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A N D S U P E R L U B R I C I T Y
STUDIED USING HIGH-RESOLUTION
FRICTIONAL FORCE MICROSCOPY
AT O M I C - S C A L E F R I C T I O N
A N D S U P E R L U B R I C I T Y
STUDIED USING HIGH-RESOLUTION
FRICTIONAL FORCE MICROSCOPY
PROEFSCHRIFT
TER VERKRIJGING VAN
DE GRAAD VAN DOCTOR AAN DE UNIVERSITEIT LEIDEN,
OP GEZAG VAN DE RECTOR MAGNIFICUS DR. D.D. BREIMER,
HOOGLERAAR IN DE FACULTEIT DER WISKUNDE EN
NATUURWETENSCHAPPEN EN DIE DER GENEESKUNDE,
VOLGENS BESLUIT VAN HET COLLEGE VOOR PROMOTIES
TE VERDEDIGEN OP DONDERDAG 13 MAART 2003
TE KLOKKE 14.15 UUR
DOOR
MARTIN DIENWIEBEL
GEBOREN TE LICH IN 1971
Promotor: Prof. dr. J.W.M. Frenken
Referent: Prof. dr. P.H. Kes
Overige leden: Prof. dr. S.P. Jarvis
dr. R. Bennewitz
dr. A. Fasolino
dr. ir. C. F. J. Flipse
Prof. dr. J. M. van Ruitenbeek
dr. ir. T. H. Oosterkamp
Cover Design: Hiroko Takei
Atomic-scale Friction and Superlubricity studied using High-Resolution Frictional
Force Microscopy
Martin Dienwiebel
ISBN 90-9016598-3
A digital version of this thesis can be downloaded from
http://www.physics.leidenuniv.nl
The work described in this thesis was performed at the FOM Institute for Atomic
and Molecular Physics (AMOLF), Kruislaan 407, 1098 SJ Amsterdam, the Kamer-
lingh Onnes Laboratory, Leiden University, Niels Bohrweg 2, 2333 CA Leiden, and
the Tokyo Institute of Technology, Department of Materials Science and Engineering,
4259 Nagatuta, Midori-Ku, Yokohama, 226, Japan. The work is part of the research
program of the Stichting voor Fundamenteel Onderzoek der Materie (FOM) and was
made possible by nancial support from the Nederlandse Organisatie voor Weten-
schappelijk Onderzoek (NWO).
This thesis is partly based on the following articles:
J.W.M. Frenken, M. Dienwiebel,J.A. Heimberg, T. Zijlstra, E. van der Drift, D.J. Spaan-
derman and E. de Kuyper, Towards the Ideal Nano-Friction Experiment, (Chapter 2),
In: Fundamentals of Tribology and Bridging the Gap between the Macro- and Mi-
cro/Nanoscales (B. Bhushan, ed.)( Nato Science Series Vol. 10, Kluwer Academic,
Dordrecht),137150 (2001).
T. Zijlstra, J.A. Heimberg, E. van der Drift, D. Glastra van Loon, M. Dienwiebel,
L.E.M. de Groot and J.W.M. Frenken, Fabrication of a novel scanning probe device
for quantitative nanotribology, (Chapter 3), Sensors and Actuators A: Physical 84,
1824 (2000).
M. Dienwiebel, J.A. Heimberg, T. Zijlstra, E. van der Drift, D.J. Spaanderman, E. de-
Kuyper and J.W.M. Frenken, A Novel Frictional Force Microscope with 3-Dimensional
Force Detection, (Chapter 4), In: Nanotribology: Critical Assessment and future Re-
search needs (S.M Hsu and Z.C. Ying, eds.)(Kluwer Academic, Boston) (2002).
M. Dienwiebel, J.A. Heimberg, T. Zijlstra, E. van der Drift, D.J. Spaanderman, E. de-
Kuyper, L. Crama, D. Glastra van Loon and J.W.M. Frenken, A High-Resolution
Frictional Force Microscope with Quantitative 3-Dimensional Sensitivity and Track-
ing,(Chapter 4), submitted to Rev. Sci. Instrum.
M. Dienwiebel, N. Pradeep, G.S. Verhoeven, J.A. Heimberg, H.W. Zandbergen and
J.W.M. Frenken, Why Graphite is a Good Solid Lubricant: an atomistic view (Chapter
5), submitted to Science.
M. Dienwiebel, N. Pradeep, G.S. Verhoeven, H.W. Zandbergen and J.W.M. Frenken,
Superlubricity of graphite (Chapter 5), submitted to Phys. Rev. B.
G.S. Verhoeven, M. Dienwiebel, and J.W.M. Frenken, A Tomlinson model for super-
lubricity of graphite (Chapter 6), submitted to Phys. Rev. B.
Other publications:
M. Kageshima, H. Jensenius, M. Dienwiebel, Y. Nakayama, H. Tokumoto, S.P. Jarvis
and T.H. Oosterkamp, Noncontact atomic force microscopy in liquid environment with
quartz tuning fork and carbon nanotube probe, Appl. Surf. Sci. 188, 440444 (2002).
Contents
1 Introduction 11
1.1 Nanotribology 12
1.1.1 Single-asperity experiments and continuum mechanics models 13
1.1.2 Friction Anisotropy 14
1.1.3 Atomic-scale friction experiments and simple atomistic models 15
1.1.4 Superlubricity 17
1.2 Scope of this thesis 19
2 The ideal nanotribology experiment 21
2.1 Introduction 22
2.2 Requirements 23
2.3 Traditional frictional force microscopy 24
2.4 Design of a novel force probe 25
3 Microfabrication of the Tribolever 33
3.1 Tribolever structure 34
3.2 Fabrication difculties 34
3.3 Fabrication process 36
3.4 Microfabrication results 39
3.5 Miniaturized Tribolever 42
3.6 Summary 43
4 Design and performance of a high-resolution frictional force microscope 45
4.1 Detection principle 46
4.2 The berhead 49
4.3 Electronics 50
4.4 Sample movement 52
4.5 Experimental setup and procedures 54
4.5.1 Calibration 54
4.5.2 Tip mounting 56
7
C O N T E N T S
4.5.3 Setup 57
4.6 Performance 59
5 Superlubricity of graphite 63
5.1 Introduction 64
5.1.1 Structure and mechanical properties of graphite 64
5.1.2 Tribological Properties 64
5.1.3 Nanotribological properties 66
5.2 Experimental 67
5.3 Results 69
5.3.1 Lateral force images 69
5.3.2 Friction versus load 72
5.3.3 Friction vs. sample rotation 77
5.3.4 A loose ake 81
5.3.5 Large-scale images on polycrystalline graphite 81
5.3.6 TEM analysis of the tip 84
5.3.7 Friction anisotropy 84
5.4 Discussion 87
5.5 Conclusions 89
6 Superlubricity in the Tomlinson model 91
6.1 Introduction 92
6.2 Model 93
6.3 Results 96
6.3.1 Symmetric contacts 96
6.3.2 Asymmetric contacts 98
6.4 Discussion 102
6.5 Conclusions 105
7 Towards the ideal friction experiment 107
7.1 Introduction 108
7.1.1 The need for ultra-high vacuum 108
7.1.2 Imaging the contact 108
7.2 Design of a miniaturized FFM for use in combination with HRTEM
or SEM 110
7.2.1 FFM/HRTEM berhead 113
8
C O N T E N T S
7.2.2 HRTEM-FFM assembly 114
7.2.3 HRTEM-FFM sample stage 115
7.3 Design of the UHV setup for FFM 116
7.3.1 UHV chamber 116
7.3.2 UHV-FFM stage 119
7.3.3 Mini-SEM 119
7.3.4 Field ion microscope 122
7.4 Summary 122
A Processing steps of the Tribolever fabrication 123
A.1 Overview 123
A.2 Processing 124
B FFM-TEM observations 129
B.1 Introduction 130
B.2 Experimental 130
B.3 Nanoscale wear of a gold surface 131
B.4 Summary 133
Summary 137
Samenvatting 139
Zusammenfassung 141
Nawoord 143
Curriculum Vitae 145
9
C O N T E N T S
10
I
Introduction
It is quite difcult to do quantitative experiments in friction, and
the laws of friction are still not analyzed very well, in spite of the enor-
mous engineering value of an accurate analysis. [...] At any rate, this
friction law is another of those semiempirical laws that are not thor-
oughly understood, and in view of all the work that has been done it is
surprising that more understanding of this phenomenon has not come
about. At present time, in fact, it is even impossible to estimate the co-
efcient of friction between two substances
R. P. Feynman, 1963 [1]
11
1. I N T R O D U C T I O N
Exactly forty years after Richard Feynman wrote his famous Lectures on Phy-
sics, the comment he made about our fundamental understanding of friction has lost
nothing of its timeliness. This is not to say that there has been no progress in the eld
of tribology and engineering. The name Tribology refers to the science and technol-
ogy of friction, lubrication and wear [2]. In every day life, this progress is illustrated
by the evolution of cars. Modern car engines do not need to be driven carefully for the
rst few thousand kilometers anymore because engine parts are machined better and
the engines are run in at the factory at optimal conditions to reduce initial wear. Also
oil change cycles have become longer over the last decades due to improved lubricants
and additives.
Over the centuries the phenomenon of friction has attracted both physicists and en-
gineers, as is beautifully illustrated in Duncan Dowsons book History of Tribol-
ogy [3], which covers the tribological progress of mankind from early prehistoric
toolmaking to the present (1997). The modern history of tribology since the indus-
trial revolution is characterized by the fact that technological advances have been
made mainly empirically in the eld of engineering. On the other hand, in the eld
of physics, for a long time friction research has lived a shadowy existence because the
processes that cause friction were considered to be too complex, thus too difcult to
measure. This has changed since the advent of new experimental techniques, such as
the frictional force microscope (FFM) [4], the surface forces apparatus (SFA) [5, 6],
and the quartz crystal microbalance (QCM) [7, 8]. Together with a fast progress in
atomic-scale surface science this has caused a renaissance of tribology on the nanome-
ter scale, or nanotribology. For the physicist, the wealth of phenomena encountered
when two surfaces slide over each other is no longer perceived to make friction inac-
cessible, and is now experienced as a great motivation.
1.1 Nanotribology
The classical friction laws, discovered by Leonardo da Vinci [9, 10] and rediscovered
by Guillaume Amontons [11] and Charles Augustin Coulomb [12], state that the fric-
tion force F
F
is proportional to the normal load F
N
and independent of the sliding
speed and the contact area of the sliding bodies i.e.,
F
F
= F
N
. (1.1)
is a proportionality factor that is commonly known as the coefcient of fric-
12
1.1 N A N O T R I B O L O G Y
tion. That the true contact area is a very small percentage of the apparent contact area
was recognized much later by Bowden and Tabor [13]. When two macroscopic bodies
are brought into contact, the roughness of their surfaces leads to the creation of a large
number of microcontacts or asperities. For the case of dry, wearless sliding, Bowden
and Tabor proposed that the friction force is directly proportional to the real area of
contact A,
F
F
= A, (1.2)
where is the shear strength of the contact. For randomly rough surfaces, A
increases proportional with normal load [14], in which case the classical friction law
is recovered from equation 1.2.
The nanotribology approach to the fundamental processes of friction is to cre-
ate and investigate a single model asperity, with the idea that the behavior on a macro-
scopic scale naturally emerges from the statistical combination of the single-asperity
behavior. Such a prototype asperity can be the tip of an FFM touching a surface or the
contact formed in an SFA. The FFM is a variation of the well-known atomic force mi-
croscope [15], which makes use of a sharp tip, that is attached to a exible cantilever.
The cantilever twists, when a lateral force acts on the tip. The degree of twisting is usu-
ally measured with a light beam that is reecting from the cantilever (see also section
2.3). In the SFA, two curved, smooth mica sheets are brought into contact in a crossed
cylinder geometry. The friction force between the two sheets is measured by detecting
the extension or contraction of springs, connected to one of the two mica surfaces. In
addition, the contact area and separation can be measured by shining white light across
the contact and detecting the fringes of equal chromatic order (FECO) resulting from
multiple beam interference.
Several monographs have been published on nanotribology, of which we would like
to mention particularly the book by Bo Persson [16]. Also several review articles have
been published, which give a good overview over recent experimental and theoreti-
cal progress in nanotribology [1723]. In the following, we will briey review a few
selected studies to illustrate interesting new phenomena found in nanometer scale fric-
tion experiments.
1.1.1 Single-asperity experiments and continuum mechanics models
For a single asperity experiment, the friction force usually does not scale linearly with
the normal load, but follows a F
F
F
n
N
relation,where n < 1. A number of continuum
13
1. I N T R O D U C T I O N
mechanics theories exist that describe the elastic deformation of two bodies under
load. The rst contact theory, which was formulated in 1881 by Heinrich Hertz [24],
describes the contact area of two elastic spheres with radii R
1
and R
2
. In the Hertz ap-
proximation the contact area scales with the normal load as F
1/3
N
and the friction force
scales as F
2/3
N
. The Johnson-Kendall-Roberts model (JKR) [25] also takes adhesive
forces inside the contact into account. The result is, that the friction force is non-zero
already at zero normal load. The Derjaguin-Muller-Toporov (DMT) model [26, 27]
includes not only adhesive forces but also attractive forces between those regions of
the two surfaces that are close to but outside of the contact. The Maugis-Dugdale (M-
D) theory [28] is a generalization of the above theories and includes the ingredients
of the Hertz, JKR and DMT models. All above models scale with the normal load
as F
2/3
N
. In FFM experiments, nearly all types of behavior have been observed exper-
imentally; JKR for a Pt tip sliding over mica [29], DMT for a tungsten carbide tip
sliding over diamond [30] and M-D for a silicon tip sliding over NbSe
2
[31]. In SFA
experiments, JKR behavior is commonly observed [32]. Recently, different friction
laws have been found by Wenning et al. [33] using a molecular dynamics (MD) simu-
lation. They observed F
F
F
0.63
N
for amorphous contacts and a linear dependence for
incommensurate and commensurate, crystalline contacts. A F
F
F
0.85
N
dependence
was found for incommensurate, boundary lubricated contacts, but was not regarded to
be universal.
1.1.2 Friction Anisotropy
Another interesting phenomenon, observed in single asperity experiments, is that of
friction anisotropy, where the friction depends on the sliding direction of the asper-
ity over the substrate lattice. Some authors use this term also for changes in friction
as a function of commensurability [34]. In this thesis, we will use the term friction
anisotropy strictly for the variation of friction with respect to the sliding direction and
not for a variation in the friction as function of commensurability (see section 1.1.4).
Bluhm et al. [35] observed that the frictional contrast on a triglycine sulfate (TGS)
surface depends on the sliding direction. The variation in friction was caused by an
alternating tilt of TGS molecules in two domains of the substrate. Overney et al. [36]
and others [3739] observed friction anisotropy on organic bilayer lms, caused by
different molecular alignments in the substrate as in the case of TGS. An extreme case
of anisotropy was reported by Sheehan and Lieber [40]. They observed that MoO
3
islands on a MoS
2
surface, that were manipulated using the tip of a FFM, could only
14
1.1 N A N O T R I B O L O G Y
Figure 1.1: Two simple one-dimensional atomistic models. In the single-atom Tomlinson
model (a) an atom or a point-like tip, that is connected to a moving support by a spring with
stiffness k, is pulled through a periodic potential with periodicity a and corrugation V
0
. The sup-
port position is denoted with x
m
and the position of the atom with x
t
. In the Frenkel-Kontorova
model (b), the moving top solid is modelled by atoms that are connected by springs with stiffness
k. The springs are separated by a distance p and the periodicity of the potential is denoted with
q.
be moved along low-index directions of the substrate.
