BECKHOFF New Automation Technology

PC-based Control for Plastic Machines

Beckhoff | Open automation solutions for the processing of plastics

The need for machines for the processing of plastics is constantly growing. Machine manufacturers are challenged to nd innovative solutions with which productivity can also be increased. The companies are facing new challenges due to new demands on precision and exibility, while pressure is growing at the same time to reduce running costs and initial investment as far as possible. With PC-based control technology, Beckhoff offers an open and exible automation solution for all areas of plastics processing, including injection molding machines, blow molding machines, and extrusion systems. Peripheral units for the handling of materials and parts are optimally integrated. Industry-specic technology blocks for plastics machines from Beckhoff The open and scalable TwinCAT automation platform is a dynamic software PLC and Motion Control solution for PCs. This openness of the software and hardware interfaces enables machine manufacturers to continually adapt their systems to different requirements at a low cost. Beckhoff offers turnkey technology blocks for PLC and operation/ monitoring for the most important processes such as injection molding, blow molding and extrusion. Rapid market access is thus made possible with tried-and-tested technologies. However, the machine manufacturer can additionally supplement in-house know-how within the framework of the open control architecture in order to protect intellectual property and achieve unique selling points. Additionally, programming in accordance with the international IEC 61131-3 standard guarantees high investment security. EtherCAT the rising standard for the plastics industry Beckhoff Automation, a specialist in the area of industrial eldbus technology, has made a substantial contribution to the continued development of PC-based control technology with EtherCAT. EtherCAT is now established worldwide as an accepted and heavily utilised

eldbus. In the meantime, a large number of plastics machine manufacturers have chosen EtherCAT as the backbone of their controllers. However, other relevant eldbus systems such as the Euromap protocol or PROFIBUS architectures are optimally integrated with EtherCAT. A fast, commonly used eldbus is one of the most important factors to achieve success with energy-saving servo-electric concepts in particular. EtherCAT offers optimum real-time properties for critical process phases without requiring special hardware in the central controller. With the eXtreme Fast Control Technology (XFC), temporal resolution of < 100 ns is possible using the time stamp method and sensor signals can be read with sampling times of less than 10 s. This increases the repeatability and accuracy of the processes and, as a result, the efciency of the machines. Maximum performance up to the I/Os Beckhoff supplies a complete range of eldbus components for all common I/O and eldbus systems. With the IP 20 Bus Terminals and the IP 67 Fieldbus Box modules, the entire range is available for all signals relevant to the plastics industry. Other eldbuses can also be integrated via Beckhoff Bus Terminals or Fieldbus Box modules. Motion Control PC-based control technology in combination with EtherCAT is an ideal control component for the replacement of hydraulic axes by electrically driven axes, particularly with injection molding and blow molding machines. Drive technology from Beckhoff offers high performance with optimum precision, even for the smallest parts. Turnkey Motion Control modules for servo-electric, hydraulic or hybrid machine concepts are supplied within the PLC Framework for injection molding and blow molding machines. Central drive concepts can also be realised with servo ampliers and hydraulic pumps. The machine manufacturer has a free choice of drive concepts and need not restrict itself to a single path for future developments.

BECKHOFF New Automation Technology

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Beckhoff | New Automation Technology Beckhoff implements open automation systems based on PC Control technology. The product range covers Industrial PCs, I/O and Fieldbus Components, Drive Technology and automation software. Products that can be used as separate components or integrated into a complete and seamless control system are available for all industries. The Beckhoff New Automation Technology philosophy represents universal and open control and automation solutions that are used worldwide in a wide variety of different applications, ranging from CNC-controlled machine tools to intelligent building automation. Innovative products and a full range of services Since the foundation of the company in 1980, continuous development of innovative products and solutions using PC-based control technology has been the basis for the continued success of Beckhoff. Many automation technology standards that are taken for granted today were conceptualised by Beckhoff at an early stage and successfully introduced to the market. 1982: P1000 single-board motion controller 1986: PC Control rst PC-based machine controller 1988: S1000 software PLC/NC on PC (DOS) 1989: Lightbus high-speed eldbus utilising optical bre 1990: All-in-one PC motherboard 1995: Bus Terminal eldbus technology in terminal block format 1996: TwinCAT real-time software package under Windows with PLC and Motion Control functions 1998: Control Panel remote IPC Control Panels 1999: Fieldbus Box the I/O system in IP 67 2002: CX1000 modular Embedded PCs for DIN rail mounting 2003: EtherCAT real-time Ethernet eldbus system 2005: TwinSAFE safety solution for the Bus Terminal system 2005: AX5000 EtherCAT Servo Drive 2007: Industrial Motherboards Made in Germany 2008: XFC eXtreme Fast Control Technology 2009: HD Bus Terminals 16-channel terminals in 12 mm The Beckhoff PC Control philosophy and the invention of the Lightbus system, the Bus Terminals and TwinCAT automation software represent milestones in automation technology and have become accepted as high-performance alternatives to traditional control technology. EtherCAT, the real-time Ethernet solution, makes forward-looking, high-performance technology available for a new generation of leading edge control concepts. Worldwide presence on all continents The central divisions of Beckhoff, such as development, production, administration, distribution, marketing, support and service are located at the Beckhoff Automation GmbH headquarters in Verl, Germany. Rapidly growing presence in the international market is taking place through 25 subsidiaries. Through worldwide cooperation with partners, Beckhoff is represented in more than 60 countries
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Servo-electric drive technology as a replacement for hydraulic axes The replacement of hydraulically driven axes with servo-electric drives is necessary for achieving higher energy efciency in plastics machines. For this purpose, the AX5000 Servo Drive family from Beckhoff in combination with XFC offers the ideal motion platform for machines. Quality-determining machine modules can be controlled with sampling times of less than 50 s and the inclusion of feedback is possible. The exible design, with 1 and 2-channel units as well as the variable distribution of motor power, represents a cost-optimised solution, in particular for handling systems. In addition to the industryspecic technology blocks in the controller, Beckhoff also offers extensive support for the sizing of motors and gearboxes upon request. TwinSAFE: Its safety simplied. In recent years, operational safety and workplace safety have played an ever larger part in machine design. In TwinSAFE, Beckhoff offers a uniform system solution for optimum synergy between automation and safety technology. With Beckhoff safety technology, the machine manufacturer saves commissioning costs in the assembly of manufacturing cells. Subsequent changes or extensions are achieved with simple software adaptations.

