified electrician should
correct the problem.
Figure 3
W285SE3A
Ground
Wires Ground
Wires
32 36007
Section 4 Grounding
W003
WARNING
29. CONTROL HOOD WIRE HARNESS TO TOP LEFT REAR CORNER GUSSET OF CABINET
Refer to Figure 4.
30. WIRE HARNESS TO MOTOR
Refer to Figure 5.
Figure 4
Ground
Wires
W013GE3A
Ground
Wire
Ground
Screw
Corner
Gusset
Figure 5
Wire
Harness
Connection
Block
W329SE3C
Ground
36007 33
W003
WARNING
Section 5
Service Procedures
IMPORTANT: When reference is made to
directions (right or left) in this manual, it is from the
operator's position facing the front of the washer.
31. CONTROL PANEL ASSEMBLY
a. CONTROL PANEL:
(1) Remove two control panel attaching
screws and lay assembly forward on a
protective pad on cabinet top. Refer to
Figure 6.
(2) Unplug wire harness quick disconnect
blocks, two ground wires and leads from
pressure switch and loading door switch.
Refer to Figure 7.
NOTE: Refer to appropriate wiring diagram when
reconnecting wire harnesses, ground and switch
leads.
Figure 6
Commercial Washer
UNBALANCED
LOAD
IN USE
RINSE
SPIN
WARM
HOT COLD
WASH TEMERATURE
PERM. PRESS
NORMAL DELICATE
FABRIC SELECTOR
PERMANENT PRESS ALL FABRIC
W284SE1A
Panel
Attaching
Screws
Figure 7
W285SE3B
Ground
Wires
Ground
Wires
Disconnect
Blocks
Pressure
Switch
Disconnect
Blocks
Indicator
Light
34 36007
W003
WARNING
b. SPEED OR WASH TEMPERATURE
SWITCH:
screws and lay assembly forward on
protective pad on cabinet top.
(2) Loosen setscrew holding switch knob to
switch shaft. Refer to Figure 8.
(3) Remove knurled nut holding switch to
control panel. Refer to Figure 8.
NOTE: Lockwasher must be between switch and
control panel when installing switch. Refer to
Figure 8.
(4) Disconnect wires from switch.
rewiring switch.
c. INDICATOR LIGHTS - (Unbalanced Load
in Use, Rinse or Spin) Refer to Figure 7.
(2) Disconnect wires from light.
NOTE: Refer to wiring diagram when rewiring
light.
(3) Squeeze locking tabs together and pull
light out rear of control panel.
d. PRESSURE SWITCH:
(2) Remove two screws holding switch to
cabinet top.
(3) Pull switch out of control hood far enough
to disconnect pressure hose and wires from
switch.
rewiring pressure switch.
IMPORTANT: When installing pressure switch,
blow air into hose before connecting hose to switch
to remove any moisture that may have accumulated
in hose.
Figure 8
WARM
HOT
COLD
WASH TEMERATURE
PERM. PRESS
NORMAL
DELICATE
FABRIC SELECTOR
UNBALANCED
LOAD
IN USE
RINSE
SPIN
Wash
Temperature
Switch
W235SE1B
Lockwasher
Panel Screw
Speed
Switch
Setscrew
Knurled
Nut
Knob
36007 35
W003
WARNING
e. CONTROL PANEL OVERLAY (Removal):
(1) Remove control panel attaching screws
and lay assembly forward on protective
pad on cabinet top.
(2) Loosen setscrews holding switch knobs to
switch shafts. Refer to Figure 8.
(3) Remove knurled nuts holding switches to
control panel. Refer to Figure 8.
NOTE: Lockwashers must be between switches and
control panel when installing switches. Refer to
Figure 8.
(4) Disconnect wires from switches and
indicator lights.
rewiring switches and indicator lights.
(5) Remove control panel overlay by peeling it
from control panel frame.
NOTE: Control panel overlay has an adhesive
backing.
f. CONTROL PANEL OVERLAY
(Installation):
NOTE: Before removing protective backing from
new overlay, check fit of overlay to control panel
frame. Switch holes are the locating guides.
(1) Once panel overlay is fitted to the front of
control panel frame, carefully peel
protective backing from the left end of
panel overlay and press into place.
(2) Remove rest of protective backing from
panel overlay and firmly press overlay into
place on control panel frame.
36 36007
W003
WARNING
32. TIMER ASSEMBLY
a. TIMER REMOVAL (Metered Models):
NOTE: DO NOT attempt to repair timer.
(1) Unlock and remove meter case service
door.
(2) Remove timer bracket shoulder screw.
Refer to Figure 9.
(3) Slide timer bracket backwards to
disengage bracket from shoulder screw.
Lift timer and bracket up and out of meter
case through service door opening as far as
wires will permit.
NOTE: If only replacing clutch, proceed to step g.
(4) Disengage wire harness terminal block
plug from timer by pressing in movable
locking tabs (located on each side of
terminal block plug). Refer to Figure 10.
Then pull terminal block plug away from
timer.
(5) Disconnect ground wire from terminal on
timer. Refer to Figure 10.
IMPORTANT: To avoid an open circuit, DO NOT
pull on terminal block wires when removing block
from timer as this could damage wires or terminal
crimpings. Before attaching wire harness terminal
blocks to timer, be sure all male terminals on timer
are straight and are capable of accepting terminals
from wire harness terminal blocks.
IMPORTANT: Be careful not to dislodge or damage
two timer motor lead wires while handling timer.
NOTE: To avoid timer damage, do not allow timer
to be struck on corners, edges of frame or on timer
shaft.
(6) Remove two screws holding timer to timer
bracket. Refer to Figure 10.
(7) Loosen setscrew holding clutch to timer
shaft. Refer to Figure 11.
Figure 9
Timer
Bracket
W334SE1B
Meter
Case
Shoulder
Screw
Timer
Figure 10
Timer
Bracket
Attaching
Screws
W237SE1A
Terminal
Block Plug
Ground Wire
Terminal
Locking
Tabs
Ground
Wire
Timer
36007 37
W003
WARNING
b. TIMER INSTALLATION (Metered
Models):
(1) Place clutch on timer shaft and tighten
setscrew. Refer to Figure 11.
NOTE: When installing clutch, be sure clutch
moves freely after setscrew is tightened.
(2) Attach timer to timer bracket using two
screws.
(3) Reconnect wire harness terminal block
plug and ground wire to timer.
(4) Carefully place timer and timer bracket
down inside meter case so keyhole slot in
bracket fits over the head of shoulder
screw. Refer to Figure 9.
(5) After positioning timer bracket over
shoulder screw, slide timer and bracket
forward until bottom front of bracket
contacts rear of coin vault in meter case.
Refer to Figure 9.
(6) While holding timer bracket up against rear
of coin vault, install cap screw and tighten
firmly. Refer to Figure 9.
(7) Make sure wire harness is routed along
bottom of meter case so it will not interfere
with any moving parts in meter case.
c. TIMER REMOVAL (Nonmetered Models):
(1) Loosen two setscrews holding timer knob
to timer shaft.
(2) Remove four screws and lockwashers
holding timer and plate to timer case.
NOTE: When reinstalling timer and plate,
lockwashers must be between heads of screws and
timer plate.
(3) Pull timer and plate out of timer case as far
as wires will permit.
NOTE: Disconnect ground wire from ground
terminal on timer.
(4) Pull wire harness and blocks through into
timer case; then disconnect timer harness
from control hood harness at quick
disconnect block.
(5) Remove two screws holding timer to timer
plate.
(6) Disconnect wires from timer.
rewiring timer.
Figure 11
Setscrew
W238SE1A
Clutch
38 36007
W003
WARNING
33. METER OR TIMER CASE ASSEMBLY
a. METER CASE REMOVAL (Metered
Models):
screws, and lay assembly forward on
(2) Disconnect timer harness from control
hood harness at disconnect blocks. Refer to
Figure 7.
(3) Remove timer assembly. Refer to
Paragraph 32.
(4) Remove cap screw, lockwashers and nut
holding meter case to end of control hood.
(5) Remove coin drawer.
(6) Remove shoulder screw and capscrew
from inside meter case.
NOTE: When installing meter case, shoulder screw
must be installed in outer hole to enable timer
bracket to slide under screw head. Refer to Figure 9.
(7) Remove front panel assembly. Refer to
Paragraph 36.
(8) Remove carriage bolts and locknuts
holding meter case to cabinet top.
(9) Carefully remove meter case from cabinet
top.
b. TIMER CASE REMOVAL (Nonmetered
Models):
(1) Remove timer from timer case. Refer to
Paragraph 32, step c.
screws and lay assembly forward on a
protective pad on cabinet top. Refer to
Figure 6.
(3) Remove cap screw, lockwashers and nut
holding timer case to control hood. Refer to
Figure 13.
(4) Remove front panel assembly. Refer to
Paragraph 36.
(5) Tape loading door closed and lift cabinet
top to a vertical position.
(6) Remove carriage bolts, vinyl washers,
lockwashers, and nuts holding timer case
to cabinet top.
(7) Support timer case and remove screw and
fiber washer holding rear of case to cabinet
top.
Figure 12
Lockwasher
W239SE1A
Timer
Attaching
Screw
Timer Plate
Attaching Screw
Timer
Knob
Screws
Timer
Timer
Case
Figure 13
W240SE1A
Timer
Case
Screw
Timer Case
Attaching Hardware
36007 39
W003
WARNING
34. DRAIN HOSE ELBOW
a. Loosen hose clamp and remove drain hose from
elbow. Refer to Figure 14.
b. Remove screws holding elbow to rear of
washer cabinet. Refer to Figure 14.
c. Pull elbow out through opening in cabinet far
enough to loosen inner clamp, then loosen
clamp and remove elbow from inner hose.
NOTE: When installing elbow on inner hose, DO
NOT allow hose inside of washer to twist! Direct
elbow toward drain receptacle and secure elbow to
washer cabinet.
35. LOADING DOOR
a. Open loading door. Refer to Figure 15.
b. Remove two screws holding left hinge to door
and remove hinge. Refer to Figure 15.
c. With loading door raised to vertical position,
swing left side of door toward front of washer.
Refer to Figure 16, procedure one.
d. Rotate loading door so door is upside down.
Refer to Figure 16, procedure two.
e. Remove loading door, right door hinge and
bushing from cabinet top. Refer to Figure 16,
procedure three.
NOTE: Reverse procedures when installing loading
door.
Figure 14
Elbow
Attaching
Screws
W242SE1A
Drain
Hose
Hose
Clamp
Figure 15
Loading
Door
W287SE1A
Hinge
Attaching
Screws
Right
Hinge
Left
Hinge
40 36007
Figure 16
Door
Front
W288SE3A
Door
Front
W289SE3A
Door
Front
W290SE3A
Procedure One
Procedure Two
Procedure Three
36007 41
W003
WARNING
36. FRONT PANEL ASSEMBLY
a. Remove two screws from bottom edge of front
panel. Refer to Figure 17.
b. Pull bottom of panel away from washer until
hold-down clips (located on top flange of
panel) disengage from slots in cabinet top.
HOLD-DOWN CLIPS:
Compress hold-down clips enough to remove
them from slots in top flange of panel.
GUIDE LUGS:
Remove screws holding guide lugs to side flanges
of front panel.
BRACE:
Remove screws holding brace to side flanges of
front panel. Remove brace from front panel by
swinging one end toward bottom of front panel
and remove brace.
Figure 17
W292SE3A
Front Panel
Screws
Hold-Down
Clip
Cabinet Top
Hold Down
Screws
42 36007
W003
WARNING
37. BELTS
a. PUMP BELT (Removal or Installation):
(1) Remove front panel. Refer to Paragraph
36.
(2) Remove front mounting screw and loosen
rear mounting screws holding pump and
bracket to washer base. Refer to Figure 18.
Pivot entire assembly toward motor to
loosen belt tension.
NOTE: Rear holes in pump mounting bracket are
slotted; therefore, it is not necessary to remove rear
screws.
(3) Run belt off motor pulley, then remove belt
from pump pulley.
NOTE: After installing pump belt, adjust belt.
b. DRIVE BELT (Removal):
(1) Remove front panel. Refer to Paragraph
36.
(2) Remove two front mounting screws and
loosen rear mounting screw holding pump
and bracket to washer base. Pivot entire
assembly toward motor to loosen belt
tension. Refer to Figure 18.
(3) Reach in through front of motor mount and
move idler lever to the left to release
tension on belt.
IMPORTANT: Use care when releasing idler lever
tension. If idler spring or helper spring are
overstretched, washer operation will be affected.
(4) While holding idler lever, reach in and
around right side of motor and run belt off
right side of large drive pulley. Refer to
Figure 21.
(5) Remove belt from motor pulley and pull
belt out through front of motor mount.
IMPORTANT: Drive belt MUST be replaced with
belt No. 28808 (special clutch-type belt) for proper
washer operation.
BELT DRIVEN PUMP
Figure 18
W283SE1E
Pump
Bracket
Mounting
Screws
Pump
Belt
36007 43
Figure 19
Screw
Hose
Clip
W192PE3E
Pump
Mounting
Screw
Hose Support
Hose
Clamp
Pump-to-Elbow
Hose
Outer Tub
Drain
Elbow
Tub-to-Pump
Hose
Hose Clamp
Hose Clamp
Hose
Coupler
Drain
Hose
Hose
Clamps
Pump
Mounting
Bracket
Screw
31969
Pump Assembly
(Includes four
31098 Screws)
44 36007
W003
WARNING
c. DRIVE BELT (Installation):
NOTE: If new belt is replacing a burned belt, motor
pulley "V" groove must be polished with a fine (320
grit) emery cloth to remove rubber residue. Residue
will affect washer's spin operation.