1.1.3 Atomic-scale friction experiments and simple atomistic models
The rst experiment that revealed atomic resolution of lateral forces was performed
by Mate et al. [4] using the tungsten tip of a modied scanning tunnelling micro-
scope (STM) sliding over a graphite surface. In this measurement, a saw-tooth pattern
in the lateral force with the lattice periodicity of the graphite surface was observed,
which could be explained by a stick-slip motion of the tip. Stick-slip motion was later
observed on many other materials, such as e.g. mica [41], MoS
2
[42], copper [43],
diamond [44, 45], and alkaline-halides (NaF, NaCl, KF, KCl, KBr) [4648].
Two simple ball and spring models are often used to analytically model atomic-
15
1. I N T R O D U C T I O N
Figure 1.2: The Aubry transition in the Tomlinson model. The lateral force F
lat
= k(x
t
x
m
) vs. x
m
is plotted for < 1 (a), = 1 (b) and > 1. In panel (c) the dashed line shows
the inaccessible solution of equation 1.3, the solid lines show the physically meaningful paths
probed by an atom sliding from left to right and from right to left. The area in between the two
solid lines corresponds to the dissipated energy in one cycle (left-right plus right-left).
scale friction between two crystalline bodies. In the Tomlinson model [49], one atom
or a point-like tip is coupled by a spring to a moving support. This represents the slid-
ing top solid. The bottom solid is treated as a xed periodic potential energy surface
(g. 1.1a). In a second version of the Tomlinson model, the single atom is replaced
by an innite number of atoms, each connected by a separate spring to the support.
In the Frenkel-Kontorova (F-K) model the atoms are coupled to their neighbor atoms
by springs, and the coupling to other atoms in the top sliding surface (g. 1.1b) is
neglected. The simplest version is the one-dimensional static Tomlinson model of a
point-like contact (g. 1.1a). If the potential energy surface of the substrate has a sin-
gle Fourier component with amplitude V
0
, we can write the total force as
2
a
V
0
sin(
2
a
x
t
) = k(x
t
x
m
) (1.3)
where a is the periodicity of the potential energy surface and k is the stiffness
of the spring. x
t
and x
m
denote the tip and the support positions.
The relative strength of the spring with respect to the potential amplitude is
often characterized by a dimensionless parameter 2V
0
/ka. For a weak surface
potential and a stiff spring ( < 1) the upper solid slides continuously over the lower
surface and the average friction force is zero [50]. When exceeds unity, multiple
solutions exist to equation 1.3. The atom or the tip of the upper surface is sticking
at a metastable minimum position until the spring force is large enough to make the
atom rapidly slip to the next (meta)stable minimum. This leads to the stick-slip mo-
tion, which is commonly observed in FFM experiments and stick-slip motion, in turn,
16
1.1 N A N O T R I B O L O G Y
implies energy dissipation. The transition to the onset of friction at = 1, due to the
breaking of analyticity, is called an Aubry transition [51]. Note, that this approach
implies the instantaneous, complete, and irretrievable dissipation involved in each slip
event. The Aubry transition is also observed in the one-dimensional F-Kmodel [51,52]
but static friction and the transition depend strongly on the ratio p/q of the lattice con-
stants of the top and bottom solid.
Consoli et al. showed, in the framework of an incommensurate dynamic F-K model
[53], that the onset of friction also depends on the velocity of the sliding chain of
atoms.
In the kinetic Tomlinson model, also the momentum and the damping are con-
sidered, leading to the following equation of motion
m x
t
x
t
k(x
t
x
m
) +
2
a
V
0
sin(
2
a
x
t
) = 0, (1.4)
where m is the effective mass of the sliding object and a phenomenological damping
factor. The values of m, k and determine the motion of the system immediately after
each slip event. When the system is not overdamped or critically damped ( =
2km),
each slip event will be followed by a damped oscillation. This situation even can result
in jumps over multiple lattice spacings if the spring is soft [54].
Gnecco et al. [55] have introduced a static Tomlinson model that includes the thermal
energy of the tip. This model predicts that the friction force increases logarithmically
with sliding velocity. The model also predicts a critical velocity v
c
at which the fric-
tion force becomes velocity independent [23]. The logarithmical dependence of the
friction force has been observed experimentally on the atomic scale for a silicon tip
sliding on NaCl [55].
In order to model lateral force maps measured with FFMs, Gyalog et al. [56] have
used a two-dimensional Tomlinson model. Similar models have been used later by
others [5760] to explain lateral force maps. Depending on the employed spring con-
stants, the atom in general will not only move in the pulling direction but also in the
perpendicular direction, leading to zig-zag stick-slip motion, which has been ob-
served experimentally, e.g. by Fujisawa et al. [61, 62] using a 2D-FFM.
1.1.4 Superlubricity
The term superlubricity was introduced in 1993 by Hirano and Shinjo [63]. It de-
scribes the effect that friction can vanish almost completely even when two crystalline
17
1. I N T R O D U C T I O N
surfaces slide over each other in dry contact without wear. This was rst shown in a
quasistatic calculation by Hirano and Shinjo [64] for rigid crystals with fcc, bcc and
hcp symmetry and different orientations. In a later study they used a F-K model to
study the transition from kinetic friction to superlubricity in one and two dimensions.
In the one-dimensional case they found an Aubry transition from static friction to a
superlubric regime for a small interaction strength P and a high stiffness k of the upper
surface. This is equivalent to the Aubry transition at =1 in the one-dimensional F-K
and Tomlinson model. In the two-dimensional case they observed that the superlu-
bric regime can be reached for a much wider range of values of and they noted that
superlubricity should appear for any combination of at and clean metals when the
interaction potential is weak. They concluded that a way to tune the interaction poten-
tial experimentally, is to change the commensurability between the two surfaces.
This notion was conrmed by Srensen et al. [65] who studied the friction between a
at copper asperity and a copper surface in an MD simulation at T = 0. For the case
of a (111) terminated asperity sliding over a Cu(111) surface, atomic-scale stick-slip
motion was observed, when the two lattices were in perfect registry. When the asper-
ity was rotated 16.1
and 135
mist angles
than for other orientations, which was consistent with superlubricity. However, these
orientational variations were still observed even after adsorption of up to 20 mono-
18
1.2 S C O P E O F T H I S T H E S I S
layers of ethanol or sulfur. Therefore they concluded that the low friction in certain
directions was caused by easy shearing along the preferred slip planes in the bulk.
This explanation is consistent with the results found by Srensen [65], who concluded
that superlubricity between fcc metal surfaces should only be expected between (111)
surfaces. Recently, Falvo et al. [68, 69] manipulated carbon nanotubes (CNTs) on a
graphite surface using the tip of a FFM. They observed that the CNTs changed from
sliding to rolling motion, depending on the lattice mismatch between the tube and the
substrate. The rolling motion of the CNT in the case of a commensurate contact was
found to require a higher lateral force than the sliding motion of the CNT in the case
of an incommensurate contact.
Finally, we note that the concept of superlubricity only takes into account en-
ergy dissipation due to excitation of phonons. Other dissipative processes, such as
electronic friction or quantum friction [70], will not depend on the degree of
commensurability. Therefore even in the case of complete, phononic superlubricity,
the total friction force will not be identical to zero. The similarity of the term su-
perlubricity with similar terms such as superconductivity and superuidity is
therefore misleading. Nonetheless, under appropriate conditions, superlubricity might
cause a reduction of the friction force by two orders of magnitude or more.
1.2 Scope of this thesis
The objective of this thesis is to describe the development and performance of a new
instrument, with which quantitative measurements of friction processes can be per-
formed at the atomic and nanometer scale. As a rst application of our frictional force
microscope, we revisited the atomic scale friction of a tungsten tip sliding over a
graphite surface. To our surprise, the results show a strong signature of superlubricity,
which sheds new light on the extremely low friction forces found on graphite surfaces.
The outline of this thesis is as follows. In chapter 2, we formulate a list of require-
ments that serves as a roadmap for the development of a dedicated frictional force
microscope. We further present the design of a new friction force sensor that enables
one to simultaneously measure forces in three directions with very high sensitivity.
Chapter 3 describes the microfabrication of this novel force sensor. The complete fab-
rication recipe of the sensor is provided in appendix A. In chapter 4, we present
the design and performance of the complete FFM, that makes use of the special force
19
1. I N T R O D U C T I O N
sensor. This rst version of the microscope operates in ambient conditions. In chapter
5 we present friction measurements on the atomic scale between two graphite sur-
faces. We show that the ultra-low friction forces found using the ambient version of
our FFM is caused by superlubricity. The data, shown in chapter 5 is further analyzed
in chapter 6, where we make use of a static Tomlinson model to describe the friction
between a thin sheet of graphite and a graphite substrate. A miniaturized version of
the FFM, that can be operated inside a transmission electron microscope (TEM), is
presented in chapter 7. A preliminary friction measurement inside a high-resolution
TEM is described briey in appendix B. In addition, chapter 7 introduces the design of
the ultra-high vacuum setup, which makes use of the miniaturized FFM. This second
version of the FFM will be combined with additional microcopy techniques, such as
eld ion microscopy (FIM) and scanning electron microscopy (SEM), to allow full
characterization and control of the sliding contact.
20
II
The ideal nanotribology experiment
In this chapter, we present a list of fundamental questions that
are at present of importance in nanotribology. The ideal nanofriction
experiment should be able to address these questions and demands a
number of technical specications to be met, which are not available
using commercial frictional force microscopes and force sensors. Based
on the technical specications we present the design of a novel force
sensor.
21
2. T H E I D E A L N A N O T R I B O L O G Y E X P E R I M E N T
2.1 Introduction
Although the eld of nanotribology has produced tremendous insight into energy dis-
sipation processes at the atomic scale, friction coefcients measured in nanotribolog-
ical experiments and macroscopic tribo-testing differ often by orders of magnitude.
Because of this, the usefulness of atomic-scale frictional force microscopy (FFM) ex-
periments is currently being debated [71]. Therefore, we should begin by considering
which FFM experiments need to be carried out, in order to establish the link with
macroscopic friction; in the framework of tribology, the interesting regime is certainly
not that of a single-atom contact, but rather that of contact areas ranging from a few
atoms to a few million atoms. The ideal experiment would be one in which we
record all three components of the force between two extended surfaces in which we
know and control where all the atoms are.
Some of the fundamental questions that can be addressed with such an exper-
iment are: (1) How does the friction force build up when the distance between the
surfaces is decreased? At which distance do we experience the onset of friction?
(2) How does the friction force depend on the contact area? (3) How does the fric-
tion force depend on the materials? Of course, the simplest model experiment would
be one in which the two surfaces in contact consist of the same material. Certain
unlubricated material couples are known to form sliding contacts that provide good
tribological properties, while other combinations lead to high friction coefcients and
excessive wear. The fundamental processes that cause these different behaviors still
lie in the dark. (4) How does the friction force depend on the relative crystallographic
orientation of the two surfaces? Single-atom contacts exhibit pronounced atomic-scale
stick-slip sliding motion. When two rigid lattices are sheared with the lattices rotated
out of registry, there should be a signicant cancellation of the individual contributions
to the friction force, leading to superlubricity. Of course, for larger contacts, this naive
picture should break down, as the two lattices are not perfectly rigid, and a network of
mist dislocations forms between the two. It is important to nd out whether superlu-
bricity exists, how it develops when the contact is made larger than just a few atoms,
and how it disappears when the contact area is increased further. (5) How does the
friction force in a multi-atom contact depend on contact pressure? (6) How does the
friction force depend on the sliding direction with respect to the crystal orientations
of the two surfaces? (7) How does the friction force depend on temperature? (8) How
22
2.2 R E Q U I R E M E N T S
does a (model) lubricant change the friction force? (9) How and why does the friction
force depend on sliding speed? (10) How and why does a contact age?
With quantitative experimental answers to these questions for ideal, fully controlled
contacts, very detailed comparisons can be made with microscopic theories and com-
puter simulations, in search for the energy dissipation mechanisms relevant on differ-
ent length scales.
2.2 Requirements
Based on the above ideas we can directly formulate the requirements that our ideal
instrument must meet: (1) First, we want to measure the lateral force in the sliding di-
rection as well as the component perpendicular to this direction with equal, and high
sensitivity. (2) The force sensing device should be stiff enough to withstand the high
force gradients normal to the contact, which otherwise lead to snap-to-contact. (3)
Next, we want full control over the contact area. In traditional FFMs, the contact area
is determined by the initial radius of the tip and the deformations caused by the forces
between the two surfaces (loading and adhesion forces). In our ideal experiment, we
want to control the contact area and the loading force independently. This means that
we need to go beyond the usual hemispherical tip shape. The tip should end in an
atomically at plane, i.e. a crystal facet, with a controllable radius. Here, it is of ut-
most importance that the two surfaces are well characterized and clean. (4) The facet,
formed by the end face of the tip, has to be oriented precisely parallel to the crystal
surface with which it is to be brought in contact. (5) To complicate matters further, we
want control over the precise crystallographic orientations of the two surfaces. This
means that we have to specify not only the crystallographic orientations of the surface
normal of the tip and the countersurface, but also their azimuthal orientations. (6) The
sliding direction has to be adjustable, independently of the azimuthal orientations of
tip and countersurface. (7) Of course, we want to have full freedom in the choice of the
materials of the two surfaces. (8) Measurements should be possible as a function of
temperature. (9) Finally, the instrument should allow us to add controlled overlayers
(model lubricants) on each of the two surfaces.
23
2. T H E I D E A L N A N O T R I B O L O G Y E X P E R I M E N T
Figure 2.1: Model of a rectangular AFM cantilever. The motion of the cantilever is detected by
measuring the position of a light beam that is reected from the back side of the cantilever. Us-
ing a four-quadrant photodetector, normal motion and torsional motion can be simultaneously
monitored.
2.3 Traditional frictional force microscopy
Different techniques have been developed to detect the deection of an atomic force
microscope (AFM) cantilever. One of the most successful and widely used techniques
is optical beam deection, developed by Meyer and Amer [72]. In this method, an
optical beam is reected from the rear side of a cantilever onto a split photodiode (g.
2.1). Using a four-quadrant photodiode, vertical motion (normal to the surface) and
torsional motion of the cantilever can be simultaneously detected. The image obtained
by monitoring the vertical deection is commonly called the topographic AFM im-
age, while the image obtained by tracking the torsional motion of the cantilever has
come to be known as the FFM image.
Navely, this dual force measurement is trivial to implement but great difculty comes
24
2.4 D E S I G N O F A N O V E L F O R C E P R O B E
in performing quantitative measurements and in analyzing the data [57, 73, 74]. The
spring constants of AFM cantilevers are commonly deduced from their dimensions.
For the simplest case of a rectangular cantilever the spring constants in the x, z and
torsional directions can be calculated using classical mechanics textbook equations,
k
z
=
Ew
4
t
3
L
3
(2.1)
k
x
=
Et
4
w
3
L
3
(2.2)
k
=
Gwt
3
3La
2
. (2.3)
Here, E and G are the Youngs and the shear moduli, w, t and L are the width, thick-
ness, and length of the cantilever and a is the tip height, respectively. For widely used
V-shaped cantilevers the relations for the spring constants are more complicated [73].