This yer provides a compact overview of products and solutions for the plastic machine sector. The main catalog New Automation Technology and the web pages at www.beckhoff.com offer detailed descriptions and technical data for the individual product groups and information about associated accessories.

www.

beckhoff.com/plastic

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BECKHOFF New Automation Technology

Beckhoff | Turnkey solutions for different machine types

Injection molding technology

Turnkey solutions for different machine types: New dimensions of accuracy and reproducibility are achieved with XFC (eXtreme Fast Control). This enables efcient production with low material usage. EtherCAT offers the ideal platform for electrically driven machines and robots.

Blow molding technology

Turnkey solutions for continuous and accumulator head machines: exible control concepts via scalable PC technology, EtherCAT, the large numbers of eldbuses and integrated safety technology.

TwinCAT Automation software for PLC and Motion Control, choice of eering tool Windows XP or CE operating system with a uniform engineering for different processor platforms.
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BECKHOFF New Automation Technology

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Extrusion systems
Turnkey solutions for pipe and prole extrusion: operating panels in various sizes and processor performance options, exible structure thanks to Ethernet Bus Terminal Controller with integrated intelligence. EtherCAT as the ideal eldbus architecture for blow lm lines. External process control systems are integrated via different eldbuses using EtherCAT as the platform.

Further manufacturing processes

Downstream devices for extrusion machines Integration via Euromap27, TwinCAT Motion Control functions such as ying saw or synchronous running. Handling Motion Control modules on the basis of TwinCAT: TwinCAT supports a large number of kinematics, such as Cartesian portal, shear kinematics, roller kinematics (H-Bot), SCARA, 2-D kinematics, 2-D parallel kinematics and 3-D delta kinematics. Gravimetric weighing Precise, high-resolution Bus Terminals as well as special data acquisition algorithms for weighing units.

Plastic Application Framework Technology modules on the basis of the TwinCAT engineering platform, under Windows XP or alternatively Windows CE. Motion and temperature control specially designed for plastics machines supplemented by ergonomic user interfaces.

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BECKHOFF New Automation Technology

Beckhoff | Universal system solutions for plastic machines

Ethernet

Panel PC With the Panel PC series for installation in control cabinets or mounting arm installation, Beckhoff offers PC technology in the highest performance class. The combination of display and controller in a compact design features new perspectives for machine construction. Application-specic panels including the software for operation and monitoring are available for injection molding and blow molding applications.

Condition Monitoring Critical machine components such as hydraulic pumps are monitored using special Beckhoff Bus Terminals and software blocks for signal analysis, thus providing the basis for preventive maintenance and, hence, higher machine availability. Hydraulic pumps can be monitored continuously for optimal efciency with the aid of the energy measuring terminals. EtherCAT Drives The AX5000 Servo Drive series sets new standards in Drive Technology. The AX5000 series is available in singleor multi-channel form and is optimised in terms of function and cost-effectiveness. The integrated, fast control technology supports fast and highly dynamic positioning tasks. Fast switching from injection to holding pressure, which is particularly important in the injection molding process, is supported perfectly by EtherCAT. EtherCAT EtherCAT is the real-time Ethernet eldbus for plastic machines, offering exible topology and simple handling, among other benets. With its high communication speed and high user data rates, EtherCAT features the prerequisite for fast control technology. Thanks to protocol tunnelling, eldbus architectures such as CANopen or PROFIBUS can still be supported without problems.

BECKHOFF New Automation Technology

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TwinCAT and the Plastic Application Framework TwinCAT integrates real-time control with a PLC system, Motion Control and programming environment in a single package. Programming is executed in accordance with the IEC 61131-3 standard. Turnkey solutions for injection molding machines, blow molding machines and extrusion plants are available in the technology modules of the Plastic Application Framework. Process-specic user interfaces supplement the Framework, representing a complete industry solution.
Beckhoff is Microsoft Embedded Gold Partner and demonstrates above-average know-how and rst rate embedded technology knowledge.

Windows operating systems Beckhoff relies on the global Windows standard from Microsoft for the operating system. TwinCAT is embedded in Windows XP, Embedded Standard or Windows CE.

EtherCAT I/O system Industrial Ethernet in the electronic terminal block: full Ethernet compatibility, maximum utilisation of the Ethernet bandwidth and outstanding real-time characteristics at low costs the EtherCAT I/O system of Beckhoff.

XFC EtherCAT Terminals EtherCAT and XFC enable new dimensions in control technology. Extremely short reaction times increase product quality and production safety.

XFC eXtreme Fast Control XFC is based on an optimised control and communication architecture comprising an advanced Industrial PC, ultra-fast I/O terminals with extended real-time characteristics, the EtherCAT high-speed Ethernet eldbus, and the TwinCAT automation software. Because of the high data throughput, processes can be controlled more precisely and the use of raw materials can be reduced, thereby boosting protability. Beckhoff Servo Drives permit the replacement of hydraulic drive technology and thus contribute to energy-saving production.

CANopen, PROFINET Bus interface connections in the terminal network minimise processor loading. The integration of CANopen devices or PROFINET, for example, is possible via eldbus gateway terminals. Euromap-compatible communication with peripherals takes place via CANopen.
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BECKHOFF New Automation Technology

Beckhoff | PC Control for injection molding machines

Hydraulic machines Servo-electric machines with integrated handling

Panel PC

Panel PC Emergency stop

Euromap 66 EL6692: EtherCAT bridge terminal

Euromap 66

IP 20 EtherCAT Terminals

Analog I/Os

Analog I/Os

Hydraulic

Fieldbus Module: multi-thermocouple connection (12 or 32 channels)

Alternatively: hydraulic drives, e.g. core pullers Injection axis

Emergency stop

IP 67 EtherCAT Box

Clamping Nozzle Plasti- Ejector unit cation

x-, y-axis, z-axis

Servo Drive for the central hydraulic pump

BECKHOFF New Automation Technology

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User interface for injection molding machines

User interface for injection molding machines on the basis of Windows XP or CE. Ergonomic operating sections for the machine axes with graphical prole input and uniform ergonomic structure. Important process variables are permanently displayed. Unit and language changeover as well as quality documentation ensure a broad eld of application in global markets.