(1) Push belt in through front of motor mount
and place belt on motor pulley.
(2) Reach in and around right side of motor
and, starting with belt on right side of large
drive pulley, run belt onto pulley.
(3) Reach in through front of motor mount and
move idler lever to the left.
tension. If idler spring or helper spring are
(4) While holding idler lever, reach in and
around right side of motor and place belt on
idler pulley. IDLER PULLEY MUST
RIDE ON OUTSIDE OF BELT.
NOTE: Drive belt adjustment is not required after
installation.
(5) Install pump belt and adjust. Refer to
Paragraph 63.
Figure 20
The round spring
hook must be
hooked in rear
hole for proper
idler lever operation
W248SE3B
Motor
Mounting
Bracket
Helper
Spring
36007 45
W003
WARNING
38. MOTOR AND MOUNTING BRACKET
a. Remove front panel assembly. Refer to
Paragraph 36.
b. Disconnect wire harness from motor switch by
pressing down on locking tab on top of
connection block and at the same time pull
connection block away from motor switch.
Refer to Figure 21.
c. Remove washer belts. Refer to Paragraph 37.
d. Remove four screws holding motor and
mounting bracket to washer base. Then lift
complete assembly out of washer. Refer to
Figure 21.
e. Remove nuts, steel washers, spacers and rubber
mounts holding motor to mounting bracket. Lift
motor off mounting bracket and remove
balance of rubber mounts and steel washers
from motor mounting studs. Refer to Figure 22.
IMPORTANT: When installing motor on mounting
bracket, position motor with switch facing toward
left side of mounting bracket.
NOTE: Refer to Figure 22 for motor and mounting
bracket assembly sequence.
39. IDLER LEVER AND PULLEY
Paragraph 36.
Refer to Figure 21.
mounting bracket to the washer base. Then lift
Figure 21.
e. Remove nut, washer and bolt holding idler
lever and pulley to motor mounting bracket.
NOTE: Refer to Figure 22 for idler lever and pulley
assembly sequence.
f. Apply No. 03637P Lubricant to area of idler
lever that makes contact with motor mounting
bracket.
Figure 21
W267SE3A
Motor
Switch
Motor Mount
Attaching Screws
Connection
Block
Locking
Tab
Switch
Attaching Screw
46 36007
Figure 22
Nut/Screw
(Attachment
Varies by Model)
Motor
Switch
Motor
Pulley
Roll Pin
Motor Pulley
(Pump)
Roll Pin
Locknut
Screw
Spring
Helper
Spring
Locknut
Clip
Idler
Lever
Washer
Shoulder
Bolt
Mounting
Bracket
Locknut Motor Mount
Post
Motor Mount
(Rubber)
Screw
Motor Mount
Post
Motor Mount
(Rubber)
Belt
(Agitate and
Spin)
Belt
(Pump)
Retainer
Ring
Idler
Shaft
Washer
(Felt)
Washer
(Nylatron)
W122PE3D
Idler Pulley
Motor
Assembly
Motor
Shield
36007 47
W003
WARNING
40. MOTOR DRIVE PULLEY OR PUMP
PULLEY
Paragraph 36.
Refer to Figure 21.
mounting bracket to washer base. Then lift
Figure 21.
e. Lay motor and mounting bracket on its side.
NOTE: To remove pulleys, support motor shaft (to
prevent bending drive shaft) and drive out pulley
roll pins.
41. MOTOR SWITCH
Paragraph 36.
b. Remove two nuts or screws holding motor
shield to motor and remove shield. Refer to
Figure 21.
c. Disconnect wire harness from motor switch by
Refer to Figure 21.
IMPORTANT: To avoid an open circuit, DO NOT
pull on terminal block wires when removing block
from motor switch as this could damage wires or
connection or connection crimpings. Before
attaching wire harness connection block to motor
switch, be sure all male terminals on motor switch
are straight and are capable of accepting terminals
from the wire harness connection block.
d. Remove screw holding motor switch to motor
and remove switch. Refer to Figure 21.
e. Disconnect internal motor leads from motor
switch terminals.
NOTE: Refer to Wiring Schematics, SECTION 10
for rewiring internal switch wires.
42. PUMP ASSEMBLY
Paragraph 36.
b. Remove pump belt. Refer to Paragraph 37.
c. Remove rear mounting screws holding pump
and bracket to washer base.
d. Slide pump and mounting bracket toward rear
of washer and lift assembly out of washer.
e. Loosen hose clamps and remove hoses from
pump assembly. Refer to Figure 23.
IMPORTANT: There will always be some water
that will remain in outer tub. Therefore, before
removing hoses from pump, hoses will have to be
pinched off or drained to prevent water spillage.
f. Remove four screws holding pump to mounting
bracket.
NOTE: Refer to Figure 23 for pump and mounting
bracket assembly sequence.
Figure 23
Pump
Assembly
Pump
Mounting
Bracket
Hex Head
Screw
W250SE1A
Mounting
Bracket to
Base Screw
48 36007
W003
WARNING
43. AGITATOR
a. Open loading door.
b. Remove agitator by placing two agitator hooks,
No. 254P4P, under bottom edge of agitator.
Refer to Figure 24.
IMPORTANT: Hooks should be positioned 180
degrees apart and must be placed under agitator
vane for greater stability. If hooks are placed
between vanes, damage to agitator may occur.
c. Using a rocking motion (back and forth)
carefully lift agitator off drive bell.
44. CABINET TOP ASSEMBLY
a. Remove front panel. Refer to Paragraph 36.
b. METERED MODELS:
(1) Remove timer assembly. Refer to
Paragraph 32, step a.
(2) Remove shoulder screw and cap screw
from inside meter case.
c. Remove two cabinet top hold-down screws.
Refer to Figure 17.
NOTE: When lowering cabinet top into position or
reinstalling cabinet top, pivot outer tub forward far
enough to prevent damaging (bending) out-of-
balance switch lever.
d. Tape loading door closed and lift cabinet top to
a vertical position by hinging it on the rear
hold-down brackets.
NOTE: Cabinet top is self supporting, however, a
small chain may be used for additional support.
Refer to Figure 25.
Figure 24
W247SE1A Agitator
No. 254P4P
Agitator
Hooks
Figure 25
Chain
W252SE1A
36007 49
W003
WARNING
45. CABINET TOP ASSEMBLY REMOVAL
a. Open control panel assembly. Refer to
Paragraph 31.
b. Disconnect pressure hose from pressure switch.
IMPORTANT: When installing pressure hose, blow
air into hose before connecting hose to switch to
remove any moisture that may have accumulated in
the hose.
c. Push base wire harness block and pressure hose
down through hole in cabinet top.
d. Tape loading door closed.
e. Open cabinet top assembly. Refer to Paragraph
44.
f. Lift front of cabinet top slightly and pull
forward to disengage from rear hold-down
brackets.
g. Pull top forward far enough to permit
disconnecting ground wires from top rear
corner gusset of washer cabinet. Refer to
Figure 26.
h. Disconnect wires from mixing valve solenoids
at rear of washer. Refer to Figure 26.
rewiring mixing valve solenoids.
i. Carefully lift cabinet top off washer and set on
protective padding.
To reduce the risk of serious injury, be
careful not to damage door switch and out-
of-balance switch assembly when removing
cabinet top.
WARNING
50 36007
Figure 26
Pressure
Hose
W314SE3D
Corner
Gusset
Ground
Wire
Mixing
Valve
Wire
Harness
Disconnect
Blocks
274P4
Tub Cover
Tool
36007 51
W003
WARNING
46. AGITATOR DRIVE BELL AND SEAL KIT,
NO. 36443P
IMPORTANT: If water is present in washtub, spin
and pump out before attempting to remove drive
bell and seal assembly.
a. Remove agitator. Refer to Paragraph 43.
b. Remove plug, screw and o-ring washer from
top of drive bell.
NOTE: Use No. 294P4 Drive Bell Tool to remove
drive bell from transmission shaft.
NOTE: Drive Bell Tool, No. 253P4, must be
updated with jaws, No. 294P4A, and Bolt, No.
294P4B, to remove the 36443 Drive Bell.
c. Back bolt out of 294P4 Drive Bell Tool
approximately three quarters of the way. Refer
to Figure 27.
d. Place tool over drive bell, making sure indent
on jaws line up with side slots on drive bell.
Refer to Figure 28.
e. Thread bolt down through hole in top of drive
bell until it bottoms out.
f. Place lip of each jaw under bottom edge of
drive bell, making sure indent on jaws line up
with wide slots on drive bell. Tighten wing nuts
on tool to hold jaws firmly against drive bell.
Refer to Figure 28.
g. Using an adjustable wrench, turn large nut on
tool counterclockwise to pull drive bell from
transmission output shaft. Refer to Figure 29.
IMPORTANT: If large nut is turned clockwise
when pulling drive bell, you will twist off the
quarter inch bolt.
Figure 27
L021IE1A
Bolt
Indent
Jaws
Jaw
Lip
Large
Nut
Wing
Nut
Figure 28
Wide
Slot
Drive
Bell
Jaw
Jaw
Wing
Nuts
W298SE1A
52 36007
W003
WARNING
h. After drive bell has been pulled, remove tool
and drive bell by turning quarter inch bolt out of
transmission output shaft.
i. Loosen wing nuts and remove drive bell from
tool.
j. Remove old seal from hub assembly by:
(1) Placing a flat bladed screwdriver between
bottom edge of seal and hub.
(2) Using washtub bolts as a pry area pop off
lower seal bead.
(3) Grasping bottom of seal pull straight up
freeing upper seal bead.
k. Thoroughly clean all foreign material from seal
mounting area of hub assembly, bronze bearing
and washer. Refer to Figure 30.
l. Lubricate new seal with liquid soap or soapy
water to aid in assembly of seal onto hub. Refer
to Figure 31.
m. Apply a small amount of supplied grease, No.
36765P, to inside sealing lips of seal. Refer to
Figure 31.
IMPORTANT: DO NOT allow any lubricants to
come in contact with outside surface of seal.
n. Apply remainder of supplied grease, Part No.
36765P, to exposed surface of washer between
transmission output shaft and seal.
o. Place new drive bell seal onto hub and carefully
push into position using large end of No. 293P4
Seal Tool. Refer to Figure 32.
IMPORTANT: Using a small pocket mirror, check
entire circumference of bottom seal flange to make
sure seal is pressed down against shoulder on hub;
there should be no gap!
Figure 29
W293SE1A
Turn Adjustable Wrench
Counterclockwise
To Remove Drive Bell
Figure 30
Figure 31
W294SE1A
Hub Shoulder
Hub
Assembly
Hex
Nut
Transmission
Output Shaft
Washer
Bronze
Bearing
W295SE1B
Seal
Hub
Assembly
Transmission
Output Shaft
Apply Grease To
Inside Sealing Lips
36007 53
W003
WARNING
p. Turn the No. 293P4 Seal Tool upside-down and
place the small end over transmission output
shaft and onto the seal. Refer to Figure 33.
q. Push down on tool with a quick motion until it
bottoms out and the top of seal is fully seated.
Refer to Figure 33.
INSTALLING DRIVE BELL:
a. Position new drive bell over transmission
output shaft. Rotate drive bell until splines in
drive bell line up with splines on transmission
output shaft.
b. Place No. 294P4 Bell Tool over top of drive
bell. Screw bolt into transmission output shaft
until it bottoms out.
NOTE: It is not necessary to clamp tool jaws on
drive bell during this operation.
c. Using an adjustable wrench, turn large nut on
tool clockwise to force drive bell down onto
transmission shaft until drive bell bottoms out
on shaft.
d. Turn quarter inch bolt out of transmission shaft
and remove tool.
e. Place new o-ring onto new shoulder screw.
Thread shoulder screw down through hole in
top of drive bell and into transmission shaft.
NOTE: Tighten new shoulder screw to
approximately 60 to 80 inch-pounds.
f. Place new plug over hole in drive bell and
firmly press into place using palm of your hand.
NOTE: It may be necessary to insert the end of a
paper clip along side of plug as it is pressed into
drive bell to release entrapped air.
IMPORTANT: When fully seated plug should not
extend above drive bell more than 1/8 in. (3.2 mm).
g. Place agitator on top of drive bell. Slowly rotate
agitator until fingers on underside of agitator
line up with large slots on drive bell.
h. A sharp blow on top of agitator with palm of
your hand will force agitator down onto drive
bell, allowing fingers on underside of agitator
to lock under bottom edge of drive bell.
NOTE: Do not push agitator onto drive bell any
further than necessary.
Figure 32
Figure 33
W296SE1A
Hub
Assembly
293P4
Seal Tool
W297SE1A
Hub
Assembly
Bottom
Seal Flange
Top of
Seal
Hub
Shoulder
Apply
36765P
Grease
(Step n)
54 36007
W003
WARNING
47. OUT-OF-BALANCE SWITCH ASSEMBLY
a. Open control panel assembly. Refer to
Paragraph 31.
b. Move switch lever off switch plunger by
moving lever back under cabinet top. Refer to
Figure 35.
c. Remove switch as follows:
SWITCH CLIP MODELS:
(1) Place blade of a small screwdriver, or
similar device, between front of switch and
switch holder. Refer to Figure 34.
(2) Slide blade to the left to disengage switch
clip tab holding switch to switch holder.
Refer to Figure 35.
(3) Disengage opposite end of switch clip tab
from holder and remove switch out through
opening in cabinet top.
(4) Remove switch clip from old switch and
place through holes in new switch. Refer to
Figure 36.
(5) Place switch tool, Part No. 272P4, over
switch clip tabs as shown in Figure 36.
(6) Carefully place switch down into switch
holder; line up the switch clip tabs with
slots in switch holder. Refer to Figure 37.