The ratio between the torsional and normal spring constants can be on the order of
100, resulting in a relatively small frictional force signal. There is signicant coupling
between the normal and torsional responses of AFM cantilevers, making it difcult to
distinguish buckling from bending [75]. Small misalignments of the system produce
large errors in the FFM measurements. A true calibration of the cantilevers response
in the lateral direction is rarely performed and usually does not take into account the
dependence of the force signals on the location of the beam spot on the cantilever, and
on the precise tip position on the cantilever [74]. For cantilevers that are relatively stiff
in the lateral direction, the exibility of the tip, typically several tens of N/m, adds ex-
tra uncertainty to the total response of the system. Furthermore it is known, that high
values of the proportional and integral gain of the feedback loop inuence the mea-
sured lateral force to a great extent [76]. As we see, these traditional force probes fail
to meet several of the essential requirements that we formulated above. Our efforts to
build a new experimental setup therefore started by nding or constructing a suitable
force probe.
2.4 Design of a novel force probe
In the last 10 years, serious efforts have been made to produce force probes with
better lateral sensitivity. Using rectangular cantilevers as a starting point, a simple
way to improve the lateral sensitivity would be, to turn them simply by 90
and to
use cantilevers with a small width and a large thickness. This would result in reduced
25
2. T H E I D E A L N A N O T R I B O L O G Y E X P E R I M E N T
Figure 2.2: Two examples of complex structures that have been designed for lateral force
detection. (a) shows a meandering structure that was designed to have low spring constants in
the x-, y- and z-directions. Reprinted from [77] c 1992, with permission from Elsevier Science.
(b) shows a cantilever that consist of a combination of rectangular beams for lateral force
detection and a V-shaped cantilever for normal force detection. Piezoresistive readout is used
to monitor the cantilevers deection. Reprinted with permission from T. Kenny [78]. c 1998,
American Institute of Physics.
spring constants in one lateral direction and a high spring constant in the z direction
(equations 2.1 and 2.2). This approach was has been pushed to the extreme by Stowe
et al. [79]. Using a cantilever that was oriented perpendicular to the surface, they could
achieve a lateral force resolution of 5.6 attonewtons (5.6 10
18
N/
bend
in each beam to provide the required exibility in the lateral plane (g. 2.3b). As
we discussed above, it is not trivial to measure the displacement of the cantilever
in the plane parallel to the sample surface by optical means. Therefore we placed a
detection pyramid at the center of the cantilever. Using this pyramid as a set of four
mirrors, we can detect the displacement of the pyramid with the use of four glass-ber
interferometers, which are placed symmetrically around the pyramid, under an angle
with the plane of the sample surface. This is the basic design of our new force probe
(gure 2.4) that we called the Tribolever
1
In order to test the principle of our new design and to choose suitable dimen-
sions of the four legs for a sensor made out of silicon, we have used nite element
1. Tribolever R is a registered trademark of Interface Physics Group, Leiden University.
27
2. T H E I D E A L N A N O T R I B O L O G Y E X P E R I M E N T
Figure 2.3: Design of a cantilever that is symmetric in two lateral directions (X and Y). The
idea is to place four equal springs around a central scanning tip (a). Using rectangular legs
with a 90
bend we precisely create such a symmetric geometry. By choosing high aspect ratio
legs, we can create a device with lowlateral spring constants but with high normal and torsional
spring constants (b).
analysis (FEA) [83].
Figure 2.5a shows the calculated spring constants as a function of the width of
the four legs. For the FEA we used legs with lenght L = 450m and height t = 10m
(for comparison with the thickness of simple beam cantilevers we will denote the
height with t). We used the following material properties for silicon: Youngs modulus,
E = 1.69 10
11
N/m
2
, Poissons ratio s = 0.333 and density = 2330kg/m
3
. For our
ideal experiment the lateral spring constants should be signicantly lower than the
normal spring constants, which means that the width of the legs should stay well below
the cross-over point in gure 2.5a , which for 10m-high legs, is 7.4m. The smallest
width that can be achieved by our microfabrication methods is about 1m (for details
see chapter 3). This forms a lower limit for the lateral spring constants of 0.3N/m.
Figure 2.5b shows a FEA calculation as a function of the thickness, while the width
was kept constant at 5m. The microfabrication process allows a maximum height of
about 2025m, which would lead to a normal spring constant in the order of a few
hundreds to one thousand N/m.
Table 2.6 shows a comparison of our calculated results to those of a traditional
AFM diving board cantilever. The Tribolever data in this table were calculated for
the actual dimensions of our prototype sensor of w = 1.4m and t = 10.6m Si legs,
which will be discussed later. The torsional spring constant (
,
this component of the lateral force is extremely difcult to extract from the verti-
cal response and is therefore usually not measured in traditional AFMs. In addition
to making the spring constants ideal for frictional force microscopy, the Tribolever
design also minimizes the coupling between the three orthogonal directions. The cou-
pling of the the lateral response on vertical motion is in the order of 10
5
%. This
is due to the torque introduced by the scanning tip. Besides the leg geometry, other
considerations have played an important role in the overall design. For example, at the
front side of the central detection block (gure 2.4b) the tip is sticking out. In order to
allow measurements for a range of tip materials (requirement 7), the tip should be a
completely separate entity, to be placed at the center of the Tribolever.
The design of the Tribolever forms the rst step towards the ideal nanotribology ex-
29
2. T H E I D E A L N A N O T R I B O L O G Y E X P E R I M E N T
Figure 2.5: (a) Spring constants of the Tribolever as function of the width of the legs for a
xed height of 10m, calculated using nite element analysis: the open circles show the values
for the lateral spring constants and square points are for the Z spring constant. The dashed
line represents a cubic t for the lateral spring constant and the solid line is a linear t for
the Z spring constant, according to equations 2.1 and 2.2 for the spring constants of a simple
rectagular beam. However, the value for the effective Youngs modulus E
e f f
= 9.33 10
12
N/m
2
30
2.4 D E S I G N O F A N O V E L F O R C E P R O B E
Figure 2.5: continued obtained from the cubic t differs signicantly from the value of E for
silicon from literature, which demonstrates that the response of the Tribolever differs signi-
cantly from that of a simple beam and emphasizes the importance of the nite element analysis
prior to the microfabrication. (b) Spring constants of the Tribolever as function of the height of
the legs for a xed width of 5m.
Dimensions [m] Length, L Width, w Thickness, t Tip Height, a
simple beam cantilever 450 47 2.1 15
Tribolever 351 1.4 10.6 50
Spring constants [N/m] k
x
k
y
k
z
. All
dry etch processes are monitored with in situ laser interferometry.
After stripping the oxide used for the marker step, the actual processing for the Tri-
bolever follows as depicted in gure 3.2. The wafer is thermally oxidized (1.3m
oxide thickness) and after lithography of the leg pattern and central cross patterns,
these patterns are etched anisotropically in the oxide with a CHF
3
plasma. The two
patterns are etched with different depths, the cross pattern down to the silicon and the
leg pattern somewhere halfway through the oxide thickness (gure 3.2b). The idea
is to transfer one pattern after the other into the Si substrate. In this way, the resist
step coverage problem at the front side (legs, central cross) is reduced to spin coating
of about one micron topography in the oxide mask layer. The cross pattern is etched
rst, about 85m deep into the Si. Next the leg pattern is opened down to the silicon
(with CHF
3
plasma) and the silicon etching (of leg and cross patterns) is continued for
15m. Resulting depths of cross and leg patterns are approximately 100m and 15m
respectively. The pattern quality is superior due to the extreme oxide mask selectivity
of about 1000 : 1 in the silicon etching process. This is because the ion energy can
be tuned independently from the reactive species in the high density plasma [87]. The
most decisive element in the overall fabrication process is the cross-shaped pattern in
the middle at the front side, rotated 45
__
, (4.1)
where I is the output current, A is the relative interference amplitude, D is the
ber-sample distance, and is the wavelength of the laser (780nm in our case). The
offset I
0
and the amplitude A are both determined by the reectivities of the two in-
terfaces responsible for the interference signal. Taking a refractive index of n
1
= 1.5
for a well-cleaved quartz glass ber and n
2
= 1 for air, the maximum reectance of
the endface is (
n
1
n
2
n
1
+n
2
)
2
= 4%. For the pyramid surface a maximum reectance in the
order of 60% is expected. The 111 facets of the pyramid are at a well-dened angle,
= 54.74
to 41
C.
Because of these disadvantages, we constructed a second, much smaller ber-
head that allowed to individually mount and position each ber. The improved second
version of the berhead is shown in gure 4.3. The berhead was machined by spark-
erosion from a single block of low-thermal-expansion metal (Invar). The distance of
the endface of each ber with respect to the pyramid face is adjusted by miniature in-
ertial piezomotors ( Nanomotors R [95]), which can be driven either in discrete steps
over a maximum distance of approximately 4 mm or be adjusted continuously with
sub-
A resolution over a range of 400 nm. The rst mode allows one to retract the glass
49
4. D E S I G N A N D P E R F O R M A N C E O F A H I G H - R E S F F M
Figure 4.3: Schematic drawing of the ber positioning head cut open for illustration (a) and
solid model (b). (1) Tribolever, (2) Tribolever support plate, (3) Nanomotor R , (4) exure hinge
and, (5) adjustment screws.
bers to a safe distance during an exchange of sensors, the latter is used to calibrate the
interferometer signals and to position the bers at the distance of maximumsensitivity.
Additionally, the continuous mode can be used to compensate possible drift between
the bers and the pyramid due to residual thermal expansion of the microscope (see
electronics section). The Nanomotors are mounted in miniature exure hinge springs,
which are part of the ber head. These springs allow the adjustment of each ber axis
in a plane parallel to the pyramid plane.
Different types of the Tribolever device (see chapter 3) can be clamped onto exchange-
able support plates by means of two stiff leaf springs. Three ruby spheres, glued on
the Tribolever support plate, make each Tribolever click in with its kinematic mount,
with a reproducibility of better than 10m, which is a fraction of the ber endface.
4.3 Electronics
The system electronics can be split into two main components: data acquisition and
sample motion (see g. 4.4). As discussed in section 4.1, the signal coming from each
interferometer consists of a sinusoidal interference component plus an offset, which
50
4.3 E L E C T R O N I C S
Figure 4.4: Block diagram of the microscopes electronics (again shown only for the X pair).
From the X1 and X2 signals coming from the interferometer, an adjustable fraction of the ref-
erence signal is subtracted before the rst amplication. The result is divided by the reference
signal. This procedure allows the maximum amplication of the signal while introducing the
lowest noise level. In the addition and subtraction electronics, the outputs from the X1 and X2
dividers are combined according to equations 4.1-4 in order to obtain voltages that correspond
to the true displacement of the Tribolever (X and Z). These voltages are then fed into a commer-
cial scan electronics system, which acquires the measured data and controls the sample motion
(scanning and feedback).
51
4. D E S I G N A N D P E R F O R M A N C E O F A H I G H - R E S F F M
is due to the difference in reection amplitudes. In our detection electronics, we rst
subtract a fraction of the reference signal and amplify only the interference compo-
nent. The amplied signal is then divided by the reference signal to reduce the effect
of uctuations in laser diode intensity. The four resulting signals are then added and
subtracted according to equations 4.1-4 to produce the three-dimensional Tribolever
displacement information. All signals are then used as input for an RHK STM200 [96]
system with added input capabilities so that the full, three-dimensional motion of the
tip can be monitored in real time.
Although we have used materials with low thermal expansion coefcients for
the ber head components, the ber-pyramid distance drifts slowly due to temperature
variations in our non-climatized laboratory, which is typically 5
1.5
0.1
2
_
. (5.1)
Here, we also dene the friction force against the sliding direction as a positive
quantity. The mean value of the lateral force F
lat
was only obtained from those parts
of the friction loop where the lateral force had fully developed, e.g for x> 0.7nm in
the forward scan line and for x< 2.3nm in the reverse line.
To obtain the friction force in the sliding direction, we computed the appropriate
vector addition of the friction forces in the X- and the Y-direction:
F
F
= F
F
X
cos+F
F
Y
sin, (5.2)
where denotes the angle between the X direction of the Tribolever and the sliding
direction of the tip (x).
The second type of measurement that we performed is referred to in the litera-
ture to as friction force spectroscopy [128]. Here, we initially set the normal force
F
N
to a positive value and lowered it during scanning until the tip lost contact with
the surface. From a single line, one (F
N
, F
F
X
, F
F
Y
) data point was obtained using equa-
tion 5.1, for each value of F
N
. Together, the scan lines resulted in a friction spectrum
F
F
(F
N
).
5.3 Results
5.3.1 Lateral force images
Figure 5.2 shows typical lateral force images measured simultaneously in the X-
direction of the Tribolever (a,b) and in the direction perpendicular to that (c,d) on
the polycrystalline HOPG surface. The x- and X-directions were aligned. Not shown
is the topography image (Z), which does not reveal any surface features. The rms
roughness of 0.27
A, measured from the topography image is caused only by the noise
69
5. S U P E R L U B R I C I T Y O F G R A P H I T E
Figure 5.3: Comparison between an experimental friction loops and a force loop calculated
using a Tomlinson model for a single-atom tip (for details see chapter 6). The calculation was
performed using a potential energy amplitude of V
0
= 0.08eV and lateral spring constants
k
x
= k
y
= 2.65N/m.
in the measurement. As has been shown in several experiments [4, 61, 62, 123], the
lateral force in the sliding direction exhibits typical sawtooth waveform, which can be
explained by atomic-scale stick-slip motion. Depending on the sliding direction, the
lateral force image in the perpendicular direction shows different patterns. If the slid-
ing direction is parallel to one of the six symmetry directions of the HOPG surface,
the lateral force measured perpendicular to the sliding direction shows a horizontal
stripe pattern (Fig. 5.2 c,d). If the tip is scanned under a different angle, the patterns
in the X- and the Y-images change. A second example is shown in Figure 4.10, where
the Y-image exhibits a checkerboard-like pattern. There, the tip performs a zig-zag
stick-slip movement over the graphite lattice, and the forces in the sliding direction
cannot be regarded independently from those in the perpendicular direction.
Figure 5.3 shows a comparison between a friction force loop, that was obtained
from one forward and one reverse scan line of gure 5.2 and a friction loop, obtained
from a Tomlinson model calculation (chapter 6). The comparison shows good qualita-
tive agreement between the experimental and the calculated friction loops, suggesting
that our measurements can be understood using a two-dimensional Tomlinson model.
However, to obtain quantitative agreement between the force magnitudes in the
calculated and experimental force loops, we had to use a lateral spring constant in the
70
5.3 R E S U L T S
calculation which differed from the known k
Tribolever
.
This suggests that also the elastic compliance of the contact contributes to the
total spring constant. The effective spring constant can be obtained directly from the
slope those parts of the measured force loops where the contact sticks [31, 129]. To
understand this, one can view the measurement system as a set of springs in series.
The effective spring constant is constituted of
dF
lat
X
dx
=
_
_
k
Tribolever
x
_
1
+
_
k
contact
x
_
1
_
1
, (5.3)
where k
Tribolever
x
is the known spring constant of the Tribolever and k
contact
x
is called
contact stiffness [31]. This contact stiffness can be separated further in
k
contact
x
=
_
_
k
add
x
_
1
+
_
k
inter f ace
x
_
1
_
1
, (5.4)
where k
inter f ace
x
=
2
V/x
2
=
_
2
a
_
2
V
0
is the spring formed by the local curvature in
the wells of the potential energy landscape of the substrate as experienced by the tip,
and k
add
x
is the spring formed by additional elastic compliances such as the elastic
compliance of the tip and that of the sample. Since we cannot distinguish between the
compliances introduced by the tip and those introduced by the surface, we will take
these together.
