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SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL

SERVICE MANUAL

SERVICE MANUAL

CODE: 00ZJX8200FM1E

FIELD MANUAL

SERVICE MANUAL CODE: 00ZJX8200FM1E FIELD MANUAL CAUTION COLOR LASER PRINTER MODEL JX-8200 This laser printer is

CAUTION

COLOR LASER PRINTER

MODEL JX-8200

This laser printer is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard and IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eye’s retina, there is the danger of spot damage to the retina.

The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing.

1)

When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts.

2)

Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge.

3)

Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system.

4)

The upper frame and the middle frame contains the safety interlock switch.

Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

CLASS 1 LASER PRODUCT LASER KLASSE 1
CLASS 1
LASER PRODUCT
LASER KLASSE 1

LASER WAVE – LENGTH : 780 ± 10nm Pulse times : 45 ± 2 s/7mm Out put power : 0.35mW ± 0.05mW

CAUTION

INVISIBLE LASER RADIATION,

WHEN OPEN AND INTERLOCKS DEFEATED.

AVOID EXPOSURE TO BEAM.

VORSICHT

UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEÖFFNET UND SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.

VARO !

AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ KATSO SÄTEESEEN.

ADVARSEL

USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE FOR STRÅLNING.

VARNING !

OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN. – STRÅLEN ÄR FARLIG.

Caution • The fusing unit is hot. Exercise care when inspecting it. • Do not

Caution

• The fusing unit is hot. Exercise care when inspecting it.

• Do not switch the printer rapidly on and off. After turning the printer off, • wait 10 to 15 seconds before turning it back on.

• Printer power must be turned off before installing any supplies.

CAUTION INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM. VORSICHT UNSICHTBARE
CAUTION
INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS
DEFEATED. AVOID EXPOSURE TO BEAM.
VORSICHT
UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET UND SICH-
ERHEITSVERRIEGELUNG ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.
ADVARSEL
USYNLIG LASERSTRÅLNING VED ÅBNING. NÅR SIKKERHEDSBRYD-
ERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE FOR STRÅLNING.
ADVERSEL
USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG SIKKERHEDSLÅS BRYTES.
UNNGÅ EKSPONERING FOR STRÅLEN.
VARNING
OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRRAR ÄR
URKOPPLADE. STRÅLEN ÄR FARLIG. BETRAKTA EJ STRÅLEN.
VARO!
AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA
NÄKYMÄTÖNTÄ LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
VAROITUS! LAITTEEN KÄYTTÄMINEN MUULLA
KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA
TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN
TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE.

VARNING - OM APPARATEN ANVÄNDS PÅ ANNAT SÄTT ÄN I DENNA BRUKSANVISNING SPECIFICERATS, KAN ANVÄNDAREN UTSÄTTAS FÖR OSYNLIG LASERSTRÅLNING, SOM ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS 1.

CLASS 1 LASER PRODUCT LASER KLASSE 1
CLASS 1
LASER PRODUCT
LASER KLASSE 1
FÖR LASERKLASS 1. CLASS 1 LASER PRODUCT LASER KLASSE 1 LUOKAN 1 LASERLAITE KLASS 1 LASER

LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT

The foregoing is applicable only to the 220V model, 230V model and 240V model.

Caution This product contains a low power laser device. To ensure continued safety do not remove any cover or attempt to gain access to the inside of the product. Refer all servicing to qualified personnel.

Wave length

780

780

15

10

nm

Pulse times

(12.3 µs)/7mm

Output Power

0.30mW ± 0.05mW

COTENTS

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1

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FEATURES

 

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1-1

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SYSTEM CONFIGURATIONS

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2-1

 

1.

Hardware configurations

 

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2-1

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SPECIFICATION

 

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3-1

 

1. Engine specifications

 

3-1

2. Print performance

 

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3-3

3.

Controller

 

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3-4

4.

Software

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3-4

5.

Power

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3-5

6. Environment conditions

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3-5

7. Safety standard and legal

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3-6

8. Reliability

 

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3-6

9. Others

 

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3-6

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Font

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3-7

[

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SUPPLIES

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4-1

 

1. CONSUMABLE PARTS

 

4-1

2. Environmental Condition

 

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4-1

[

5 ]

INSTALLATION

 

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5-1

 

1. Installation (use) environment check

 

5-1

2. Printer Handling

 

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5-2

3. Unpacking Your Printer

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5-2

4.

Packing List

 

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5-3

5.

Installing Options

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5-3

6.