(7) Place a putty knife, or similar device, on
backside of switch clip and push on switch
clip as you carefully pull the switch tool
out between switch and holder, allowing
switch clip tabs to engage with slots in
holder. Refer to Figure 38.
TAPPING SCREW MODELS:
(1) Place a thin piece of metal or paper in front
of switch to keep screws from falling
through holes in switch holder.
(2) Using an l/4 in. open-end wrench loosen
tapping screws securing switch to switch
holder. Refer to Figure 34.
(3) Withdraw switch and screws from switch
holder.
(4) Insert tapping screws into holes in switch.
(5) Place a thin piece of metal or paper in front
of switch to keep screws from falling
through holes in switch holder.
(6) Place switch assembly into switch holder.
Refer to Figure 34.
(7) Tighten tapping screws using an 1/4 in.
open-end wrench and torque to 10
inch/pounds.
Figure 34
Screwdriver
W172SE1A
Cabinet
Top
Screwdriver
Switch Clip
Tabs
Cabinet
Top
W273SE1A
Tapping
Screws
SWITCH CLIP INSTALLATION
TAPPING SCREW INSTALLATION
36007 55
W003
WARNING
NOTE: Make sure switch is secure within holder by
wigging it back and forth.
d. Reset switch lever by raising and lowering
loading door.
NOTE: Be sure switch lever tab locates itself on top
of switch plunger.
e. Reconnect wires to switch terminals.
rewiring switch.
f. Reinstall control panel assembly on cabinet top.
Figure 35
W171SE1A
Cabinet
Top
Switch
Lever
Push
Here
Figure 36
Figure 37
Switch
W174SE1A
Switch
Clip
Tabs
272P4
Switch
Tool
Cabinet
Top
W175SE1A
272P4
Switch Tool
Switch Holder
Slots
Switch
Clips
Switch
Holder
56 36007
W003
WARNING
48. MIXING VALVE ASSEMBLY
b. Open cabinet top assembly. Refer to Paragraph
44.
c. Remove two screws holding mixing valve to
mounting bracket at rear of washer cabinet.
Refer to Figure 39.
NOTE: When installing mixing valve, tab on
bottom flange must be placed in positioning hole in
mounting bracket.
d. Pull mixing valve out toward front of washer
far enough to permit disconnecting water inlet
and fill hoses from mixing valve. Refer to
Figure 39.
e. Remove wires and quick disconnect blocks
from mixing valve solenoid terminals. Refer to
Figure 39.
rewiring solenoid.
Figure 38
Putty
Knife
W176SE1A
272P4
Switch
Tool
Cabinet
Top
Switch
Clip Tabs
Switch
Holder
Slot
Figure 39
H
C
Hose
Clamp
W322SE1A
Ground
Screw
Filler
Hose
Wire
Harness
Disconnect
Terminals
Mixing
Valve
Attaching
Screws
36007 57
W003
WARNING
49. OUTER TUB COVER AND CLOTHES
GUARD
b. Open cabinet top. Refer to Paragraph 44.
c. Loosen hose clamp and remove filler hose
from outer tub cover. Refer to Figure 40.
NOTE: When installing filler hose, white line on
hose must be aligned with line located on top side of
outer tub cover. Refer to Figure 40.
d. There are eight tub cover hold-down tabs that
snap over the outer tub flange. Using special
tub cover tool, Part No. 273P4, insert two
prongs of tool underneath each side of tandem
tabs. Tilt tool toward center of tub cover and at
the same time lift upward on cover to unsnap
hold-down tabs from outer tub flange. One by
one, disengage each of the eight hold-down tabs
from outer tub flange and remove cover. Refer
to Figure 40.
Figure 40
W314SE3B
Line On
Cover
Hose
Clamp
Filler
Hose
Hold-Down
Tabs
Outer
Tub Cover
273P4
Tub Cover
Tool
58 36007
W003
WARNING
IMPORTANT: When installing outer tub cover,
always use a new cover gasket.
NOTE: Clean and remove any foreign material in
gasket groove of outer tub cover and outer tub
flange.
e. Lay gasket into gasket groove of tub cover.
Refer to Figure 41.
f. Using your fingers, press gasket down into
gasket groove of tub cover. Avoid pressing
gasket past ends of hold-down tabs.
IMPORTANT: Care must be taken not to twist or
bunch gasket in any one area to avoid leaks after
assembly.
g. Install gasket past ends of hold-down tabs to
bottom of gasket groove using semi-curled end
of tub cover tool Part No. 273P4.
NOTE: Tub cover tool Part No. 273P4 is designed to
spread open hold-down tabs to prevent tearing of
gasket during installation.
h. With tub cover tilted at approximately a 45
degree angle, insert the positioning pin into
notch on outer tub flange. Refer to Figure 42.
i. Lower cover and push down firmly on top of
hold down tabs until tabs snap over edge of
outer tub flange.
j. Cross over to opposite side of tub cover and
push down firmly on top of hold down tabs
until tabs snap over edge of outer tub flange.
Continue with this criss-cross pattern, until tub
cover is fully seated. Visually check each tab
area again to ensure cover is seated.
Figure 41
Hold-Down
Tabs
W208SE3B
Hold-Down
Tabs
Press Gasket Into
Groove Using Your
Fingers
273P4
Tub Cover
Tool
Tub Cover
Gasket
36007 59
Figure 42
Outer
Tub
W255SE3B
Outer
Tub Cover
Outer
Tub
Cover
Gasket
Tub
Flange
Place fingers under this
area and pull out and
away from tub and at
the same time lift up on
tub cover to remove
cover off tub flange.
Outer Tub
Cover
Outer
Tub
Dimples
Tub Cover
Clip Area (8)
Positioning
Tab
(Viewed from
underside
of cover)
45
60 36007
W003
WARNING
k. Remove four screws and washers holding
washtub to hub. Refer to Figure 43.
IMPORTANT: Porcelain Washtub Models - Use
care when tightening screws to avoid chipping
porcelain on washtub.
l. Lift washtub and clothes guard out of outer tub.
IMPORTANT: When removing washtub and
clothes guard, DO NOT lift up on the clothes guard
as you could damage it. Grasp top flange the
washtub and remove from outer tub.
NOTE: When installing washtub, make sure all
traces of old gasket are removed from bottom of
washtub. When installing washtub, always use a
new gasket between washtub and hub.
m. CLOTHES GUARD REMOVAL:
(1) Place blade of a small screwdriver into
slots between clothes guard and washtub.
Refer to Figure 43.
(2) Carefully pry pins of clothes guard out of
holes in washtub. Refer to Figure 43.
NOTE: As you are prying out pins, lift up on clothes
guard.
(3) Pry pins out of washtub holes
approximately half way around tub before
clothes guard can be removed.
n. CLOTHES GUARD INSTALLATION:
Place clothes guard on top of washtub, making
sure clothes guard pins line up with holes in
washtub. Then carefully push clothes guard
down into washtub until all pins snap into their
respective holes.
Figure 43
Washtub
Screws
W209SE3A Pins
Slots
Washtub
Screws
Clothes
Guard
36007 61
W003
WARNING
50. HUB AND SEAL KIT, NO. 495P3
IMPORTANT: If water is present in washtub, spin
and pump out before removing drive bell.
b. Remove drive bell and seal. Refer to Paragraph
46.
c. Remove outer tub cover and clothes guard.
d. Remove large hex nut, using No. 237P4 Hex
Wrench.
e. Remove and discard spline insert from
transmission tube.
IMPORTANT: Use the supplied spline insert when
reinstalling large hex nut. DO NOT reuse an old
spline insert because the large hex nut may loosen
during washer operation.
f. Remove hub assembly from splines on
transmission tube.
NOTE: A gear puller may be necessary to remove
hub assembly.
g. Remove water seal from outer tub.
IMPORTANT: Use caution when removing seal so
as not to damage outer tub flange or porcelain
finish.
INSTALLING HUB AND SEAL KIT:
a. Thoroughly clean all foreign material from
inner surface of outer tub flange.
IMPORTANT: All foreign material must be
removed from inner surface of outer tub flange
before installing No. 495P3 Hub and Seal Kit.
b. Apply a small amount of No. 27615P Sealant
(supplied in kit) around outer surface of tub
flange. Refer to Figure 44.
IMPORTANT: DO NOT allow sealant to come in
contact with flinger since this could prevent flinger
from keeping moisture out of upper bearing. Refer
to Figure 44.
c. Apply a light film of nonstaining petroleum
jelly (such as Vaseline
) to bronze portion of
water seal and to outer surface of stainless steel
sleeve. Refer to Figure 45.
IMPORTANT: DO NOT over lubricate!
d. Insert stainless steel sleeve into water seal from
bottom of water seal until stainless steel sleeve
is flush with bronze portion of water seal. Refer
to Figure 45.
e. Leaving garter spring on water seal, place new
water seal over outer tub flange (with seal lip on
outside of tub flange). Then press seal into tub
flange opening using moderate finger pressure.
f. Carefully apply a small amount of No. 27615P
Sealant (supplied with kit) around outer edge of
water seal and tub (area located just below
garter spring.) Refer to Figure 45.
IMPORTANT: DO NOT allow sealant to contact
sealing surface of water seal because it will cause a
water leak.
g. Lubricate inner splines of new hub assembly
(supplied in kit) with No. 27604P Anti-Seize
Compound.
h. Carefully place new hub assembly on splined
transmission tube.
Figure 44
Apply Bead
of No. 27615P
Sealant
(Step b)
W179SE1E
Outer
Tub Flange
Flinger
62 36007
W003
WARNING
IMPORTANT: Firmly push hub assembly down
against outer tub seal and hold in this position
during the next three steps.
i. While holding down hub assembly, place new
spline insert (with fingers pointing upward)
over transmission tube until it bottoms out on
hub assembly.
j. Place large hex nut over transmission tube
(with larger inside bevel toward spline insert)
then finger tighten large hex nut.
k. Torque large hex nut between 40 to 70 foot
pounds (54 to 95 Nm).
NOTE: If torque wrench is not available, place No.
237P4 hex wrench over large hex nut then tap hex
wrench with a hammer until hub assembly turns or
until large hex nut will no longer tighten.
l. To install No. 27125 washtub gasket, follow
these steps:
(1) Thoroughly clean all foreign material from
seal surface area of hub and bronze
bearing.
(2) Apply a small amount of nonstaining
petroleum jelly (such as Vaseline
) to both
surfaces where gasket will contact hub
assembly and bottom of washtub.
(3) Carefully place No. 27125 washtub gasket
(supplied in kit) on hub assembly.
NOTE: Ensure holes in gasket are aligned with
holes in hub assembly and all traces of original
washtub gasket are removed from bottom of
washtub.
m. Grasp top flange of washtub and carefully
lower washtub down onto gasket and hub
assembly.
IMPORTANT: Before setting washtub into place,
make sure holes in hub assembly are aligned with
holes in gasket.
Figure 45
W180SE3A
Stainless Steel
Sleeve
Lubricate
(Lubricate per
Step "c")
Bronze Portion
Of Seal
Flush
Garter
Spring
Apply Bead Of
No. 27615P
Sealant Here
(Step "f")
Insert
Sleeve From
Bottom Side Of
Seal
Apply Bead Of
No. 27615P
Sealant Here
(Step "f")
Garter
Spring
Press Here
To Assemble
Water
Seal
Lubricate
(Lubricate per
Step "c")
36007 63
W003
WARNING
n. Secure washtub to hub assembly using four cap
screws and four gaskets from 27202P Screw
and Gasket Kit (supplied in kit). Install supplied
outer tub cover gasket and outer tub cover.
IMPORTANT: Porcelain Washtub Models Use
care when tightening cap screws to avoid chipping
or damaging porcelain finish.
o. Install supplied outer tub cover gasket and outer
tub cover. Refer to Paragraph 49.
IMPORTANT: When installing outer tub cover
always use a new outer tub cover gasket.
p. Install drive bell and seal. Refer to Paragraph
46.
q. Reinstall agitator.
r. Reinstall cabinet top and front panel.
s. Close loading door, set washer timer to final
spin, start washer and allow empty washtub to
spin for 30 to 60 seconds.
IMPORTANT: Setting washer to spin allows
petroleum jelly (applied to bronze portion of water
seal) a chance to cover seal surface before water is
added to washer.
51. OUTER TUB ASSEMBLY
b. Open cabinet top. Refer to Paragraph 44.
c. Remove outer tub cover. Refer to Paragraph
49.
d. Remove drive bell and seal. Refer to Paragraph
46.
e. Remove hub and seal assembly. Refer to
Paragraph 50.
NOTE: When reinstalling or replacing outer tub,
always install a new No. 495P3 Hub and Seal Kit.
f. Reach in through front of motor mounting
bracket and move idler lever to left to release
tension on belt.
tension. If idler lever spring, or helper spring, are
g. While holding idler lever, reach in and around
right side of motor and run belt off right side of
pulley.
IMPORTANT: When removing or reinstalling
complete outer tub into washer (with transmission,
balance ring and pivot dome attached), damage
could occur to idler lever if idler spring and helper
spring are left hooked to motor mounting bracket.
With idler spring and helper spring hooked to
motor mounting bracket, idler lever extends out
through rear of bracket. When removing or
reinstalling complete tub assembly, idler lever is in
the way and can be damaged (bent), or idler pulley
could be chipped. A bent idler lever will cause
misalignment of idler pulley with drive belt, and a
chipped idler pulley will damage belt.
We recommend that before removing or reinstalling
the complete tub assembly, you unhook the idler
spring and helper spring and move the idler lever
out of the way. This will prevent the possibility of
idler lever or pulley damage.
h. Using No. 289P4 Spring Hook Tool, unhook
seven centering springs from lower edge of
outer tub skirt. Refer to Figure 46.