From equation 5.3 we nd a contact stiffness in gure 5.3a of 2.30.3N/m. Be-
cause the curvature of a corrugated potential energy landscape acts also in the Tomlin-
son model as a spring that contributes to the contact stiffness, also the calculated fric-
tion loop possesses an effective stiffness that differs from k
Tribolever
, but since k
add
x
=
in the model, we simply have k
contact
x
= k
inter f ace
x
=
_
2
a
_
2
V
0
in the model calculation.
From the force at which the slip events take place, we obtain the amplitude of the
potential to be 0.08eV. For the potential corrugation of V
0
= 0.08eV, the potential
spring constant is k
inter f ace
x
= 15.9N/m. This k
inter f ace
x
also contributes to the experi-
mentally found contact stiffness, so that we can now estimate the additional stiffness
to be k
add
x
= 2.7 N/m. We nd indeed good agreement between the experimental force
loops and the calculated one, if we use 2.7N/m in the calculation. The precise origin
of the additional elastic compliance cannot be determined from these measurements.
Aclear difference between the simulated friction loop and the experimental one,
is that the positions where the slip occurs in the experimental data display variations
71
5. S U P E R L U B R I C I T Y O F G R A P H I T E
in the order of 25 % of the lattice spacing. In the parts of the friction loop where the tip
is sticking, the lateral force uctuations are much too small to account for these vari-
ations. This is clearly seen also in all lateral force force images, which look noisy,
despite good lateral force resolution. We believe that these uctuations, which can be
seen also in other FFM experiments with comparable effective spring constants and
normal loads (e.g. [55]), are thermally induced. Using a modied Tomlinson model
that included a term representing the effect of random thermal uctuations, Sang et
al. [130] recently studied thermal effects on atomic friction. With an effective spring
constant of k
e f f
= 0.86N/m to t the data from Gnecco et al. [55], they found that
the distribution function of the maximum lateral force in the friction trace, which is
equivalent to the slip position, had a full width at half maximum (FWHM) of approx-
imately 17 %.
In order to evaluate thermal uctuations in our experiment, we simulated them in the
Tomlinson model calculations using a simple Monte-Carlo approach. At every time
step t, where t is x
t
/v, we calculated the transition rate , which is an inverse
measure of the time needed before a thermally induced jump over the energy barrier
takes place,
= f
0
exp
_
V(x
t
)
k
B
T
_
, (5.5)
where f
0
is the eigen frequency of the Tribolever, V(x
t
) is the remaining energy
barrier with respect to the momentary tip position, k
B
is the Boltzmann constant and
T is the temperature. The probability t for a thermally induced jump over the
barrier was then compared with a number R [0, 1] obtained from a random number
generator and, if R was lower than t, a jump at position x
t
was induced.
Figure 5.4 shows the normalized distribution for 15000 simulated slip events
using k
x,y
= 2.68N/m, V
0
= 0.08eV, v = 30nm/s and an effective mass of the Tri-
bolever of 10g. The distribution possesses a FWHM of 33pm, which is 13.5% of the
graphite unit cell. In addition, the jumps occurred on average 38pm before the static
case, recover in the Tomlinson model at T = 0.
5.3.2 Friction versus load
Figures 5.5a-f show three lateral force maps and friction loops measured in the for-
ward X-direction at different normal loads. Again, the x-direction was aligned with
the X-direction of the Tribolever. Figures 5.5g-i display the average waveform of the
lateral force variations over one lattice period. Already at a negative load of 3.4nN,
72
5.3 R E S U L T S
Figure 5.4: Normalized distribution of the slip position at temperature T = 293K. The origin
of the x-axis lies at the slip position of x
t
without thermal uctuations. The calculation was
performed using V
0
= 0.08eV and k
x,y
= 2.65N/m.
variations in the lateral force with lattice periodicity are faintly visible. However, these
variations do not have a sawtooth shape, typical for stick-slip motion but a cycloid
shape (g. 5.5g). At this normal force, the area enclosed inside one friction loop (g.
5.5d) is very small. In other words, the energy dissipated during one sliding cycle is
nearly negligible. Correspondingly, the average friction force obtained from the com-
plete lateral force map, according to the procedure described in section 5.2 (eq. 5.1)
is as low as 1.8
+16
1.8
pN. At a higher normal load of 11.6nN, the variations in the lat-
eral force increased, and the lattice can be seen more clearly in the force map, but
the average friction force did not increase signicantly, as can be seen from the force
loop in gure 5.5e. This is surprising, because increasing the normal load by about
15nN is usually expected to lead to an increased contact area and thus, to an increase
in the friction force. Note, that the waveform of the lateral force variations changed
and appears sawtooth shaped (g. 5.5h). At a still higher normal load of 41nN we
73
5. S U P E R L U B R I C I T Y O F G R A P H I T E
Figure 5.5: Lateral force images in the forward X direction (a-c) and force loops (d-f) for
different normal loads; (a) F
N
= 3.4nN, (b) F
N
= 11.6nN, (c) F
N
= 42.6nN; Image size
3nm3nm. Graphs (g-i) showthe typical waveformobtained fromthe forward scan lines shown
in (d-f) by averaging over three lattice spacings.
observed clearly sawtooth shaped lateral force variations (g. 5.5i) and an increase
in the average friction force to 6219pN, (g 5.5f).
Complete friction versus load curves were obtained from friction force spec-
troscopy measurements (see sect. 5.2 for precise procedure). Figure 5.6a shows an
example for a contact that behaved similarly to the one shown in gure 5.5. The nor-
mal force was reduced from 45nN until the tip lost contact with the surface at 24nN,
74
5.3 R E S U L T S
Figure 5.6: Friction force versus normal load curves for two different contacts. Notice that in
both curves the friction force varies little, but the average friction force in (b) is about a factor
of 16 higher than in (a).
at which point the tip was fully retracted by the feedback electronics. The data in g-
ure 5.6a are representative for a large number of measurements. In the normal force
range from 24 to approximately +30nN the friction force stays almost constant at
a very low value of 28 16pN. The frictional behavior as a function of normal load
obtained from the friction force spectroscopy experiment shown in gure 5.6a is in
agreement with the friction forces obtained from individual lateral force images at
different, constant normal loads. As in gure 5.5, we see very low energy dissipation
up to about F
N
= 40nN. For normal loads above 40nN we observe a slight increase.
To our surprise, a smaller number of measurements produced entirely different fric-
tion versus load curves. An example is shown in gure 5.6b. The curve was measured
under similar conditions as the one in gure 5.5a. Now, the friction force between 11
and +24nN normal load is on average 453 16pN, which is a factor 16 higher than
in the measurement shown in 5.6a. The friction force remained at a high and almost
constant level until the tip lost contact at F
N
= 16nN. In these high-friction mea-
surements, the typical increase in friction between loads of 0 and 25 nN was as low
as 0.050.4%. Each friction versus load measurement on the polycrystalline HOPG
surface resulted in a curve of one of the two types shown in gure 5.5, but with dif-
ferent precise values of the average friction force. The measured friction force curves
switched back and forth between the two types (gs. 5.5a and b) randomly in intervals
75
5. S U P E R L U B R I C I T Y O F G R A P H I T E
ranging from days to several weeks. Subsequent measurements that were performed
within a short period of several hours were highly reproducible. The switching in the
average friction force could not be attributed to changes in the ambient conditions
such as the humidity inside the FFM chamber, since we did not observe systematic
changes in friction when we varied the humidity from 9 to 42%RH during one experi-
ment. Also, no systematic differences were found between the friction force on freshly
cleaved HOPG and HOPG surfaces that had been exposed to ambient conditions for
several days.
These results raise several important questions. First, why does the friction force
remain almost unchanged over a wide range of normal forces? For other substrates,
FFM measurements usually show a substantial dependence, which, for modest loads,
can be attributed to the elastic variation in the contact area with the load (e.g. [74]).
Secondly, what is the nature of the difference between the two completely different
friction versus load curves? Thirdly, what is responsible for the switching between the
two different states of the contact? Trivial tip changes can be ruled out directly, since
all experiments were performed using the same tip. Finally, what is the mechanism,
that allows the tip to slide with near-zero friction, even at a normal load as high as
30nN? It has been pointed out by Tom anek et al. [50] that it is possible to obtain fric-
tionless sliding in the framework of the Tomlinson model when a single-atom tip is
moving over the surface without instabilities, i.e. without the familiar stick-slip mo-
tion. This can occur when the tip is moving through a potential energy landscape with
a corrugation amplitude that is small with respect to the stiffness of the measurement
system (see chapter 1). However, in our case, this would require a spectacularly low
potential corrugation and an unrealistically high yield strength of the tip to remain a
single-atom contact at a normal load of 30nN.
One single mechanism that could provide a natural answer to all four questions
is that of superlubricity, which was introduced already in chapter 1. Superlubricity
has been proposed to cause two parallel surfaces to slide over each other without
energy dissipation when they are in incommensurate contact [63, 64]. Although this
phenomenon has been proposed already in 1990, it has found little attention, in spite
of the promise that it can dramatically reduce friction in dry, unlubricated contacts,
which would make it highly relevant for a wide variety of applications, such as e.g.
nanoelectromechanical systems (NEMS).
76
5.3 R E S U L T S
In the light of superlubricity, the difference between the high- and low-friction force
loops can be the result of a difference in commensurability, the high friction corre-
sponding to a fully commensurate contact and the low friction to an incommensurate
contact. The large variation in commensurability strongly suggests that the sliding has
been taking place between two graphite surfaces, one being the HOPG substrate, and
the other being a small piece of graphite, i.e. a graphite ake, that is attached to the
tungsten tip. A ake introduces a at surface parallel to the graphite substrate from
which it originates, a geometry needed for superlubricity to occur. Depending on the
degree of commensurability between the lattice of the substrate and that of the ake,
the friction would be high, as in gure 5.6b, when the ake and the substrate are in reg-
istry, or close to zero, as in gure 5.6a, when they are out of registry. The presence of a
ake would also explain the almost complete absence of a dependence of the friction
on the normal load. Load-independent friction has also been observed in FFM ex-
periments on thermally oxidized MoS
2
, and it was proposed that MoO
3
nanocrystals,
that grew during the oxidation process on the MoS
2
surface [131], acted as a spacer
between the tip and the sample, such that the contact area remained unchanged upon
loading. In the present case, the contact area would be completely determined by the
ake size, which would be independent of the loading force. Hence, the friction would
only increase slightly with normal load as the result of the increase in contact pres-
sure. Finally, the seemingly random selection of either low or high friction states can
be explained easily by the slow drift of the FFM or the irreproducibility of the mount-
ing procedure of the HOPG sample holder after cleaving. This results in a change of
the measurement location from one grain of the ZYH-quality polycrystalline HOPG
substrate to the next, differently oriented grain. We will return to this point in section
5.3.5.
5.3.3 Friction vs. sample rotation
In order to obtain further evidence for our interpretation, we rotated the graphite sam-
ple in small steps with respect to the tip, using the -motor of our FFM. Because the
-motor does not rotate perfectly concentrically around the tip, the tip did not stay on
the same area of the sample during rotation. Therefore, we used a single crystalline
HOPG sample (ZYA-grade) to make sure that the lattice orientation of the sample
would not change because the tip would land on a different grain after a few rotational
steps. For each orientation, we performed a complete friction force spectroscopy mea-
surement for loading forces between +25nN and pull-off (22nN). We recorded the
77
5. S U P E R L U B R I C I T Y O F G R A P H I T E
Figure 5.7: Lateral force images (forward direction) and friction loops measured in the X-
direction at 60
(a), 72
(b) and 38
has caused the average friction force to reduce by more than one order of mag-
nitude, to 15 15pN. Rotating 22
range of
substrate rotation angles. We recognize two narrow angular regions with high friction,
separated by a wide angular interval with nearly zero friction. The distance between
the two friction peaks is 612
symmetry of in-
dividual atomic layers in the graphite lattice. This result corresponds precisely with the
expectation within the scenario of superlubricity. After every 60
of an initially aligned
contact. While the friction force in gure 5.9a is as high as 550 21pN (see also
g. 5.9c), the friction force in the upper part of gure 5.9b is reduced to 27 16pN
(see also g. 5.9d). In the course of a few scan lines, the friction force gradually
restores back to about 431 17 pN (g. 5.9e) and at the last scanline of gure 5.9b
the friction is as high as in gure 5.9a. We interpret these events as the effect of the
torque exerted by the surface on a nearly aligned ake, which was attached to the
tungsten tip sufciently loosely to rotate back into registry. During the restoration of
the high friction force the lateral force exhibited irregular sharp peaks, which might
have been caused by the dynamic process of reorientation of the ake.
5.3.5 Large-scale images on polycrystalline graphite
The effect of a change in commensurability between a ake and the surface was also
observed on the polycrystalline graphite sample. In section 5.3.2 we already ascribed
the switching from low friction to high friction and vice versa to the different orien-
tations of neighboring grains on the polycrystalline substrate. Figure 5.10a is a large-
scale topographic image of the polycrystalline grade ZYH sample. The image shows
a grain boundary that runs across the surface. The height and lateral dimensions of the
boundary are similar to those for grain boundaries on HOPG that have been observed
in STM experiments [132]. Figure 5.10c shows the lateral force image in the forward
direction of the same area. The grain in the upper right corner of the image exhibits a
signicantly lower friction force, than the grain in the lower left corner. This can be
also seen from the friction loop shown in 5.10d, measured in the x-direction, where
the friction force on the left grain was found to be 31930pN and on the right grain
222 29pN. However, the friction force in the Y-direction changed by only 10%.
81
5. S U P E R L U B R I C I T Y O F G R A P H I T E
Figure 5.9: Lateral force images (a,b) and friction force loops (ce) before and after a modest
rotation of less than 2
_
. Therefore
83
5. S U P E R L U B R I C I T Y O F G R A P H I T E
it might be possible that the change in friction between the two grains was slope in-
duced. However, using this equation to compute the change in the friction coefcient
due to the change in slope we nd =0.05%. Thus, the small change in slope cannot
explain the observed large change in the friction. Again we conclude that the change
in the friction from one grain to another is the effect of a change in commensurability
between a ake and the substrate.
5.3.6 TEM analysis of the tip
We have used high-resolution transmission electron microscopy (TEM) to image the
tungsten tip after our friction experiments. For this purpose, we glued the pyramid of
the force sensor onto a holder that tted inside the TEM holder (the pyramid had to
be broken out of the Tribolever chip). The TEM analysis showed that the tungsten tip
had a radius of about 80 nm and was covered with a smooth amorphous layer of 7 nm
thick tungsten oxide (g. 5.11a). Unfortunately, thorough TEM inspection of the tip
was not possible due to rapid removal of the amorphous layer by the electron beam.
Before the tip was modied by the electron beam, which occurred within minutes,
it was not possible to properly correct for astigmatism. This is seen in gure 5.11b,
which displays the tip after approximately 5 minutes. The amorphous layer has been
almost completely removed by the electron irradiation. In the same image we nd
several locations that look like layered structures similar to graphite sheets. At a rst
glance, one might be tempted to identify these as graphite akes. However, at that
point of the TEM experiment the tip was already strongly modied by the electron
beam and, in addition, it is possible that these features merely appeared like layered
structures due to astigmatism. Therefore, the present TEM analysis cannot provide
clear evidence for the presence or the absence of either a multilayer ake or a single
layer of graphite.