Clamp exible number of support points, depending on the complexity of the process input of mold safety parameters input of clamping force monitoring real-time display of the actual value optional linking to digital cam functions

Injection exible number of support points, depending on the complexity of the process input of the switchover criteria display of the current actual values linking digital cam functions at waypoints

Quality table display of the last twelve parts arbitrary memory depth, dependent on the size of the storage medium parallel recording of up to 40 process values calculation of min/max and mean value optional: error message in the case of deviation

Actual value graph display of the important variables of the injection process in a diagram parallel display of up to six measured values measuring cursor for the exact display of the measured values setting for single/repeated display

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BECKHOFF New Automation Technology

Beckhoff | PC Control for blow molding machines

Fullscale solution for servo-electric machines Fullscale solution for hydraulic machines

Blowmolding Panel PC

Fieldbus Module: multi-thermocouple connection (12 or 32 channels)

Blowmolding Panel PC

Fieldbus Module: multi-thermocouple connection (12 or 32 channels)

Analog I/Os Alternatively: hydraulic drives Emergency stop

Analog I/Os

Hydraulic Emergency stop

Compact solution

Panel PC

Analog I/Os

Hydraulic
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BECKHOFF New Automation Technology

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User interface fullscale solution

Wallthickness curve wall thickness curve with up to 400 interpolation points display of the accumulator level display of the current parison length display of the current curve (in red) undo memory for up to ten curves up to ve wall thickness markings

Clamp up to 25 motion channels for clamping unit, carriage, blow pin, etc. up to ve motion segments for each direction up to ten switching cams with hysteresis and motion direction for the control of auxiliary functions call of specic start/stop functions at beginning or end of motion axis labelling for motion and cam by XML le

Temperature controller bar chart display of set value/actual value and tolerances colour change display of heating/cooling two tolerance bands input of all set values with one button

User interface complete solution

Wall thickness control maximum 200 interpolation points continuous or accumulator head machines multiple heads are supported real-time display of the wall thickness curve

Clamp real-time position display eight motion axes ve motion segments ve cams with hysteresis

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BECKHOFF New Automation Technology

Beckhoff | PC Control for Extrusion

Line control
Ethernet Emergency stop Emergency stop

Haul off/saw Panel PC Embedded PC

Weighing

Ultrasonic

Emergency stop

Weighing

Emergency stop

Weighing

Single extruder

User interface

Panel PC

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BECKHOFF New Automation Technology

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Beckhoff | PC Control for Handling/Motion Control

PC Control offers the perfect platform for different robot concepts. The integration of different eldbuses as well as the streamlined TwinSAFE safety technology makes Beckhoff technology ideally suited for complex handling and assembly tasks. In InmoldLabelling applications, for example, EtherCAT provides delay-free synchronisation with the clamping unit. Motion Control functionality point-to-point motion gear coupling master/slave coupling cam plates CAM Design Editor Motion laws can be modied from within the PLC. position-synchronous coupling (ying saw, ying shear) synchronisation from any dynamic phase superposition axis interpolation in 3 dimensions programming according to DIN 66025 PLC library for NC interpolation

Emergency stop

Interface to the machine

Ethernet

Control unit

z-axis x-, y-axis

This results in the following advantages, especially for the Cartesian robots on plastics machines: smaller footprint due to IP 67 eldbus boxes directly on the robot axis Beckhoff motors and Servo Drives are ideal for highly dynamic applications Motion Control in separate controller or integrated into the injection molding machine controller interface to the injection molding machine according to CANopen standard high-speed synchronisation with the clamping unit via EtherCAT simple integration of the robot system into corporate networks

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BECKHOFF New Automation Technology

Beckhoff | Plastic Application Framework

The TwinCAT Plastic Application Framework is the platform for achieving best-in-class, customer-specic solutions. Thanks to the modular structure, application programs for various machine types and methods can be realised. The Plastic Application Framework contains technology modules for temperature control and motion control of plastics machines. Special versions are available for injection molding, blow molding machines and extrusion applications. The concept was designed so exibly that both hydraulic and electrical axes can be processed in one controller architecture. Due to the modular structure, the machine manufacturer can combine its in-house know-how with tried and tested Beckhoff technology. The framework contains the following basic modules: Conguration: conguration of the machine, including number and type of axes as well as controller parameters. Organisation: interface between controllers and sequence programs, such as for processing of travel commands, among other functions. Sequence: basic sequence program for the machine Motion Control, Temperature Control: controller modules for temperature and motion

TwinCAT HMI Plug-in

HMI under Windows CE/XP XML les

ADS
Organisation Sequence

Organisation

Sequence

Motion/ Temperature Control

Configuration

Motion/ Temperature Control

Configuration

Temperature controller The algorithms of the temperature controller library have been proven many times over and are suitable both for highly-dynamic hot channel systems as well as for extrusion cylinders with high thermal capacity. The optimised PID structure exhibits a dynamic step response with low overshoot. Amongst others, the following functions are available:

heating and cooling systems with separately adjustable pulse width modulation automatic parameter identication, separately for heating and cooling loop thermocouple monitoring (open, shortcircuit, voltage reversal) heating current monitoring (open, shortcircuit, leakage current) tolerance band monitoring

Motion Control The hydraulic Motion Control library is the result of many years of experience with complex hydraulic controlled systems. It contains all important functional components for parameterising and moving hydraulic and also electrical axes. Amongst others, the following functions are available:
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eldbus interface for displacement sensors eldbus interface for electrical axes linearisation of valve characteristic curves linearisation of various toggle geometries prole generators for complex hydraulic systems impact-free switchover from velocities control to pressure control axis synchronisation

BECKHOFF New Automation Technology

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XFC | eXtreme Fast Control for plastic machines