IMPORTANT: When installing centering springs,
make sure spring hook is fully seated in hole in tub
skirt. Mark the word "FRONT" on front side of
outer tub so complete tub module can be reinstalled
in same position.
i. Disconnect hose from bottom of outer tub.
j. Remove pressure hose from pressure bulb.
Then remove tape holding pressure hose to
outer tub. Refer to Figure 54.
k. Grasp outer tub and lift complete tub module
assembly (with transmission, balance ring and
pivot dome attached) straight up and out of
washer cabinet.
64 36007
W003
WARNING
l. Turn outer tub upside-down and set on
protective padding.
m. Remove screws holding each support leg to
outer tub. Then lift transmission, balance ring
and pivot dome off tub. Refer to Figure 47.
NOTE: To prevent porcelain damage, leg plates
must be installed on outside of outer tub flange
when reinstalling support legs. Do not overtighten
screws as this could cause stripping or porcelain
damage. Tighten screws to between 90 and 130
inch-pounds.
n. Turn outer tub upright and remove pressure
bulb and grommet.
NOTE: When installing grommet into outer tub,
thicker lip of grommet must be installed to outside
of tub. Lubricate outer surface of large opening of
pressure bulb with liquid soap to aid when
reassembling pressure bulb into grommet.
Figure 46
Centering
Spring
W256SE1A
Holes
Tub
Skirt
Figure 47
W257SE3A
Screw
Transmission
Assembly
Drive
Pulley
Pivot
Dome
Brake
Assembly
Leg
Plate
Balance
Ring
Lower
Bearing
Housing
Pivot Dome
Attaching
Screws
36007 65
W003
WARNING
52. DRIVE PULLEY AND HELIX
a. Remove outer tub from washer. Refer to
Paragraph 51.
b. Remove screw, washer and helix holding drive
pulley to input shaft of transmission assembly.
Refer to Figure 48.
c. Lift drive pulley up and out from between tub
support legs.
NOTE: When reinstalling pulley, place a small
amount of lubricant to top side of drive pulley that
will be contacting flat washers. Lubricate helix
ramps and bore with a small amount of lubricant.
Refer to Figure 49.
IMPORTANT: DO NOT OVER LUBRICATE!
Excess lubricant can be thrown into pivot dome
area during normal operation of washer. Any
lubricant on pivot dome or isolator will cause
premature tripping of the out-of-balance switch.
This condition will persist until lubricant is
removed.
Figure 48
W271SE3A
Washer
Drive
Pulley
Cap Screw
Helix
66 36007
Figure 49
Bearing
Bearing
Housing
Assembly
(Lower)
Brake
Assembly
Spring
Washer
(Thick)
Washer
(Thin)
Helix
Washer
Cap Screw
Pivot
Dome
Washer
Base
W183SE3C
Brake
Pad
Rubber
Sleeve
Shoulder
Screw
Support Leg
Drive Pulley
Apply
Lubricant
Here
Snubber Pad
and Isolator
Assembly
Apply
Lubricant
Here
DO NOT
LUBRICATE
36007 67
W003
WARNING
53. BRAKE ASSEMBLY
Paragraph 51.
b. Remove drive pulley and helix from outer tub.
c. Remove two flat washers from transmission
shaft. Refer to Figure 49.
IMPORTANT: Two large flat washers must be in
place between spring and drive pulley when
reassembling. Thicker washer must contact top side
of drive pulley. Refer to Figure 49 for assembly
sequence.
d. Using a right angle needle nose pliers, remove
spring from around lower transmission tube
(located inside brake assembly). Refer to
Figure 49.
NOTE: Remove spring by turning in a
COUNTERCLOCKWISE direction (looking from
lower end of input shaft of transmission assembly).
e. Remove three screws holding brake pads,
rubber sleeves and brake assembly to lower
bearing housing, then remove brake assembly
and pads off bottom of transmission assembly.
Refer to Figure 49.
IMPORTANT: When reinstalling brake assembly,
we recommend replacing brake pads. DO NOT
replace just the worn pads. Apply a small amount of
No. 26594P Silicone Lubricant to both sides of each
brake pad where it will contact brake assembly.
IMPORTANT: DO NOT OVER LUBRICATE!
Excess lubricant can be thrown into pivot dome
area during normal operation of washer. Any
lubricant on pivot dome or snubber pad and
isolator assembly will cause premature tripping of
the out-of-balance switch. This condition will
persist until lubricant is removed.
NOTE: Refer to Figure 49 for assembly sequence.
NOTE: When installing spring, be sure it is inserted
into groove in large splines of lower transmission
tube. Use tool, No. 242P4, for installing spring.
f. After brake is installed, put washer through the
following check to make sure brake is operating
properly.
(1) Turn off electrical power to washer.
(2) Turn drive pulley one complete revolution
in agitation direction, then push drive
pulley up against brake.
(3) Check for a .030 minimum gap between
drive pulley and helix ramp surfaces.
IMPORTANT: If gap is less than .030, brake may
not stop washtub from spinning in the required
seven seconds because brake will not close properly.
(4) Turn on electrical power to washer and
start washer in final spin.
NOTE: After washtub has been spinning for two
minutes, spin speed should be approximately 580
RPM. If not. the cause could be dragging brake
pads. If problems occur with steps 3 or 4, remove
brake assembly and correct problem.
54. LOWER BEARING HOUSING
Paragraph 51.
b. Remove drive pulley and helix. Refer to
Paragraph 52.
c. Remove brake assembly from outer tub. Refer
to Paragraph 53.
d. Remove three screws holding lower bearing
housing to tub support legs. Refer to Figure 49.
e. Rotate bearing housing past legs, then carefully
lift bearing housing off transmission tube.
NOTE: It may be necessary to loosen one leg from
outer tub to rotate housing. Tap lightly on housing
to loosen it from transmission tube.
IMPORTANT: When installing lower bearing
housing, apply No. 27604P Anti-Seize Compound to
area of transmission tube that will be contacting
bearing. Refer to Figure 50.
68 36007
W003
WARNING
BEARING REMOVAL:
a. Support bearing housing around outside
diameter of bearing opening and carefully press
bearing out of housing.
b. Clean all foreign material from inner diameter
of bearing opening.
c. Clean any foreign material from outside
diameter of new bearing.
d. Apply a retaining compound (such as Loctite)
to outside diameter of new bearing and
carefully press new bearing into housing (with
sealed side facing up).
IMPORTANT: Press new bearing into housing by
pressing on outer race of bearing only, and press
until bearing bottoms out in housing.
55. TRANSMISSION ASSEMBLY
Paragraph 51.
b. Remove drive pulley and helix from outer tub.
c. Remove brake assembly from outer tub. Refer
to Paragraph 53.
d. Remove lower bearing housing from outer tub.
NOTE: It may be necessary to tap lightly on bearing
housing to loosen it from transmission tube.
IMPORTANT: When installing lower bearing
housing, pivot dome and brake assembly, apply No.
27604P Anti-Seize Compound to area of
transmission tube that will be contacting bearing.
Refer to Figure 50.
To prevent porcelain damage, leg plates must be
installed on outer tub flange when reinstalling
support legs. (The plates must be installed on
outside of tub flange.) Do not overtighten screws as
this could cause stripping or porcelain damage.
Torque screws between 90 to 130 inch pounds (10 to
15 Nm).
e. Remove four screws and lockwashers holding
transmission assembly to balance ring. Then lift
transmission assembly straight up and out of
balance ring and upper bearing. Refer to
Figure 50.
IMPORTANT: When replacing or reinstalling
transmission assembly, it is important that No.
27604 Anti-Seize Compound be applied to area of
the transmission tubes where they will be contacting
upper and lower bearings. Refer to Figure 50.
When reinstalling transmission assembly, note, if
there is a mark located on outer edge of balance
ring, this mark (if present) indicates the light side of
ring. This light side must be installed at a 9 o'clock
position with center of rack at 12 o'clock when
viewed from top of transmission. Refer to Figure 50.
Carefully lower transmission through balance ring
and upper bearing. DO NOT DROP OR LOWER
TRANSMISSION ASSEMBLY INTO POSITION
TOO HARD. This can cause bearing to move within
bearing housing which will &use vibration, noise,
wear or no spin.
TRANSMISSION DISASSEMBLY: (Refer to
Figure 51 for assembly sequence)
a. Place transmission in a vise with input shaft end
up. Clamp only the case, not the shaft.
NOTE: Supporting transmission in this manner will
allow oil to collect in transmission case.
b. Before disassembling transmission halves,
mark outer edge of transmission case and cover
so the two can be reassembled in the same
position.
c. Place transmission in vise so three of the eight
screws holding transmission case and cover
together are in the twelve, four, and seven
oclock positions.
d. Loosen three screws mentioned in step "c"
approximately two turns. DO NOT remove
these three screws at this time. Remove
remaining five screws and lockwashers
completely.
e. Remove transmission assembly from the vise.
f. While holding transmission by cover end,
gently tap each of the three remaining screws
until the two halves separate. Place assembly
back into vise (cover end up) and remove three
screws and lockwashers.
36007 69
W003
WARNING
g. Remove screw and washer holding reduction
gear to transmission cover and remove gear.
h. Remove special screw, lockwasher and flat
washer holding drive pinion to input shaft.
NOTE: To prevent input shaft from turning during
removal of special screw, place an old helix onto
shaft and hold helix with a locking pliers.
i. Remove drive pinion from input shaft using a
hammer and punch to drive shaft out of pinion.
j. Remove input shaft from transmission cover.
IMPORTANT: Carefully examine area inside cover
tube (seals, bearing, roller clutch, etc.). If oil is
present between seals and bearing, or roller clutch
is bad, it will require replacing complete
transmission cover assembly. Individual
components are not available separately.
k. Remove internal gear, slide and rack from
transmission case.
l. Remove transmission case from vise and drain
the oil.
m. Remove retainer ring from output shaft.
n. Using a hammer and punch, carefully drive
shaft out of agitator pinion.
o. Carefully remove output shaft and washer from
transmission case.
Figure 50
Balance
Ring
W185SE3A
Rack Area of
Transmission
Transmission
Assembly
Marked Side
of Balance
Ring
Apply No. 27604P
Anti-Seize Compound
to this area of
both Upper and
Lower Transmission Tubes
Center
of Rack
70 36007
W003
WARNING
IMPORTANT: Carefully examine area inside
transmission case tube (seals, bearings, etc.). If oil is
present between seals and bearings, it will require
replacing complete transmission case. Seals and
bearings are not available separately.
TO REASSEMBLE TRANSMISSION
ASSEMBLY
IMPORTANT: Wash all components in a cleaning
solution (mineral spirits). Wipe inside of
transmission case and cover with a clean cloth,
dampened with cleaning solution, to remove any
impurities. DO NOT allow cleaning solution to come
in contact with bearings and seals in transmission
case and/or cover.
a. Carefully insert output shaft and washer into
transmission case.
b. Place agitator pinion on splines of output shaft
and press onto shaft.
c. Install retainer ring on output shaft.
d. Place transmission case into a vise. Clamp only
the case, not the shaft.
e. Place rack inside transmission case with rack
resting on bar in case. Agitator pinion must
engage the rack.
NOTE: Put a light film of transmission oil on bar
where the rack will slide back and forth.
f. Position slide in slot on rack.
NOTE: Put a light film of transmission oil in slot on
rack, also, transmission case where internal gear
will ride.
g. Place internal gear into transmission case.
Make sure guide pin on internal gear fits in hole
on slide.
IMPORTANT: Never install a used internal gear in
a new transmission case. If transmission case and
internal gear are to be reused, be sure they are used
as an original set.
h. Refill transmission case with new No. 27243P
Transmission Oil (one fill).
i. To prevent seal damage, insert input shaft into
cover starting at outer end of cover tube.
IMPORTANT: End of shaft with identification
groove must be facing outward. This is the end that
will mate with helix. Refer to Figure 51.
j. Install drive pinion, flat washer, lockwasher
and special screw onto input shaft.
NOTE: Use a thread locking compound on threads
of special screw to prevent screw from loosening on
shaft.
IMPORTANT: Be sure mating surfaces of
transmission cover and case are free of oil or any
other foreign material.
k. Place reduction gear on stub shaft of cover and
install screw and washer.
l. Apply a bead of sealant, No. 37577P Loctite, on
mating surface of transmission case.
IMPORTANT: Bead of sealant should be no more
than one sixteenth inch in diameter. DO NOT allow
any sealant to contact edges of internal gear (sealer
may damage moving parts).
m. Carefully place transmission cover over top of
transmission case. Make sure holes in cover
line up with holes in case, and marked edges of
two halves are aligned.
n. Carefully lower cover onto case.
o. Secure two transmission halves together, using
eight screws removed during disassembly.
Tighten eight screws evenly.
p. Remove complete transmission assembly from
vise.
q. Apply Anti-Seize Compound, No. 27604P, to
smooth area of both transmission tubes that will
be contacting upper and lower bearings. Refer
to Figure 50.
36007 71
Figure 51
W186SE3C
Internal
Gear
Special
Screw
Lockwasher
Washer
Drive
Pinion
Shaft
(Input)
Screw
Washer
Reduction
Gear
Dowel
Pin
Cap
Screw
Dowel
Pin
Transmission
Cover Assembly
Slide
Rack
Agitator
Pinion
Transmission
Case
Assembly
Washer
Shaft
(Output)
Retainer
Ring
Transmission
Oil
(1 Fill)
Identification
Groove
LOCTITE
Use as a sealant between
Transmission Case and Cover
72 36007
W003
WARNING
56. BALANCE RING
a. Remove transmission assembly. Refer to
Paragraph 55.
b. Lift balance ring off outer tub.