5.3.7 Friction anisotropy
The measurements of the friction force versus sample rotation, presented in section
5.3.3, were taken for a single sliding direction with respect to the substrate. Miura et.
al found for the sliding of a 1mm1mm large MoS
2
ake on a MoS
2
surface [134],
as well as for a 1mm 1mm large graphite ake on HOPG [135], a variation in the
friction force between 0 and 2nN as a function of sliding direction. Before we discuss
friction anisotropy in our experiment, we rst clarify the terminology. Often friction
anisotropy refers to the variation in friction as a function of the sliding direction [136],
84
5.3 R E S U L T S
Figure 5.11: High-Resolution TEM micrographs of the tungsten tip initially (a) and about 5
minutes after the tip was rst exposed to the electron beam (b). The circles in (b) show areas
in which layered structures were observed. A zoom-in into one of these regions is shown in the
inset.
85
5. S U P E R L U B R I C I T Y O F G R A P H I T E
Figure 5.12: Friction as function of the sliding angle for a commensurate contact ( = 0).
The open circles denote the friction F
F
X
measured in the X-direction of the Tribolever, the open
squares the friction F
F
Y
in the Y-direction. The closed circles show the friction F
F
in the sliding
direction calculated from these components, according to equation 5.2. The dashed lines are a
cosine and a sine t to the friction components in the X- and the Y-direction. The dotted line
shows calculated friction forces, obtained using a Tomlinson model (see chapter 6).
whereas other authors use this term also for changes in friction as a function of com-
mensurability [34] (superlubricity) or for both phenomena [134]. To avoid misunder-
standings, we will use the term friction anisotropy strictly for the variation of friction
with respect to the sliding direction. In the measurements of gures 5.7, 5.8 and 5.9,
where we recorded the friction force as a function of the rotation angle of the sam-
ple, the sliding direction did not change with respect to the substrate lattice because
the scan piezo rotated together with the sample. This is why we can directly rule out
anisotropy as a cause for the observed peaks. However, if a graphite/graphite contact
does exhibit high friction anisotropy, the dependence of the friction force on the de-
gree of incommensurability might change dramatically with sliding direction. In order
to investigate this, we measured the friction force for a number of sample rotation an-
gles as a function of the sliding direction . We invariably observed that the friction
86
5.4 D I S C U S S I O N
force F
F
varied between high and low simultaneously, for all sliding directions .
The friction anisotropy was very modest (at most 25%) and did not interfere with the
commensurability effect. As an example, gure 5.12 shows the friction force in the
X-direction and in the Y-direction as a function of sliding angle for a commensurate
contact, with high friction. Whereas the friction forces in the X- and Y-directions of
the sensor strongly varied as a function of the sliding angle, the total friction force
in the sliding direction remained nearly constant. The difference between our results
and those in Refs. [134, 135] might be explained by the fact that in Refs. [134, 135]
the friction versus sliding direction was measured using a traditional AFM cantilever
with different sensitivities in the X- and Y-directions. It might be possible that only
the friction component along one direction was measured rather than the full friction
force in the sliding direction. We will show in chapter 6 that in the framework of the
Tomlinson model, for a graphite ake on a graphite substrate, a modest anisotropy is
to be expected for all sample rotation angles .
5.4 Discussion
All measurements presented in this chapter were consistent with friction between a
graphite ake and the graphite substrate. In fact, the notion that graphite akes adhere
frequently to the tip of scanning probe microscopes has originated already many years
ago in order to explain unusual contrast in scanning tunnelling microscopy images
(e.g [137, 138]). Although we have not been able to directly observe the presence of a
graphite ake with TEM, our friction measurements provide rm evidence that a ake
caused the observed superlubricity.
A few earlier experiments provided indications of superlubricity. Hirano et al. [34]
found a modest reduction in friction between two mica sheets from 8 10
4
N to
2 10
4
N, caused by rotating the two sheets with respect to each other. In a modi-
ed scanning tunnelling microscope (STM) experiment [66] the same authors claimed
the observation of superlubricity between a tungsten tip and a Si(001) sample. How-
ever, the evidence provided in the paper is rather incomplete. No normal force was
measured or controlled, and the tip was actually only in tunnelling range from the
substrate. The friction force was measured only for two relative orientations. No typ-
ical friction loops were shown. Ko et al. [67] showed that variations in the friction
coefcient caused by the rotation of two (100) metal surfaces with respect to each
87
5. S U P E R L U B R I C I T Y O F G R A P H I T E
other do not necessarily have to be the result of a change in lattice mismatch (see also
chapter 1).
Beyond showing the existence of superlubricity between graphite surfaces on the
nanometer scale, which might explain the ultra-low friction coefcients as well as
the large variations found in previous FFM experiments on graphite (table 5.1), our
observation might also have important implications for understanding the macroscopic
lubrication properties of solid lamellar lubricants.
Indications that also in a macroscopic sliding contact of lamellar solids rotated
akes are created, come from Transmission Electron Microscopy (TEM) observations
by Martin et al. [139] on MoS
2
. In contrast to our single-contact FFM experiment,
macroscopic-scale friction involves multiple micro-contacts with different sizes and
orientations. Based on our observations, one may speculate that in the case of macro-
scopic lubrication by graphite a large fraction of the graphite-graphite contacts will be
in the superlubric state, while only a small fraction will be in registry. This should lead
to a tremendous reduction in the average friction force, experienced in the ensemble
of micro-contacts, and thus might explain the excellent lubrication by graphite and
similar, layered materials, such as MoS
2
and Ti
3
SiC
2
. It was shown by Liu et al. [140]
that under sliding conditions, a graphitized tribolayer is formed on top of of diamond-
like coatings (DLC), which leads to a decrease of the friction coefcient after run-in.
Therefore, probably also the excellent lubrication properties of DLC lms might be
caused by superlubric graphitic contacts.
We suppose that for sufciently large contacts superlubricity might break down, as the
two lattices are not perfectly rigid, and a network of mist dislocations should form
between the two [141]. Therefore, to give an estimate to what percentage superlubric-
ity contributes to the good lubrication properties of solid lubricants, more experiments
are needed to nd out at which contact size and normal load superlubricity breaks
down and to nd out, how many of the loose akes, which might form the majority
species in a real tribological contact, twist back into registry. Indications that superlu-
bricity breaks down at higher contact pressures might be found in gure 5.6a, where
we observed a slight increase in the friction above 40nN normal load.
Other graphitic systems have been found that show remarkable tribological proper-
ties, which might also be attributed to the phenomenon of superlubricity. TEM obser-
vations [142] imply that nested carbon nanotubes (CNT) possess very low inter-wall
friction. In most cases, the inner and outer tubes in a multiwall CNT form an in-
88
5.5 C O N C L U S I O N S
commensurate graphitic system, similar to a rotated ake that slides over a graphite
surface. Falvo et al. found that carbon nanotubes slide over HOPG when they are out
of registry but rotate when they are in registry with the underlying surface [68, 69].
5.5 Conclusions
By measuring atomic-scale friction as a function of the rotational angle between a
tungsten tip and a graphite surface we have shown that the origin of the ultra-low fric-
tion of graphite in friction force experiments lies in the incommensurability between
between a ake that is attached to the tip and the graphite surface. The observation of
two narrow peaks in the friction force that are separated by 60
i=1
V
int
(x
t
+x
i
, y
t
+y
i
, z
t
). (6.2)
The FFMis operated in contact mode at a range of normal loads of up to +40nN
(chapter 5). Therefore, the system, including the normal force F
N
can be described by a
93
6. S U P E R L U B R I C I T Y I N T H E T O M L I N S O N M O D E L
Figure 6.1: Illustration of the modied Tomlinson model used in our calculations. A rigid ake
consisting of N atoms (here N=24) is connected by an X-spring and a Y-spring to the support
of the microscope. The support is moved with constant velocity v
m
in the X-direction.
total potential V(x
t
, y
t
, z
t
) =V
f lake
int
(x
t
, y
t
, z
t
)F
N
z
t
. The equilibrium height z
min
t
(x
t
, y
t
)
is given by the minimum of V(x
t
, y
t
, z
t
) with respect to z
t
. Combining these potential
energy values for all positions (x
t
, y
t
), we obtain an effective ake-surface potential
V
f lake
int
(x
t
, y
t
) [50]. The total potential energy including the elastic energy stored in the
springs is given by
V (r
t
,r
m
) =V
f lake
int
(r
t
) +
1
2
k(r
t
r
m
)
2
, (6.3)
where r
t
is the (x
t
, y
t
) position of the center of mass (CM) of the tip, r
m
the (x
m
, y
m
)
position of the microscope support and k = k
x
= k
y
is the spring constant in the X-
and in the Y-direction. The support is displaced in the pulling direction with steps of
0.001nm (the basic length unit in the calculation). After each step, the position of
the ake is allowed to relax towards the nearest local energy minimum. The system
is assumed to be in equilibrium at each step of the simulation, since typical FFM
94
6.2 M O D E L
scanning velocities are much smaller than the sound velocities of the materials. In the
simple Tomlinson approximation, phonons generated during the slip are assumed to
carry the excess energy away. Since phonon frequencies are much higher than typical
scanning frequencies, this relaxation is therefore assumed to occur very quickly (in
reality, one should expect a variety of sizeable deviations from the Tomlinson model
since the relaxation time is not innitely short [153]).
The energy is minimized by an iterative procedure that moves the contact one
length unit in the direction of steepest decrease in potential energy per iteration. In-
stabilities in the total energy surface as a function of support (x
m
, y
m
) coordinates can
cause atomic scale stick-slip motion, where the contact non-adiabatically (discontin-
uously) jumps to a new position. The potential energy built up in the springs is
removed during the energy minimization step, resulting in a non-zero average force
along the pulling direction. After the contact is relaxed the force at the support is given
by
F = k (r
t
r
m
). (6.4)
Scanning motion of the support in the pulling direction (dened here as X-direction)
occurs in steps of 0.001nm. The CM position of the ake initially coincides with
the origin of the support. Then the support is scanned 3nm in the pulling direction.
The system is now considered initialized. The support is then scanned backwards and
forwards, again over 3nm. Static friction is dened as the force required in the X-
direction to cause the rst slip event. Kinetic friction is dened as the average force
in the X-direction after that rst event. The area in a closed friction loop equals the
energy dissipated (removed during the energy minimization steps during the entire
loop). Note that the slope of the force loop of 4.64N/m is lower than the stiffness
of the spring of 5.75N/m (g. 6.3a): within the framework of the model a lateral
interface stiffness k
inter f ace
exists, that is caused by the curvature
2
V
f lake
int
/x
2
of
the periodic potential energy surface at the sticking positions of the tip. This interface
stiffness and the cantilever springs act in series to produce the effective stiffness that
is observed in the simulated friction loops (see chapter 5).
After every forward plus backward line in the X-direction, the support steps
0.006nm in the Y-direction perpendicular to the scan direction. In this way the support
covers a distance of 3nm, and a two-dimensional lateral force image is generated. The
orientation angle of the ake with respect to the substrate is set prior to calculating
the effective interaction potential for the contact. The angle under which the ake is
pulled through the interaction potential is set independently. The friction force for a
95
6. S U P E R L U B R I C I T Y I N T H E T O M L I N S O N M O D E L
Figure 6.2: Symmetric akes used in the calculations consisting of (a) 6, (b) 24, (c) 54, (d) 96,
and (e) 150 atoms.
certain mist angle of the contact and/or sliding direction of the support is dened
here as the average of all kinetic friction values for all different Y-coordinates within
one lateral force map, and also averaging over forward and backward lines.
6.3 Results
6.3.1 Symmetric contacts
Figure 6.2 displays symmetric akes of various sizes that were considered in the cal-
culation. The friction force (as dened in section 6.2) is maximal if the mist angle
is zero, i.e. the lattices form a commensurate structure, as is illustrated for the 96-
atom ake in gure 6.3. The friction force then increases linearly with the number
of atoms N in the contact. In order to compare different ake sizes for a xed total
interaction between the contact and the surface, the potential amplitude per atom V
0
was lowered with increasing contact size such that V
0
N =0.52eV. In this way the total
96
6.3 R E S U L T S
Figure 6.3: Calculated friction loops for a 96-atom ake in registry (a) and 30
out of registry
(b).
interaction energy was chosen such that the calculated friction force with the ake and
substrate in registry (260pN for 0.52 eV) was the same for all akes, and comparable
to the value measured experimentally. Figure 6.3 shows that when the 96-atom ake
is misoriented by 30
, very similar to
the experimental observations.
97
6. S U P E R L U B R I C I T Y I N T H E T O M L I N S O N M O D E L
Different peak heights at 0
and 60
and 90
left and right of the symmetry directions of the graphite surface and slightly
higher precisely in the symmetry directions. Probably this is caused by the complete
rigidity of the two surfaces and the discretization of the model.
6.3.2 Asymmetric contacts
In spite of the success in tting the measured friction with the interaction between
a symmetric ake and a graphite substrate, it is unlikely that the real ake in the
experiment has had perfect hexagonal symmetry. Even when the contact has been
dened by a large ake, curved around the metal tip, we would be forced to assume our
tip to have been symmetric, which is again unlikely. In this section, we investigate the
effect of asymmetric ake shapes. Taking the symmetric 96-atom ake that produced
a good t to the measured data as a starting geometry, we removed rows of carbon
rings at the top and at the bottom (gure 6.6a-b) until a single row of carbon rings was
left (gure 6.6c). This yielded three model akes with length over width ratios of 1.5,
2.4 and 6.1, respectively.
Figure 6.7 shows the dependence of the friction on the mist angle. As for the
symmetric akes, we nd regions with high friction that appear every 60
, separated
by angular regions that are superlubric. The high friction peaks now possess shoul-
ders, which become more prominent the more asymmetric the shape of the ake is.
Due to the stretched shape, the total potential energy surface (PES) becomes elon-
gated along the long axis of the rotated ake (gures 6.8b,d,f). For a misaligned ake,
98
6.3 R E S U L T S
Figure 6.4: (a) Friction as function of the mist angle for different symmetric akes ranging
from 6 to 150 atoms; (b) Width of the friction peaks (FWHM) versus ake diameter (circles).
The solid line is the peak width according to equation 6.5.
99
6. S U P E R L U B R I C I T Y I N T H E T O M L I N S O N M O D E L
Figure 6.5: Comparison between calculated (solid line) and measured (circles) dependence
of friction on the sliding direction, for a 150-atom ake, in registry with the substrate.
this causes the CM of the tip to follow different types of pathways in the forward scan
than in the backward scan. In addition, the changes in the PES cause the force buildup
in the X- and Y-springs of the Tribolever to differ left and right of the friction peaks in
gure 6.7, which results in asymmetric shoulders. This introduces a 90
mirror sym-
metry instead of the 60
and 120
.
Calculated lateral force images in the forward X-direction and potential energy
surfaces for an asymmetric ake consisting of 78 atoms are shown in gure 6.8. The
images were calculated for a sliding angle of 70
(a,b),
132
(c,d) and 94
(a,b), 132
(c,d) and 94
with
respect to the sliding direction.
104
6.5 C O N C L U S I O N S
bric. Therefore, friction between macroscopic surfaces should almost always be zero
in wearless sliding situations. Yet, macroscopic surfaces that exhibit superlubricity
have not been discovered so far. He et al. [150] have shown in an MD simulation that
third bodies, such as hydrocarbon molecules can cause locking of the two surfaces and
hence destroy superlubricity. Another mechanism that might prevent superlubricity at
larger scales is internal elasticity in the contact [141], which will allow the ake to
lock locally into registry. Our model does not include any elasticity, and is not suited
to estimate the transition to the behavior for larger contacts. It is surprising that the
Tomlinson model works so well to t the experimental data. This is probably due to the
high in-plane Youngs modulus of graphite in combination with the relatively small
ake size. We speculate that precisely these two ingredients namely the presence of
small, rigid akes might be the key elements making graphite a good solid lubricant.
