Differential Pressure Switch DPI

Product overview
Electronic differential pressure switch for monitoring the differential pressure of air and other non-flammable and non-aggressive gases. Monitoring of air filters, fans, industrial cooling air cycles as well as over heating protection, control of air and fire dampers, anti-freeze with heat exchangers.

Types available
Type code
EXT-TN-1071658 EXT-TN-1072426

Type
DPI2500 MKS100

Description
0...10V and relay, pressure range 0...2500Pa Metal duct connector, L=100mm (2 pieces necessary per device)

Technical data
Standards General Data
CE conformity Power supply Current consumption Output Material Tubing Pressure connection Electrical connection Cable entry Dimensions LxWxH Bursting pressure Accuracy % full scale Long term stability Media Ambient temperature Storage temperature Protection Weight Relay output - 89/336/EEC EMC directive - 2002/95/EEC RoHS directive DC 24V / AC 24V 10% Max. 80mA@DC 24V 0...10V, load min. 1k Housing and cover : ABS / PC PVC, soft Male, D=5mm / 6.3mm Screwing terminals, max. 1.5mm M16 and M20 89 x 86.5 x 37.1mm 30kPa 1.5% Typical <= 1Pa / year Air and non-aggressive gases -5...+50C, max. 95% RH, non-condensing -20...70C IP54 according to EN60529 150g 1x relay output (max. DC 30V / AC 250V / 6A )

Security advice !
The installation and assembly of electrical equipment may only be performed by a skilled electrician. The modules must not be used with equipment that supports, directly or indirectly, human health or life or with applications that can result in danger for people or animals.

Electrical connection
The devices are constructed for the operation of protective low voltage (SELV). For the electrical connection, the technical data of the corresponding device is valid. Sensing devices with transducer should in principle be operated in the middle of the measuring range to avoid deviations at the measuring end points. The ambient temperature of the transducer electronics should be kept constant. When switching the supply voltage on/off, power surges must be avoided on site.

Mounting advice
- For connecting the device, the process lines must be unpressurised. - Note the suitability of the device for the medium to be measured. - Note the maximum pressure.

V1.1 02.2012 Subject to modification

Differential Pressure Switch DPI

Installation
A pre-requisite for the operation is a proper installation of all electrical supply, control and sensing leads as well as the pressurised connection line. Before installing the device, the leak tightness of the pressurised connection lines must be inspected.
Settings MENU for 3 seconds, you can enter the selected menu. BACK you can return without making changes. you can open new options or confirm changes and return to previous display. you can scroll the menus.

By pressing the button

By pressing the button

By pressing the button By pressing the buttons

OK

Pa, kPa, mmH2O, inchWC, mmbar

See types available

0,5...10s

Zero point calibration

High point adjustment

Reset span adjustment

Setpoint (between min...max pressure) 0...5% of the range

V1.1 02.2012 Subject to modification

Differential Pressure Switch DPI

Zero point calibration

Note!
Supply voltage must be connected one hour before the zero point calibration is carried out. 1) Disconnect both tubes from the pressure inlets + and . 2) Push both arrow buttons or select Zero from the menu. Green LED turns off and Zero text followed by a counter from 3 to 0 seconds is displayed. 3) Wait until the green LED turns on again and then connect the tubes back to the pressure inlets. It is recommended to adjust the zero point every 12 months during normal operation.

Span adjustment
Note!
Supply voltage should be connected one hour before the span point adjustment is carried out. Span point must not be adjusted without input pressure. If the span point is adjusted with 0Pa or close to 0Pa input pressure the device may lose its accuracy and will not give out correct readings. In this case go to menu and select Span and then Reset. This resets the span adjustment. To adjust the span you need an accurate reference meter. Follow these steps to correctly adjust the span: 1) Set the zero point. 2) Connect the input pressure. 3) From the menu select Span, and then Adjust. 4) Adjust the display or 0...10V value to match the reference meters value using the arrow buttons and confirm by pressing OK.

Vout 10V

V
How span adjustment affects the measurement

Terminal connection plan

Relay 1
+ Power supply 24V AC/DC Output 0...10V + 24V GND Pout

NC COM NO

The supply cable and control cable for relay must be separate, if non SELV voltage is used in relay contacts. Both of the cables have their own cable entry.

Dimensions (mm)
86,5 74,5 37,1

52,5 64,5 89
V1.1 02.2012 Subject to modification

SCHEMATICS

INSTALLATION
1) Mount the device in desired location (see step 1) 2) Open the lid and route cable(s) through strain relief(s) and connect the wires to terminal block(s) (see step 2) 3) The device is now ready for configuration WARNING! Apply power after the device is properly wired.