IMPORTANT: When reinstalling balance ring,
note, if there is a mark located on outer edge of
balance ring, this mark (if present) indicates light
side of ring. This light side must be installed at a 9
o'clock position with center of rack at 12 o'clock
when viewed from top of transmission. Refer to
Figure 50.
57. UPPER BEARING ASSEMBLY
a. Remove transmission assembly. Refer to
Paragraph 55.
b. Remove screws holding each support leg to
outer tub. Refer to Figure 47.
c. Lift complete pivot dome (with drive pulley,
brake assembly, lower bearing housing,
transmission assembly, and balance ring
attached) off outer tub.
IMPORTANT: To prevent porcelain damage, leg
plates must be installed on outer tub flange when
reinstalling support legs. (Plate must be installed on
the outside of tub flange). Do not overtighten screws
as this could cause stripping or porcelain damage.
d. Remove three screws holding upper bearing
and housing to bottom of outer tub. Refer to
Figure 52.
NOTE: Replace bearing and housing as an
assembly, and be sure flinger is properly positioned
between outer tub and bearing assembly. Refer to
Figure 52.
NOTE: When reinstalling upper bearing assembly
threads of cap screws must be secured using Loctite.
Figure 52
Cap Screw
W196SE3D
Outer
Tub
Upper
Bearing
Housing
Flinger
Ball Bearing
Upper
Bearing
Housing
Flinger
36007 73
W003
WARNING
58. SNUBBER PAD AND ISOLATOR
ASSEMBLY
a. Remove outer tub. Refer to Paragraph 51.
b. Locate split end of snubber pad and isolator
assembly strip and using a flat blade
screwdriver, carefully unsnap snubber pad and
isolator assembly from pivot dome area of
washer base. Refer to Figure 53.
SNUBBER PAD AND ISOLATOR
ASSEMBLY INSTALLATION:
a. Starting at elongated hole in pivot dome area of
washer base, place one end of snubber pad and
isolator assembly into elongated hole, then snap
pins on snubber pad and isolator assembly into
their respective holes in the base. It may require
shifting snubber pad and isolator assembly to
get two ends of strip to meet in area of
elongated hole.
IMPORTANT: DO NOT APPLY ANY
LUBRICANT to surface of snubber pad and
isolator assembly or pivot dome. Any lubricant on
pivot dome or isolator will cause premature
tripping of the out-of-balance switch.
b. Clean surface of pivot dome. Then carefully
place tub module back into washer making sure
pivot dome is positioned properly in dome
recess of washer base.
NOTE: Be sure the word "FRONT" (on outer tub)
is facing toward front of washer.
c. Use No. 289P4 Spring Hook Tool and starting
with rear springs, hook seven centering springs
into lower edge of outer tub. Refer to Figure 46.
IMPORTANT: When installing centering springs,
make sure spring hook is fully seated in hole in tub
skirt. Refer to Figure 46.
d. Connect hose to bottom of outer tub and tighten
hose clamp.
e. Reconnect idler spring to clip on motor
mounting bracket, and helper spring into back
hole in mounting bracket. Refer to Figure 19.
f. Place drive belt on motor pulley, reach around
right side of motor and, starting with belt on
right side of large pulley, run belt onto large
pulley.
g. Route the pressure hose as shown in Figure 54.
Then route pressure hose back up through hole
in cabinet top.
h. Reconnect filler hose to tub cover. Refer to
Figure 40.
NOTE: When reinstalling filler hose, white line on
hose that connects to tub cover must be aligned with
line located on top side of outer tub cover. Refer to
Figure 40. Make sure hose is in its natural position
(not kinked or twisted). If it is not, loosen hose
clamp and straighten hose.
Figure 53
W220SE3C
Dome Area of
Washer Base
Isolator
Strip
Starting
Edge
Elongated
Hole
74 36007
W003
WARNING
i. Reinstall cabinet top.
j. Remove control panel, reconnect pressure hose
to pressure switch. Then reinstall control panel.
k. Reinstall washer front panel.
l. Reconnect washer power cord and open water
supply valves.
NOTE: Washer must be run through a complete
cycle to make sure it is operating properly.
Figure 54
W317SE3A
Pressure
Hose
36007 75
W003
WARNING
Section 6
Adjustments
59. LEVELING LEGS
Refer to Figure 55.
a. Place rubber feet on all four leveling legs.
b. Place washer in position on a clean, dry, and
reasonably firm floor.
c. Loosen locknuts and adjust two front leveling
legs. Once adjusted, tilt washer forward on
front legs and lower back down into position to
set rear self-leveling legs.
d. Washer must not rock. After washer is at
desired height, tighten locknuts securely
against bottom of washer base. If these locknuts
are not tight, washer will not remain stationary
during operation.
NOTE: Washer should be installed on a reasonably
firm floor. Flexing of a weak floor may cause
excessive vibration. Vibration can also be caused if
washer is installed on carpeting or a cushioned vinyl
floor.
IMPORTANT: DO NOT move washer at any time
unless locknuts are securely tightened and shipping
brace is in place over agitator (to prevent damage to
washer components). DO NOT slide washer across
floor once leveling legs have been extended. Legs
and washer base could become damaged.
Figure 55
W286SE3A
Front Panel
Screws
Rubber
Foot
Leveling
Leg
Locknut
Washer
Base
76 36007
W003
WARNING
60. PRESSURE SWITCH
Refer to Figure 56.
NOTE: DO NOT ADJUST PRESSURE SWITCH
IF WASHER IS WITHIN WARRANTY PERIOD.
Pressure switch is set at the factory for proper water
fill levels. However, if there is a problem of
overfilling or underfilling, pressure switch can be
adjusted.
Maximum water fill level can be increased by
turning adjusting screw CLOCKWISE, and
decreased by turning screw
COUNTERCLOCKWISE.
One quarter turn of adjusting screw represents
approximately one inch (2.54 cm) increase or
decrease of water level in washtub.
IMPORTANT: DO NOT turn adjusting screw more
than 3/4 of a turn in either direction as switch may
be damaged and flooding could result.
61. OUT-OF-BALANCE SWITCH
Paragraph 36.
b. Open cabinet top assembly. Refer to Paragraph
45.
c. Check for bent actuator arm or lever. Refer to
Figure 57.
IMPORTANT: If switch lever repeatedly trips the
out-of-balance switch, check centering of agitator
within loading door opening. If tub module is not
centered within opening, centering spring(s) may
have been overstretched. Replace necessary
spring(s) and recheck centering. Refer to Figure 58.
Figure 56
W261SE1A
Adjusting
Screw
Figure 57
Figure 58
Out-Of-Balance
Switch Assembly
W277SE1A
Actuator
Arm
Lever
Centering
Spring
W256SE1A
Holes
Tub
Skirt
36007 77
W003
WARNING
62. BELT (AGITATE AND SPIN)
No belt adjustment is required.
63. BELT (PUMP)
Paragraph 36.
b. Loosen front mounting screw, then loosen two
rear screws. Refer to Figure 60.
c. Shift front of pump mounting bracket to right or
left to obtain proper belt tension. Proper tension
is when belt can be deflected approximately
one half inch (12.7 mm) from its normal
position by applying moderate pressure (1-1/2
pounds .675 kg) to a point midway between
pulleys. Refer to Figure 60.
d. After belt tension is obtained, tighten pump
attaching screws. Refer to Figure 59.
Figure 59
Figure 60
W283SE1E
Pump
Bracket
Mounting
Screws
Pump
Belt
Pump
Pulley
W231SE1A
Motor
Pulley 1/2 in.
(12.7 mm)
78 36007
W003
WARNING
64. IDLER SPRING TENSION
The idler spring is hooked to a green clip at the
right side of the drive motor bracket. The green tab
should extend at a 90 degree right angle to the
front of the machine. Refer to Figure 61.
If the green tab is at less than a 90 degree right
angle the motor bracket is not adjusted properly.
Refer to Figure 62.
To adjust, remove the idler spring and green clip
from the motor bracket. Using a vise grip or
channel locks, bend the lip of the motor bracket
toward the rear of the washer until its angle is as
shown in Figure 61.
Reinstall the green clip and check the angle of the
tab.
Reinstall the idler spring.
Figure 61
Figure 62
W020BE3B
Green
Clip
CORRECT
W021BE3B
Green
Clip
INCORRECT
36007 79
W003
WARNING
65. CLEANING COIN DROP
a. Disconnect electrical power to machine and
drop.
b. Remove coin drop from machine.
c. If lint is preventing coins from rolling through
coin drop, blow compressed air though coin
entry and along the side of the coin drop. Refer
to Figure 63.
d. Insert a coin through the coin drop. If coin does
not roll through drop, continue with the
following.
e. Remove cotter pin from top of drop. Refer to
Figure 63. Save pin for reinstallation when
cleaning is complete.
f. Move metal clip closer to sensor so that it
comes off frame. Refer to Figure 63.
g. Remove coin return from coin drop frame.
Refer to Figure 64.
h. Check coin path in coin drop for lint and
residue. If lint or light residues are present, use
a cotton swab to remove. If heavy residue is
present, it may be necessary to first scrape off
excessive residue and then use a cotton swab
dipped in water or isopropyl alcohol (rubbing
alcohol) to remove remainder of residue. Refer
to Figure 65.
Figure 63
DRY3B
Compressed
Air
Cotter
Pin
Metal
Clip
Figure 64
Figure 65
DRY4B
Coin
Drop
Frame
Coin
Return
DRY5B
Cotton
Swab
80 36007
W003
WARNING
i. Check coin return pendulum to verify it swings
freely. If pendulum does not swing freely, spray
pendulum pivot point with Teflon based
lubricant and move pendulum back and forth
two to three times. An additional application of
Teflon based lubricant may be necessary to
ensure that pendulum swings freely. Refer to
Figure 66.
j. Check coin drop sensor for dust or dirt on eyes.
Wipe eyes with dry cotton swab. Refer to
Figure 67.
IMPORTANT: DO NOT use isopropyl alcohol to
clean electronic sensor or eyes.
k. Reinstall coin return on to coin drop frame.
l. Reinstall metal clip and slide towards coin
insert slot. All cotter pin holes must line up.
m. Reinstall cotter pin.
n. Place drop on level surface to verify that coins
follow correct path in drop. It may be necessary
to lift drop to allow coin to follow through
sensor.
o. Reinstall coin drop into machine.
p. Reconnect electrical power to machine and
drop.
q. Add a coin to drop to verify that coin drop is
operating properly and that electrical
connection is working properly.
NOTE: If coin drop does not operate properly after
above steps have been completed, corrosion of metal
or vandalized components within coin drop may be
preventing the coin drop from functioning
correctly. Replace coin drop.
Figure 66
DRY6B
Pivot
Point
Pendulum
Figure 67
DRY7B
Eyes
Dry
Cotton
Swab
36007 81
W003
WARNING
Section 7
Test Procedures
66. EMERSON MOTOR SWITCH
NOTE: Refer to SECTION 10 for Internal Wiring of Washer Motor Switch.
WARNING
Disconnect electric power to washer before performing the following
steps, or when replacing switch.
CONTINUITY EXISTS BETWEEN
SWITCH TERMINAL R
AND RED WIRE.
A.
MANUALLY DEPRESS
ACTUATOR. CONTINUITY
BROKEN BETWEEN SWITCH
TERMINAL R AND RED WIRE.
B.
START
TERMINALS
INOPERATIVE START SWITCH.
REPLACE SWITCH.
NO
NO
YES
YES
SWITCH TERMINAL P
AND BLUE WIRE.
C.
MANUALLY DEPRESS
ACTUATOR. CONTINUITY
BROKEN BETWEEN SWITCH
TERMINAL P AND BLUE WIRE.
D.
HIGH SPEED
TERMINALS
INOPERATIVE HIGH SPEED SWITCH.
REPLACE SWITCH.
NO
NO
YES
YES
CONTINUITY BROKEN BETWEEN
SWITCH TERMINAL P AND
VIOLET WIRE.
E.
MANUALLY DEPRESS
ACTUATOR. CONTINUITY EXISTS
BETWEEN SWITCH TERMINAL P
AND VIOLET WIRE.
F.
LOW SPEED
TERMINALS
INOPERATIVE LOW SPEED SWITCH.
REPLACE SWITCH.
NO
NO
YES
YES
MOTOR SWITCH CHECKS OK.
82 36007
Section 7 Test Procedures
W003
WARNING
67. EMERSON MOTOR WINDINGS
NOTE: Refer to SECTION 10 for Internal Wiring of Washer Motor Switch.
INDICATE WHETHER YES, MOTOR PASSED THIS TEST OR, NO IT FAILED THIS TEST
YES NO
Washer Motor Failure
Motor Switch
Start Terminals: A.
B.
High Speed Terminals: C.
D.
Low Speed Terminals: E.
F.
Motor Windings
Start Winding: G.
High Speed Winding: H.
Low Speed Winding: I.
Protector/Common Lead: J.
WARNING
Disconnect electric power to washer before performing the following
steps, or when replacing motor.
4 - 5 OHMS BETWEEN BROWN
WIRE AND RED WIRE.
G.
START
WINDING
INOPERATIVE START WINDING.
REPLACE MOTOR.
NO
YES
H. HIGH SPEED
WINDING
INOPERATIVE HIGH SPEED
WINDING. REPLACE MOTOR.
NO
YES
ALL MOTOR WINDINGS CHECK OK.
1 - 2 OHMS BETWEEN YELLOW
WIRE AND VIOLET WIRE.
I. LOW SPEED
WINDING
INOPERATIVE LOW SPEED WINDING.