XFC represents a control technology that enables very fast and highly deterministic responses. It includes all hardware and software components involved in control applications: optimised input and output components which are able to pick up signals with high accuracy or initiate tasks, EtherCAT as very fast communication network, highperformance Industrial PCs and TwinCAT, the automation software that links all system components. Compared with current PC-based controllers, XFC offers performance improvements by a factor of 10 and enables cycle times of 100 s, without giving up central intelligence and associated high-performance algorithms. With the aid of XFC technology for plastic machines, system reaction times are shortened drastically, switchover to holding pressure becomes more precise and time-critical process variables such as pressures and positions are acquired in time frames of 10 s. In combination with electrical drive technology, XFC increases the precision of machines and thus reduces part weight deviation. Measuring tasks or documentation of parts quality can simply be integrated in the machine control without additional, costly special devices. XFC technology is fully compatible with existing automation solutions, so that standard tasks and fast control and measuring tasks can be processed in parallel on the same hardware and software platform. Fast and extremely deterministic response times are achievable via various technologies such as oversampling and time stamp or by using fast I/O terminals. XFC reduces raw material consumption and increases part quality Product quality and process safety can be increased by detecting fast-changing input signals such as injection pressure or closing force with high time resolution. The pressure switchover point can be determined with the highest precision using oversampling technology. The reproducibility of the response time is increased; amount and gradient of control values can be calculated in relation to the point in time of the switchover event. The injection process can thus be adjusted more precisely; part weight uctuations are minimised. High resolution analog inputs often create process images with interfering signals. In conventional technology, the input signal is processed using analog low-pass lters. With the high sampling rate of oversampling technology, digital lter algorithms are possible. Time-critical sensor signals with high frequency components are processed with high reproducibility. This allows optimisation of the sensitivity of the mold safety algorithm, for example.

Occurrence
Pressure P Time-lens through oversampling

Process window

Time t Injection phase Holding pressure phase

Partweight g

Oversampling The signal curve can be precisely determined with the aid of oversampling technology. In combination with the time stamp function, reproducibility is increased drastically in comparison with classic solutions. The injection process can thus be adjusted more precisely; part weight uctuations are minimised.

Reduction of material consumption The reproducibility of the injection process is increased by the combination of XFC technology with new drive technologies. Ultra-precise holding pressure regulation improves the quality of the parts and enables a narrower processing window. The user is hence able to select a process setting with lower material reserves, resulting in lower material consumption. Signicant cost savings have been achieved in practical applications.

www.

beckhoff.com/XFC

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BECKHOFF New Automation Technology

Beckhoff | System Overview

Ethernet

Automation

TwinCAT

TwinCAT PLC: IEC 61131-3 multi-PLC

TwinCAT NC PTP: PTP axis positioning software

TwinCAT NC I: 3-D axis interpolation software

IPC

Industrial PC

Panel PC CP62xx

Panel PC CP64xx

Panel PC CP65xx

Panel PC CP71xx

Panel PC CP72xx

Panel PC CP77xx

Panel PC C33xx

Panel PC C36xx

Embedded PC

Embedded PC CX1010 Bus Terminals or EtherCAT Terminals

Embedded PC CX1020, CX1030 Bus Terminals or EtherCAT Terminals

Embedded PC CX5010, CX5020 Bus Terminals or EtherCAT Terminals

I/O

PC Fieldbus Cards
PCI Ethernet FC90xx PCI PROFIBUS FC310x

Bus Terminal
Bus Coupler BK1120 (K-bus interface), Bus Terminals KL / KSxxxx Bus Coupler BK3xx0, Bus Terminals KL / KSxxxx Bus Terminal Controller BC / BX31x0 (IEC 61131-3)

Fieldbus Box

Fieldbus Module

EtherCAT Box EPxxxx

Compact Box IPxxxx-B31x

Coupler Box Extension IL230x-B31x Box IExxxx

PLC Box IL230x-C31x (IEC 61131-3)

EtherCAT

EtherCAT Terminals
Coupler EK1xxx, EtherCAT Terminals EL/ESxxxx

Motion

Drive Technology
Digital Compact Servo Drives AX5xxx Digital Compact Servo Drives AX20xx Digital Compact Servo Drives AX25xx Synchronous Servomotors AM2xxx, AM3xxx

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BECKHOFF New Automation Technology

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TwinCAT CNC: CNC path control software

TwinCAT I/O: I/O software interface

TwinCAT CP: Control Panel driver

TwinCAT OPC: Visualisation interface

Ethernet

DVI/USB Extended

DVI/USB Extended

19-inch slide-in PC C51xx

Control cabinet PC C61xx

Control cabinet PC C62xx

Control cabinet PC C63xx

Built-in Industrial PC C65xx

Control cabinet PC C66xx

Control cabinet PC C69xx

Built-in Control Panel CP66xx

Built-in Control Panel CP69xx

Control Panel CP79xx

K-bus extension Embedded PC CX8000 Bus Terminals or EtherCAT Terminals Embedded PC CX9000, CX9010 EtherCAT Terminals Embedded PC CX9000, CX9010 Bus Terminals LON EIB DALI Industrial Motherboards CBxxxx

PCI CANopen FC510x

PCI DeviceNet FC520x

Ethernet Switch CU20xx

PCI Ethernet FC90xx

Bus Coupler BK5xx0, Bus Terminals KL / KSxxxx

Bus Terminal Controller BC/BX5xx0 (IEC 61131-3)

Bus Coupler BK9xx0, Bus Terminal Controller BC/BX9xx0 (IEC 61131-3)

Fipio

MP-Bus
Compact Box IPxxxx-B5x0 Compact Box IPxxxx-B5x 8 Coupler Box Extension IL230x-B5xx Box IExxxx Coupler Box IL230x-B90x, PLC Box IL230x-C900 (IEC 61131-3)

DALI LON EIB

Ethernet TCP/IP

Linear Servomotors AL2xxx, AL3xxx

Stepper Motors AS1xxx

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BECKHOFF New Automation Technology

Beckhoff | Worldwide
Hyvink nk Danderyd y

Vrn nam n a o Ma alm a l

Saint-Petersburg
Frankfurt urt rt Brn Hass sselt ss Neuville euville uville e en Ferrain Has Nure re emberg Bali Balingen Munich Paris enberg Ravensburg Hagen Ravensb Schaffhausen n Innsbruck bruck uck Derendingen en Zurich h Brs Ljub ublja Loc Locarn Lo Montagny-prs-Yverdo M rdo don Milan

Ekaterinburg Moscow Samara

Seattle

Denver San Jose Los Angeles San Diego

North Fond du Lac Minneapolis Toronto London Detroit Chicago Cleveland Pittsburgh Harrisburg Raleigh
Avei iro i

NORTH AMERICA
Charlotte Dallas

Barcelona Madrid

Tehran Beirut Lod Nasr City/Cairo

Austin

San Luis Potos

Dubai

Ahmedabad Pune

San Jos

AFRICA

SOUTH AMERICA

La Paz

Campinas So Paulo Johannesburg Santiago Buenos Aires

Montevideo

Cape Town

Headquarters Subsidiary Headquarters distributor Subsidiary distributor

Picture credits: Battenfeld-Cincinnati Austria GmbH BEMACO BLOWTEC Husky Injection Molding Systems Ltd. Kautex Maschinenbau GmbH KUKA Roboter GmbH Thenhausen Spritzgusstechnik + Werkzeugbau GmbH Wittmann Battenfeld GmbH

Beckhoff, TwinCAT, EtherCAT, Safety over EtherCAT, TwinSAFE and XFC are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners. Beckhoff Automation GmbH 10/2010 The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual application do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressively agreed in the terms of contract.