MOUNTING THE DEVICE

NC COM NO Terminal Block 24V GND 0-10V NC COM NO Terminal Block for relays

STEP 1

1) Select mounting location (duct, wall, panel) 2) Use the device as a template and mark the screw holes 3) Mount with appropriate screws (not included)

Figure 1a - Surface Mounting

DIMENSIONAL DRAWINGS
? (86.5) ? (74.5) ? (37.1)

Figure 1b - Mounting Orientation

(64.5) (52.5) ? ?

(89.0)

YES

NO

NO

Figure 1c - Application Connections

Static Pressure Filter/Damper Monitoring Fan/Blower Monitoring

Not Connected

Copyright HK Instruments

Installation Version 1.0 2012

WIRING DIAGRAMS

STEP 2

FIGURE 3

CONFIGURATION

CONTINUED

For CE compliance, a properly grounded shielding cable is required 1) Unscrew strain relief and route cable(s). Use separate strain relief for 0-10V output cable and relay cable(s). 2) Connect the wires as shown in figure 2a and 2b. 3) Tighten the strain relief.

Unit PSEL rESP rEL 1/2 ZEro SPAn

Pa, kPa, mmH2O, inchWC, mbar Pressure range selection Response time Relay menu(s) Zero point calibration High point calibration menu

Figure 2a - Wiring Diagram 0-10V Output

+
Power Supply 24VDC / 24VAC Outout 0...10V

24V GND Pout

Figure 2b - Wiring Diagram Relay(s)

Relay 1 NC COM NO

Adu rES

High point calibration Reset high point calibration

dir
Relay 2

Relay activation menu Relay setpoint Relay hysteresis 0-5% of range

SP HYS

NC COM NO

rISE FALL

Relay activation on increasing pressure Relay activation on decreasing pressure

CONFIGURATION
1) Select the desired measurement unit 2) Select the desired measurement range 3) Select the desired response time 4) Configure the relay(s) 5) Zero the device 6) Calibrate the span point 7) Connect pressure tubes. Connect positive pressure to port labeled "+" and negative pressure to port "-". The device is now ready to use.
with the MENU button you can enter the menu by pressing the button for 3 seconds, when in menu you can exit anywhere without making changes

STEP 3

with the

BACK

button you can return without making changes

with the

OK

button you can open new options or confirm changes and return to previous display

with the

button you can scroll the menus

Copyright HK Instruments

Installation Version 1.0 2012

ZERO THE DEVICE

STEP 6

WARRANTY POLICY

FIGURE 3

To zero the device two options are available:1) Manual Pushbutton Auto Zero 2) function Does my transducer have an function? See the product label. If it shows AZ in the model number, then you have the function. 1) Manual Pushbutton Auto Zero NOTE: Supply voltage must be connected at least one hour prior to zero point adjustment. a) Disconnect both pressure tubes from the pressure ports labeled + and . b) Push both arrow buttons on top of the lid or go to configuration menu and select Zero. c) The zeroing of the device will proceed automatically when the green led on top of the lid turns off and Zero text followed by a counter from 3 to 0 seconds appears on the display. Zeroing is complete when the green led turns on again. d) Reinstall the pressure tubes, ensuring the High pressure tube is connected to the port labeled +, and the Low pressure tube is connected to the port labeled . NOTE: The zero point should be calibrated via manual auto zero, one hour after installation and at least every 12 months during normal operations. 2) function If the device includes the optional e-zero circuit, no action is required. (-AZ) is a True Auto Zero function in the form of an automatic zeroing circuit built into the PCB board. The function electronically adjusts the transducer zero at predetermined time intervals (every 10 minutes). The function eliminates all output signal drift due to thermal, electronic or mechanical effects, as well as the need for technicians to remove high and low pressure tubes when performing initial or periodic transducer zero point calibration. The adjustment takes 4 seconds after which the device returns to its normal measuring mode. During the 4 second adjustment period, the output and display values will freeze to the latest measured value. Transducers equiped with the nance free. function are virtually mainte-