REPLACE MOTOR.
NO
YES
YELLOW WIRE AND WHITE WIRE.
J.
PROTECTOR
INOPERATIVE COMMON LEAD.
REPLACE MOTOR.
NO
YES
1 - 2 OHMS BETWEEN BLUE WIRE
AND YELLOW WIRE.
Y N
36007 83
W003
WARNING
Section 8
Service Procedures Unique to the
EA2311* Electronic Control Model
68. ELECTRICAL REQUIREMENTS (120 Volt,
60 Hertz, With 3-Prong Grounding Plug)
NOTE: Wiring diagram is located in control hood.
Figure 68
W011GE3A
Neutral
Side
Round
Grounding
Prong
L1
Neutral
Ground
0
V.A.C.
11512
V.A.C.
11512
V.A.C.
NOTE: A qualified
electrician should check
polarity of wall receptacle.
If a voltage reading is
measured other than that
illustrated, the qualified
electrician should correct
the problem.
To reduce risk of fire, electric shock,
serious injury or death, all wiring and
grounding to washer MUST conform with
latest edition of National Electrical Code,
ANSI/NFPA No. 70, and such local
regulations as might apply. IT IS THE
CUSTOMER'S RESPONSIBILITY TO HAVE
WIRING AND FUSES CHECKED BY A
QUALIFIED ELECTRICIAN TO MAKE SURE
YOUR HOME HAS ADEQUATE ELECTRICAL
POWER TO OPERATE THE WASHER.
WARNING
Figure 69
D009IE0A
DO NOT
OVERLOAD
CIRCUITS
INCORRECT
To reduce the risk of an electric shock,
serious injury, death, or fire, DO NOT use an
extension cord or an adapter to connect
washer to electrical power source.
WARNING
84 36007
Section 8 Service Procedures Unique to the EA2311* Electronic Control Model
W003
WARNING
Washer is designed to be operated on a separate
branch, polarized, three-wire, effectively
grounded, 120 Volt, 60 Hertz, AC (alternating
current), single phase electrical circuit
protected by a 15 or 20 ampere fuse,
equivalent fusetron or circuit breaker.
Three-prong grounding plug on power cord
should be plugged directly into a polarized
three-slot effectively grounded receptacle rated
110/120 V.A.C., 15 or 20 Amp. Refer to
Figure 68 for determining correct polarity of
wall receptacle.
Do not operate other appliances on same
circuit. Do not overload circuits! Refer to
Figure 69.
69. GROUNDING INSTRUCTIONS
Washer must be grounded. In event of
malfunction or breakdown, grounding will
reduce risk of electric shock by providing a path
of least resistance for electric current. Washer is
equipped with a cord having an equipment-
grounding conductor and a three-prong
grounding plug. Plug must be plugged into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and
ordinances.
Do not modify plug provided with washer - if it
will not fit outlet, have a proper outlet installed
by a qualified electrician.
If a positive ground cannot be established
through power cord and if local code permits its
use, connect an external ground wire (18 gauge
minimum, available at your local hardware
store). Connect one end of wire under any
screw (located at rear of washer) and other end
to a known effective electrical ground.
If room's electrical supply does not meet above
specifications and/or if you are not sure your
building has an effective ground, have a
qualified electrician, or your local electrical
utility company check it and correct any
problems.
70. WASHERS EQUIPPED WITH
ELECTRONIC CONTROL
After connecting washer to electrical supply close
loading door and start washer (refer to
OPERATING INSTRUCTIONS supplied with
washer).
If washer starts (WASH light will come on), but
you have intermittent mixing valve or motor
operation, it could mean polarity or grounding of
outlet is incorrect. Have a qualified electrician
check out polarity and grounding and correct the
problem. Refer to Figure 68.
71. FUNCTIONS OF THE ELECTRONIC
CONTROL
Electronic control operates washer and four lights
that indicate cycle status and condition of washer.
Two lead wires are available as inputs from a coin
acceptor. Control has a cable assembly with a
receptacle attached to mate with plug end of
handheld programmer. Receptacle is securely
mounted to control hood with access through
service door opening in meter case. (For
convenience, receptacle can be mounted to control
hood rear panel. Refer to Figure 70.) Programmer
is used by authorized persons to set up control and
washer.
Improper connection of equipment-
grounding conductor can result in a risk of
electric shock, serious injury, or death.
Check with a qualified electrician or service
person if you are in doubt as to whether
washer is properly grounded.
WARNING
36007 85
W003
WARNING
CYCLES AND THEIR TIMES
There are three cycles NORMAL, PERM
PRESS and DELICATE selectable using
FABRIC SELECTOR switch. Fixed and
programmable cycle times and wash fill
temperature options available, using WASH
TEMPERATURE switch are as shown in the
cycle chart (following page). Fabric selection and
water temperature options are only selectable
during first wash fill; after that selector switches
are locked out from control and will have no
effect.
Status lights operating during each portion of the
cycle are indicated on cycle chart. These status
lights will operate regardless of whether loading
door switch contact is open or not.
SPECIAL OPTIONS (PROGRAMMABLE)
Rinse temperature can be programmed for
WARM, LUKEWARM or COLD for NORMAL
wash cycle. Cold operates only cold water side of
mixing valve. Lukewarm operates cold water side
of mixing valve 100% and hot water side 50%
with a three second on/off cycle. Warm operates
both cold and hot water side of mixing valve.
NOTE: If wash temperature is selected as COLD,
rinse will also be COLD regardless of programmed
rinse temperature.
EXTRA RINSE
A two minute extra rinse cycle can be
programmed via handheld. Refer to Figure 72.
Optional rinse cycle will precede regular rinse
cycle. Extra rinse temperature is always COLD.
HOT WASH CHARGE
There is a program option to charge extra for a hot
wash. Special provisions of coin acceptor may be
required to achieve this option. Refer to
instructions under COIN ACCEPTOR and
CYCLE PROGRAMMING for further
information.
Figure 70
W263SE3A
Screwdriver
Slot
Knockout
Receptacle
Meter
Case
Mounting
Bracket
Receptacle
Attaching
Screws
86 36007
W003
WARNING
CYCLES (All Times in Min:Sec) Times are approximate
Status
Light Function
NORMAL PERM PRESS DELICATE
Function
Water
Temp. Time
Water
Temp. Time
Water
Temp. Time
W
A
S
H
WASH FILL H, W, C VARIABLE H, W, C VARIABLE H, W, C VARIABLE
WASH AGITATE 7-15 by 1 7-15 by 1 :20 PAUSE
:40 AGITATE
:20 PAUSE
:40 AGITATE
:20 PAUSE
:40 AGITATE
:20 PAUSE
:40 AGITATE
:20 PAUSE
:40 AGITATE
PAUSE :10 :10 :10 PAUSE
SPIN 2:00 1:00 :40 SPIN
SPIN/SPRAY C :45 C :45 C :45 SPIN/SPRAY
SPIN 1:30 1:30 1:30 SPIN
OPTIONAL EXTRA RINSE
R
I
N
S
E
RINSE FILL C VARIABLE C VARIABLE C VARIABLE
RINSE AGITATE 2:00 2:00 :20 PAUSE
:40 AGITATE
:20 PAUSE
:40 AGITATE
SPIN 2:00 2:00 1:30 SPIN
REGULAR RINSE
R
I
N
S
E
RINSE FILL W, L, C VARIABLE C VARIABLE C VARIABLE
RINSE AGITATE Refer to NOTE 2-6 by 1 2-6 by 1 :20 PAUSE
:40 AGITATE
:20 PAUSE
:40 AGITATE
SPIN FINAL SPIN 5-10 by 1 5-10 by 1 5:00 FINAL SPIN
C = COLD,
W = WARM,
L = LUKEWARM
APPROXIMATE TOTAL TIMES (LESS FILLS) NOTE: IF
WASH FILL
WAS COLD,
RINSE FILL
WILL BE
COLD.
Without extra rinse
MIN 18:35 17:35 15:15
MAX 35:35 34:35
With extra rinse
MIN 22:45 21:45 18:55
MAX 39:45 38:45
36007 87
W003
WARNING
COIN VALUE
Coin value(s) for a single or dual coin drop can be
programmed, from five to 255 in increments of
five. When first setting these values programmer
will start at 10. Use MORE or LESS keys to
change values. A coin slide does not have a
variable coin value and -- will be displayed.
VEND PRICE
Required vend (price to start) can be programmed
from five to 995 in increments of five; initially
starting at 10 for single and dual coin drop
systems. When charging extra for hot wash, there
are two vend settings, one, cold or warm wash fill
(basic); and two, hot wash fill. When charging
extra for hot wash, wash fill will be hot only when
WASH TEMPERATURE switch is set to hot and
required hot wash vend has been reached. Wash
fill will be warm if the WASH TEMPERATURE
switch is set to hot but only basic start vend has
been input. Wash fill will start immediately when
this basic vend is input and will automatically
switch to hot once total vend for hot wash has been
input.
A coin slide does not have a programmable vend
price. By default, a single input on input line
number one will start washer.
When charging extra for hot wash in coin slide
applications, slide must provide an input on line
number one and number two.
UNBALANCED LIGHT
Control will shut down washer, and will also turn
on UNBALANCED light whenever loading door
switch contact is opened any time while washer is
spinning. Light will turn off when loading door is
reclosed. Breaking switch contact during other
times will only cause washer to stop. If loading
door switch contact is open, internal cycle timer
stops until contact is remade. If loading door
switch contact is open after two minutes have
elapsed into final spin portion of any of three
cycles, cycle will end and washer will become
idle, waiting for next wash vend.
AUDIT
Control will keep track of number of washes and
number of times coin switch line is activated.
Input wire leads are monitored and count kept
continuously, however, a washer will only start if
it receives all of the required vend after cycle
completion, i.e., during off period.
Programmer will display audit values up to 999
before starting back at zero (1000). Reading
audit values has no affect on washer operation.
Audits are non-resettable. Subtract previously
read audit value from current values to get change
in cycles or coins.
NOTE: Activating coin switches with programmer
attached will not immediately show an increase in
audit values displayed. Programmer must first be
disconnected and then reconnected in order to view
any audit changes that occur with programmer
attached.
72. POWER OUTAGE OR INTERRUPTION
Control will handle power outages of any duration
by restarting cycle from where it was when power
went out. Programmed cycle information and
audit values remain intact.
NOTE: Power outages or motor overload protector
cycling after two minutes into final spin of any cycle
will cause cycle to end and washer will be idle,
waiting for next wash after electrical power is
restored.
88 36007
W003
WARNING
73. PROGRAM TRANSFER
Whenever programmer is connected to a washer,
it will store all programmable parameters
currently in attached washer into its own memory.
This information will remain stored in
programmer for at least four minutes and possibly
up to 12 hours after programmer is removed from
the washer.
If during this time programmer is attached to
another washer, values from first washer are
capable of being transferred into second washer
by pressing the PROGRAM TRANSFER pad.
Display will show Pro for approximately one
second. If any parameters were changed in second
washer (using MORE or LESS) before pressing
PROGRAM TRANSFER, then pressing pad will
have no effect other than display blanking
temporarily.
If programmer has been unpowered long enough
so stored parameters are not available for transfer,
pressing this pad results in display temporarily
blanking and no transfer will occur.
NOTE: Do not expose handheld programmer to
conditions of high heat or moisture. Do not store in
direct sunlight.
Figure 71
AMP
TOP
A
M
P
T
O
P
W264SE3A
Flat
Plug
Receptacle
Meter
Case
Cable and
Plug Connector
from Handheld
Programmer
36007 89
W003
WARNING
74. HANDHELD PROGRAMMER
IMPORTANT: Handheld programmer has no
serviceable components; therefore, it must be
replaced as a complete assembly.
Programmer is intended to interface with control
for three main functions: Auditing, Diagnostics
and Programming.
Programmer contains three seven segment lighted
displays for communicating information to user.
Refer to Figure 72.
Programmer has a plug connector at the end of a
cable to connect with receptacle coming from
washer control (located inside meter case).
IMPORTANT: When connecting plug to receptacle,
wide flat on top of receptacle must line up with wide
flat side on plug. Refer to Figure 71.
Programmer receives power from washer control.
When programmer is connected, display will
show three dashes representing a ready state.
NOTE: If no display is visible, disconnect handheld
programmer and reconnect it. If there still is no
display, washer may be unplugged, motor overload
protector may have cycled, or there is a power
outage.
Attaching programmer to washer control will not
affect washer or any cycle currently in progress.
Making program changes while washer is in a
cycle will cause cycle in progress to change only
for those portions of cycle yet to come. Functions
are activated and/or deactivated by pressing a
switchpad once to activate and press again to
deactivate.
Function is completed when ready state returns.
Programmer will allow switching from one
function to another without going back to ready
state each time. There is one exception: you
cannot go to AUDIT or PROGRAM from
DIAGNOSTICS unless first returning to ready
state. Return to ready state before disconnecting
programmer.
There is a two position key lock on bottom end of
programmer. Refer to Figure 72. With key lock
turned fully clockwise, all functions are available,
but with lock turned counterclockwise, auditing
function is prevented.
Pressing WASHES switchpad first time will
display total number of washes. Pressing pad
again will show number of times vend inserted
matched vend required to obtain a hot wash. If
washer is not charging extra for hot wash, values
displayed will have both increased same amount
from last time audit was read.
Note that what is being audited is merely that the
vend was enough to obtain a hot wash; whether
hot water wash fill was actually selected by user is
unknown.
Pressing COINS switch pad will display number
of coin switch closures on control input line
number one. Pressing pad again will display
number of closures for line number two. Type of
coin acceptor used will determine what these
numbers translate to in actual money.