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BECKHOFF New Automation Technology

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Beckhoff | Information media

Applications & Solutions online The web pages PC-based Control for Plastic Machines offer further information, e.g. application reports or industry-specic solutions.

www.

beckhoff.com/plastic

Shenyang Beijng

ASIA
Chengdu Wuhan Taipei Guangzhou Shanghai

Seoul

Tokyo

Products online At www.beckhoff.com you can get detailed information on the range of products from Beckhoff. Animations, videos and interactive online presentations supplement the large variety of information.

www.
Bangkok

beckhoff.com

Kuala Lumpur Singapore

Jakarta

AUSTRALIA

Melbourne

Auckland

Printmedia online The Beckhoff catalogs and yers are available for download on the Internet. Printed copies are available on request. Please use our online order form to specify your requirements.

www.

beckhoff.com/media

Main catalog

Product overview

News catalog

PC Control magazine

Product DVD

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BECKHOFF New Automation Technology

Beckhoff Automation GmbH Eiserstrae 5 33415 Verl Germany Phone: + 49 (0) 52 46 / 9 63 - 0 info@beckhoff.de www.beckhoff.de Europe Germany Ofce Balingen Beckhoff Automation GmbH Karlstrae 19 72336 Balingen Phone: + 49 (0) 74 33 / 2 60 24 - 0 balingen@beckhoff.de Ofce Berlin Beckhoff Automation GmbH Fasanenstrae 81 10623 Berlin Phone: + 49 (0) 30 / 88 71 16 - 0 berlin@beckhoff.de Ofce Frankfurt Beckhoff Automation GmbH Torhaus Westhafen Speicherstrae 59 60327 Frankfurt am Main Phone: + 49 (0) 69 / 68 09 88 - 0 frankfurt@beckhoff.de Ofce Hanover Beckhoff Automation GmbH Podbielskistrae 342 30655 Hanover Phone: + 49 (0) 5 11 / 87 57 58 - 0 hannover@beckhoff.de Ofce Lbeck Beckhoff Automation GmbH Wahmstrae 56 23552 Lbeck Phone: + 49 (0) 4 51/ 20 39 88 - 0 luebeck@beckhoff.de Ofce Munich Beckhoff Automation GmbH Oppelner Strae 5 82194 Grbenzell/Munich Phone: + 49 (0) 81 42 / 4 10 59 - 0 muenchen@beckhoff.de Ofce Nuremberg Beckhoff Automation GmbH Ostendstrae 196 90482 Nuremberg Phone: + 49 (0) 9 11 / 5 40 56 - 0 nuernberg@beckhoff.de Sales Ofce Ravensburg Beckhoff Automation GmbH Parkstrae 48 88212 Ravensburg Phone: + 49 (0) 7 51 / 3 54 15 50 ravensburg@beckhoff.de Ofce Rhein/Ruhr Beckhoff Automation GmbH Eurotec-Ring 7 47445 Moers Phone: + 49 (0) 28 41/ 9 08 16 - 6 rhein-ruhr@beckhoff.de Austria Headquarters Beckhoff Automation GmbH Hauptstrae 4 6706 Brs Phone: + 43 (0) 55 52 / 6 88 13 - 0 info@beckhoff.at www.beckhoff.at Sales Ofce Obersterreich Beckhoff Automation GmbH Softwarepark 35 4232 Hagenberg Phone: + 43 (0) 72 36 / 2 09 25 - 0 oberoesterreich@beckhoff.at Sales Ofce Niedersterreich Beckhoff Automation GmbH Leobersdorferstrae 42 2560 Berndorf Phone: + 43 (0) 26 72 / 8 20 34 niederoesterreich@beckhoff.at Sales Ofce Tirol Beckhoff Automation GmbH Klammstrae 66 / 39 6020 Innsbruck Phone: + 43 (0) 512 / 236 043 tirol@beckhoff.at Belgium, Luxembourg Beckhoff Automation bvba Kempische Steenweg 305 bus 202 3500 Hasselt Belgium Phone: + 32 (0) 11 / 24 08 00 info@beckhoff.be www.beckhoff.be Multiprox N.V. Lion drweg 12 P.b. 71 9300 Aalst Belgium Phone: + 32 (0) 53 / 76 65 66 info@multiprox.be www.multiprox.be Bulgaria Kastiva GmbH 68-72 Ami Bue Str., 4. Floor 1612 Soa Phone: + 3 59 (2) 9 50 44 31 ofce@kastiva.com www.kastiva.com Croatia Krovel d.o.o. Barutanski jarak 114 10000 Zagreb Phone: + 3 85 / 16 11 77 20 beckhoff@krovel.hr www.krovel.hr