6.5 Conclusions
In summary, we have set up a Tomlinson model, describing a rigid N-atom cluster with
the symmetry of a graphite ake that was moved through a two-dimensional sinusoidal
potential representing the graphite surface. The calculated friction force shows high
friction and near-zero friction, depending on the (in)commensurability between the
two lattices. By changing N, we vary the width of the peak in the friction vs. orien-
tation plot, so that we can t the measured peak width. The calculations revealed that
the shapes of the high-friction peaks depend on the precise shape of the ake.
105
6. S U P E R L U B R I C I T Y I N T H E T O M L I N S O N M O D E L
106
VII
Towards the ideal friction experiment
We present a miniaturized version of the dedicated friction force
microscope introduced in chapter 4 that operates in ultra-high vacuum
(UHV). Because of its small size, the FFM can be combined with other
techniques, to image or otherwise characterize the sliding contact dur-
ing force measurements. In the rst part, we discuss how the miniature
FFM has been combined with a high resolution transmission electron
microscope. In the second part, we will introduce the design of a new
UHV setup, in which the miniature FFM is combined with a eld ion
microscope to characterize and modify the tip before and after contact
with the surface, and with a scanning electron microscope to observe
the contact during sliding.
107
7. T O W A R D S T H E I D E A L F R I C T I O N E X P E R I M E N T
7.1 Introduction
7.1.1 The need for ultra-high vacuum
In chapter 2 we envisioned the ideal friction experiment necessary to bridge the gap
between nanotribology and micro-/macrotribology. We formulated a set of require-
ments, that our instrument needs to full in order to enable this ultimate experiment.
Several of these requirements, such as quantitative three-dimensional force detection
with high sensitivity, rotation of the sample lattice with respect of the tip lattice, and
free choice of the tip and sample materials, have already been met by the FFM that
is described in the chapter 4. Using that FFM, tribological systems can be studied
in a controlled ambient environment (e.g. air or nitrogen with controlled humidity).
However, the ambient FFM cannot be used to study any desired material combination,
since most materials are immediately oxidized or otherwise altered under ambient
conditions. Only in ultrahigh vacuum (UHV) one can produce and maintain atomi-
cally clean, well-characterized crystal surfaces of various materials, such as metals
and semiconductors, and deposit well-dened monolayers of adsorbates that can e.g.
act as model lubricants. A second important requirement that is not met by the ambi-
ent FFM, is to provide full information on the tip size and orientation. Only in special
cases can this information be deduced indirectly from the measurements, as is demon-
strated in chapter 5. Techniques that allow one to image the tip with high, e.g. atomic
resolution use electron or ion beams, and therefore require high vacuum. It is evident
that both requirements involve the new FFM setup to be placed in UHV.
7.1.2 Imaging the contact
We can think of two methods to obtain information on the contact with atomic res-
olution. The rst method is to look at the contact from the side using a high-
resolution transmission electron microscope (HRTEM). The combination of scan-
ning tunnelling microscopy and transmission electron microscopy was recently shown
to be possible and to provide a deep understanding of the relationship between the
structure and electronic properties of nanocontacts [154]. In a similar way, with the
combination of a friction force microscope with a HRTEM, it should be possible to
perform quantitative friction force measurements and at the same time know exactly
how many atoms are contributing to the measured lateral and normal forces. A great
advantage of such a combination will be that it will make it possible to observe atomic
recongurations inside the contact in real time while the tip is sliding over the surface
108
7.1 I N T R O D U C T I O N
or while the normal force is changed. One of the difculties introduced by combining
a FFM with a HRTEM is that the lens geometry of the HRTEM puts severe restrictions
on the dimensions of both the FFM (see section 7.2) and the sample.
We have constructed a miniaturized UHV version of our friction force micro-
scope that can be mounted into a dedicated UHV HRTEM [155] at the Tokyo Institute
of Technology. We will briey discuss the design of the FFM/HRTEM combination in
section 7.2, since it forms the basis for the new UHV setup. Due to time limitations,
our rst attempts to perform a FFM measurement inside the HRTEM had only limited
success. A brief account of the results can be found in appendix B.
The UHV setup, which is under construction in Leiden, uses a second method
to obtain atomic-scale information of the scanning tip, which is to combine the FFM
with eld-ion microscopy (FIM), to view and to shape the tip [156159]. With a com-
bined STM/FIM apparatus, Cross et al. [160] studied the adhesion interaction between
an atomically dened W(111) and a Au(111) surface and demonstrated the power of
combination of these two methods. In a FIM, a sharp tip, usually of a high-melting-
point metal, is imaged by placing it in a high electric eld in the presence of a low
density of a noble gas, e.g. He. The eld strength is highest where the curvature of the
tip is at its maximum, which is at or near the apex. The highest elds are sufcient to
ionize the noble gas atoms. The ions are accelerated from the ionization position to a
phosphor screen, where they build up a strongly enlarged image of the high-curvature
regions at the tip apex. In this way, high-quality FIM images show the tip apex with
atomic resolution, which allows one to directly identify the crystallographic orienta-
tion of the tip and to count the number of atoms at the perimeter of the outermost
atomic facet, from which one immediately obtains the total number of atoms in that
facet. When the tip is brought into contact with the sample surface with a low load-
ing force, these outermost atoms dene the contact area. There are several additional
advantages that the FIM provides. The FIM image shows not only which crystallo-
graphic plane terminates the tip apex, but also in which precise direction the surface
normal is pointing. In our setup, we will be able to tilt the sensor and tip assembly
in two independent directions, so that we can align the surface normal of the tip with
that of the extended counter-surface, in order to make these surfaces really parallel.
The FIM can further be used to shape the tip and thereby modify the area of the
outermost atomic facet. This is achieved by increasing the electrical eld to the point
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7. T O W A R D S T H E I D E A L F R I C T I O N E X P E R I M E N T
where the tip atoms are eld-desorbed. In this way, the tip apex is stripped away atom
by atom. A beautiful illustration of these methods can be found in [159], where tips
are produced with perfect hexagonal facets of Ir(111) that have sizes of 7, 19, 37, 61,
and 91 Ir atoms. However, unlike in a HRTEM, with the FIM we can only image the
tip prior to the formation of a contact and after the contact is broken again.
In order to also view the contact during sliding, the UHV setup in Leiden will be com-
bined with a third type of microscope. We will use a scanning electron microscope
(SEM) to look at the tip and the sample from the side. Although the SEM will not
reach atomic resolution, it will provide the possibility to study e.g. the deformations
in and around the contact, the ageing (growing) of a contact when it is resting on the
surface, or the wear debris formation when the tip is moving under high normal loads.
The SEM column and the FFM have to be mechanically strongly coupled, so that vi-
brations between the SEM and the FFM will not compromise high-resolution SEM
imaging. Using a traditional SEM column, this would imply abandoning a vibration
isolation stage for the FFM. This, in turn, would strongly deteriorate the quality of
FFM measurements. However, if the SEM column is sufciently small and compat-
ible with UHV, it is possible to mount the complete SEM on the vibration isolation
stage of the FFM. Therefore, we use two dedicated miniature SEM columns, which
operate in UHV. The Mini-SEMs are of a prototype version that was developed at the
Philips Research laboratories in Eindhoven [161].
7.2 Design of a miniaturized FFM for use in combination with HRTEM or
SEM
A number of technical specications have to be met to make our specialized
FFM suitable for operation inside a UHV system with either HRTEM or SEM: (1)
Most importantly, the FFMs dimensions have to be reduced. To image the scanning
tip, the Tribolever together with part of the berhead has to be placed in between
the pole shoes of the objective lens (OL) of the HRTEM. In the 200keV JEOL mi-
croscope, the pole shoes are separated by a gap of 2.5mm. (2) The FFM has to be
transferrable from a loading chamber to the sample stage that is connected to a go-
niometer inside the HRTEM. This goniometer is needed to position the tip apex in the
110
7.2 D E S I G N O F A M I N I A T U R I Z E D F F M . . .
Figure 7.1: Drawing of the miniaturized FFM for combination with HRTEM. Panel (a) shows
an overviewwith: (1) sample holder; (2) sample/FFMstage; (3) nonmagnetic UHV Nanomotor;
(4) scan piezo tube; (5) Inchworm motor; (6) FFM transfer holder; (7) connection rod and tube.
Panel (b) depicts a zoom-in of the berhead with: (8) glass ber with aluminium cladding; (9)
tip bumper and sample (in form of a wire); (10) Tribolever.
111
7. T O W A R D S T H E I D E A L F R I C T I O N E X P E R I M E N T
Figure 7.2: Solid model of the berhead of the miniaturized FFM in between the two pole
shoes of the TEM, cut open for illustration: (3) non-magnetic UHV Nanomotor; (10) Tribolever;
(11) berhead; (12) pole shoe.
eld of view of the electron beam and to optimize the position in the direction parallel
to the beam in order to place the tip apex precisely in the focal plane. In addition,
the goniometer is used to tilt the sample stage and to optimize the viewing angle. (3)
Because of the construction of this goniometer, the mass of the sample stage, includ-
ing the entire FFM, should not exceed 30 gram. (4) Finally, the FFM has to be UHV
compatible and completely non-magnetic, because the FFM has to operate in the high
magnetic eld of the OL.
Figure 7.1 shows the design of the sample stage plus FFM. The FFM assembly
consists of a miniature berhead, which is directly glued onto a scan piezo tube (4).
Unlike the ambient version of the FFM, the berhead does not remain at a xed posi-
tion but is scanned together with the tip of the Tribolever. The piezo tube is mounted
on the shaft of a commercial inchworm motor (5) [162], which is used to approach
the tip towards the sample (8). Two rods, that are connected to the inchworm motor
house, guide the FFM into the sample stage (2) and form a stable connection.
112
7.2 D E S I G N O F A M I N I A T U R I Z E D F F M . . .
7.2.1 FFM/HRTEM berhead
Figure 7.3: Video microscope image during the alignment procedure of the Nanomotors prior
to glueing.
The berhead was made by spark erosion from titanium. The contours of the
berhead are dened by the shape of the pole shoes of the OL. At the end, the berhead
is reduced to a thickness of 2.5mm in order to to t between the pole shoes (see
g. 7.2). Because the Tribolever can easily be damaged while the FFM is mounted
inside the HRTEM, it is covered by a titanium strip, that serves as a bumper, in
case the berhead were to hit one of the pole shoes. A groove, cut in the bumper
allows the scanning tip to be brought into contact with the sample. Several holes have
been drilled into the berhead to reduce its mass to 2.1 gram. As in the berhead in
113
7. T O W A R D S T H E I D E A L F R I C T I O N E X P E R I M E N T
chapter 4, we used UHV-compatible Nanomotors to approach and position the four
glass bers close to the four faces of the pyramid of the Tribolever. Because of the
OL, it was not possible to mount the four Nanomotors completely symmetrically,
at 90
with respect
to the Y1 axis. This results in slightly lower interferometer signals. Less light can
reenter into the glass bers if they are not perfectly orthogonal to the faces of the
detection pyramid. Also because of the geometry of the pole shoes, we had to leave
out the exure hinges, which were used in the ambient version of the microscope
to adjust the Nanomotor positions. Because the positions of the Nanomotors in this
design are xed, the glass bers needed to be aligned with respect to the pyramid
before the motors were glued into the berhead. To this end, the glass bers [163] were
rst mounted into the Nanomotors and then the motors were positioned with respect
to the berhead using a x-y-z positioning stage. The process was monitored using a
video microscope (gure 7.3). Without changing the alignment, the Nanomotors were
then glued into the berhead. In the original version of the Nanomotor, the carrier
tube, which holds the ber, is free to rotate. Such rotation can cause a change in
the alignment of the ber, because the carrier tube is not exactly in the center of the
Nanomotor. In order to avoid rotation, we constructed, in collaboration with Klocke
Nanotechnik GmbH [164], a special non-magnetic version of the Nanomotor, in which
the rotation of the carrier tube is inhibited. This was achieved by replacing the glass
tube inside the Nanomotor by a glass tube with an oval bore that allows the carrier
tube to run easily in only one rotational orientation.
7.2.2 HRTEM-FFM assembly
After mounting the Nanomotors, the berhead was glued [165] onto the scan piezo
tube [166]. Scan piezo and berhead were then glued on the shaft of an inchworm
motor via a ceramic plate that matches the inner diameter of the piezo tube and the
outer diameter of the shaft. Like the axis of the original Nanomotors, the shaft of the
inchworm is normally free to rotate. In our case, this rotation is not tolerable, since it
would cause also the rotation of the complete FFM. We attached a precision ceramic
pin to the body of the inchworm, which slides inside a groove of the matching ceramic
plate to completely inhibit rotation of the shaft.
114
7.2 D E S I G N O F A M I N I A T U R I Z E D F F M . . .
7.2.3 HRTEM-FFM sample stage
Like the berhead, the sample stage was made from titanium to save weight (7.1g)
and to ensure that the stage is non-magnetic. The stage is attached by three screws to
the goniometer of the HRTEM. The sample holder (g. 7.1, item 1) ts precisely into
a dovetail-shaped groove on the left side of the stage. The sample holder is designed
such that it can be transferred to the stage via magnetic transfer rods that are part of the
HRTEMs sample preparation chamber. From the opposite side, the FFM is brought
into the stage using a second transfer rod.
When the FFM approaches the sample stage, two rods, that are connected to the
inchworm house, move into two tubes that are connected to the sample stage (g. 7.1,
item 7). The tubes are used to guide the FFM into the correct position. When the FFM
is pushed into the end, its position is exactly dened with respect to the stage by a tight
t of the rods inside the tubes. The FFM is then released from the magnetic transfer
rod by turning the transfer rod. Once the FFM is free from the magnetic transfer rod,
the sample stage can be positioned with respect to the OL, using the goniometer of the
HRTEM.
The FFM makes use of the same interferometer system and electronics that were de-
scribed in chapter 4. Also, calibration of the Tribolever and mounting of a scanning
tip is done by the procedures that were described earlier.
After mounting the FFM inside the HRTEM, we could use electron microscopy
to observe the scanning tip approach and make contact to the sample. We were also
able to measure normal and lateral forces between a gold tip and a gold sample.
However, we have not been able to perform a truly simultaneous FFM and HRTEM
measurement, because the uncladded and tapered parts of the four glass bers were
charged up by the electron beam (see also appendix B). The charging and discharging
caused a strong periodic disturbance in the interferometer signals. It also caused sud-
den motion of the scanning tip every time when a discharge between the bers and the
Tribolever occurred. This problem will be solved by coating the tapered parts of the
glass bers with a conducting material and grounding the bers, to prevent charging.
Initial results from combined FFM and HRTEM measurements can be found in
appendix B. The version of the FFM, developed for use in combination with HRTEM,
is almost identical to the one described in the next section for use in combination with
115
7. T O W A R D S T H E I D E A L F R I C T I O N E X P E R I M E N T
a SEM.
7.3 Design of the UHV setup for FFM
In the following, we will give a brief overview over the general design of the UHV
system for FFM. This instrument will be a combination of the FFM introduced in the
previous section with a FIM and SEM. The setup is at present being assembled at the
Kamerlingh Onnes Laboratory.