90 36007
Figure 72
WASHES COINS
HOT
WATER
AGITATE SPIN
COLD
WATER
WASH
TIME
RINSE
TIME
RINSE
TEMP
EXTRA
RINSE
SPIN
TIME
PROGRAM
TRANSFER
MORE
LESS
HOT
WASH $
SLIDE/
DROP
COIN
VALUE
VEND
PRICE
DIAGNOSTIC
AUDIT
PROGRAM
RSPC 31930
T O P
W265SE3A
Plug
Connector
END VIEW
OF PLUG
Audit
Function
Locked
Out
All
Function
Mode
(Audit
Capability)
DETAIL OF
LOCK KEY
Key Lock
Programmer
LED
Display
Wide Flat
Side At
The Top
36007 91
W003
WARNING
75. CYCLE PROGRAMMING
Program switchpads allow viewing or changing of
programming cycle parameters. MORE and LESS
pads are used to change value of parameters.
Numbers will increase/decrease until
maximum/minimum allowed for that function and
then wrap around to other end of allowable range.
Non-numerical functions change to next option or
toggle between YES and NO. Washer control
is programmed to the new value immediately as
MORE and LESS pads are pressed.
Pressing any function pads displays value
currently in the washer control for that function.
Value can then be changed using MORE and
LESS pads. WASH TIME, RINSE TIME, and
SPIN TIME pads will allow viewing programmed
time for that portion of washer cycle. RINSE
TEMP pad allows viewing the rinse temperature
in NORMAL fabric cycle. Displayed are C for
Cold, HC for Warm, and HC with H
flashing for Lukewarm.
Pressing EXTRA RINSE or HOT WASH $ pads
shows if option selected as YES or NO
appearing on display. Pressing SLIDE/DROP pad
displays what coin acceptor washer is
programmed for. Displays are SL for slide,
dP1 for single coin drop, and dP2 for dual
coin drop.
Pressing COIN VALUE pad displays coin
value(s) programmed for single and dual coin
drops. For single drops only one value is possible;
for dual drops, first time the pad is pressed shows
coin value of input line number one and the
second time shows value for input line number
two.
NOTE: COIN VALUE pad is not available for slide
acceptors and display stays in ready state.
Pressing VEND PRICE pad displays total price to
start washer when using drop type acceptors. If
charging extra for a hot wash, two values are
possible, press pad once to view charge for a warm
or cold wash (Basic); or press pad twice to view
charge for a hot wash.
NOTE: VEND PRICE is unavailable for slides and
control stays in ready state.
92 36007
W003
WARNING
76. COIN ACCEPTOR
Washer can use a coin slide, single coin drop or
dual coin drop as a coin acceptor. Washer will
connect to a switch(es) in meter case to be
activated by a coin slide or coin drop. Control
input lead wires (located in meter case) are called
number one, number two, and common. Input
lines are activated by closure of a normally open
coin switch.
TO WIRE A COIN ACCEPTOR
a. Input line number one (BLACK/YELLOW
wire) connects to N.O. (normally open)
terminal of coin switch on a coin slide, single
coin drop or one switch on a dual coin drop.
b. Input line number two (ORANGE/BLUE wire)
connects to N.O. (normally open) terminal of
extra hot charge switch on a special coin slide,
or to other (second) coin switch on a dual coin
drop.
NOTE: When not charging extra for hot wash and
using coin slide start kit, No. 457P3, ORANGE/
BLUE wire will remain unused within meter case.
Loop end of this wire back onto itself and tape to
prevent end of wire from making contact with
meter case.
c. Common line (GRAY/YELLOW wire)
connects to COM (common) terminal on all
switches.
77. LOADING DOOR SWITCH
Loading door MUST be CLOSED any time
washer is to fill, agitate or spin.
NOTE: Water Fill Option An option exists to
allow washer to fill with water with loading door
open. Proceed as follows:
a. Remove two control panel attaching screws and
lift assembly up and out of slots in cabinet top.
b. Lay control panel (face down) on protective
padding on top of washer.
c. Disconnect PINK/BLUE wire from terminal
number one on pressure switch.
d. Locate loose BLACK wire in harness with
plastic insulator on end of it.
e. Remove plastic insulator from BLACK wire
and attach insulator to end of PINK/BLUE wire
removed in step three.
f. Connect BLACK wire from step 4 to terminal
number one on pressure switch.
g. Reinstall control panel and reconnect electrical
power to washer.
h. Run washer through a cycle to make sure water
continues to fill when loading door is opened.
Agitation or spinning should not occur with
loading door open.
To reduce risk of serious injury, DO NOT
by-pass loading door switch by permitting
washer to agitate or spin with loading door
open. A brake will stop washtub within
seconds if loading door is opened during
spinning. If washtub does not stop when
loading door is opened, remove washer
from use and call service person.
WARNING
36007 93
W003
WARNING
78. TROUBLESHOOTING ELECTRONIC
CONTROL
IMPORTANT: Procedure is intended to be used as
an aid in diagnosing potential problems with
electronic control. Refer to Troubleshooting,
SECTION 3, for diagnosing problems with
components other than electronic control. Refer to
Figure 73 for connections, terminal numbers and
color coding.
DIAGNOSTIC MODE
Diagnostic mode can be entered via keypad of
handheld programmer. Used in conjunction with
other tools by a trained service person, diagnostics
routine will reduce amount of time required to
located and service the most common problems of
the washer. Refer to flow charts on the following
pages which correspond to apparent problem or
symptom. Verify proper wiring as shown on
CONNECTION DIAGRAM of appropriate
wiring diagram.
OPERATION
Pressing any DIAGNOSTIC switchpads will
cancel washer cycle in progress. Pressing
AGITATE will cause washer to go into agitation
and WASH and RINSE status lights to light. An
A will be displayed. Pressing SPIN will cause
washer to spin and SPIN and UNBALANCED
lights to light. An S will be displayed.
Whenever switching motor on or off, or switching
between AGITATE/SPIN, there is a required five
second pause to prevent damage to washer
components. Motor will stop, display will either
go into ready state requiring appropriate action
switchpad to be pressed after five seconds, or A
or S will be displayed but washer will pause five
seconds before starting.
Pressing either HOT WATER or COLD WATER
will cause proper mixing valve solenoid to operate
individually or together; H and C are
displayed respectively. Water valve operation is
also possible while in either motor action.
Solenoids themselves will only operate until
washer's pressure switch has been satisfied.
Pressing switchpad for an active diagnostic
function will turn it off. If no functions are active,
programmer will be in ready state. Opening
loading door while in DIAGNOSTICS with
programmer attached temporarily stops all
functions until loading door is closed.
If programmer is removed during any function,
function continues until electrical power is
disconnected from washer or programmer is
reattached, which will cancel all diagnostics.
IMPORTANT: It is not recommended to operate
washer for extended periods of time in a single
diagnostic mode, premature failure and overheating
may result.
Do not repair or replace any part of the
washer, or attempt any servicing unless
specifically recommended in the user-
maintenance instructions or in published
user-repair instructions that you understand
and have the skills to carry out.
WARNING
94 36007
CONNECTION, RELAY AND TRANSFORMER DIAGRAM
(ELECTRONIC CONTROL)
Figure 73
6

S
H
D
5

B
L
K
4

O
R
N
3

Y
E
L
2

B
L
U
1

W
H
T
P
1
1
P7 G
R
N
GROUND
P
1
0
P1
B
L
K
L7
P2
B
L
K
L7
P5
O
R
G
HOT
P3
B
L
U
/
W
H
TPRESS SW
P4
G
R
Y
COLD
P9
B
R
N
SPIN
P8
Y
E
L
NEUT
P6
R
E
D
AGITATE
K
1
K
5
B
L
U
PNK/
BLU
K
5
K
4
K
3
K
2
M
O
T
O
R
D
O
O
R

S
W
W266SE3A
Microcomputer
Communication
Cable
Green
Brown
Yellow
Red
Transformer
Black
Orange
Blue/White
Gray
36007 95
W003
WARNING
79. SYMPTOM: INDICATOR LED'S (I.E. WASH, RINSE, SPIN, UNBALANCED) DO NOT LIGHT
YES
NO Plug in
power cord.
Indicator LEDs do not light when washer
should start or during a cycle.
Insert
required coins.
Replace switch
or coin start
mechanism.
Refer to Paragraph 80
for blown fuse or
tripped breaker.
Connect
handheld and
press AGITATE
diagnostic pad.
Unplug power cord.
Disconnect P1, P2
and P8 terminals
from control.
Correct wiring.
YES
YES
Correct wiring.
YES
Recheck
troubleshooting sequence.
If problem persists,
replace control.
NO
YES
YES
YES
Press SPIN
diagnostic
pad.
YES
Replace
control.
*For precision, this measurement must
be taken with a digital multi-meter set
on 200 Ohm scale.
NOTE: Refer to Cycle Chart in Paragraph 71
for status light sequence.
*86 Ohms
30% between
terminals P1 and
P8 (neutral)
on control?
Approximately
120 Volts between terminals
P1 and P8 neutral and
120 Volts between P2
and P8
neutral?
Broken,
loose or
incorrect wiring
from power cord
to control?
Approximately
120 Volts at
power outlet?
Coin start
mechanism
functioning
properly?
Required
coin inputs
inserted?
Power cord
plugged in?
NO
NO
NO
YES
YES
YES
NO NO
NO
NO NO
NO
Broken,
loose or incorrect
wiring?
Wash and
Rinse indicators
lit?
Spin
indicator lit?
Replace LED
indicator
assembly
and repeat
sequence.
Replace LED
indicator
assembly
and repeat
sequence.
Replace
control.
NO
Replace
control.
96 36007
W003
WARNING
80. SYMPTOM: TRIPPED CIRCUIT BREAKER OR BLOWN FUSE
NO
YES
Unplug power cord.
Disconnect terminals
P1, P2 and P8
on control.
Reset circuit breaker
or replace fuse.
YES
NO
Replace
control.
YES
NO
Correct
wiring.
NO
Inspect
mixing valve.
YES
YES
Recheck
troubleshooting
sequence.
If problem
persists, replace
control.
YES
NO
Inspect
motor switch,
overload protector
and motor. Refer to
Section 3
Troubleshooting
for diagnosing
problems with
components other
than the electronic
control.
Recheck troubleshooting
sequence from beginning.
If problem persists,
replace control.
*For precision, this measurement must be taken with a
digital multi-meter set on 200 Ohm scale.
Tripped
circuit breaker
or blown fuse?
Does
fuse blow or circuit
breaker trip immediately
upon plugging in
power cord?
Does
circuit breaker trip
or fuse blow
during fill?
Does
circuit breaker
trip or fuse blow
immediately when
motor starts?
*Measure
86 Ohms 30%
between terminals P8
to P1 and P2
on control?
Broken, loose or
incorrect wiring?
36007 97
W003
WARNING
81. SYMPTOM: WASHER WILL NOT FILL OR WRONG TEMPERATURE FILL
Check water inlet
pressure and
temperature
YES
YES
NO
Inspect
pressure switch.
Replace
control.
NO
YES
NO
Close door and/or
adjust switch.
Press COLD
diagnostic pad.
NO
YES
NO
YES
Inspect
mixing valve
Check water inlet for
proper pressure and
temperature
Press COLD
diagnostic pad again
to stop fill. Press
HOT diagnostic pad.
YES
Replace
control.
NO
NO
YES
Inspect
mixing valve
Press HOT
diagnostic pad again
to stop fill.
YES
Problem not related to
electronic control. Refer to
for diagnosing problems with
components other than the
electronic control.
NOTE: Rinse temperature for permanent
press and delicate cycles is always cold.
Extra rinse is also cold. Rinse temperature is
variable for normal cycle only.
Washer
will not fill or wrong
temperature
fill?
Loading
door closed and lid
switch functioning
properly?
Broken,
loose or incorrect
wiring?
Correct
wiring.
Does washer fill
with water?
Cold
Water Relay K2
12 Volts between
terminals P4 and P8
(neutral) on
control?
Pressure
Switch 120 Volts
between P3 and P8
(neutral) on
control?
Hot Water
Relay K1 120 Volts
between P5 and P8
(neutral) on
control?
Does
washer fill with
water?
98 36007
W003
WARNING
82. SYMPTOM: WASHER WILL NOT AGITATE PROPERLY
YES
NO
Correct
wiring.
NO
Inspect
loading door
switch.
YES
YES
NO
Replace
control.
YES
NO
Replace
control.
Problem not related to electronic control.
Refer to Section 3 Troubleshooting for
diagnosing problems with components
other than the electronic control.
NO
Replace
control.
Washer will not
agitate properly?
Broken,
loose or incorrect
wiring?
By-pass pressure switch to allow
agitation without water in
washtub.
With power cord unplugged,
remove and insulate wire from
terminal 7 on pressure switch.
With loading door closed, plug
in power cord.
Connect handheld and press
AGITATE diagnostic pad.
Loading
Door Switch
120 Volts between
terminal N.O. (normally
open) terminal on motor relay
K5 and P8 (neutral)
on control?
Motor
Relay K5 120 Volts
between COM (common)
terminal on motor relay K5
and P8 (neutral)
on control?
Motor
Relay K3 120 Volts
between P6 (START/AGITATE)
and P8 (neutral)
on control?
Motor
Relay K4 Zero Volts
between P9 (START/AGITATE)
and P8 (neutral)
on control?
YES
36007 99
W003
WARNING
83. SYMPTOM: WASHER WILL NOT SPIN PROPERLY
YES
YES
Correct
wiring.
YES
YES
NO Inspect loading
door switch.
NO
Replace
control.
YES
NO
Replace
control.
YES
NO
Replace
control.
NO
Connect handheld and press
SPIN diagnostic pad.