Denmark Headquarters Beckhoff Automation ApS Naverland 2 2600 Glostrup Phone: + 45 43 / 46 76 20 info@beckhoff.dk www.beckhoff.dk Ofce Hobro Beckhoff Automation ApS Majsmarken 1 9500 Hobro Phone: + 45 76 / 36 38 31 info@beckhoff.dk Ofce Kolding Beckhoff Automation ApS Birkemose all 25 6000 Kolding Phone: + 45 76 / 31 20 72 info@beckhoff.dk Finland, Estonia Headquarters Beckhoff Automation Oy P.O. Box 23 Kankurinkatu 4-6 05801 Hyvink Finland Phone: + 358 (0) 20 / 7 42 38 00 info@beckhoff. www.beckhoff. Sales Ofce Seinjoki Beckhoff Automation Oy Tiedekatu 2 60320 Seinjoki Finland Phone: + 358 (0) 20 / 7 42 38 50 info@beckhoff. Sales Ofce Tampere Beckhoff Automation Oy Hermiankatu 1 B 33720 Tampere Finland Phone: + 358 (0) 20 / 7 42 38 70 info@beckhoff. France Headquarters Beckhoff Automation Sarl Immeuble Le Montral ZA de Courtaboeuf 19 bis, avenue du Qubec 91951 Courtaboeuf Cedex Phone: + 33 (0) 1 69 29 83 70 info@beckhoff.fr www.beckhoff.fr Sales Ofce Neuville en Ferrain Beckhoff Automation Sarl 28, Rue de Tourcoing 59960 Neuville en Ferrain Phone: + 33 (0) 3 20 11 00 08 info@beckhoff.fr Greece, Cyprus L. J. Skourgialos Industrial Automation Systems 241 EL. Venizelou 176 73 Kallithea /Athens Greece Phone: + 30 / 21 09 51 02 60 ias@otenet.gr Hungary Controrg Kft. Pajta u. 14 8200 Veszprem Phone: + 36 / 88 42 40 75 info@controrg.hu www.controrg.hu Italy Headquarters Beckhoff Automation S.r.l. Via E. Majorana, 1 20054 Nova Milanese (MI) Phone: + 39 03 62 / 36 51 64 info@beckhoff.it www.beckhoff.it Ofce Bologna Beckhoff Automation S.r.l. Via Zanini, 7 40011 Anzola dellEmilia (BO) Phone: + 39 05 1 / 73 15 09 bologna@beckhoff.it Ofce Padua Beckhoff Automation S.r.l. Via Alsazia, 3/B 35127 Padua (PD) Phone: + 39 0 49 / 8 70 48 38 padova@beckhoff.it Lithuania, Latvia, Belarus Santavilt UAB Taikos 149 52119 Kaunas Lithuania Phone: + 3 70 37 / 35 01 66 info@santavilte.lt www.santavilte.lt Netherlands Industrial Automation Link Kppersweg 71 2031 EB Haarlem Phone: + 31 23 / 5 18 51 40 sales@ial.nl www.ial.nl

Poland Beckhoff Automation Sp. z o.o. Stara Iwiczna, ul. Soneczna 116A 05-500 Piaseczno Phone: + 48 22 / 7 57 26 10 info@beckhoff.pl www.beckhoff.pl Portugal Bresimar Automao, S.A. Quinta do Simo EN109 Esgueira Apartado 3080 3801-101 Aveiro Phone: + 351 234 / 30 33 20 bresimar@bresimar.pt www.bresimar.pt Romania Kreatron Automation S.R.L. Str. Octavian Fodor nr. 113, ap. 13 400434, Cluj-Napoca jud. Cluj Phone: + 40 364 40 16 12 ofce@kreatron.ro www.kreatron.ro Russia Headquarters Beckhoff Automation OOO Ul. Bakuninskaya 14, Building 9 105005 Moscow Phone: + 7 495 / 9 81 64 54 russia@beckhoff.com www.beckhoff.ru Representation North-West Federal District Beckhoff Automation GmbH V.O., 7-ya Liniya, 76, Ofce 620 199178 Saint-Petersburg Phone: + 7 812 / 332 62 05 north-westfo@beckhoff.ru Representation Ural Federal District Beckhoff Automation GmbH Uliza Komsomolskaya 37, Ofce 402/4 620049 Ekaterinburg Phone: + 7 3 43 / 3 79 98 73 uralfo@beckhoff.ru Representation Volga Federal District Beckhoff Automation GmbH Krasnoarmayskaya ul.1, Ofce 312 443010 Samara Phone: + 7 846 / 2 69 80 67 volgafo@beckhoff.ru Slovenia Beckhoff Avtomatizacija d.o.o. Zbiljska cesta 4 1215 Medvode Phone: + 3 86 / 13 61 30 80 info@beckhoff.si www.beckhoff.si Spain Headquarters Beckhoff Automation S.A. Edicio Testa Sant Cugat Avda. Alcalde Barnils, 64-68 08174 Sant Cugat (Barcelona) Phone: + 34 93 / 5 84 49 97 info@beckhoff.es www.beckhoff.es Sales Ofce Bilbao Beckhoff Automation S.A. Edicio Udondo C. Ribera de Axpe, no 50 4a planta, Ocina 4-5 48950 Erandio (Bilbao) Phone: + 34 94 / 4 31 40 75 info@beckhoff.es Sales Ofce Madrid Beckhoff Automation S.A. Edicio Cimaga Sierra de Cazorla, 1 Planta Baja, Ocina E 28290 Las Matas (Madrid) Phone: + 34 91 / 6 36 43 57 madrid@beckhoff.es Sweden Headquarters Beckhoff Automation AB Stenldersgatan 2A 21376 Malm Phone: + 46 (0) 40 / 6 80 81 60 info@beckhoff.se www.beckhoff.se Sales Ofce Danderyd Beckhoff Automation AB Enebybergsvgen 10B 18236 Danderyd Phone: + 46 (0) 8 / 4 46 30 00 info@beckhoff.se Sales Ofce Vrnamo Beckhoff Automation AB Vstbovgen 53 33153 Vrnamo Phone: + 46 (0) 40 / 6 80 81 60 info@beckhoff.se Switzerland Headquarters Beckhoff Automation AG Rheinweg 9 8200 Schaffhausen Phone: + 41 (0) 52 / 6 33 40 40 info@beckhoff.ch www.beckhoff.ch

