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WELDING PROCEDURE SPECIFICATION (QW 482)

Applicable Codes: ASME SEC IX, Welding Process(es): JOINT DESIGN(QW-402): Single V Groove Single bevel Branch Socket Backing(Yes/No): NO Backing Material: Metal Nonfusing Metal Nonmetallic Other BASE METAL(QW-403): P.No. 42 OR Specification,type, and grade to Specification type, and grade OR Chemical Analysis,and Mechanical properties to Chemical Analysis,and Mechanical properties Thickness Range: Base Metal: PQR : Base Metal Range: Base metal Qualified: Others: Pipe Dia: . P.No. - 42 or ASTM B127, B164 or Equivalent 8mm THK Groove1.5 mm to 16mm Fillet All : NA : NA : ASTM B127, B 164 (UNS C04400) or Monel 400 or Equivalent : ASTM B127, B 164 (UNS C04400) or Monel 400 or Equivalent Summary: GTAW / 3G / B127 / B164 (Monel 400)
Type: Manual Automatic, Manual, or Semi Auto)

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GTAW

Joint Details:
30 5.
0

1.6mm0.8

2-3 mm

To

P.No.

42

FILLER METALS(QW-404): Root + Others Spec. No.(SFA) AWS No.(Class) F.No. A.No. Size of Filler Metals Weld Metal Thickness Groove Range Fillet Electrode Flux (Class) Flux Trade Name Consumable Insert Other: Filler wire Trade SFA 5.14 ER Nicu-7 34 NA 2/2.4 8 MM 16 MM ALL ------------.

PREPARED BY SIGN.

REVIEWED BY

APPROVED BY

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WELDING PROCEDURE SPECIFICATION (QW 482)


Applicable Codes: ASME SEC IX, POSITIONS(QW-405): Position of Groove 3G, 4G Welding Progression Position of Fillet Others All Uphill Summary: GTAW / 3G / B127 / B164 (Monel 400) Holding Temperature Range Holding Time Range Cooling Rate Others PREHEAT(QW-406): Preheat Temperature(Min.) -10 C Min Interpass Temperature(Max.) Preheat Maintenance Yes
0

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POST WELD HEAT TREATMENT(QW-407): Heating Rate NA NA NA NA

GAS(QW-408): Gas(es) Shielding 160 C


0

ARGON NA ARGON

percent composition %Comp. of Flow Rate mixture 99.995 % 8 to 18 LPM NA 99.995 % NA 8 to 18 LPM

Trailing Back Purging

ELECTRICAL CHARACTERISTICS(QW-409):

Current AC or DC - DC

Polarity -

Straight for GTAW (DCEN) 2.4 mm and 2% Thoriated NA NA

Ampere Range:

75 - 130 Amps

Voltage Range:

08 - 18 Volts

Tungeston Electrode Size and Type Mode of Metal transfer for GMAW Electrode/Wire feed speed range TECHNIQUE(QW-410): Stringe or Weave Bead Orifice or Gas Cup Size Method of Back Gouging Oscillation Contact Tube to Work Distance Multiple or Single Pass(per side): Multiple or Single Electrode Travel Speed Range Peening Others -

String bead for Root & String/Weave bead for other passes, Weaving shall not exceed 3 times of electrode dia.

6 -10 mm OD Grinding & Brushing NA NA NA Multiple Single 35- 60 mm/min NA Filler Metal Diameter Class mm
ER CuNi SFA 5.7 ER CuNi SFA 5.7 2.4 mm 2.4 mm

Initial and Interpass Cleaning(Brushing,Grinding,etc.) -

Weld Layer
Root+ Hot Filler/ Capping

Weld Process
GTAW GTAW

Current Type & Ampere Polarity Range


DCEN DCEN 75- 115 100 - 125

Voltage Range
08 - 12 10 - 15

Travel Speed Range


35 - 60 mm/min 35 - 60 mm/min

REMARK

PREPARED BY

REVIEWED BY

APPROVED BY

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