7.3.1 UHV chamber
The newFFMwill be placed in a UHVchamber with a base pressure below1 10
8
Pa.
The chamber is pumped by a magnetically levitated turbomolecular pump (5) [167]
and an ionization pump (7) with combined titanium sublimation pump (8) [168]. The
chamber has two dedicated compartments, a sample preparation compartment and the
FFM compartment. In the rst compartment, a carrousel will be placed that will house
6 sample holders (g. 7.4, item 10 and g. 7.5, item 5). Concentrically around the
carrousel, instruments are placed to prepare and characterize an atomically at and
clean sample. The structure of the sample will be inspected with low energy electron
diffraction optics (LEED, item 4). The LEED system is combined with Auger electron
spectrometry (AES) [169] to analyze the material composition and cleanliness of the
sample surface. A sputter ion gun (12) [170] allows cleaning the sample. A quadrupole
mass spectrometer (11) [171] is used to monitor the vacuum quality and will be used
to perform thermal desorption spectroscopy (TDS) of lubricant molecules that are
adsorbed at the sample surface. Extra anges allow expanding the system in the future,
e.g. by a Knudsen evaporation cell. The carrousel will be rotatable by means of a
rotary drive, such that each sample in the carrousel can be positioned in front of every
of these instruments. The samples will be transferred from the carrousel to the FFM
compartment using a wobble stick [172].
The FFM compartment will contain a platform (g. 7.5, item 4) that is con-
nected to a CF419 ange. On that platform we will mount a spring-suspended stage
(3) with eddy-current vibration damping that will house the FFM as well as the two
Mini-SEM columns (see below). Also the FIM will be in the FFM compartment of the
UHV chamber (1).
116
7.3 D E S I G N O F T H E U H V S E T U P F O R F F M
Figure 7.4: The chamber for the UHV-FFM in a perspective view (a) and a side view (b)
showing: (1) FFM ange (2) FIM ange; (3) window for quartz rod; (4) LEED-AES; (5) turbo
pump;
117
7. T O W A R D S T H E I D E A L F R I C T I O N E X P E R I M E N T
Figure 7.4: continued (6) vibration isolation feet; (7) ion pump; (8) titanium sublimation
pump; (9) gate valves; (10) sample carrousel ange; (11) quadrupole mass spectrometer; (12)
sputter ion gun.
Figure 7.5: Schematic drawing of the interior of the UHV chamber showing: (1) retractable
FIM screen assembly; (2) Mini FFM; (3) spring-suspended FFM stage; (4) FFM platform; (5)
sample carrousel.
118
7.3 D E S I G N O F T H E U H V S E T U P F O R F F M
7.3.2 UHV-FFM stage
The FFM will be a slightly adapted version of the HRTEM version, discussed in sec-
tion 7.2. The FFM will be mounted with the tip pointing up (gure 7.6, position 2)
on a goniometer (4,5,10,11) that allows tilting of the FFM to a maximum angle of 13
degrees in order to orient the endface of the scanning tip parallel to the sample sur-
face. The center of the tilt motion has to coincide with the tip apex position. Therefore
the FFM position will be adjustable in two directions by means of exure hinges. The
goniometer consists of two connected parallel spherical shells (4,11) that are sprin
loaded against sapphire spheres (10). The goniometer will be tiltable in two directions
by two separate inchworm piezomotors (6) [173].
7.3.3 Mini-SEM
The Philips miniature SEM [161] consists of a small electron optics column and a
thermal eld emission (Schottky) electron gun. The overall length of the SEM column
including the gun is about 90mm. The electron optics consist of electrostatic lenses
and scan units. Secondary electrons are detected by a scintillator that is located inside
the column. The light from the scintillator plate is guided by a quartz rod to a CF63
viewport and there the signal is amplied by a photomultiplier outside of the UHV
chamber. When the tip of the FFM is making contact to the sample, the separation be-
tween the berhead and the sample will be about 50m. This means that the electrons
have to travel through a narrow gap of 50m over a distance of 1mm. If the FFM is
tilted with respect to the surface of the sample, this gap will become smaller, there-
fore obstructing the view from the SEM towards the tip apex. By using two electron
columns that aim at the tip from the left and from the right side, we will always be
able to obtain an image of the tip from at least one of the two sides, regardless of the
FFM tilt.
The narrow gap between the sample and the Tribolever has also a negative ef-
fect on the collection efciency of secondary electrons. This effect can be very severe
(see gure 7.7) when using the internal scintillation detector in the Mini-SEM col-
umn. Because the collection efciency can be improved when the secondary electron
source is close to the detector we will place a channeltron electron detector [174] in-
side the berhead. With this miniature detector (item 14 g. 7.6d) it will be possible
to collect secondary electrons through the central hole of the Tribolever. Figure 7.7
shows a comparison between SEM images of a test structure that were recorded with
119
7. T O W A R D S T H E I D E A L F R I C T I O N E X P E R I M E N T
Figure 7.6: The FFMstage in front (a) and rear view(b). Cross-section of the rear view(c) and
solid model of the modied berhead (d). Not shown are the sample and the second (identical)
SEM. (1) Philips Mini-SEM; (2) berhead; (3) coarse approach inchworm motor; (4) upper
goniometer shell; (5) goniometer housing; (6) goniometer inchworm motor; (7) SEM linear
translation stage; (8) SEM inchworm motor; (9) exure hinge SEM x-y table; (10) sapphire
spheres; (11) lower goniometer shell; (12) goniometer axis; (13) Tribolever; (14) channeltron
detector.
120
7.3 D E S I G N O F T H E U H V S E T U P F O R F F M
Figure 7.7: SEM images of a 50m long tip sticking out of the Tribolever. The tip makes
contact to a silicon sample. Image (a) was recorded using the internal scintillation detector of
the Mini-SEM. Panel (b) shows the same image, recorded with an external channeltron detector.
Printed with kind permission of M. Krans, Philips Research [161].
the internal detector of the Mini-SEM and with an external channeltron detector. The
test structure constisted of a tungesten tip between two silicon plates with the size
of the Tribolever, forming a 50m-wide gap. The image taken with the channeltron
detector clearly shows higher contrast inside the gap and it resolves the tungsten tip
much better.
To obtain high resolution images of the tip, the SEM columns have to be aligned
such that the tip is in the focus of the electron optics to within 10m. This means that
both columns need to be adjustable in two directions with respect to the berhead.
This adjustment will be performed by moving exure hinges ex-situ using microme-
ter screws. Once the columns are optically adjusted, the position of the SEM is xed
and the micrometer screws removed. After the stage is transferred to UHV, residual
misalignment of the columns can be directly measured using the SEMs themselves. In
this way the columns can be ne adjusted iteratively.
In addition to the ex-situ alignment of the column axis, also the distance be-
tween tip and OL of the columns needs to be adjustable in-situ. This has two reasons.
First, the columns need to be brought to a safe position when the FFM is moved using
the goniometer. Secondly, the working distance should be changeable, depending on
the magnication. Therefore the two columns will be mounted on two linear stages,
which can be moved using inchworm motors [175].
121
7. T O W A R D S T H E I D E A L F R I C T I O N E X P E R I M E N T
7.3.4 Field ion microscope
One side of the eld ion microscope is formed by the metal tip that is glued inside
the Tribolever. To ionize the imaging gas atoms, a high voltage in the order of several
kilovolts has to be applied to the tip. In our FFM, we will apply this high voltage to the
entire berhead, which therefore has to be electrically insulated from the scan piezo.
In order to obtain atomic resolution FIM images, the metal tip needs to be cooled
below about 90K . We have constructed a liquid nitrogen dewar that cools a copper rod
inside the UHVchamber to 77K. The copper rod will be connected to the berhead via
a exible copper braid (not shown in gure 7.6). The copper braid has to be electrically
insulated from the berhead but thermally well connected.
The FIM is completed by a combined dual chevron channel plate and phosphor
screen assembly (g. 7.5, item 1) [176]. Together, the channel plates provide a gain of
8 10
6
at 2000V applied voltage between the front- and the backside of the channel
plate stack and thus intensify the FIM image. Electrons leaving the channel plates
will be accelerated towards the phosphor screen over a voltage of 2keV. The screen
assembly will be located directly above the sample stage. When no sample holder is
placed in the sample stage, the ions can travel through the empty sample stage and
form an image on the screen. After a FIM experiment, the sample will be placed into
the sample stage. The FIM screen assembly will be mounted on a linear translation
stage, which is supported from a CF150 ange (g. 7.4, item 2). The linear translation
stage makes it possible to retract the FIMscreen while a sample is loaded in the sample
stage.
7.4 Summary
We presented the conceptual design of a new UHV setup, with which the ideal
experiment can be performed that that was introduced in chapter 2. The heart of this
setup is formed by a miniaturized version of our friction force microscope. This FFM
is based on a special prototype that was used to perform friction measurements inside
a HRTEM. Together with eld ion microscopy and scanning electron microscopy this
instrument will enable friction experiments with completely in-situ characterized and
modied sliding contacts.
122
A
Processing steps of the Tribolever fabrication
A.1 Overview
This appendix gives a very detailed guideline for the microfabrication of the tri-
bolever. The processing recipe was used during fabrication of the small version
of the tribolever at the Delft Institute of Microelectronics and Submicron Technol-
ogy (DIMES), therefore it is written specicly for the cleanroom facilities available at
DIMES. The processing consists of
- seven lithography steps:
mask alignment markers at the front side of the wafer.
markers at the back side.
space for attaching the chip with clips to the microscope (clip space) at the
front side.
protective crosses for the pyramid at the front side.
legs at the front side.
laserwindows (back side).
kinematic mounts.
- seven plasma etch steps (uorine etching):
markers front side.
markers back side.
clip space (front side).
crosses (front side).
legs (front side).
laser window (back side).
kinematic mounts.
123
A. P R O C E S S I N G S T E P S . . .
- six deep reactive ion etching steps for pattern transfer (MET system uo-
rine):
mask front side.
markers back side.
clip space (front side).
crosses (front side).
legs (front side).
laser window (back side).
- two KOH wet etch steps:
kinematic mounts.
laser window (back side).
- two deposition steps (LPCVD Si
3
N
4
):
mask for the wet etch of the kinematic mounts.
- three thermal oxidation steps:
thin oxide mask for etching markers (front side and back side).
thick oxide mask for deep etching.
thick oxide mask for wet etching
and
sawing of the devices.
A.2 Processing
pattern denition and transfer of markers at the front- and back side;
1. thermal oxidation:
recipe: dry oxide; 8 hours; thickness of the oxide 225nm.
2. lithography of markers at the front side:
spin coating of the mask using HMDS; 5s @ 500rpm ; 55s @ 2500.
spin coating of the wafer using HPR; recipe H: 5s @ 500rpm ; 55s @
3500; thickness 1.2m.
prebake: 30min @ 90
C.
exposure: 8s.
development (Microposit developer): 3 parts H
2
O : 1 part developer; 55s.
postbake: 30min @ 120
C.
124
A.2 P R O C E S S I N G
3. etching of the oxide at the front side in CHF
3
plasma (Leybold Z401-S or Z401)
(dry development of the marker at the fronside):
CHF
3
: 50sccm.
O
2
: 1.3sccm.
pressure: as low as possible.
rf power: 50W (reverse power must be zero to ensure a plasma impedance
of 50).
bias voltage: 33030V.
4. Stripping of resist:
removal of resist in concentrated HNO
3
.
cleaning: DI H
2
O rinse ; dry with N
2
.
cleaning and drying
removal of teon contaminants in O
2
plasma (125W, 5min)
5. HF dip and DI H
2
O rinse: 1min in 3% solution.
6. etching of the markers at the front side in the MET system (Alcatel RLE200):
SF
6
: 22.5sccm.
O
2
: 2.8sccm.
ICP power: 1000W.
Potential: 13V.
chuck temperature: 95
C.
work pressure: 1.95Pa.
etch depth: 3m; 7min.
7. lithography of markers at the back side:
HMDS; 5s @ 500rpm ; 55s @ 2500.
HPR; recipe H: 5s @ 500rpm ; 55s @ 3500; thickness 1.2m.
prebake: 30min @ 90
C.
exposure: using the back side aligner of ICAT; 10s exposure time.
development (Microposit developer): 3 parts H
2
O : 1 part developer; 55s.
postbake: 30min @ 120
C.
8. etching of the oxide at the front side in CHF
3
plasma (procedure analogous to
the front side markers)
9. stripping of resist (procedure analogous to the front side markers).
10. HF dip and DI H
2
O rinse: 1min in 3% solution.
11. etching of the markers at the back side in the MET system (analogous to front
side markers).
125
A. P R O C E S S I N G S T E P S . . .
12. stripping of the oxide in buffered HF and DI H
2
O rinse.
pattern denition of the clip space:
13. RCA cleaning; standard recipe:
removal of native oxide (HF).
solution 1 (removal of organic contaminants): 5 parts H
2
O, 1 part H
2
O
2
,
1 part NH
4
, T=80
C.
solution 2 (removal of metallic contaminants): 5 parts H
2
O, 1 part HCl, 1
part H
2
O
2
, T=80
C.
cleaning and drying.
14. thermal oxidation (recipe wet oxide); 5h; oxide thickness 1m.
15. lithography of the clip space (following the steps analogous to the lithography
of the front side markers).
16. etching of the oxide in uorine plasma (same parameters).
17. stripping of the resist (analogous to markers front side).
pattern denition of the crosses:
18. lithography for patterning the crosses at the front side.
19. etching of the oxide in uorine plasma; etch depth: 650 nm.
20. stripping of the resist.
pattern denition of the legs:
21. lithography for patterning the legs at the front side.
22. etching of the oxide in uorine plasma; etch depth: 250 nm.
23. stripping of the resist.
pattern denition of the laser window:
24. lithography for patterning the legs at the back side.
25. etching of the oxide in uorine plasma; etch depth: 1.3m.
26. stripping of the resist.
27. optical inspection of the line width of the legs.
28. measurement of the oxide depth using -step prolometer.
pattern denition of the kinematic mounts:
29. deposition of low stress LPCVD Si
3
N
4
; thickness 400nm.
30. lithography for patterning the kinematic mounts at the back side.
31. etching of the silicon nitride and the oxide in uorine plasma; etch depth 1.3m
(300nm Si
3
N
4
and 1m SiO
2
).
32. stripping of the resist.
pattern transfer of the kinematic mounts:
126
A.2 P R O C E S S I N G
33. HF dip and DI water rinse.
34. wet etch in KOH; 35 wt. %; 60
C; depth: 100m.
pattern transfer of the clip space:
35. etching of Si
3
N
4
in uorine plasma (front side).
36. stripping of teon contaminants in O
2
plasma.
37. HF dip and DI water rinse.
38. deep etch of the clip space in MET system (front side):
etch depth: 90m.
pattern transfer of the crosses:
39. back etching of the oxide in uorine plasma (front side) to open up the cross
pattern.
etch depth: depends on the selectivity SiO
2
/Si in step 38.
40. deep etch of the crosses in MET system (front side).
etch depth: 90m.
pattern transfer of the legs:
etch depth: depends on the selectivity SiO
2
/Si in step 38/40.
41. back etching of the oxide in uorine plasma (front side) to open up the leg
pattern.
42. deep etch of the crosses in MET system (front side):
etch depth: 20m.
pattern transfer of the laser window:
43. deep etch of the laser windows in MET system; etch depth: 350m.
44. deposition of low stress LPCVD Si
3
N
4
in the ber window.
backline processing:
45. sawing of the devices.