Ofce Derendingen Beckhoff Automation AG Application/Software Development Hauptstrasse 39 4552 Derendingen Phone: + 41 (0) 32 / 682 04 28 info@beckhoff.ch Sales + Support Center Suisse Romande Beckhoff Automation AG En Chamard 35 1442 Montagny-prs-Yverdon Phone: + 41 (0) 24 / 447 27 - 00 yverdon@beckhoff.ch Support Center Ticino p.project sagl Via Pianella 19 6596 Gordola Phone: + 41 (0) 91 / 745 01 11 ticino@beckhoff.ch Turkey Beckhoff Otomasyon ltd. ti. Gardenya-3 Plaza No: 18-19 34758 Ataehir Istanbul Phone: + 90 216 580 9830 info@beckhoff.com.tr www.beckhoff.com.tr UK, Ireland Beckhoff Automation Ltd. The Boathouse Station Road Henley-on-Thames Oxon RG9 1AZ Great Britain Phone: + 44 14 91 / 41 05 39 info@beckhoff.co.uk www.beckhoff.co.uk North America USA Headquarters and Training Center Beckhoff Automation LLC 12150 Nicollet Avenue South Burnsville, MN 55337 Phone: + 1 952 / 890 0000 beckhoff.usa@beckhoff.com www.beckhoffautomation.com East Region Headquarters and Training Center Beckhoff Automation LLC Charlotte, NC Phone: + 1 704 / 910 4367 east.usa@beckhoff.com East Region Sales Beckhoff Automation LLC Coplay, PA Phone: + 1 952 / 212 6226 newengland@beckhoff.com Beckhoff Automation LLC Hanover, PA Phone: + 1 717 / 634 5536 northeast.sales@beckhoff.com Beckhoff Automation LLC Canton, MI Phone: + 1 248 / 230 8835 michigan@beckhoff.com Beckhoff Automation LLC Medina, OH Phone: + 1 330 / 725 2403 mideast.usa@beckhoff.com Beckhoff Automation LLC Lake Wylie, SC Phone: + 1 803 / 746 5491 east.usa@beckhoff.com Beckhoff Automation LLC Apex, NC Phone: + 1 919 / 367 0349 southeast.usa@beckhoff.com Central Region Sales and Training Center Beckhoff Automation LLC Fond du Lac, WI Phone: + 1 920 / 929 0655 wisconsin@beckhoff.com Central Region Sales Beckhoff Automation LLC Burnsville, MN 55337 Phone: + 1 952 / 808 6513 north.usa@beckhoff.com Beckhoff Automation LLC Lemont, IL Phone: + 1 630 / 631 8467 midwest.usa@beckhoff.com Beckhoff Automation LLC Rogers, AR Phone: + 1 479 / 925 2951 south.usa@beckhoff.com Beckhoff Automation LLC Cedar Park, TX Phone: + 1 512 / 250 9809 southwest.sales@beckhoff.com Beckhoff Automation LLC Justin, TX Phone: + 1 817 / 428 5314 southwest.sales@beckhoff.com West Region Sales Beckhoff Automation LLC San Diego, CA Phone: + 1 858 / 546 1111 west.sales@beckhoff.com Beckhoff Automation LLC La Crescenta, CA Phone: + 1 818 / 224 9065 losangeles@beckhoff.com

Beckhoff Automation LLC Phoenix, AZ Phone: + 1 602 / 354 0506 arizona@beckhoff.com Beckhoff Automation LLC Arvada, CO Phone: + 1 303 / 429 0758 mountain.sales@beckhoff.com Beckhoff Automation LLC Mill Creek, WA Phone: + 1 425 / 451 4444 northwest.sales@beckhoff.com West Region Technical Center Beckhoff Automation LLC San Diego, CA Phone: + 1 858 / 546 1111 west.application@beckhoff.com Canada Headquarters Sales, Training Center and Application Development Beckhoff Automation Canada Ltd. 130 Research Lane Guelph, ON N1G 5G3 Phone: + 1 905 / 852 1534 canada@beckhoff.com Canada Sales Beckhoff Automation Canada Ltd. London, ON Phone: + 1 519 / 451 8572 canada@beckhoff.com Mexico Mexico Sales and Application Development Integra Automation, SA de CV Av. Industrias 325-A 78399 Fracc. Talleres San Luis Potos, S.L.P. Phone: + 52 444 / 822 2615 al 17 mexico@beckhoff.com Central and South America Argentina eFALCOM Alcorta 2411 CPA B1744HFM Moreno / Buenos Aires Phone: + 54 237 / 463 1151 info@efalcom.com www.efalcom.com Bolivia BAVARIA S.R.L. P.O. Box: 4923 C. Mario Diez de Medina, N 32 Zona Morocollo La Paz Phone: + 591 2 277 13 78 alvarobaptista@bavaria.bo www.bavaria.bo Brazil Headquarters Beckhoff Automao Industrial Ltda. Rua Continental, 146 So Bernardo do Campo So Paulo 09750-060 Phone: + 55 (11) 4126-3232 info@beckhoff.com.br www.beckhoff.com.br Sales Ofce Campinas Beckhoff Automao Industrial Ltda. Edifcio Empresarial Torre do Castelo Rua Francisco Otaviano, 60 Sala 94 Bairro Chapado Campinas 13070-056 SP Phone: + 55 (19) 3368-7288 info@beckhoff.com.br Chile Tecmel Chile S.A. Padre Orellana 1486 Santiago Phone: + 562 / 596 2541 mberrios@tecmelchile.cl www.tecmelchile.cl Costa Rica, Nicaragua, Honduras, El Salvador, Guatemala, Belize, Panama TAAC S.A. 50 Sur Hotel Grano de Oro Calle 30, Avenidas 4-6 San Jos 10103 Costa Rica Phone: + 506 / 2222-6450 info@taac-sa.com www.taac-sa.com Uruguay Comando Ltda. Dr. J. de Salterain 1142 Montevideo 11200 Phone: + 598 (2) / 400-7923 comando@comandonet.com www.comandonet.com Africa Egypt Industrial Control Systems ICS 29 Dr. Mohamed El Harouny Street Nasr City, Cairo 11371 Phone: + 20 2 / 2 75 50 31 info@ics-me.com www.ics-me.com South Africa Headquarters Beckhoff Automation (Pty) Ltd Unit 8, Boskruin Business Park, Randpark Ridge Randburg 2188 Phone: + 27 (0) 11 792 3374 info@beckhoff.co.za www.beckhoff.co.za