Problem not related to electronic
control. Refer to Section 3
Troubleshooting for
diagnosing problems
with components other
than the electronic control.
Washer will not
spin properly?
Broken,
loose or incorrect
wiring?
Loading
Door Switch 120 Volts
between terminal N.O.
(normally open) on motor relay
K5 and P8 (neutral) with
loading door closed and
power cord
plugged in?
Motor
Relay K5 120 Volts
between COM (common)
terminal on motor relay K5
and P8 (neutral) on
control?
Motor
Relay K4 120 Volts
(START/AGITATE) and
P8 (neutral) on
control?
Motor
Relay K3 Zero Volts
(START/AGITATE) and P8
(neutral) on
control?
100 36007
W003
WARNING
84. CONTROL REPLACEMENT
When a problem with electronic control is
suspected after performing electrical tests
discussed in troubleshooting guide, control should
be replaced. Due to sensitivity of electronic
control, careful handling is required. As a
precautionary measure, use of a grounded wrist
strap when handling control is recommended.
Wrist strap, cord and alligator clip are designed to
carry away any electrostatic charge from your
body and direct charge to an available ground. By
using this static protection device, potential
electrostatic discharge problems associated with
handling of electronic control will be minimized.
Always handle electronic control by the metal
edges. If a wrist strap is not available, touch
washer while it is plugged in to dissipate any
charge before handling the control.
To replace control, first unplug the washer.
Remove all wires connected to control and
remove attaching hardware from control bracket
securing assembly to washer. When removing
wires from control, hold down on board near
appropriate terminal and disconnect wires using a
pliers. Do not pull on wires.
New control is supplied in a special anti-static
foam carton. While holding metal edges, remove
control from foam wrapping. Place inoperative
control on foam. Before positioning new control
in control hood, remove pressure switch from old
assembly and mount on control bracket. When
installing complete control assembly, insert
mounting tab in appropriate hole and securely
fasten with mounting hardware. Following wiring
diagram, reconnect wires to new control. Do not
press on electronic components or bend
terminals on the control.
It is important to take care when handling original
control. It must be carefully placed in anti-static
foam carton. A copy of replacement report, shown
on the following page, must be completely filled
out and returned with control. Warranty credit will
be issued only if control is handled and packaged
properly.
36007 101
Electronic Control Board Replacement Report
1. What was the complaint?
2. Mark the cause of the complaint in the appropriate box below:
Washer Control Failure
Failure in Diagnostic Cycle
Transformer:
Resistance not in 60 112 Ohm (320-480 Ohms for
230 Volt models) range between P1 and P8?
Hot Water Relay K1:
120 Volts* not found between P5 and P8 in hot fill?
Cold Water Relay K2:
120 Volts* not found between P4 and P8 in cold fill?
Main Motor Relay K5:
120 Volts* not found between COM and P8 in
agitation?
120 Volts* not found between COM and P8 in
spin?
Agitation Relay K3:
120 Volts* not found between P6 and P8 in
agitation?
120 Volts* found between P6 and P8 in spin?
Spin Relay K4:
120 Volts* not found between P9 and P8 during
spin?
120 Volts* found between P9 and P8 during
agitation?
*If washer is 230 Volts, you should read 230 Volts not
120 Volts.
Additional Comments:
Both copies of this form must be completed and returned with the control board.
Warranty is void if control board is returned improperly packed or damaged.
Installation Date: _____________________ Date Failed: _______________________________________
Model No. __________________________ Serial No.: _________________________________________
102 36007
Notes
Section 9
Cycle Sequence Charts
FUNCTION
IN USE
LIGHT
RINSE
LIGHT
SPIN
LIGHT
WATER
TEMP.
CYCLE &
* MOTOR
SPEED
TIME
(Min. &
Sec.)
W
A
S
H
WASH, FILL OR AGITATE X H, W, C
N = FAST
PP = FAST
D = SLOW
10:33
PAUSE X :05
S
P
I
N
SPIN X X
N = FAST
PP = SLOW
D = SLOW
1:56
SPIN AND SPRAY X X COLD
N = FAST
PP = SLOW
D = SLOW
:31
SPIN X X
N = FAST
PP = SLOW
D = SLOW
:36
SPIN AND SPRAY X X COLD
N = FAST
PP = SLOW
D = SLOW
:07
SPIN X X
N = FAST
PP = SLOW
D = SLOW
1:07
PAUSE X :04
R
I
N
S
E
RINSE FILL (Timer Motor
Runs)
X X COLD :36
PAUSE OR FILL X X COLD :02
RINSE, AGITATE OR FILL X X COLD
N = FAST
PP = FAST
D = SLOW
3:03
PAUSE X :06
S
P
I
N
SPIN X X
N = FAST
PP = FAST
D = FAST
10:32
TIMER MOTOR RUNS OUT :42
TOTAL 30:00
KEY:
H = HOT PP = PERMANENT PRESS CYCLE
W = WARM D = DELICATE CYCLE
C = COLD X = INDICATOR LIGHT GLOWS
N = NORMAL CYCLE
*ON SINGLE SPEED MODEL WASHERS, ALL SPEEDS ARE FAST.
TIMER NO. 28716 CYCLE SEQUENCE
(LONG CYCLE KINGSTON)
104 36007
FUNCTION
IN USE
LIGHT
RINSE
LIGHT
SPIN
LIGHT
WATER
TEMP.
CYCLE &
* MOTOR
SPEED
SINGER
TIME
(Min. &
Sec.)
MALLORY
TIME (Min.
& Sec.)
W
A
S
H
COIN SLIDE STARTING
STROKE
17.82 (Mallory)
16.84 (Eaton)
X H, W, C
N = FAST
PP = FAST
D = SLOW
:57 1:00
AGITATE OR
VARIABLE FILL
X H, W, C
N = FAST
PP = FAST
D = SLOW
7:00 7:00
PAUSE X :21 :21
S
P
I
N
SPIN X
N = FAST
PP = SLOW
D = SLOW
1:25 1:25
SPIN AND SPRAY X COLD
N = FAST
PP = SLOW
D = SLOW
:45 :45
SPIN X
N = FAST
PP = SLOW
D = SLOW
1:15 1:15
PAUSE X :04 :04
R
I
N
S
E
FILL (Timer Motor Runs) X COLD :13 :19
PAUSE OR FILL X X COLD :13 :13
AGITATE OR
VARIABLE FILL
X X
COLD
N = FAST
PP = FAST
D = SLOW
1:01 :54
X :09 :16
PAUSE
X :14 :16
X X :06 :03
S
P
I
N
SPIN X X
N = FAST
PP = FAST
D = FAST
6:00 6:00
PAUSE
X X :04 :08
X :06 :03
OFF :22 :19
TOTAL 20:17 20:21
KEY:
N = NORMAL CYCLE
TIMER NO. 31111P CYCLE SEQUENCE
(SHORT CYCLE)
36007 105
FUNCTION
IN USE
LIGHT
RINSE
LIGHT
SPIN
LIGHT
WATER
TEMP.
CYCLE &
* MOTOR
SPEED
TIME
(Min. &
Sec.)
W
A
S
H
COIN SLIDE
STARTING STROKE
16.84 (Eaton)
X H, W, C
N = FAST
PP = FAST
D = SLOW
1:23
AGITATE OR
VARIABLE FILL
X H, W, C
N = FAST
PP = FAST
D = SLOW
10:00
PAUSE X :34
S
P
I
N
SPIN X
N = FAST
PP = SLOW
D = SLOW
1:32
N = FAST
PP = SLOW
D = SLOW
:30
SPIN X
N = FAST
PP = SLOW
D = SLOW
1:29
PAUSE X :06
R
I
N
S
E
FILL (Timer Motor Runs) X COLD :06
AGITATE OR
VARIABLE FILL
X
COLD
N = FAST
PP = FAST
D = SLOW
3:19
X :23
PAUSE
X :24
X X :10
S
P
I
N
SPIN X X
N = FAST
PP = FAST
D = FAST
8:30
PAUSE
X X :06
X :13
OFF :32
TOTAL 29:39
KEY:
N = NORMAL CYCLE
TIMER NO. 34601P CYCLE SEQUENCE
(LONG CYCLE)
106 36007
FUNCTION
IN USE
LIGHT
RINSE
LIGHT
SPIN
LIGHT
WATER
TEMP.
CYCLE &
* MOTOR
SPEED
EATON
TIME
(Min. &
Sec.)
MALLORY
TIME (Min.
& Sec.)
W
A
S
H
COIN SLIDE
STARTING STROKE
17.82 (Mallory)
16.84 (Eaton)
X H, W, C
N = FAST
PP = FAST
D = SLOW
1:23 1:31
AGITATE OR
VARIABLE FILL
X H, W, C
N = FAST
PP = FAST
D = SLOW
10:00 10:00
PAUSE X :34 :34
S
P
I
N
SPIN X
N = FAST
PP = SLOW
D = SLOW
1:32 1:32
N = FAST
PP = SLOW
D = SLOW
:30 :30
SPIN X
N = FAST
PP = SLOW
D = SLOW
1:29 1:30
PAUSE X :06 :06
R
I
N
S
E
FILL (Timer Motor Runs) X COLD :06 :34
PAUSE OR FILL X X COLD :20 :20
AGITATE OR
VARIABLE FILL
X X
COLD
N = FAST
PP = FAST
D = SLOW
3:19 3:20
X :24 :23
PAUSE
X :24 :25
X X :10 :11
S
P
I
N
SPIN X X
N = FAST
PP = FAST
D = FAST
8:30 8:30
PAUSE
X X :06 :18
X :13 :05
OFF :32 :28
TOTAL 29:39 30:17
KEY:
N = NORMAL CYCLE
(LONG CYCLE)
36007 107
FUNCTION
IN USE
LIGHT
RINSE
LIGHT
SPIN
LIGHT
WATER
TEMP.
CYCLE &
* MOTOR
SPEED
EATON
TIME
(Min. &
Sec.)
W
A
S
H
COIN SLIDE STARTING
STROKE
17.82 (Mallory)
16.84 (Eaton)
X H, W, C
N = FAST
PP = FAST
D = SLOW
:57
AGITATE OR VARIABLE
FILL
X H, W, C
N = FAST
PP = FAST
D = SLOW
7:00
PAUSE X :21
S
P
I
N
SPIN X
N = FAST
PP = SLOW
D = SLOW
1:25
N = FAST
PP = SLOW
D = SLOW
:45
SPIN X
N = FAST
PP = SLOW
D = SLOW
1:15
PAUSE X :04
R
I
N
S
E
FILL (Timer Motor Runs) X COLD :13
AGITATE OR
VARIABLE FILL
X X
COLD
N = FAST
PP = FAST
D = SLOW
1:01
X :09
PAUSE
X :16
X X :06
S
P
I
N
SPIN X X
N = FAST
PP = FAST
D = FAST
6:00
PAUSE
X X :04
X :10
OFF :18
TOTAL 20:17
KEY:
N = NORMAL CYCLE
(LONG CYCLE)
108 36007
CYCLES (All Times in Min:Sec) Times are approximate
Status
Light Function
Function
Water
Temp. Time
Water
Temp. Time
Water
Temp. Time
W
A
S
H
WASH FILL H, W, C VARIABLE H, W, C VARIABLE H, W, C VARIABLE
WASH AGITATE 7-15 by 1 7-15 by 1 :20 PAUSE
:40 AGITATE
:20 PAUSE
:40 AGITATE
:20 PAUSE
:40 AGITATE
:20 PAUSE
:40 AGITATE
:20 PAUSE
:40 AGITATE
SPIN 2:00 1:00 :40 SPIN
SPIN/SPRAY C :45 C :45 C :45 SPIN/SPRAY
SPIN 1:30 1:30 1:30 SPIN
OPTIONAL EXTRA RINSE
R
I
N
S
E
:40 AGITATE
:20 PAUSE
:40 AGITATE
SPIN 2:00 2:00 1:30 SPIN
REGULAR RINSE
R
I
N
S
E
:40 AGITATE
:20 PAUSE
:40 AGITATE
SPIN FINAL SPIN 5-10 by 1 5-10 by 1 5:00 FINAL SPIN
ELECTRONIC CONTROL NO. 33422P
CYCLE SEQUENCE
C = COLD,
W = WARM,
L = LUKEWARM
APPROXIMATE TOTAL TIMES (LESS FILLS) NOTE: IF
WASH FILL
WAS COLD,
RINSE FILL
WILL BE
COLD.
Without extra rinse
MIN 18:35 17:35 15:15
MAX 35:35 34:35
With extra rinse
MIN 22:45 21:45 18:55
MAX 39:45 38:45
36007 109
W003
WARNING
Section 10
Internal Wiring of Washer Motor Switch
MOTOR ASSEMBLY
(1 Speed Motors)
White
W310SE3A
Brown
Blue
Yellow
Red
R
W
B
R
B
U
Y
P
AUX.
R
ED
W
H
ITE
R
U
N

S
T
A
R
T
G
Y B
U
B
R
W R
4P M
YELLO
W
BR
O
W
N
BLU
E
YELLOW
OVERLOAD
PROTECTOR
W211SE3A
110 36007
Section 10 Internal Wiring of Washer Motor Switch
W003
WARNING
MOTOR ASSEMBLY
(2 Speed Motors)
W311SE3E
Wire
Harness
Connection
Block
White
Brown
Blue
Yellow
Violet
Red
Ground
AUX.
R
ED
W
H
ITE
G
Y B
U
B
R
W R
4P M
YELLO
W
BR
O
W
N
BLU
E
VIO
LET
YELLOW
6P M
OVERLOAD
PROTECTOR
P
R
U
N

S
T
A
R
T
W224SE3A

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