Setup

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5-5

7. Connecting the Power Cord

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5-11

8. Connecting the Interface Cable

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5-11

9. Connecting to a Network

 

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5-12

[

6 ]

EXTERNAL VIEW AND INTERNAL

 
 

STRUCTURE

 

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6-1

1. External parts

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6-1

2. Internal parts

 

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6-4

3. Electric parts

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6-16

4. Consumable parts

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6-21

[

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OPERATIONS

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7-1

 

1.

Operations

 

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7-1

[

8 ]

ADJUSTMENTS

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8-1

 

1. Drive section

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8-1

2. Optical section

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8-4

3. Power unit adjustments

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8-5

4. Transfer drum/OPC drum contact

 
 

pressure adjustment

 

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8-8

 

5. Margin setting

 

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8-11

[ 9 ]

OPERATION CHECK

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9-1

1. Outline/purpose

 

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9-1

2. Cases where the check is required

 

9-1

3. Necessary tools

 

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9-1

4. Precautions

 

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9-1

5. Details (procedures)

 

9-1

[10]

DIAGNOSTICS

 

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10-1

1. General

 

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10-1

2. Diagnostics list

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10-1

3. Diagnostics operation flow

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10-5

4. Operating procedures

 

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10-7

5. Details

 

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10-7

[11]

TROUBLESHOOTING

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11-1

1. Self diagnostic message

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11-1

2. Print quality

 

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11-21

3. Servicing for troubles related to memory

 

and replacement of PCU PWB

 

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11-35

[12]

DISASSEMBLY AND ASSEMBLY

 

12-1

1. CABINETS

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12-2

2. POWER SUPPLY

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12-4

3. PAPER FEED SECTION

 

12-4

4. OPTION PAPER FEED UNIT

 

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12-10

5. Paper hold and transfer section

 

12-13

6. Optical section

 

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12-21

7. Drive section

 

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12-21

8. OTHER

 

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12-27

[13]

ELECTRICAL SECTION

 

13-1

1. ICU

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13-1

2. PCU

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13-33

3. Video I/F

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13-38

[14]

REPORT/TEST PRINT FUNCTION

 

14-1

[15]

ACTUAL WIRING CHART

 

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15-1

SHARP SERVICE MANUAL JX8200SM [1] FEATURES & [2] SYSTEM CONFIGURATIONS

[1] FEATURES

1) Small footprint and compact size

2) High speed print: 12 ppm (monochrome) 3ppm (4 color)

3) High printing quality of 600 dpi

4) High volume paper input tray: 250 sheets input tray

5) Front paper loading, front paper out and front operation

6) Good for user environment

Low power consumption and EPA Energy Star program compliant Ecology printing process

7) PostScript level 2, PCL5CE Compatible

(PRINTER) (HOST) Firmware Windows Application PS2 PCL5e GDI (Graphic Module) Printer Driver Font PJL AUTO
(PRINTER)
(HOST)
Firmware
Windows
Application
PS2
PCL5e
GDI (Graphic Module)
Printer Driver
Font
PJL
AUTO Switching
PS
Others
Operation
panel control
PCL
Frame Buffer
Host I/O Manager
Apple
Ext. I/O
1284
RS232C
Print Spooler
Talk
Driver
Driver
RS232C
External
1284
1284 Port
Ethernet Port
RS232C
Port
I/O Port
Port
Printer Engine
NIC
MAC
HUB
Ethernet Port
Application
Apple
Printer
Talk
Quick Draw
Spooler
Port
Printer Driver

1 – 1

SHARP SERVICE MANUAL JX8200SM [1] FEATURES & [2] SYSTEM CONFIGURATIONS

[2] SYSTEM CONFIGURATIONS 1. Hardware configurations A. Consumables parts Color Toner Photo Black Toner Conductor
[2] SYSTEM CONFIGURATIONS
1.
Hardware configurations
A.
Consumables parts
Color Toner
Photo
Black Toner
Conductor
unit
Color
Developer
Black
Developer
Waste
unit
toner box
Ozone
filter
Oil roller
Fuser
Unit
Paper cassette
(universal)
Paper size adjustment
plate(length)
Paper size adjustment
Printer Unit
plate(width)
Separation
pawl
Pressure
Pressure plate
spring
Toner Color toner (C) Consumable parts Color toner (M) Color toner (Y) Black toner Developing
Toner
Color toner (C)
Consumable parts
Color toner (M)
Color toner (Y)
Black toner
Developing unit
Color developing unit
Black developing unit
OPC drum
OPC drum unit
Ozone filter
Fusing unit
Fusing unit
Fuser cleaner kit
Fusing cleaner
Oil bottle
Waste toner box