Asia China Headquarters Beckhoff Automation (Shanghai) Co., Ltd. 5th Floor, No. 163 JiangChang San Road Shanghai Shibei Industrial Zone Shanghai, 200436 Phone: + 86 21 / 66 31 26 66 info@beckhoff.com.cn www.beckhoff.com.cn Ofce Beijing Beckhoff Automation (Shanghai) Co., Ltd. Room 1801-1803, Tower T3, Xihuan Plaza, No.1, Xizhimenwai Avenue Xicheng District Beijing, 100044 Phone: + 86 10 / 58 30 12 36 beijing@beckhoff.com.cn Ofce Guangzhou Beckhoff Automation (Shanghai) Co., Ltd. Room 4118-4119 Yaozhong Plaza 9 West Linhe Road Tianhe District Guangzhou, 510620 Phone: + 86 20 / 38 01 03 00 guangzhou@beckhoff.com.cn Ofce Chengdu Beckhoff Automation (Shanghai) Co., Ltd. 8F, G of The City Tower, No. 86, Section one, South Peoples Road Chengdu, Sichuan, 610016 Phone: + 86 28 / 86 20 25 81 chengdu@beckhoff.com.cn Ofce Wuhan Beckhoff Automation (Shanghai) Co., Ltd. Room 1803, 18/F., Wuhan Zhongshang Plaza, NO.7, Zhongnan Road, Wuhan, Hubei Phone: + 86 27 / 81 34 87 15 wuhan@beckhoff.com.cn Ofce Shenyang Beckhoff Automation (Shanghai) Co. Ltd. Room1803, LAnenue No.10 Hui Gong Street Shen he district Shenyang City, 11013, Liaoning Phone: + 86 24 / 22 78 88 96 shenyang@beckhoff.com.cn India Headquarters Beckhoff Automation Pvt. Ltd. Suite 4, Level 6, Muttha Towers Don Bosco Marg Pune 411 006 Phone: + 91 20 / 40 00 48 00 info@beckhoff.co.in www.beckhoff.co.in Sales Ofce Ahmedabad Beckhoff Automation Pvt. Ltd. 10th Floor, 1005, Venus Atlantis Corporate Park, Anandnagar Road, Ahmedabad 380015 info@beckhoff.co.in Inteltek Automation Pvt. Ltd. Sr.no.100/5, Ambegaon Pune 411 046 Maharashtra Phone: + 91 20 / 24 31 81 21 info@inteltekindia.com www.inteltekindia.com Israel Beckhoff Automation Ltd. Beit Golan Golan St. (corner of Tavor St.) Airport City Lod 70151 Phone: 972 3 7 76 44 45 info@beckhoff.co.il www.beckhoff.co.il Japan K.MECS Co., Ltd. Yusen Iwamotocho Blg. 3F 2-3-3 Iwamotocho, Chiyoda-City, Tokyo 101-0032 Phone: + 81 3 5825 5333 info@kmecs.co.jp www.kmecs.com Lebanon, Jordan, Syria Industrial Technologies (itec) S.A.L. Afrah Plaza Center, Blvd Fouad Chehab Sin El Fil, Beirut Phone: + 961 (1) 49 11 61 info@iteclb.com www.iteclb.com Malaysia Beckhoff Automation Sdn. Bhd. (889044-H) Unit 2.1, 2nd. Floor, Surian Tower No.1 Jalan PJU 7/3 Mutiara Damansara 47810 Petaling Jaya Phone: + 60 (3) 7731 8388 info@beckhoff.com.my www.beckhoff.com.my

Singapore, Philippines, Vietnam, Indonesia Beckhoff Automation Pte. Ltd. 3 International Business Park #07-08 Nordic European Centre Singapore 609927 Phone: + 65 / 66 35 50 00 info@beckhoff.com.sg www.beckhoff.com.sg TDS Technology (S) Pte Ltd 64 Sungei Kadut Loop (Hocen Building) Singapore 729493 Singapore Phone: + 65 / 63 66 16 61 sales_sg@tdstech.com www.tdstech.com Thailand TDS Technology (Thailand) Co., Ltd. 50/962 Moo 2 Bengyeetos Thanyaburi Pratumthanee 12130 Bangkok Phone: + 66 (0) 2569 5511 sales_th@tdstech.com www.tdstech.com T & R Electronic (Thailand) Co., Ltd. 120/62 Moo 8 Bang Sare Sattahip Chonburi 20250 Phone: + 66 (0) 3873 7487 trthailand@trelectronic.co.th www.trelectronic.co.th South Korea Tri-TEK Corp. 717 DaeRyung TechnoTown III 448 KasanDong Kumcheongu Seoul 153-803 Phone: + 82 2 / 2107-32 42 tritek@tritek.co.kr www.tritek.co.kr Taiwan JI-DIEN Co., Ltd. 9F., No. 22, Sec. 1, Zhongshan Rd. Xingzhuang City Taipei County 242 Phone: + 886 (2) 8522 3237 jidien@chgroup.com.tw www.chgroup.com.tw United Arab Emirates, Oman, Qatar, Bahrain, Kuwait, Saudi Arabia Beckhoff Automation FZE C# 608, Dubai Silicon Oasis P.O. Box No. 341007 Dubai United Arab Emirates Phone: + 971 4 5015480 info@beckhoff.ae www.beckhoff.ae Australia Australia Beckhoff Automation Pty. Ltd. Level 16, 10 Queens Road Melbourne, Victoria, 3004 Phone: + 61 (3) 99 12 54 30 info@beckhoff.com.au www.beckhoff.com.au New Zealand CSE-W. Arthur Fisher Ltd P.O. Box 58955 Botany Manukau 2163 Phone: + 64 9 271 3810 sales@cse-waf.co.nz www.cse-waf.co.nz

www.beckhoff.com

DK3561-1010

Headquarters

Czech Republic, Slovac Republic Dyger s.r.o. Vystaviste 1 648 59 Brno Phone: + 420 5 / 41 32 10 04 info@dyger.cz www.dyger.cz

Norway Beckhoff Automation AS Trleborgodden 6 3112 Tnsberg Phone: + 47 33 50 46 90 info@beckhoff.no www.beckhoff.no

Ofce Zurich Beckhoff Automation AG Felsenrainstrasse 1 8052 Zurich Phone: + 41 (0) 52 / 633 40 40 info@beckhoff.ch

Beckhoff Automation LLC San Jose, CA Phone: + 1 408 / 823 3962 n.california@beckhoff.com

Sales ofce Cape Town Foyer 3, 1st Floor Colosseum Building Century Way Century City 7441 Phone: + 27 (0) 21 526 0373 info@beckhoff.co.za

TDS Technology (KL) Sdn. Bhd. 5-1, Jalan Anggerik Vanilla T Section 31/T, Kota Kemuning 40460 Shah Alam Phone: + 60 (3) 5122 4220 marketing_kl@tdstech.com www.tdstech.com