46. removal of sawing foil in acetone and propanol.
pattern transfer of the pyramid:
47. RCA clean; standard recipe.
48. passivation of the clamp spaces, crosses, legs, kinematic mounts and the sides
of the devices with thermal oxide:
8 hours oxidation; 200nm oxide.
49. etching of the Si
3
N
4
using boiling H
3
PO
4
to open up the ber window.
50. stripping of teon contaminants in O
2
plasma.
51. wet etch in KOH; 35 wt. %; 60
of ultra-low friction
provided clear experimental evidence of superlubricity: the nearly complete disap-
pearance of the friction force. The width of the two peaks allowed us to estimate the
contact diameter to be 7 to 12 lattice spacings. To verify this assumption, we have
set up a Tomlinson model, describing a rigid N-atom cluster with the symmetry of
a graphite ake that was moved through a two-dimensional sinusoidal potential rep-
resenting the graphite surface (chapter 6. The calculated friction force shows high
friction and near-zero friction, depending on the (in)commensurability between the
two lattices. By changing N, we indeed varied the width of the peak in the friction
vs. orientation plot, so that we could t the measured peak width. The calculations
revealed that the shape of the high-friction peaks depend on the precise shape of the
ake.
In chapter 7, we then presented the conceptual design of a new UHV setup, with which
the ideal experiment can be performed, which was introduced in chapter 2. The heart
of this setup is formed by a miniaturized version of our ambient version of the fric-
tional force microscope. This FFM is based on a special prototype that was used to
perform friction measurements inside a HRTEM. Together with eld ion microscopy
and scanning electron microscopy, this instrument will enable friction experiments
with completely in-situ characterized and modied sliding contacts.
In the two appendices, we listed the detailed etching recipe for the Tribolever and gave
a brief account of the rst attempts of simultaneous FFM-HRTEM experiments at the
Tokyo Institute of Technology.
138
Samenvatting
Wrijving is de welbekende kracht, die altijd optreedt als voorwerpen in contact komen
en over elkaar bewegen. Deze kracht probeert men sinds millennia te beheersen. Vaak
willen we wrijving reduceren, omdat wrijvingskrachten energie verlies en slijtage
veroorzaken, maar soms is ook een zo groot mogelijke wrijvingskracht gewenst. Dit
wordt bijvoordeeld gellustreed door een skilanglaufer, die in de klassieke stijl loopt.
De langlaufer verwacht van een goede ski, dat deze zo lang mogelijk vooruit glij-
dt, maar om de langlaufer zich goed te kunnen laten afzetten, mag dezelfde ski niet
achteruit glijden. Zon combinatie van hoge en lage wrijvingseigenschappen bestaat
in veel technische systemen en ingenieurs hebben door empirische studies veel ken-
nis opgedaan over hoe de wrijvingseigenschappen benvloed kunnen worden. Het is
eigenlijk verbazingwekkend dat ondanks de technische ontwikkeling en de uitgebreide
toepassingen er nog maar weinig bekend is over de fundamentele processen die aan
wrijving ten grondslag liggen.
In de jaren 80 van de laatste eeuw wordt de rasterkrachtmicroscoop ofwel AFM door
drie fysici uitgevonden. In dit apparaat wordt een extreem scherpe naald in contact ge-
bracht met het oppervlak van een preparaat. Het naaldje is verbonden met een veertje
waarvan uitwijking nauwkeurig gemeten kan worden met behulp van een laserbundel.
Omdat de uitwijking van de veer een maat is voor de kracht tussen de naald en het
oppervlak, kunnen kleine krachten in de orde van een nanoNewton
1
en kleiner geme-
ten worden. Met een variant van de AFM, de wrijvingskrachtmicroscoop ofwel FFM,
kan ook de wrijving gemeten worden als de naald over de atomaire landschap van
het oppervlak glijdt. Door de komst van met name de FFM heeft het onderzoek naar
de oorzaken van wrijving een tweede lente ervaren. Deze nieuwe onderzoeksrichting
staat nu bekend onder de naam Nanotribologie.
In dit proefschrift staat de ontwikkeling beschreven van een bijzondere rasterkracht-
microscoop, die gebruik maakt van een nieuwe, speciaal voor dit doel geontwikkelde
krachtsensor, waarmee (wrijvings)krachten vanaf 2/100 nanoNewton niet alleen in
1. Een nanoNewton is ongeveer 1/10.000.000.000 van de kracht die nodig is om een kilogram te tillen.
139
S A M E N V A T T I N G
e en richting, zoals met conventionele krachtsensoren, maar in drie ruimtelijke richtin-
gen tegelijk gemeten kunnen worden. Met deze nieuwe microscoop hebben we de
wrijvingseigenschappen van graet onderzocht. Graet is een bekend droog smeer-
middel en bezit een gelaagde structuur. De koolstof-atomen in een graetlaag vormen
een soort heuvellandschap, dat op een eierdoos lijkt. Twee over elkaar glijdende lagen
ondervinden uiteraard weerstand als de heuvels van de ene laag precies in de dalen
van de andere laag passen. Als de twee lagen echter tegen elkaar verdraaid worden,
dan valt de wrijving weg. Dit effect wordt superlubriciteit, ofwel supersmering ge-
noemd. Met een simpel model konden wij het gemeten superlubriciteits effect ook
met behulp van de computer berekenen en de resultaten daarvan stemden heel goed
overeen met wat er in de meting waargenomen was. In een spuitbus met graet smeer-
middel zijn de graetlaagjes zeker ook tegen elkaar verdraaid. Daarom zou het goed
kunnen, dat de goede smeringseigenschappen van graet tot stand komen door de door
ons gevonden superlubriciteit. De resultaten aan graet konden worden verkregen met
de microscoop en het preparaat blootgesteld aan de lucht. De meeste materiaalcom-
binaties kunnen helaas niet onder dergelijke omstandigheden worden bestudeerd. Da-
room wordt in dit proefschrift ook de ontwikkeling van de wrijvingskrachtmicroscoop
gepresenteerd, die in ultrahoog vacuum gaat werken. Door combinatie met andere mi-
croscopie soorten zoals veldionenmicroscopie en rasterelektronenmicroscopie zal hi-
ermee in de toekomst een volledige karaterisering van wrijvingssystemen op atomaire
schaal mogelijk worden.
140
Zusammenfassung
Reibung ist eine physikalische Kraft, die allgegenw artig ist, wenn sich Gegenst ande
bewegen. Diese Kraft versucht der Mensch seit Jahrtausenden zu beherrschen. Oft
versuchen wir dabei Reibung zu minimieren, da Reibungskr afte Energieverlust und
Verschlei verursachen, aber h aug ist auch eine hohe Reibungskraft erw unscht. Dies
l asst sich zum Beispiel an einem klassischen Skilangl aufer gut illustrieren. Der Lang-
l aufer erwartet von einem guten Ski, dass er m oglichst lange gleitet, zum anderen
will er mit dem gleichen Ski gut beschleunigen, wobei der Ski nicht r uckw arts gleiten
sollte. Eine solche Kombination von hohen und niedrigen Reibungseigenschaften n-
det sich in vielen technischen Systemen und Ingenieure haben durch empirische Stu-
dien umfangreiche Kenntnisse erlangt, wie dies technisch erreicht werden kann. Er-
staunlicherweise sind jedoch die fundamentellen Prozesse, die f ur hohe oder niedrige
Reibung verantwortlich sind, noch weitgehend unbekannt. In den 80er Jahren des
letzten Jahrhunderts wurde das Rasterkraftmikroskop (atomic force microscope oder
AFM) von drei Physikern erfunden. Ein AFM besitzt eine kleine, sehr spitze Nadel,
die mit einem Federbalken verbunden ist. Kommt diese Nadel nun in Kontakt mit der
Ober ache einer Probe, dann verbiegt sich der Federbalken. Dessen Verbiegung kann
mit Hilfe eines Lasers sehr genau gemessen werden. Da die Verbiegung ein Ma f ur
die Kraft zwischen Nadel und Probe ist, lassen sich kleinste Kr afte im Nanonewton-
bereich
2
nachweisen. Mit einer Variante des Rasterkraftmikroskops, dem Reibungs-
kraftmikroskop (frictional force microscope, FFM), k onnen zus atzlich Reibungskr afte
gemessen werden, welche die Nadel erf ahrt, wenn sie uber die atomare H ugelland-
schaft einer Probe gleitet. Vor allemdurch die Entwicklung des FFMhat die Forschung
nach den Ursachen von Reibung einen zweiten Fr uhling erfahren und ein neues For-
schungsgebiet aus der Taufe gehoben, Nanotribologie genannt.
Im Rahmen dieser Dissertation wurde ein spezielles Rasterkraftmikroskop ent-
wickelt, welches einen neuen, speziell f ur Reibungsmessungen entwickelten Kraftsen-
sor verwendet, mit dem sich (Reibungs-)Kr afte gr oer als 2/100 Nanonewton nicht
2. Ein Nanonewton ist etwa 1/10.000.000.000 der Kraft, die ben otigt wird, um ein Kilogramm zu heben.
141
Z U S A M M E N F A S S U N G
nur in einer Richtung, wie bei einem konventionellen Rasterkraftmikroskop, son-
dern in drei Raumrichtungen gleichzeitig messen lassen k onnen. Mit diesem neuen
Mikroskop wurden die Reibungseigenschaften von Graphit untersucht. Graphit ist ein
bekanntes Schmiermittel, welches eine Schichtstruktur besitzt. Unsere Messungen er-
gaben uberraschend, dass wenn man einzelne Graphitschichten gegeneinander ver-
dreht, die Reibung zwischen diesen Lagen nahezu verschwindet. Dieser Effekt, der
Superlubricity, w ortlich ubersetzt etwa Superschmierung, genannt wird, konnte
damit erstmals auf atomarer Ebene deutlich nachgewiesen worden. Anschaulich kann
man sich Graphitschichten wie ubereinander gestapelte Eierkartons vorstellen, wobei
die Struktur des Eierkartons die atomare Struktur repr asentiert. Legt man die Eier-
kartons passend aufeinander, lassen sie sich nur schwer gegeneinander verschieben,
verdreht man sie aber gegeneinander, lassen sie sich wesentlich leichter gegeneinan-
der verschieben. Der gemessene Superlubricity-Effekt konnte zudem mit Hilfe eines
einfachen Modells im Computer berechnet werden. In einer Dose Gratspray sind
die Graphitschichten sicherlich auch gegeneinander verdreht, daher ist zu vermuten,
dass die die von uns gefundene Superlubrizit at f ur die guten Schmiereigenschaften
mit verantwortlich ist. Graphit geh ort zu den wenigen Materialien, die an Luft oder
in einer Stickstoffatmosph are untersucht werden k onnen. Daher wurde zudem eine
miniaturisierte Weiterentwicklung unseres Mikroskops pr asentiert, welches im Ultra-
hochvakuum operieren wird. Durch die Kombination von Rasterkraftmikroskopie mit
anderen Mikroskopietechniken (Rasterelektronenmikroskopie und Feldionenmikros-
kopie) wird in Zukunft eine vollst andige Charakterisierung eines Reibungssystem auf
atomarer Ebene m oglich.
142
Nawoord
Hoewel het nu al vijf jaar geleden is dat ik naar Nederland ben gekomen, lijkt de
tijd voorbij gevlogen. Gedurende deze tijd hebben een groot aantal personen op vier
verschillende locaties bijgedragen aan het tot stand komen van dit proefschrift. Toen
ik op AMOLF begon, was Jenny Heimberg al onderweg richting het ideale wrijv-
ingsexperiment en ik heb in het begin veel van haar geleerd. Voor de opbouw van
de microscoop was de technische ondersteuning op AMOLF onmisbaar: Dirk Jan
Spaanderman met wie ik prettig samengewerkt heb tijdens het ontwikkelen van de
triboscoop (in de werkplaats ook troublescope genoemd) en verder Dick Glastra van
Loon, Wim Basingerhorn, Martijn Witlox, Wim Brouwer, Hans Zeijlemaker, Jan Ver-
hoeven en Ren e Koper. Onmisbaar waren ook Emile van der Drift en Tony Zijstra van
DIMES in Delft, die voor het etsen van sensoren verantwoordelijk waren en met wie
ik twee leuke maanden in de cleanroom heb mogen samenwerken.
I would like to mention also the great support from Dr. Yukihito Kondo and Dr. Nouari
Kebaili at the ERATO project in Akishima, as well as Takehiko Shinzawa, Dr. Yoshi-
fumi Ohshima and Prof. Hiroyuki Hirayama at the Tokyo Institute of Technology, and
the great hospitality of my host, Prof. Kunio Takayanagi.
Terug in Nederland konden de experimenten weer op gang komen door de hulp van in-
strumentmakers en elektronici in Leiden: Arjen Geluk, Bert Crama, Raymond Koehler
en Ewie de Kuyper. Zeer van belang waren de discussies met en de waardevolle kri-
tiek van mijn kamer- en lotgenoot Bas Hendriksen en de goede sfeer gecre eerd door
alle collegas in de groep Grensvlakfysica. Ook de korte samenwerking aan quartz
stemvorken met Tjerk Oosterkamp, Matthijs Suijlen, Henriette Jensenius, Masami
Kageshima en Suzi Jarvis had veel stemming. Vlak voor het einde leverde de samen-
werking met de terugkerende Gertjan Verhoeven nog vele interessante resultaten op.
Ik wil mijn ouders bedanken voor hun continue steun en belangstelling tijdens mijn
studie en de promotie bedanken. Vooral mijn vriendin Hiroko wil ik bedanken voor
haar steun en liefde in de laatste twee jaren.
143
N A W O O R D
144
Curriculum Vitae
M A R T I N D I E N W I E B E L
Op 9 december 1971 ben ik geboren in Lich in Duits-
land. Na het behalen van het eindexamen (Abitur) aan
het Helene-Lange Gymasium in Dortmund en het verrichten
van militaire dienst aan de Heeresiegerwaffenschule in
B uckeburg, ben ik in oktober 1992 met de studie natuurkunde
begonnen aan de Universit at Dortmund. Na het behalen van
het Vordiplom zette ik mijn natuurkundestudie voort aan de
Rheinische-Friedrich-Wilhelms Universit at Bonn. In 1996 be-
gon ik mijn afstudeeronderzoek onder supervisie van Prof. dr.
Peter Zeppenfeld in de group van Prof. dr. George Comsa aan het Institut f ur Grenz-
achenforschung und Vakuumphysik van het Forschungzentrum J ulich GmbH. Mijn
onderzoek betrof de groei en de structuur van edelgas lagen op koper eenkristallen,
die ik met behulp van lage-temperatuur rastertunnelmicroscopie bestudeerde. Daarna
begon ik een promotieonderzoek in de groep van Prof. dr. Joost W.M. Frenken, toen
nog aan het FOM-Instituut voor Atoom en Molecuulfysica (AMOLF) in Amsterdam.
In 1999 en 2000 bezocht ik voor drie korte onderzoeksverblijven het Tokyo Institute
of Technology in Japan met het doel om wrijvingskrachtmicrosopie te combineren
met transmissie elektronenmicroscopie. Aansluitend zette ik mijn promotieonderzoek
voort aan het Kamerlingh Onnes Laboratorium van de Universiteit Leiden, waar de
groep intussen naartoe verhuisd was. Het onderzoek dat ik tijdens mijn promotietijd
verrichte, staat grotendeels beschreven in dit proefschrift.
145
C U R R I C U L U M V I T A E
146
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