2 – 1

SHARP SERVICE MANUAL JX8200SM [1] FEATURES & [2] SYSTEM CONFIGURATIONS

B. Electrical section

HOST COMPUTER(PC)

HOST COMPUTER(Macintosh)

BI-directional Network I/F Parallel I/F
BI-directional
Network I/F
Parallel I/F
RS232C I/F
RS232C I/F

Local Talk I/F

PCU

Printer engine

ICU PWB Network Bi-directional Local Talk & RS232C I/F PWB PWB Parallel I/F (Option) PS2
ICU PWB
Network
Bi-directional
Local Talk & RS232C I/F PWB
PWB
Parallel I/F
(Option)
PS2 PWB(PS2 2MB/Free 6MB)
Flash Memory
(Japan only)
ROM (PCL5 EC)
DRAM(8MB)onboard
(EX only)
SIMM Memory(16/MB)
(Standard)
Flash Memory PWB
ROM (PCL5 EC)
(Option)(8MB)
SIMM Memory(4/8/16/MB)
(Option)
(EX only)
(EX only)

SIMM(Option)

4MB,8MB,16MB(x2) Flash memory Connector(x2) Flash Memory Board(Option) 80 41 8MB 40 CON401 1 (Option) 72pin
4MB,8MB,16MB(x2)
Flash memory Connector(x2)
Flash Memory Board(Option)
80
41
8MB
40
CON401
1
(Option)
72pin SIMM Socket(x2)
PS2 Option Board(Option)
80
41
PS2(2MB) + 6MB Flash Memory
40
CON1
1
ICU Main Board
80
41
CPU:
IDT79R3081/20MHz
40
1
ASIC:
IDT79R3710
CON401
SHARP LZ95N91
Memory(Base):
DRAM
8MByte
PROM
4MByte for PCL5EC
80
41
EEPROM 256Byte
NV RAM
CPU
Emulation:
PCL5EC
40
CON2
1
Peripherals:
Engine Interface(Sharp)
Bi-directional parallel I/F(IEEE1284)
Option Slot:
I/OController
SIMM 2slots,max.32MByte
Extended ROM 2slots
External I/F 1slot
Apple Talk & RS232C Interface Board(Option)
Local Talk Interface(Mini DIN 8pin)
RS232C Interface(Dsub 25pin)
ASIC
Local Talk Interface Connector
Not used
Use for sevvice
Serial I/F Controller
Bi-directional Parallel
RS232C Interface Connector
Interface Connector
External Interface Connector
Engine Interface Connector
Parallel I/F Controller
ROM(PCL5EC)
(EX only)
(for Local Talk & RS232C I/F PWB
and Network PWB.)
2 – 2
19
36
6
1
U20 721
CON3
18
CON5 1
1
U21
72
32
31
59 60
2
CON6
1
29 30
B10 CON4 B1
A1A10
CON23
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SHARP SERVICE MANUAL JX8200SM [1] FEATURES & [2] SYSTEM CONFIGURATIONS

1) PS2 board (Option) (JX-80PS)

PostScript level 2 compatible interpreter software expanding option board. The parts are common with the flash memory board stated below. The above software is written into the flash memory board.

Board size: 80mm 60mm

Memory capacity: 8MBytes (1 16MBit, 4 pcs.)

Access speed: 100ns (LH28F016SUT-10)

2) LocalTalk/RS232C interface board (Option) (JX-80AP)

This board allows LocalTalk communication (in AppleTalk protocol).

Board size:

125mm 125mm

3) Expansion DRAM module (SIMM)

72pin SIMM modules can be added.

72pin SIMM (First page mode type)

70ns or less

Only the same capacity modules can be attached to the slots.

Therefore, the following two combinations are allowed:

16MB

1, 16MB

2

Note:

Some of the ED0 type cannot be used.