(a) WARRANTY COVERAGE: HK warrants to the original end user of the Products that the Products will, at the date of initial purchase, meet the applicable specification for such Products (as described by HK in its product literature) and, under normal use and service, will be free from any defects in materials or manufacture for (a) one (1) year from date of sale to end user for electromechanical Products and (b) five (5) years from date of manufacture for electronic Products. (b) NO WARRANTY OF PRODUCT SUITABILITY: Neither HK nor the manufacturer of the Products to be sold hereunder (Manufacturer) makes any warranty that Products are suitable for a particular purpose, application or design. Many states and localities have differing codes or regulations governing the installation and/or use of HK products. HK does not guarantee compliance with such codes or regulations; the end user is solely responsible for safe and correct installation and use of the Products and for compliance with such codes and regulations. (c) EXCLUSION OF IMPLIED WARRANTIES: THE WARRANTY HEREIN IS THE ONLY WARRANTY APPLICABLE TO THE PRODUCTS AND EXCLUDES ALL OTHER WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND ANY IMPLIED WARRANTY ARISING FROM COURSE OF DEALING OR USAGE OF TRADE. (d) REMEDIES FOR NON-CONFORMITY OR BREACH OF WARRANTY: If the Product purchased does not conform to the applicable warranty, HK will provide, at its option, one of the following remedies: (1) repair of the non-conforming Product, (2) replacement with a conforming Product, or (3) refund of the original purchase price. THESE REMEDIES SHALL BE THE EXCLUSIVE AND SOLE REMEDY for any breach of warranty. HK and Manufacturer have no other responsibility or liability for breach of warranty or otherwise. (e) LIMITATION OF LIABILITY: NEITHER HK NOR MANUFACTURER WILL BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES UNDER ANY CIRCUMSTANCE, INCLUDING WITHOUT LIMITATION ANY DEFECT IN THE PRODUCT PURCHASED. (f) FURTHER LIMITATIONS: The warranty herein does not cover damage caused by lightning, flood or other natural phenomenon; normal wear and tear; accident, improper or careless handling, abnormal use, overloading, improper storage or abuse; incorrect installation, care or reconstruction; or alteration, calibration, reconfiguration, maintenance or installation work done by unqualified personnel. Should Manufacturer alter the structure of any Product in the future, HK and Manufacturer shall not be obligated to make comparable changes to Products already purchased. HK will give a new warranty for Products being replaced or repaired within the warranty period, however only to the expiration of the original Products warranty period. The warranty includes the repair of a defective part or device, or if needed, a new part or device, but no other costs except as otherwise stated in the HK Distributor Terms and Conditions.

Copyright HK Instruments

Installation Version 1.0 2012

Differential Pressure Switch PS

Product overview
Differential pressure switch for monitoring the differential pressure of air and other non-flammable and non-aggressive gases. Possible applications: monitoring of air filters, fans, industrial cooling air cycles as well as overheating protection, control of air and fire dampers, anti-freeze with heat exchangers.

Types available
Type code
EXT-TN-1500288 EXT-TN-1066753 EXT-TN-1066760 EXT-TN-1071610 EXT-TN-1071627 EXT-TN-1072426

Type
PS200 PS300 PS500 PS1500 PS4500 MKS100

Description
Measuring range 20...200Pa Measuring range 30...300Pa Measuring range 30...500Pa Measuring range 100...1500Pa Measuring range 500...4500Pa Metal duct connector, L=100mm (2 pieces necessary per device)

Technical Data
Standards General data
CE conformity Housing Housing cover Membrane Duct connectors Tubing Protection Dimensions (LxWxH) Maximum pressure Media Operation temperature Storage temperature Sub miniature switches - 2006/95/EC Low voltage - 2004/108/EC EMC ABS PC Silicone ABS PVC, soft IP54 105 x 73 x 63mm 50kPa Air and non-aggressive gases 20...60C 40...85C Gold contacts : PS200 Silver contacts : PS300 / PS500 / PS1500 / PS4500 >1,000,000 switching operations Screw terminals M16 150g (without accessories) 20...200Pa 10Pa 0.1A resistive load (max. AC 250V) 30...300Pa 20Pa 3A resistive / 2A inductive load (max. AC 250V) 30...500Pa 20Pa 3A resistive / 2A inductive load (max. AC 250V) 100...1500Pa 80Pa 3A resistive / 2A inductive load (max. AC 250V) 500...4500Pa 180Pa 5A resistive / 2A inductive load (max. AC 250V)

PS200 PS300 PS500 PS1500 PS4500

V1.1 02.2012 Subject to modification

Service life Connections Cable entry Weight Measuring range Switching difference Switching load Measuring range Switching difference Switching load Measuring range Switching difference Switching load Measuring range Switching difference Switching load Measuring range Switching difference Switching load

Security advice !
The installation and assembly of electrical equipment may only be performed by a skilled person. The modules must not be used with equipment that supports, directly or indirectly, human health or life or with applications that can result in danger for people or animals. 1

Differential Pressure Switch PS

Mounting advice
The pressure switch is factory calibrated in the vertical position. If installed horizontally, this will affect the switching point as follows: - with cover facing upwards, +15Pa - with cover facing downwards, -15Pa

Installation
A prerequisite for the operation is a proper installation of all electrical supply, control and sensing leads as well as the pressurised connection line. Before installing the device, the leak tightness of the pressurised connection lines must be inspected.

Terminal connection plan

2
NO

3
NC

1
COM

When differential pressure increases: - 1-3 open - 1-2 close

Dimensions (mm)

V1.1 02.2012 Subject to modification