C. Font

PCL5EC (45 outline fonts)

1 True Type fonts

44 Micro Type fonts

1 bitmap font

PS2 (35 outline fonts)

35 Type 1 fonts

D. Option

Paper feed Option paper feed unit section Option Universal paper feed cassette I/F AppleTalk &
Paper feed
Option paper feed unit
section
Option
Universal paper feed cassette
I/F
AppleTalk & RS232C I/F board
Network card
Memory
Flash memory board (8MB)
SIMM memory (4MB)
SIMM memory (8MB)
SIMM memory (16MB)

(1) Paper feed unit

 

Model

 

Name

name

Content

Option paper feed unit

JX-80SU

Additional paper feeder (excluding cassette)

Universal cassette

JX-80UC

For copier and 2nd cassette feeder

Universal cassette JX-80UC For copier and 2nd cassette feeder 2 – 3 Option paper feed unit

2 – 3

Option paper feed unit

Universal cassette

SHARP SERVICE MANUAL JX8200SM [3] SPECIFICATION

[3] SPECIFICATION

GENERAL

The color laser printer will emulate PCL5EC and PostScript Level 2 of Hewlett Packard’s LaserJet 4MPlus and HP Color LaserJet. (Regard- ing AUTO emulation mode which automatically switches between the 2 emulations by PCL5EC and PostScript Level 2 data received, the operation will also be equivalent to HP LaserJet 4MPlus.)

1) Record method

Electro-photographic printing method

2) Exposure method

Exposed by semiconductor laser diode

3) Developing method

Dual component magnetic brush process 4 color developers method (C, M, Y, BK)

4) Transfer method

Electrostatic gripped paper, Non-corona type toner transfer to paper

5) Fixing method

Heat roller type fusing

1. Engine specifications

(1) Paper feed section

1) Paper feed system

Paper feed system by the semi-circular roller and the spring clutch

Allows paper feed from max. 3 positions (standard paper feed section, manual paper feed section, and optional paper feed sec- tion).

2) Paper size and paper feed capacity

Cassette paper feed (universal)

(Normal paper)

Size

Dimensions

 

Weight

Capacity

A4

210 297 mm

   

Letter

8 1 2

11

(215.9 279.4 mm)

60

g/m 2 (16 lb) to

250 sheets 80 g/m 2 paper

   

Legal

8 1 2

14

90

g/m 2 (21 lb)

(215.9 355.6 mm)

 

Invoice

5 1 2

8 1 2

 

A5

148.5 210 mm

(Transparency sheet)

Size

Dimensions

Capacity

Letter

8.5 11

50

sheets

A4

210 mm 297 mm

50

sheets

3) Manual single feed

Used for thinner and thicker papers (60 128 g/m 2 ) and special papers (Transparency film and * Envelope)

* Print only black for Envelope, and thicker paper above the 91 g/m 2 up to 128 g/m 2 .

(Normal paper)

Size

 

Dimensions

 

Weight

A4

210

297 mm

 

Letter

8 1 2

11

(215.9 279.4 mm)

Legal

8 1 2

14

60

g/m 2 (16 lb) to

(215.9 355.6 mm)

128 g/m 2 (21 lb)

Invoice

5 1 2

8 1 2

B5

182

257 mm

A5

148.5 210 mm

A4

210

297 mm

Max. paper size (Max. width 216 mm (8 1 2) Max. length 356 mm

(14)

Min. paper size (Min. width 98 mm (3 7 8) Min. length 190 mm (7 1 2)

(Transparency sheet)

 

Size

Dimensions

Letter

 

8.5 11

A4

210 mm 297 mm

(Envelopes)

Size

 

Dimensions

 

Weight

International DL

110

220 mm

 

International C5

162

229 mm

     

g/m 2 (16 lb) to

Monarch

3 7 8

7 1 2

60

(98.43 190.5 mm)

90

g/m 2 (24 lb)

Commercial 10

4 1 8

9 1 2

 

(Business)

(104.78 241.3 mm)

Do not use envelopes with metal tabs, snaps, windows, strings or other attachments which are likely to cause problems inside the printer.

Transparency Film

Use only A4 (210 297 mm) and Letter size (8 1 2 11) over- head projection transparency film in your printer.

SHARP specifies JX-80TA/JX-80TL as a suitable OHP transparency film to use with the JX-8200.

(2) Photoconductor section

1) Photoconductor

OPC photoconductor (70 )

Imaging process speed (85mm/sec)

 

Life (50K)

2)

Charging system

Charging by the saw tooth and the grid. (By the constant current power.)

Main charger charging voltage: –470V –732V

3)

Photoconductor cleaning system

Cleaning by poly-urethane blade

4)

Life control

Automatic detection when in initial installation. The warning mes- sage is displayed before expiration of the life. When the life is reached, the message for replacement is displayed.

3 – 1

SHARP SERVICE MANUAL JX8200SM [3] SPECIFICATION

(3) Scanning section

(6) Fusing section

1) Laser beam

1)

Fusing system: Heat roller pressing system

Kind (Semiconductor laser)

2)

Heat roller specifications

Wave length (780nm)

Upper heat roller (30 , silicone rubber)

2)

Optical system

Lower heat roller (30 , silicone rubber)

Resolution 600 dpi

3)

Heater lamp

Mirror (Polygon mirror)

Halogen lamp 800W

Scanning motor speed (20079 rpm)

4)

Fusing temperature

Spot diameter (65 85 m)

It automatically changes depending on the ambient temperature. It differs in the OHP mode and in the normal mode.

(4) Developing section

5)

Temperature control

The developing section is divided into the color developing unit and the black developing unit. The color developing unit includes three- color developing blocks (Y, M, C).

1) Developing system (Dry, 2-component, reverse magnetic brush development)

2) Toner density control (Toner density is detected by the magnetic sensor.)

3)

Developer (Developing unit)

Life (Color 30K, black 50K)

4)

Toner cartridge

Life (Color 3K, black 5K, 5% density print)

Capacity (Color 120g, black 180g)

5) Developing bias voltage (–250 –550V)

6) Toner supply motor

Stepping motor

7) Developing unit life control

Automatic detection when in initial installation. The warning mes- sage is displayed before expiration of the life. When the life is reached, the message for replacement is displayed.

(5) Transfer section

1) Transfer system

Electrostatic transfer system by the transfer drum

Paper is curled by the curl roller and attracted onto the transfer drum.

2) Paper hold system

Electrostatic attraction system

3)

Transfer voltage

1.0 2.8kV

4) Transfer drum

 

3-layer construction

5)

Cleaning system

Blade rotating brush system

6)

Separation system

Compulsory separation by the separation pawl

The surface temperature of the fusing roller is detected by the thermistor, and the temperature is controlled by the PCU PWB.

6)

Overheat protection

Overheat protection is made by the temperature fuse and the PCU PWB.

7)

Cleaning

Cleaning system (Cleaning roller system with silicone oil)

 

Life (7K print)

8)

Fusing motor

Stepping motor

9)

Fusing unit life

60K print

10)

Life control

Automatic detection when in initial installation. The warning mes- sage is displayed before expiration of the life. When the life is reached, the message for replacement is displayed.

(7) Paper exit section

1)

2) Tray capacity: 150 sheets

Tray system: Face-down

Max. paper size (Legal 216mm 356mm) (80g/m 2 )

(8) Drive section

1) Main motor

 

Stepping motor

2)

Developing motor

DC brushless motor

3) Paper feed motor

 

Stepping motor

4)

Developing clutch

Magnetic spring clutch (Y/M/C/BK, 4 pcs. in total)

5) Toner supply clutch

Mechanical spring clutch by solenoid drive (Y/M/C, 3 pcs. in total)

6) Developing shutter clutch

Mechanical spring clutch by solenoid drive (One, common for three colors)

3 – 2

SHARP SERVICE MANUAL JX8200SM [3] SPECIFICATION

(9) High voltage PWB unit

1) System

Invertor system

2) Main charger output

–470 –732V

3) Developing bias output

–250 –550V

4) Transfer charger output

1.0 2.8kV

(10) Power PWB unit

1) Input

AC120 (±10%)

AC220 240V (±10%)

2) Output

5V 8.0

 

24V 4.0A

3)

Protection circuit

Overcurrent, overvoltage protection circuit

4) Control signal

Power ON/OFF detection signal and reset signal are outputted.

(11) Operation Panel

1

LCD (16 chars. 1 line)

4

LED

8

Switches

Language support (English/German/French/Italian/Spanish/Japanese)

(12) Others

1) Waste toner bottle

Capacity (7K print (5% density print))

Installation and full detection function

2) Ozone filter

2. Print performance

Print speed

First print out time and continuous print Speed:

– After the warm-up, Time taken from the first printing command to finish the paper out. Does not count the loss time, such as paper misfeed, toner supply cycle.

Paper feed section

Paper size

First Print out Time (sec) - Approximate -

Continuous Print Speed (ppm) - Approximate -

   

1 color

4

color

1

color

4

color

Legal

24

 

38

 

12

 

3

Standard paper feed

Letter

23

 

37

Ditto

Ditto

Invoice

21

 

37

Ditto

Ditto

 

A4

23

 

37

Ditto

Ditto

A5

22

 

38

Ditto

Ditto

   

1 color

4

color

1

color

4

color

Legal

26